FUTURE OF PACKAGING - Two Sides Germany
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I N D EPEN D EN T P U B L I C AT I O N BY RACONTEUR.NET #0589 21/05/2019 FUTURE OF PACKAGING 03 FIRMS MUST BE PREPARED FOR CHANGE 06 WHY GOING GREEN STARTS UPSTREAM 14 EXPLORING THE RISE OF REUSABLE PACKAGING CERTIFIED LIGHT PROTECTION Protects taste and nutrients in milk. Prolongs sensory freshness. Learn more at lightdamageisreal.com © 2019 Noluma International, LLC. Noluma™ and the Noluma Logo are trademarks of Noluma International, LLC. noluma.com
I N D EPEN D EN T P U B L I C AT I O N BY RACONTEUR.NET #0589 21/05/2019 Let’s make packaging for a sustainable world. As leaders in sustainable packaging, we are harnessing our expertise in design, innovation and recycling to develop the most sustainable packaging solutions for our customers and our planet. Join us to create Better Planet Packaging. Visit smurfitkappa.com P A P E R | P A C K A G I N G | S O LU T I O N S LSE:SKG
RACONTEUR.NET 03 FUTURE OF LEGISL ATION PACKAGING Bending with the Distributed in Published in association with winds of policy change Sustainability The UK is in need of improved recycling systems, laws and infrastructure, in Packaging E U R O P E and while change may be slow, companies must be prepared Nick Easen “The principle that local author- Contributors Mike Kemp/In Pictures via Getty Images ities will collect core packaging, he winds of change are such as plastic bottles and contain- Oliver Balch Sarah Dawood T blowing more than just a ers, paper and card, glass and cans, Journalist specialising in Experienced writer and bit of plastic in the breeze; is a good one. Packaging manufac- sustainability, business journalist, she is deputy they’re now whistling through the turers and retailers will need to and travel. He is the editor at Design Week halls of Westminster. The govern- match this list with the products author of travelogues and also contributes to on South America, India The Guardian and The ment has just wrapped up an ambi- they put on the market or face and Wales. Line of Best Fit. tious consultation, the first in ten additional charges.” years, on reforming how we deal The shake-up is likely to be Nick Easen Rich McEachran with waste packaging. Industry rolled out within four years, with Award-winning journalist Journalist covering tech, and consumers can expect a radi- a revamped and simplified label- and broadcaster, he writes startups and innovation, cal shake-up. ling system; none of the “check on science, technology, he writes for The In a bid to breathe new life into locally” labelling, which has been economics and business, Guardian, The Telegraph producing content for BBC and Professional a creaking system, significant deemed a barrier to better recy- World News, CNN and Engineering. intervention is expected in the cling. A deposit return scheme for Time magazine. form of policy and fiscal drivers, single-use drinks containers and a amid great expectations within tax on plastic packaging with less Jim McClelland Giselle La the industry. Some are calling it a than 30 per cent recycled content Sustainable futurist, Pompe-Moore once-in-a-generation opportunity is also in the strategy. speaker and writer, his Freelance beauty and specialisms include built wellness writer, her work to revitalise recycling and use of UK reprocessors have long been lob- environment, corporate has been published in resources, counter littering and bying for changes to the current PRN social responsibility and Stylist, i-D, Byrdie, Who give a significant push towards a system, which they believe incentiv- ecosystem services. What Wear and more. circular economy. ises materials being sent abroad. “This comes after the UK parlia- “One of the biggest risks in the Sharon ment declared a climate emergency churn out. UK companies currently on the market is easily recyclable,” redesign is that we see an increase Thiruchelvam and the Committee on Climate experience lower costs for compli- says Simon Ellin, chief executive of in costs for producers and ulti- Writer specialising in Change recommended that the ance compared with producers in the Recycling Association. mately consumers, but a failure to culture and innovation, she contributes to The country aims for net zero carbon many other European countries. “If we get the system right, con- improve our existing recycling sys- Independent, i-D, Vice emissions by 2050,” explains Ben It means that only 10 per cent sumers will have easy labelling tem,” says Robbie Staniforth, head and Forbes. Stansfield, partner at law firm of the costs for recycling schemes that tells them the packaging is of policy at Ecosurety. Gowling WLG. “There is phenome- come from producers themselves recyclable, what bin to put it in “A well-designed scheme will rec- nal momentum here. I think a lot of through compliance systems, and then we will get much higher- ognise the true costs of packaging, what’s being proposed by the gov- such as packaging recovery notes, quality recycled material to be as well as the costs of a transpar- ernment will be adopted.” or PRNs, which provide evidence used in new products.” ent, effective recycling system. We And there’s a need for change. waste packaging material has been At present there are many vari- must create a level playing field Recycling rates have plateaued in recycled into a new product; the ables involving a mind-boggling for all involved, as well as provide Publishing manager Head of production the UK. We still have a system that rest is funded by local authorities array of local authority collections extra funding to local authorities, Ellen Shannon Justyna O'Connell favours exporting 50 per cent of and central government. and packaging with highly varia- which are a critical cog in the recy- our waste with limited incentives “We have been calling for waste ble recycling qualities. Complexity cling machine.” Associate editor Digital content executive for domestic reprocessing. The sys- producers to pay for their recycling hinders the system, but this could All this is likely to require com- Peter Archer Fran Cassidy tem of collection is complicated, for many years now. What this should change. “A well-designed scheme plicated manoeuvres in industry, Managing editor Design localised and fails to provide local do is force manufacturers and retail- needs to be simple for everyone to including mechanisms that trans- Benjamin Chiou Joanna Bird authorities with enough financial ers to ensure the packaging they put understand,” says Mr Ellin. fer the cost of recycling to those Grant Chapman Commissioning editor support. At the same time, a lot of who produce packaging in the first Sara Gelfgren Elaine Zhao useable packaging and materials place. Agreement from each link Kellie Jerrard still end up in landfill. A lack of RECYCLING RATES HAVE PL ATEAUED in the supply chain and co-ordina- Harry Lewis-Irlam Celina Lucey accountability and transparency is tion will be crucial to make a new, Household waste recycling rates in England Samuele Motta also apparent. consistent system work. “The government feels the exist- 50% “It is vital businesses start pre- Head of design ing regulations do not deliver what paring now,” says Mr Honcoop. Tim Whitlock we want them to do in the future “We’ve already seen an increase in and to help the UK meet more the cost of complying with pack- 40% Although this publication is funded through advertising and challenging targets for recycling, aging regulations over the last 12 sponsorship, all editorial is without bias and sponsored features as well as increase the revenue months and, without changes in are clearly labelled. For an upcoming schedule, partnership that comes from the system,” says behaviour of how businesses view 30% inquiries or feedback, please call +44 (0)20 3877 3800 or David Honcoop, managing direc- their packaging obligations, the email info@raconteur.net tor of Clarity Environmental. new proposals could have huge Department for Environment, Raconteur is a leading publisher of special-interest content and The Resources and Waste Strategy implications.” 20% Food & Rural Affairs 2018 research. Its publications and articles cover a wide range of topics, is the 124-page blueprint from the A year after BBC TV’s Blue Planet including business, finance, sustainability, healthcare, lifestyle and technology. Raconteur special reports are published exclusively in Department for Environment, II and the subsequent back- The Times and The Sunday Times as well as online at raconteur.net Food and Rural Affairs, which lash against plastic, consumers 10% The information contained in this publication has been obtained will evolve into new laws soon. are already aligning themselves from sources the Proprietors believe to be correct. However, In the process, everybody will be with brands that take this issue no legal liability can be accepted for any errors. No part of this impacted in some way. seriously. “By embracing change, publication may be reproduced without the prior consent of the 0% At its core is the “polluter pays” producers will be protecting 2001–02 2003–04 2005–06 2007–08 2009–10 2011–12 2013–14 2015–16 2017–18 Publisher. © Raconteur Media principle. Businesses can expect the future of their business as so-called extended producer respon- well as the environment,” Mr @raconteur /raconteur.net @raconteur_london sibilities for the packaging they Staniforth concludes. raconteur.net /future-packaging-2019
04 FUTURE OF PACK AGING Nick Easen here are many strange and Amazon set the scene years they control the relationship with T internet phenomena, but ago. Now it could be Revolution the customer, beta-testing new unboxing videos tops Beauty, BrewDog, HelloFresh or packaging rapidly. them all. They’ve skyrocketed in Graze. What can seem like ordi- “It used to take 15 days to engage popularity on YouTube; 129 mil- nary consumer products, from with a buyer who was express- lion web-page references isn’t to be simple ingredients to razors, are ing negativity after experiencing sniffed at nor is a growing move- being presented as extraordinary issues; that’s down to 48 hours ment on social media. Unwrapping through one important medium: with the advanced statistical anal- a subscription box, smartphone, their packaging. ysis, which helps identify any nee- make-up, even vegetables: that “It is the store front, experience, dle in a haystack of responses,” DIRECT TO CONSUMER so-called moment of truth brings service and product for direct- says Mr Smith. supposed rapturous joy to some. to-consumer or D2C brands. It Packaging by direct-to-consumer Breathing Online shopping brands are replaces the store as the place brands has been innovative on the injecting fresh vitality into packag- where an emotional relationship sustainability front too. Riverford ing. Take Lifebox, which supplies is made and reinforced every time Organic Farmers supplies weekly healthy snacks and wellness prod- with the customer,” says Michelle vegetable and meat boxes to peo- new life into ucts each month to a fanbase in the Du Prât, executive strategy direc- ple’s doorsteps. It’s one of the first UK. Their smart cardboard box, tor at Household. companies in the UK to use com- with specially folded tissue paper, It comes at a time when online postable nets made from forestry is carefully curated. You don’t want retail is red hot. Almost nine waste and collects all the boxes packaging too much space, it might feel a bit out of ten UK consumers are on it delivers. empty; too small a box and sub- Amazon, while more than £12 bil- “We’re able to invest in pack- scribers feel hard done by, and it lion was spent on online groceries aging that can be reused, up to has to be “Instagramable”. in 2018; it’s one of the fastest-grow- ten times for some of our boxes. “The box and wrapping are ing channels, according to Mintel. Reuse is far more sustainable than integral to the experience,” In Germany, online shopping is recycling after a single use,” says With packaging now a vital part of the product says Lifebox managing director almost universal. It means pack- Greg Penn, Riverford’s recipe box Howard Rawlings. “The doorstep aging is no longer shackled by commercial manager. proposition, innovative brands in the online opening must feel valuable, as well in-store shelf space or constraints “As we’re in control of the prod- direct-to-consumer (D2C) market are giving as surprise and delight every time; subscribers must believe they are along the supply chain. “D2C packaging doesn’t need uct from field to doorstep, we can ensure the packaging is fit for pur- customers more than just a product, they’re using getting value for money. We add a ribbon round the box if it’s gifted to say ‘buy me’ like it does in a supermarket aisle either, so the pose. We also don’t add superflu- ous packaging to help sell products packaging to deliver an experience to make it feel even more special.” opportunities to innovate and as it’s not sat on a shelf and a cus- They aren’t the take a competitive advantage are tomer has already made the deci- only ones. there to be exploited,” says Paul sion to purchase it.” Apple Jenkins, managing director of D2C brands that use so-called ThePackHub. “Packaging is now conversational commerce can also an integrated part of the product help educate people about sustain- proposition. The aim is to engage ability issues. At Riverford they’ve people in meaningful ways.” introduced leaflets highlighting The biggest challenge for this in their boxes. “These explain online brands is to resist not only what the packaging is homogenisation, as well as made from and what to do with it push for intelligent design, when it’s finished, but also why we one that speaks of brand have to use it,” says Mr Penn. personality and tells a story. Splosh, which sells laundry prod- After all, the bar has been ucts via a subscription box online, set high by some compa- claims to cut plastic packaging nies and we now live in an waste by 90 per cent when you era of great consumer expec- return their containers. This is tation. There are many reports another D2C, digital brand looking of packaging being so good that to meet consumers’ growing needs it doesn’t even get thrown away. for environmentally responsible “The issue is that D2C brands can packaging. Smol, maker of laundry often lose significant parts of their detergents, has similar aims. profitability in packaging. It is a In the future, innovation observed higher proportional cost of goods in direct-to-consumer and online sold compared to shipping a pal- brands could spur on change else- let of items out to retail stores,” where. “As we become the early explains Paul Smith, SAP’s cus- adopters, a better way of packing tomer experience global industry should trickle through to the tradi- principal for consumer products. tional retail environment,” says Mr What it does mean is that direct- Penn. “But this is largely driven by to-consumer, digital brands invest consumer demand. If the traditional more time, money and effort in retailers believe there’s a commer- how a product is housed. They’re cial benefit to reducing their envi- also able to innovate quicker than ronmental impact based on cus- many traditional players since tomer opinion, then they’ll do it.” [Packaging] is the store front, experience, service and product for direct-to-consumer or D2C brands. It replaces the store as the place where an emotional relationship is made and reinforced every time with the customer
RACONTEUR.NET 05 Commercial feature Illuminating a problem: most packaging isn’t light protected Protecting packaged food and drink products from damaging light is now a measurable science rying over spilt milk is one are aware of this problem. This infor- C thing, but you’re more likely mation gap needs to be addressed. to shed a tear over the “The issue isn’t well understood packaging when you hear that most by consumers, but the industry has of what we use doesn’t stop milk known for years that light dam- degrading rapidly; the same is true ages milk and other organic liquids,” of olive oil or plant-based drinks. explains Divya Chopra, chief execu- Light penetrates most packaging; in tive of Noluma International, a state- milk it can affect the taste and smell of-the-art light protection technical within 15 minutes, while some vita- services and certification startup. mins degrade in half an hour. “When the public is aware of the issue, Although people know of sunlight they want to do something about it. damage, a minimum number of con- It’s of grave concern and we need to sumers understand the damaging do something.” effect of indoor light on taste, quality Indoor lighting in supermarkets and and nutrients. At the same time, 90 even fridge lights degrade nutrients in per cent of UK dairy farmers polled milk, penetrating many types of pack- aging. Some nutrients, in particular vitamin B2 (riboflavin) and proteins, can decrease by 28 per cent after just 20 minutes of being exposed, accord- ing to scientific research from Cornell University in the United States. Light damages After two hours, fresh milk exposed to LED lighting, the type now common packaged goods in supermarkets, begins to lose vitamin A and after 16 hours, milk a lot faster than found in a conventional bottle will we realise have half the vitamin A it started with. In fact, damage to nutrition comes from all types of light, natural as well Protein levels in milk can as fluorescent tubes, and occurs of expert taste testers and time-con- light can easily penetrate other mate- with companies in Europe and the UK 28% drop by up to... before the expiry date of the prod- suming lab analysis. rials,” says Dr Chopra. to test and develop new packaging. A uct. It often means consumers aren’t Noluma uses a photosensitive The US-based company gives its cer- US campaign with Jersey Girls Dairy in getting the nutrients the product sup- marker ingredient inside a test solu- tification to packaging that achieves Vermont saw sales triple in a month, posedly contains. tion and exposes the package to an LPF high enough to block damaging after the launch of its light-protected “Light damages packaged goods a intense light. The test replicates two light, whether it’s yoghurt, milk, cheese, packaging, when consumers saw meas- lot faster than we realise. The vast weeks of light exposure in less than olive oil, coffee, cosmetics or plant- urable improvements in milk quality. majority of materials we use to con- two hours. Scientists then measure based drinks that degrade with light. As the company doesn’t sell pack- after just 20 minutes of tain our food does little to protect it the degree to which the marker is A Noluma marque is then displayed aging, it can objectively collaborate light exposure fully. These days most packaging has broken down. In the case of dairy, the on the container; it means that a prod- with consumer goods companies or been created as a low-cost solution. marker is riboflavin, vitamin B2; for uct’s freshness, nutrition, efficacy and their convertors to find the best way to Cornell University report If consumers value fresh food and the olive oil, chlorophyll is used. sensory qualities will be fully protected enhance the light protection of pack- preservation of nutrients in dairy and “We calculate an LPF for companies from light damage. aging while meeting other goals, such 90% other drinks, as well as olive oil, things that is dependent on the light prop- “Our certification is an assurance to as environmental sustainability. need to change,” says Dr Chopra, erties of the product being sold. We both end-consumers and industry that “Food waste is a massive issue glob- whose company has a new certifica- can then advise them on whether their the product is fully protected against ally. In the UK, it’s a £20-billion a year tion for light-protection in packaging. containers are suitable and guide them light damage. We hope that custom- problem, with 490 million pints of milk “What’s happening now is that the efficiently to a better design. People ers will begin to value the marque over or eighteen and a half pints per house- technology to measure light protec- are surprised. Not all opaque material time and demand its use on packaging hold lost per annum,” says Dr Chopra. of farmers know that light tion is accessible. We can now bench- is light protected. Rays pass through as a mark of trust. A lot of current pack- “Exposure to light degrades milk’s damages milk mark packaging designs and materials a polystyrene cup for instance, while aging isn’t protecting food and drink quality and freshness before its with an affordable test that gives a damaging ultra-violet and infra-red items adequately, and the materials expiration date, in some cases up Once educated about the reading within hours.” used are inconsistent,” says Dr Chopra. to 20 times faster than if it were in damaging effects of indoor Launched last year, Noluma is the “There is also not an abundance of light-protected and certified bottles. light on dairy milk… only company to develop a patented, light-protected packaging out there. Noluma’s testing can definitely make a 55% state-of-the-art technology that cal- This will change. We’re on a mission to difference to our growing mountain of ibrates the light protection capacity engage consumers across the globe waste. It’s time for a change.” of packaging in relation to content about this issue. We’re hoping con- change. The company is unique in sumer packaged goods companies that it assigns a light protection factor worldwide will also step up, get tested (LPF), a bit like the SPF rating you see Just because a bottle looks and then deploy effective light-pro- For more information please go to of consumers say supermarkets used in sun creams. This factor is not white and says light-protected tected packaging, as well as use the www.lightdamageisreal.co.uk should proactively look to only dependent on the packaging, but certification to differentiate them- package milk produce in ‘light the product it contains. does not mean it is; like an SPF selves in the marketplace.” protected’ packaging The test is objective, quantitative, reliable and more accurate than con- of 10, contents can still get Noluma has been working with a number of key dairy players in North CensusWide survey ducting a costly evaluation with a panel damaged. Trust certification America and China, and is also in talks
06 FUTURE OF PACK AGING 3 MATE RIAL S The fast-growth tree species that One of the beneficiaries of the back- go into pulp production, the base for lash against plastic packaging is CONCERNS WITH Public attitudes cardboard, are very thirsty, result- glass. This time-honoured alternative NON-PL ASTIC ing in water shortages, she adds. is seeing a steady demand growth in ALTERNATIVES Smallholder farmers can also find a range of sectors, from food and bev- themselves displaced by large-scale erage to cosmetics, perfumery and to non-plastics 40% commercial forestation. pharmacy, according to the European In response, the pulp and forestry Container Glass Federation (Feve). industries have developed a vari- As with cardboard, glass has the ety of sustainability certification benefit of being highly recyclable. still need work schemes to demonstrate their efforts Furthermore, using existing glass in to mitigate such negative impacts. the manufacturing process allows for The best-known certification a lower melting temperature, which of all industrial is run by the Forest Stewardship in turn lead leads to lower energy-re- wood traded globally is used Council. Certified producers are lated emissions. in the pulp and required to show they meet ten core Yet the carbon intensity of glass pro- paper industries rules, which cover everything from duction still remains high. The con- Backlash against unrecyclables is pressing avoiding environmental damage to tainer and flat glass industries, which WWF 2019 companies and consumers to search for respect for indigenous lands. account for 80 per cent of all glass, 60 Conservation charity WWF has emit more than 60 million tonnes of alternatives. While card, glass and cotton gone one step further, developing carbon emissions a year, according to packaging may be greener options, experts say a set of good management princi- Global Efficiency Intelligence. m tonnes ples specifically for the pulp and Energy efficiency measures are paper industry. The New Generation slowly helping bring this down a change in consumer understanding is still Plantations (NGP) initiative pushes over recent years. In Europe, for annual level of needed in order to be truly sustainable participating companies to learn from one another about how best to instance, almost all glass factories are now equipped with natural gas carbon emissions created by the address challenging issues. as opposed to more polluting fossil container and flat As a basic starting point, planta- fuels such as diesel. glass industries tions should never replace natural The European glass industry annu- Global Efficiency Intelligence 2018 7k forests, according to NGP. Ideally, ally invests €610 million in waste heat Oliver Balch they would also be established recovery systems and other decar- on degraded areas with low con- bonising measures, says Feve spokes- ardboard should be the Plantations might be good for servation value and would make person Michael Delle Selve. The result C dream packaging product. the climate, “carbon sinks” the a positive contribution to local has been a 5 per cent reduction in car- And in many ways it is. It’s scientists like to call them, but people’s lives. bon emissions over the last decade. light while strong, easy to recycle they aren’t nearly as great for the An illustrative example is the For ethical water brand Belu, and dependent on those great cli- local habitat or, very often, for Brazilian pulp and paper firm which gives 100 per cent of its prof- number of times a cotton tote bag mate regulators: trees. local communities. Fibria, which works with local char- its to WaterAid, the focus should be needs to be used It’s what happens before your “Plantations are constantly ities in the south of Brazil to help on avoiding single-use packaging for it to become boxed-up Amazon purchase lands expanding into new territories, establish community-owned tree wherever possible, be it glass or plas- a greener option on your doorstep that’s the prob- where biodiversity is replaced with nurseries. Another is Finland’s tic; Belu uses both. than plastic lem. At the crux of the issue are monocultures of trees,” says Maria Stora Enso, which has set aside In a frank admission, Belu’s chief Ministry for commercial timber plantations, Ehrnström-Fuentes, a forestry spe- more than 100,000 hectares of its executive Karen Lynch says the best Environment and Food many of which are now located in cialist at the Hanken School of concession in Brazil’s Atlantic rain- option for eco-conscious consumers of Denmark 2018 the global south. Economics in Finland. forest for conservation. is to drink tap or filtered water from a refillable, non-plastic bottle. “You may give yourself a big high Cotton Initiative (BCI). This indus- A cotton five for being plastic free, but you try-backed group works with almost Bloomberg / Getty Images plantation could triple or even quadruple two million farmers around the world, the carbon emissions created if encouraging them to adopt more sus- you opt for a switch to single-use tainable practices, such as using less glass,” she says. water and fewer chemicals. Meanwhile, if there’s one single Even so, less than 20 per cent of item that earns the universal ire of cotton is currently grown in a way environmentalists, it is the single-use that actively protects people and plastic bag. For many, cotton tote bags the planet, says BCI chief operating are seen as a more sustainable alter- officer Lena Staafgard. “BCI seeks to native. But are they? change this and is striving to trans- Not if a recent study commissioned form cotton production from the by the Danish government is to be ground up,” she says. believed. Cotton bags need to be used For now, however, even purvey- around seven thousands times to ors of tote bags are wary of overly become a greener option than plastic, endorsing them. Few companies are according to the study. more eco-aware than Rotterdam- Why? Because cotton is a thirsty, based Bio Futerra, a wholesale land-hungry crop that typically provider of plant-based packag- requires large volumes of pol- ing products. On its product list luting fertilisers and pesticides. are Fairtrade-certified cotton bags Infrastructure for recycling cotton is made from at least 70 per cent also scarce. organic cotton. Leading the charge in making cot- “Under no circumstances do we ton more sustainable is the Better want to mitigate consumer con- cerns about the environmental foot- print of cotton in general; we rather encourage our customers to ask crit- ical questions about our products and their impact,” says Ekaterina Smid-Gankin, sustainability con- Less than 20 per sultant for Bio Futerra. Ms Smid-Gankin says finding cent of cotton is zero-impact packaging solutions is, currently grown in as yet, not possible. That’s as true for cardboard and glass as it is for cot- a way that actively ton. Even so, anything is better than protects people and plastic, she maintains. Her core message: “Reuse, reuse, reuse and, the planet where possible, reuse again.”
RACONTEUR.NET 07 Commercial feature COCA-COL A PL ASTIC BOT TLES ARE LIGHTER THAN EVER ALL COCA-COLA BOTTLES AND CANS IN GREAT BRITAIN ARE 100% RECYCLABLE Light-weighting the 500ml PET bottle... 100% recyclable plastic Recycled content use in all packaging (plastic, aluminium and glass) 2010 30% 36.0g 26.0g 24.0g 19.9g 2018 39% 50% 1994 2006 2009 2016 recycled content in PET bottles by 2020 Coca-Cola uses plastic packaging because it is World Without Waste - Coca-Cola has a goal 25% recycled content in lighter, can be resealed, has to collect and recycle PET bottles in 2018 a lower carbon footprint, the equivalent of every and a lower impact on the bottle or can it sells environment if recycled. globally by 2030. Is this our chance to stop collections, including those in our for consumers to recycle. There are towns, cities, offices, transport hubs plenty of return points in supermar- and in the community.” kets, offices and transport hubs,” says plastic becoming waste? One of the issues that Coca-Cola Mr Brown. faces in the UK is sourcing more “Any new scheme should be con- food-grade recycled plastic so it sistent across Britain and well com- can increase the amount of recycled municated to the public. Retailers plastic in its bottles. “Moving towards and supermarkets must be paid to run a circular economy is the goal and efficient collection points. The whole Combating packaging waste through a circular we applaud the fact that the UK gov- scheme should be well financed and economy of reusing and recycling plastic must be a ernment is now reviewing its current strategy,” says Mr Brown. managed by a not-for-profit organ- isation and owned and operated by top priority for government and industry Mid-May saw the end of the first consultation round for the industry. It should also be set clear collection targets by government to Department for Environment, Food deliver the best possible environ- and Rural Affairs, and its resources mental outcomes.” and waste strategy. New interven- There is certainly industry con- tions could come in three key areas: sensus for a more standardised and ankind has a big challenge sells by 2030. In Great Britain the collection. Over the last 20 years, UK consistency of household recycling; effective collection system across M with plastic packaging. On packaging it uses is 100 per cent local authorities have done a fantas- extended producer responsibil- Britain. This will require a new model the one hand, too much recyclable and its bottles contain tic job collecting recyclable materials ity; and a deposit return scheme for for local authorities to run kerbside ends up as litter, in landfills and in up to 25 per cent recycled plastic from our households, but there’s a drinks containers. At the same time, a recycling schemes. It will also mean our oceans. Yet, on the other, plastic or plant-based material, making it patchwork of systems, it’s not cohe- tax on single-use plastics packaging, significant change for businesses, can be a highly sustainable and dura- the largest user of recycled plastic sive and we need to move it to the with less than 30 per cent recycled retailers and the public. ble packaging material that’s easy to in the food and drink industry. It next level.” content, is being considered. “We’re very optimistic about the recycle and reuse. It also has a signif- has committed to get that to 50 per In Britain, the company offers con- “Any new schemes will need to be potential changes and welcome this icantly lower carbon footprint than cent recycled plastic in all its plastic sumers more than 80 drinks across carefully thought through. We under- once-in-a-generation opportunity to glass or aluminium. bottles by 2020. 20 different brands. “We use our stand that packaging producers reform the current packaging recov- The impact plastic waste is having on “Ultimately, we don’t want any of brands to encourage more people and industry will need to contribute ery and recycling system,” Mr Brown the environment and wildlife is now our packaging to end up in hedge- to recycle with messages on bot- more. We also want to see a step- concludes. “We want to work with the hottest of topics, headlining the rows as litter, in our seas as plastic tles and through our adverts that change in the quality and quantity others to achieve a thriving circular consumer and business agenda world- pollution or in landfill as a wasted encourage and incentivise people of recycled packaging material avail- economy so we can make the most wide. Its effects can be damaging, at resource. It’s unacceptable. It’s time to do the right thing after they’ve able to manufacturers like us,” says of our valuable resources. Policy the same time it’s a lost resource. The we rethink plastics and packaging enjoyed their drink. The next big Mr Brown. Ideally Coca-Cola wants to changes will also drive investment in challenge is how we move to a circular within society,” says Mr Brown. challenge is to increase recovery see this material reprocessed here in recycling infrastructure. The future economy where every piece of packag- According to the United Nations rates, which is currently less than 60 Britain too. looks bright.” ing is designed to be reused and actu- Environment Programme, global mate- per cent for plastic bottles,” says Mr “There is a lot of interest in a ally gets recycled. rials use is three times more than it Brown. “There’s a real opportunity well-designed deposit return scheme It’s a challenge Coca-Cola isn’t shying was in 1970 and is expected to double here, especially beyond household for bottles where consumers pay a For more details please go to away from. “We’ve made good pro- by 2050. Therefore, there’s a growing surcharge at the point of sale, which is www.coca-cola.co.uk/sustainability gress, but a lot more needs to be done. need to keep plastic that’s currently then returned when the can or bottle Making packaging as sustainable as in circulation in a closed-loop system, is recovered,” he adds. possible is now a crucial goal for many where recyclable products are used, Around the world, Coca-Cola par- businesses. Innovation is essential,” collected, and used again and again. ticipates in more than 40 differ- says Nick Brown, head of sustainability This is necessary to reduce the amount ent deposit return schemes and has at Coca-Cola European Partners, the of new materials being used. extensive experience in their set-up manufacturer of Coca-Cola drinks in “A world without waste is possi- We welcome this once-in-a- and operation, working with govern- Britain and western Europe. ble. Having some of the most widely ment and others in industry to recover Globally, The Coca-Cola Company’s distributed and visible brands in the generation opportunity to more containers for recycling. World Without Waste initiative includes an ambitious goal to recover world means we have a responsibility to aim for this goal,” says Mr Brown. reform the current packaging “The best schemes are in north- ern Europe, including Norway and and recycle a bottle for every one it “A major opportunity is in better recovery and recycling system Sweden, where they make it easy
08 FUTURE OF PACK AGING 01 ten full-sized, flat wine bottles in a compact case, rather than just about four regular, round glass ones, means a loaded pallet could carry 1,040 bottles of wine, not just 456. Sustainable packaging is simply the future, says Santiago Navarro, chief executive and co-founder of Garçon Wines. “The round wine bot- tles, we know and like, have been around since the 19th century, but are no longer fit for purpose. We offer a 21st-century wine bottle which is spatially efficient, lightweight, durable and sustainable,” he says. “The strength and low weight of the bottle also mean the bottles need considerably less secondary packaging to move safely through the supply chain.” Awarded the Waitrose Way Treading Lightly Award for green supply chain, anti-mosquito busi- ness incognito is another consum- er-facing champion of upstream sustainability. As well as researching renewa- ble sugarcane alternatives to tradi- tional plastic, the company ensures all back-end packaging is from sus- tainable cardboard, uses green bub- ble wrap and shreds its own paper for reuse as recyclable fill. “We put in requests to fulfilment houses for green packaging and delivery,” explains managing direc- tor Howard Carter. “We also put pres- S US TA IN A B ILIT Y sure on third-party manufacturers.” The race to sustainability Greening can be about where, as well as what, though, Mr Carter adds. “Some companies may have a delivery that goes to the warehouse starts in the supply chain first and then to the fulfilment Lucozade Ribena Suntory house. What we’ve done is to locate the warehouse in the fulfilment house. This closed loop means fewer journeys,” he says. In 2010, Lucozade Ribena Suntory invested some £70 million to bring bottle production onsite with From wine through the post to sports or volume. However, the biggest obstacle is the lack of a sector stand- Logoplaste, at its Gloucestershire factory. This also completely drinks in seaweed, packaging is visibly ard, says Stuart Milligan, doctoral researcher at the University of Bath removed the need for transportation, so reducing supply chain emissions. going green. However, there is a secondary School of Management. The average consumer So, as well as high-profile initia- sustainability story behind your sugarcane “Smaller pallet loads tend to be still has little awareness tives such as distributing 30,000 produced as manufacturers and Lucozade Sport Ooho seaweed cap- of the early stages of the insect spray or bamboo toothbrush that retailers are not joined up with sules at the London Marathon, regards to handling and storage,” supply chain much of the greening still goes on too often goes untold he says. “A standardised approach would result in greater synergies.” behind the scenes. Lightweighting, for example, is a Green strategies may also reap key part of the global brand’s jour- economic benefits. “There will be ney towards ensuring 100 per cent low-hanging fruit which will yield of its plastic packaging is reusable, both a reduction in packaging and 01 founder and director of bamboo recyclable or compostable by 2025, Jim McClelland Lucozade financial savings. The challenge toothbrush subscription company says Michelle Norman, director of Ribena Suntory will come when the quick wins have distributed 36,000 BlueRock. “The average consumer external affairs and sustainability. ustainable packaging as a single stream, plus an inter- been realised and retailers then Lucozade Sport still has little awareness of the early “In January, we lightweighted the S talk tends to focus on the ested party incentivised by rebate or have to invest to redesign their pro- gels encased in Ooho’s edible stages of the supply chain, so posi- best-selling 500ml Ribena bottle, in-store retail experience reduced cost.” cesses,” he adds. tive consumer behaviour cannot be which removed 325 tonnes of plastic seaweed packaging and its impact on the more or less Furthermore, warehousing, stor- While cost bumps might be a com- to runners at the relied on to absorb the cost. The ini- from production every year. Now the eco-conscious consumer. However, age, shipping and logistics can influ- mercial reality, sadly good com- London Marathon tiation of greening early-door sec- bottle is also undergoing a redesign trade and wholesale supply chains ence and even dictate the formats munication is not, notes Robert ondary supply chains will therefore to ensure it is fully compatible with 02 also generate volumes of secondary finding their way into consumer Lockyer, chief executive and founder Ten full-sized, flat likely come in the form of tax breaks bottle-to-bottle recycling,” she says. packaging waste and recycling. bags and hands or business offices of Delta Global, innovators in luxury wine bottles from and other incentives,” he says. Innovation comes in many shapes What happens upstream is vital and shops. packaging. “Retailers must be more Garçon Wines take The good news, though, is that and sizes, literally, and even the small- up the same space and the significant percentage of This supply chain hinterland open to options that may cost a little innovation also flows upstream. est change can have a big impact, as four regular, UK packaging waste involved offers also feeds the booming omnichan- more, while prepared for consumer round bottles Not content with pioneering an explains Patrick Browne, director of real business prospects, says David nel retail and home-delivery mar- reaction to rising prices. If we accept award-winning 100 per cent recy- global sustainability at UPS. Wilson, UK managing director of kets, where consumers are receiv- a general rule that it will cost more cled PET (polyethylene terephtha- “We encourage customers to focus Vanden Recycling. ing, sometimes returning, but not to go green initially, but less in the late), letterbox-friendly flat wine on right-sizing, using the minimum “Back-of-store recyclates form a always reusing or recycling, indus- long term, those who drive change bottle, Garçon Wines is turning its amount of packaging to achieve max- large part of packaging material trial-grade packaging. will benefit from customer loyalty,” attention to secondary packaging imum protection,” he says. “There’s collected and reprocessed, with A seemingly simple solution to he says. “Ultimately, for change to and logistics too. less cardboard, obviously, also less advantages over post-consumer reduce both the amount of second- happen, the retail industry must get Designed in collaboration with packing material, which helps reduce waste,” he says. “These include con- ary packaging and number of asso- better at informing customers.” DS Smith, the Garçon Wines 10 Flat waste. Right-sizing enables us to bet- centrated tonnage in known loca- ciated vehicle movements is to max- In the meantime, costs head Bottles Case will significantly cut ter optimise space in our trucks and tions, the opportunity to capture imise the load potential, by weight upstream, says Seb Gauthier, carbon emissions and costs. Fitting deliver more each trip.”
RACONTEUR.NET 09 Commercial feature PACK AGING INDUSTRY HAS TO CONTEND WITH Natural choice for A MULTITUDE OF CONSUMER PREFERENCES Which materials consumers prefer based on the following factors (%) Paper/cardboard Glass Metal Plastic No preference Lighter weight 47% 5% 9% 22% 17% sustainable packaging Easier to recycle 4% As consumers demand greater sustainability in packaging, a 41% 28% 14% 14% major beverage carton manufacturer is going “Way Beyond Better for the environment Good” with a bold ambition to put more into the environment 38% 31% 10% 21% and society than it takes out Easier to store ustainability of packaging is an 25% 22% 20% 9% 24% S increasingly hot topic with Sir David Attenborough’s The Blue Prefer the look and feel 5% Planet TV series sharpening the focus on pressing environmental challenges such 25% 27% 11% 32% as plastic waste in our oceans. Three quarters of consumers now say Reusable the environmental impact of a prod- 21% 45% 8% 8% 18% uct’s packaging affects their purchasing decisions and 90 per cent want packag- ing to be easily recyclable, according to Stronger/more robust latest figures from the 2018 European 12% 27% 31% 8% 22% Consumer Packaging Perceptions Survey of 7,000 shoppers. Food and drink are the products Percentages may not equal 100 due to rounding Two Sides/Toluna 2018 people purchase most frequently and packaging options here range from metal cans and glass bottles to pouches, plas- Switching to reusable transport totes or bins,” she says. “These items tic bottles and more. Thanks to their packaging is an eco-friendly alterna- can be used for shipping or for stor- main ingredient – renewable paper tive to shipping with single-use card- age and transportation.” board made from wood – cartons are the board boxes. Reusability sometimes trumps natural choice when it comes to reduc- Last year, for instance, even reduction because, if we reduce ing environmental impact. TerraCycle worked with UPS to test packaging to the point where prod- Independent assessments of the life that will nourish a growing global popu- a customised, durable and reusa- ucts are being damaged, we score cycle of beverage cartons show they lation while contributing more to society ble tote for their groundbreaking an own goal, says Debbie Hitchen, have lower environmental impact than and the environment than we take out. Loop initiative, designed to reduce director and circular economy lead many other types of packaging for a “We set out to become a net-posi- single-use packaging of everyday at consultancy Anthesis. range of products, including long-life tive company three years ago and we’ve Consumers food, UHT milk and non-carbonated soft already achieved some significant mile- increasingly want items, such as shampoo, deter- “Some stores have started trans- gent, even ice cream. porting fruit and veg in stacka- drinks. In fact, the life-cycle carbon foot- stones on this journey in the way we Shipping with reusables is already practised by several European hos- ble plastic crates that go straight onto the shelf. You might think print of a carton is between 28 per cent and 70 per cent lower than the alterna- source our raw materials, make our products and run our business.” to feel good about pitals and healthcare companies. old cardboard boxes were better tives, and cartons use 41 per cent to 68 SIG now offers its customers a menu of the food and drink It lowers costs over time, reduces because they are easier to recy- per cent fewer fossil-fuel resources. features that they can use to improve the waste and saves on recycling, so cle, but it turns out that the plas- But one leading systems and solutions credentials of its packaging in the eyes of they buy, and that provider for aseptic carton packaging is consumers. These range from the option includes the way multiple benefits are possible, says tic crates protect well and are Ester Van den Bossche, UPS tem- returned to be reused over and going further. SIG has set a bold ambition to put the FSC® 1 (Forest Stewardship perature true packaging solutions manager, Europe. over,” she points out. The secondary success story is not to go “Way Beyond Good”. “Sustainability has been increasing in Council® ) label on any SIG pack to using polymers linked to 100 per cent for- it’s packaged “Large-volume shippers within a always obvious, but it is essential for leaps and bounds in recent years, but est-based materials. closed-loop or managed open-loop delivery on sustainability goals, in we want to take it further,” says Martin “More and more of our customers system might consider using reusa- every sense. Herrenbrück, the company’s president are taking up solutions like combibloc SIG is also helping to tackle concerns ble transport packaging such as pal- and general manager for Europe. “Our EcoPlus and SIGNATURE PACK,” says Mr about plastic straws with the world’s first lets and crates, ambition is to work with our partners to Herrenbrück. SIG’s combibloc EcoPlus is market-ready alternative for use with create a net-positive food supply system 82 per cent renewable and requires 28 aseptic carton packs. “Our paper straw per cent less CO2 to produce than con- solution is helping customers meet the ventional cartons in the same format. urgent demand from stakeholders to Garcon Wines 3/4 Its innovative design eliminates the cut out plastic straws amid growing con- aluminium layer by using an ultra-thin cerns about their impact on the envi- polyamide layer to protect the flavour ronment and particularly on the world’s of the food or drinks that the packaging oceans,” says Mr Herrenbrück. of consumers say packaging contains. “Consumers increasingly want to feel environmental impacts affects SIGNATURE PACK 100 is the world’s good about the food and drink they buy, purchasing decisions first aseptic carton linked to 100 per cent and that includes the way it’s packaged. renewable plant-based materials, via an We’re helping our customers meet this Cartons have up to innovative mass-balance approach that demand with more sustainable product 70% supports the use of renewable feedstock innovations as part of our ambition to go in mainstream polymer production. It ‘Way Beyond Good’ for the environment has up to 66 per cent2 lower life-cycle and society.” lower carbon footprint carbon footprint than the company’s than alternatives standard packs. Meanwhile, combi- To find out more please visit blocRS, the new standard structure for www.sig.biz SIGNATURE PACK from SIG’s cartons, has saved more than 4,850 SIG is linked to tonnes of polymer since it was intro- 100% duced in 2016. 1 FSC® C020428 2 SIGNATURE PACK ISO LCA CB-100732 02 renewable plant-based materials from March 2018. Available at www.sig.biz
10 FUTURE OF PACK AGING RECYCLING REFORM Brands are rushing to adapt their supply chains, packaging processes and materials to shifting consumer sentiment. But what progress is being made, and whose responsibility is it to drive change? 49 SUPPORT NEEDED AT EACH STAGE OF THE RECYCLING JOURNEY WHO HAS THE MOST RESPONS MAKING SUSTAINABILIT Y IMPR A large portion of packaging can be lost at each stage of the recycling journey. The TO PRODUCTS/PACK AGING? following diagram shows that in order to achieve a recycling rate of just 60 per cent, Percentage of the public who chose the followin it requires high recycling standards by consumers, packaging collectors and sorters, and reprocessors combined. If standards slip at any point, a large proportion of potential recyclable material may be lost 59% 73% 100% actual delivered for all the packaging Amount of packaging recycling rate recycling that consumers that gets recycled buy ...If 90 per cent of people recycle their packaging ...and recycle 90 per cent correctly ...for 90 per cent of the time ...and collection and sorting losses are only 10 per cent ...and reprocess- ing losses are only 10 per cent 0 20% 40% 60% 80% 100% Britain Thinks/Suez 2018 17 % 12% 91 % of consumers say they try to recycle and dispose of items 83 % say they feel confident that they recycle and dispose of 56 % say the environmental credentials of a product 9% in the correct way as much their household waste in the are important in their as they can correct way purchasing decision Britain Thinks/Suez 2018
RACONTEUR.NET 11 SUPERMARKET PLASTIC WHO SHOULD BEAR THE COST? PACK AGING RECYCLING Percentage who strongly agree or tend to agree RATES IN THE UK Share of widely reyclable plastic packaging 81% Morrisons 79% Asda 83 Manufacturers and % retailers should cover at least some of the cost 9 SIBILIT Y FOR associated with collecting ROVEMENTS 78% Marks and treating waste from &Spencer the products they sell ng as their top choice 77% Tesco 76% Aldi 75% Waitrose 62 % Only manufacturers should contribute Producers of the towards the costs product/packaging 75% Sainsbury's 4% Consumers (by choosing to only buy 74% Ocado Retailers who sustainable products sell the products or packaging) 55 % 73% Iceland National government Manufacturers and Local councils 71% Lidl retailers should cover collectively cover all of the costs Britain Thinks/Suez 2018 Which? 2018 Britain Thinks/Suez 2018
12 FUTURE OF PACK AGING Commercial feature INFLECTION POINT FOR GLASS GROWTH WORLDWIDE 2.6% 3% 2.4% 2.5% Emotive and 2% 1.5% 1.5% transformative: 1% 0.5%` 0.1% why brands 0% -0.5% Total packaging -1% are rapidly Glass -1.5% -2% choosing glass INFLECTION POINT FOR GLASS GROWTH IN WESTERN EUROPE 3% Glass has been used for centuries as a high- 2.5% quality, robust packaging material, but it is 2% becoming increasingly relevant in shaping how 1.5% 1.2% brands make memorable moments and establish 1% an environmentally friendly image 1.1% 0.5%` 0% -0.4% onsumers constantly demand “Then there are beer companies that -0.5% C more from packaging. They develop a few global brands, which -1% want products to be environ- they launch in new markets with a mentally friendly, and most are more more premium positioning, leveraging -1.5% likely to buy goods in packaging that glass to support the more sophisti- -2% represents them and their lifestyle. cated image,” says Mr Aujouannet. Glass gives brands endlessly recycla- Meanwhile, food manufactur- 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 ble and customisable packaging that ers seeking to switch a product into empowers them to stand out even in the glass containers might go for a simple most fiercely competitive markets. It design, with the view that simply the also allows them to preserve the subtle switch from plastic to glass is already Coke campaign saw names added to benefits of using glass bottles with the taste and texture of their products. creating the premium feel. This was millions of bottle labels, resulting in a 5 promotional potential of easily and While glass, as with all packaging, had recently exemplified by General Mills’ per cent annual sales increase. almost instantly customisable design. for some been viewed as a cost, the material is now increasingly viewed as decision to house its Oui yoghurt product in the United States in glass, “We see more companies wanting premium products, which are also cus- Consumers are In addition, O-I’s in-house design services team helps food and bever- a powerful brand asset. Euromonitor which is unusual in the market and tomised in line with promotions or key influencing brands age companies create innovative and data shows a steady increase in glass gives it a premium edge. events,” says Mr Aujouannet. “Thanks impactful new containers or bottles usage since 2016. High glass-share Food and drinks brands find that con- to recent innovations, such as our cus- and governments, that make emotional connections segments, such as premium alcoholic sumers like the many shapes, colours, tomisation service O-I : EXPRESSIONS, and with glass being between products and consumers. beverages, are continually growing, embossings and designs on offer, and glass enables brands to be more respon- “There has been a major shift in and there is now increasing use of this is visible in their purchasing. These sive to what their customers want and to so recyclable and the last few years around the usage glass for packaging food and non-al- coholic drinks. options make a memorable consump- tion experience, with many people deliver new products quickly.” Consumers are also driving a shift reusable, it’s the of glass,” says Mr Aujouannet. “Glass is once again viewed as an asset This shift has occurred because glass even collecting and displaying bottles. towards sustainable packaging and obvious choice for rather than a cost, with all the evi- offers brands a powerful response to consumer demand for greater per- Customisation is now well understood to be a driver of consumer behaviour glass clearly has a great deal to offer given it is typically made from an aver- better packaging dence pointing to strong and growing demand among consumers for pre- sonalisation and “premiumisation”. and purchasing decisions, which is age of 50 per cent recycled glass, and mium, personalised and more envi- “Changing preferences and desires why brands are urgently seeking ways up to 90 per cent for green bottles. ronmentally friendly packaging. from consumers are forcing food and of tapping into the trend. A report by Glass bottles can be reused up to 30 “Considering the original quality of drinks brands to think creatively how Packaging Innovations and ThePackHub times. Some 78 per cent of European glass is as a premium product that they can generate deep engagement, recently found that 66 per cent of pack- consumers told a 2018 Friends of Glass bottles, led by drinks firm Diageo, had generates real emotion, we’re glad driving diversification and a redefined aging professionals are implementing survey that their buying behaviour has collected 43 million one-litre bottles. to see brands extensively using it to role for packaging,” explains Arnaud personalisation into their offerings. changed as a direct result of environ- O-I partners with many such schemes catch consumers’ interest on a big Aujouannet, chief sales and market- Indeed, Coca-Cola’s recent Share a mental packaging desires. and has invested more than $6 million scale. They use glass to bring unique, ing officer at Owens Illinois (O-I), the “Even though the glass industry has in glass recycling facilities around the brand-based or tailor-made prod- world’s largest manufacturer of glass focused on sustainability for many world. The company has also commit- ucts to market quickly, with unprece- packaging products. years, the big change is that the work is ted to half its glass being post-con- dented flexibility.” 70%+ “Glass has a unique ability to bring really driven by consumer desire now,” sumer recycled content by 2025. real emotions to consumers by cap- says Mr Aujouannet. “Consumers are For O-I, part of the way forward is to turing a brand’s essence. With more influencing brands and governments, help brands understand more about To find out more about using glass than 70 per cent of purchasing deci- and with glass being so recyclable and their consumers and shoppers, and packaging as a premium, sustainable sions made in-store, packaging needs reusable, it’s the obvious choice for to give them more of what they want, brand asset please visit o-i.com to tell a differentiated brand story at better packaging.” quickly and in ways that can be sus- one glance, and glass delivers on that.” Drinks and food companies are acting tainably successful. This has been High-end spirits makers often look of purchasing decisions are made in-store, so quickly to make the best use of sustain- the motivation behind the compa- to premiumise the experience with packaging needs to tell a differentiated brand story able glass. As of last year, the Glass is ny’s launch of O-I: EXPRESSIONS, ultra-pure glass and intricate design. at one glance, and glass delivers on that Good programme for collecting used which enables brands to combine the
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