TEXTILE AND CLOTHING INDUSTRY - Problems and Solutions
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CONTENTS 1. INTRODUCTION 6 2. THE IMPACT OF THE TEXTILE AND CLOTHING INDUSTRY ON THE ENVIRONMENT AND A DIGNIFIED LIFE 8 2.1 The impact of the textile and clothing industry on the environment 9 A. Raw materials 9 B. Processed materials 10 C. Processing and clothing production 11 D. Transport and sales 13 E. Use 13 F. End of use 14 2.2 The impact of the textile and clothing industry on human lives and human rights 15 A. Discrimination against women, and forced and child labour 16 B. Employment contracts 16 C. Working time 17 D. Safety and security 17 E. Wages and salaries in the textile industry 18 F. Health problems 19 G. Suppression of trade unions and protests 19 H. Non-transparent supply chain 20 I. Working conditions in the textile and clothing industry in Slovakia 21 2.3 The impact of the textile and clothing industry on lives and rights of animals 23 A. The most commonly used materials of an animal origin in the textile and clothing industry 24 B. Factory agriculture 26 C. Transport of animals 26 3. VISIONS AND STRATEGIES FOR A BETTER ENVIRONMENT AND A DIGNIFIED LIFE 28 3.1 Visions and strategies for a better environment 28 A. Design changes 28 B. Materials of the future 29
C. Improving the processing and production phases 30 D. Improving consumer buying decisions and the phase of use 30 E. Extension of the use of products 32 F. Effective collection for reuse, repair and upcycling 35 G. Improved sorting and recycling 36 3.2 A vision for human rights and a better life for people in the textile and clothing industry 38 A. Changes in legislation 38 B. Changes in the approach of brands and their suppliers 39 C. Tools for consumers 42 D. Activities and campaigns of non-profit organisations 43 E. Examples of responsible brands 44 3.3 A vision for a better life for animals 45 4. POLICY COHERENCE FOR SUSTAINABLE DEVELOPMENT AND RESPONSIBLE ENTREPRENEURSHIP 47 4.1 Policy coherence for sustainable development 47 4.2 EU and responsible entrepreneurship 48 5. EUROPEAN UNION POLICY IN THE FIELD OF THE TEXTILE AND CLOTHING INDUSTRY 49 5.1 Defined issues and recommendations for changing legislation in the field of textile waste management 51 6. POLICY AND DATA IN THE FIELD OF TEXTILE WASTE IN SLOVAKIA 53 6.1 Slovakia’s policy on textile waste 53 A. Goals and measures 54 B. Recommendations 55 6.2 Data on textile waste in Slovakia 56 7. CONCLUSION 63 8. REFERENCES 64 9. LIST OF PICTURES AND TABLES 74 10. RECOMMENDED LITERATURE 76
1. INTRODUCTION The essential purpose of clothing has always been the same—to protect the body from bad weather and injuries, and to avoid u nwanted looks. Gradually, it has become a tool for showing one’s status and the origin and later also one’s nature, opinions, taste and style. The nature of clothing production has also been changing radically in recent decades. The textile and clothing industry has developed to meet the needs of people from all over the world. The textile industry includes the production of fibres, textiles and fabrics. The clothing industry, also referred to as the fashion industry, focuses on the life cycle and primary production of clothing, but also other textile products, including home textiles, footwear and accessories (European Commission, 2017).
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions With the development of this industry, society’s approach to clothing has also changed. A few decades ago, people bought clothes once a season. Later came a change in the form of the so-called fast fashion. It originates in the USA. In the 1980s, in reaction to cheaper textiles imported from other countries, big American clothing manufacturers decided to respond by monitoring which clothing was popular with customers. They were able to produce more pieces of the desired items and distribute them quickly. With some variations, this model was imitated by the founder of the Spanish brand Zara. New and always different trends entered his stores frequently and rapidly. And customers started shopping more. The success of Zara was noticed by other brands very quickly. Gradually, opportu- nities have opened to relocate production to the countries of the Global South and so reduce the price of clothing at the expense of the environment and the quality of workers’ lives. For this reason, a high number of people lost their jobs in the USA and throughout Europe, including Slovakia (Píhová and Thomas, 2019). The result is fast fash- ion typical by relatively cheap, mass-produced and mass-sold clothing of average to low quality, which follows artificially created fashion trends. The manufacturers of clothing, footwear and accessories profit mainly from this system of overproduction and over- consumption. Fast fashion is based on the essential principles of the current economic model—the linear economy, with complex global supply chains and profit maximisation for a narrow group of shareholders rather than all stakeholders (shared value). This colossus has brought with it a lot of negatives, and it has become a dirty and cruel industry. Even though it gives many people a livelihood, owners of fashion brands earn incomparably more. Cheap clothing brings the exploitation of workers and poor working conditions, the suffering of large numbers of animals, the accumu- lation of waste in landfills and the wild, the release of pollutants into the environment, and the production of greenhouse gases associated with climate change. It is time to change this business and make it more sustainable. It is time for ambitious aims in line with the Sustainable Development Goals 2030. The purpose of this document is: 1. to summarise information and data on the impact of the textile and clothing industry on the environment, human and animal lives; 2. to summarise visions, strategies, measures and examples of good practice from around the world, especially from Europe and Slovakia; 3. offer an overview of the EU policy on textiles and textile waste; 4. to present the current policy of Slovakia and strategic documents concerning textile waste, supplemented by data on the development of the amount and method of processing of this type of waste in recent years. The publication is intended for all who want to gain a comprehensive insight into current problems and potential solutions in the global and Slovak textile and clothing industry. 7
2. THE IMPACT OF THE TEXTILE AND CLOTHING INDUSTRY ON THE ENVIRONMENT AND A DIGNIFIED LIFE Picture 1: A pile of unwanted clothes. Source: © Bicanski—Pixnio.com (2020) 8
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions 2.1 THE IMPACT OF THE TEXTILE AND CLOTHING INDUSTRY ON THE ENVIRONMENT Fashion-related pollution takes many forms and is created during all stages of a prod- uct’s life cycle—from raw material extraction through fibre production, dyeing, weav- ing, cutting and sewing to the actual production, use and disposal of things. Textiles and clothing are also responsible for water scarcity problems, land grabbing and soil degradation, or high energy and fuel consumption, and the associated high green- house gas emissions (Mukherjee, 2015). In 2015, the industry produced 1,715 million tons of carbon dioxide, which may increase by 63 % by 2030 (Global Fashion Agenda & The Boston Consulting Group, 2017). Furthermore, predictions show that if nothing changes in the current setting, the world’s fashion industry could consume more than 26 % of the total carbon stock which should guarantee that global warming is kept below 2 °C, by 2050 (Ellen MacAr- thur Foundation, 2017). More than 60 % of the total amount of textiles is used for clothing. Its production has doubled in the last two decades, for which was the trend rightly named fast fash- ion (Ellen MacArthur Foundation, 2017). All the negatives associated with this system have made the textile and clothing industry one of the most polluting industries in the world (Dutch Center for Circular Textiles, 2020). This chapter further addresses the environmental impact of the textile and cloth- ing industry in terms of: • raw materials and processed materials, • processing and clothing production, • transport and sales, • use, • end of use. A. Raw materials In the textile industry, the use of non-renewable raw materials predominates over renewable ones. In 2015, a total of 98 million tonnes were consumed, but by 2050 this figure could rise to 300 million tonnes. These include crude oil for the production of synthetic fibres, fertilisers intended mainly for cotton cultivation, and various chemi- cals necessary for the production and treatment of fibres and textiles (Ellen MacArthur Foundation, 2017). Another important raw material is water. It is estimated that in 2015, all coun- tries in the world consumed 79 billion cubic metres of water for the fashion industry, and this figure could increase by 50 % by 2030, given current trends. Water is con- sumed and degraded during dyeing materials and washing textiles, but especially during growing cotton and other raw materials (Global Fashion Agenda & The Boston Consulting Group, 2017). There are already regions, where cotton resources cannot be 9
replenished for cotton irrigation (Mukherjee, 2015), and this problem is set to worsen in the future (World Bank Group, 2016). If the predictions come true and the current setup of the textile and clothing industry continues, people will later have to choose between making a profit from fashion and getting enough water for basic needs. In addition to water, the soil is also necessary for conventional raw material cul- tivation. The cultivation of monocultures, such as cotton, is typical by a loss of bio- diversity in the area, as well as the degradation of soil and groundwater due to the large amount of chemicals used (Mukherjee, 2015). Taking into account the fast-grow- ing human population, for which more food will be needed in the future, the fashion industry will have to make a similar decision as for water. Either more crops will be grown to feed people, or a large number of raw materials will continue to be grown in a conventional way for the textile and clothing production (Global Fashion Agenda & The Boston Consulting Group, 2017). B. Processed materials The issue of assessing the impact of materials on the climate and the environment is complex, and therefore difficult to map. The Higg MSI (Materials Sustainability Index) database shows that the overall environmental impact of the finish material depends mainly on the type of raw material from which it was produced, on the complexity of the method of its processing, and the need and method of its dyeing (Higg MSI, 2020). Natural materials can have a much higher negative impact than synthetic ones (Global Fashion Agenda & The Boston Consulting Group, 2017). However, synthetic materials also present serious problems, such as the release of microfibres into water (see chapter 2.4). When selecting materials, it is necessary to use new analytical tools, such as, for instance, the Higg MSI (Materials Sustainability Index). It is important also to evaluate the suitability and performance of materials within a specific application, and throughout the product life cycles. A material may have a small impact due to the undemanding obtainment and processing, but a new product made of it may be damaged quickly without an option of reparation. The overall negative impact may ultimately be much higher than if another material was selected to make the product. Even though this material may be more difficult to obtain and first-process, the prod- uct will be more durable, easy to repair or easily recyclable. Higg MSI is a tool which provides data solely on the reach of the production phase of materials. Materials for the production of clothing, home textiles, footwear and acces- sories are included here. The database offers the option to compare detailed data on which processing procedure has what kind and size of the impact on the environment and climate. Higg MSI uses a scoring framework to convert data into environmental scores for the material. The declared Higg MSI unit represents one kilogram of material. This tool, therefore, allows you to compare one kilogram of one material with one kilo- gram of another material. For example, only by replacing conventionally grown cotton with organic cotton can the overall negative impact be reduced by almost 50 %. In case of a replacement with recycled cotton, by 60 %. The silk of animal origin can have up to 15 times higher negative effect compared to synthetic polyester (Pic. 2) (Higg MSI, 2020). 10
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions Overall impact of selected materials Polyester fabric Silk fabric 44 681 Impact of the materials on different issues: global warming, eutrophication, water deficit, depletion of abiotic resources such as fossil fuels, chemistry. 10.0 93.0 7.8 147.7 1.4 368.6 11.5 58.6 0.0 0.0 Picture 2: Comparison of the overall environmental impact of polyester and silk fabrics. Source: Higg MSI (2020) C. Processing and clothing production The processing of raw materials into fibres, fibres into woven and non-woven fabrics, the treatment of textiles and the making of products are energy-intensive processes demanding in raw materials. When the obtaining of raw materials is added, the total impact of these phases can represent 16–96 % of the total environmental impact of the product during its life cycle (Joint Research Center, 2014). H&M states that in 2018, the production of fibres and textiles accounted for 46 % and the production of prod- ucts for 18 % of the company’s total climate impact. Obtaining raw materials, in turn, accounted for 87 % of H&M’s overall impact on water (H&M, 2018). 11
HIGH 0% 0% LOW DESIGN OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT MEDIUM 9% 87 % HIGH RAW MATERIALS OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT MEDIUM 46 % 6% HIGH FABRIC AND YARN PRODUCTION OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT MEDIUM 18 % 1% HIGH PRODUCT MANUFACTURING OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT MEDIUM 2% 0% LOW TRANSPORT OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT HIGH 0% 0% HIGH SALES OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT LOW 21 % 8% MEDIUM USE OUR CLIMATE WATER SOCIAL INFLUENCE IMPACT IMPACT IMPACT Picture 3: The overall impact of H&M within their value chain. Source: ©H&M Sustainability Report (2018) 12
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions More than 1,900 elemental chemicals are used in the processing of raw materials and the production of textiles, which may contain various heavy metals. In addition to the production stage, these substances may also be harmful at later stages. Their residues may occur in clothing and cause health problems for end consumers (Swedish Chemical Agency, 2013; Sungur and Gülmez, 2015). They may also enter the environment directly from factories, for example, through unfiltered wastewater. Such practices are common in the countries of the Global South and in addition to nature, have negative impacts on the health of workers and people living near factories (Ellen MacArthur Foundation, 2017; Tvardzík and Boudová, 2015; Swedish Chemical Agency, 2013). The procedures of processing and production generate a considerable amount of solid waste. The first type is material waste from production, such as cuttings. The share of cutting waste can be 10–25 % of the materials used, sometimes even more (Ellen MacArthur Foundation, 2017 and Reverse Resources, 2017). The second is prod- ucts with manufacturing deficiencies which cannot be placed in stores (Koszewska, 2018). Together, they create a large amount of waste and currently end up mainly in landfills and incinerators (Ellen MacArthur Foundation, 2017). D. Transport and sales Compared to other steps in the life cycle of textiles and clothing (see Figure 3), with good optimisation, transport can have a relatively small negative impact on the environment, at just around 2 % of the total impact (H&M, 2018 and Joint Research Center, 2014). However, this step also includes the packaging and transfer of products from the store. It creates waste from packaging, bags, hangers or tags. Things that are never sold are also packaged and distributed. They are either discarded in the distribution centre, for example, due to damages, or no one buys them in the store (Koszewska, 2018). Up to 30 % of the clothing produced may never be sold (Ecotextile, 2016). Cloth- ing, even with packaging, is then disposed of, sold to secondhand or outlet shops, and sometimes donated to charities. Therefore, the biggest problem in the fashion industry is overproduction and overconsumption. E. Use Since 2005, the total number of uses of clothing from its first purchase has decreased by approximately 40 %. The global average is around 125 uses. In the EU, it is 100 uses, in China, it has dropped significantly to 62 in recent years and in the USA, it is less than 40 uses (Ellen MacArthur Foundation, 2017). The processes associated with the use of products have a higher negative impact on the environment than it may seem. Washing, tumble drying, ironing. All these activ- ities are associated with high consumption of water, energy and raw materials in the form of detergents. Therefore, their share of the environmental impact can repre- sent 4–84 % of the total product impact in all phases of the life cycle (Joint Research Center, 2014). H&M states (see Picture 3) that in 2018, the use of clothing by customers 13
accounted for 21 % of the company’s total climate impact and 8 % of water impact (H&M, 2018). Another problem is the release of microfibres from synthetic fabrics (polyester, acrylic, nylon, etc.) into the water during washing. Millions of particles end up in the oceans every year. This can amount to 500,000 tons of plastics. The equivalent of this amount would be 50 billion plastic bottles (Ellen MacArthur Foundation, 2017). Even though these fibres are almost invisible to the eye, they can form up to 35 % of all pri- mary microplastics ending in the oceans after accumulation (Boucher and Friot, 2017). Their presence has negative consequences for ecosystems and human health. Even plants for wastewater treatment cannot effectively capture the microfibres yet (Ellen MacArthur Foundation, 2017). Although the first technologies which can filter out the microfibers during washing have started appearing on the market, the solution to the problem is too slow and unsystematic. F. End of use In 2015, fashion-related activities were responsible for generating 92 million tonnes of waste. By 2030, this number could rise by 62 % to 148 million tonnes if the current setting does not change (Global Fashion Agenda & The Boston Consulting Group, 2017). The rapidly accumulating post-consumer waste is the most tangible evidence of the negative impact of the textile and clothing industry. But the last phase of the clothing life cycle, according to a study by the Joint Research Center (2014), paradoxically has a little overall impact on the environment compared to other phases. The reasons for the rapid exchange of clothing and the subsequent accumulation of waste include low quality, due to which clothing is quickly worn out and damaged, as well as rapidly changing trends and people’s desire for constantly new products. Unwanted textiles and clothing end up in different places: • some of them end up in secondhand shops. Either directly from consumers or after sorting things from textile collection containers; • another part goes to people in need or is exported to other countries. These products are intended for reuse; • the percentage that cannot be placed anywhere and no one wants it anymore ends up in landfills, incinerators, in the wild (especially in the countries of the Global South) or recycling plants. This is also the end of clothing and textiles, which are marked as unusable after the first sorting, or end up in mixed waste without sorting. It is estimated that only 13 % of the total material input is recy- cled again, but the result is products with lower value and quality than the origi- nal product. Such an approach is officially called downcycling. Globally, less than 1 % of input materials are recycled and made into new clothing (Ellen MacArthur Foundation, 2017). • There are still many barriers to closing the material flow within the textile and clothing industry. Both in the field of consumer and brand behaviour, as well as in legislation, collection systems, infrastructure and recycling technologies. 14
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions 2.2 THE IMPACT OF THE TEXTILE AND CLOTHING INDUSTRY ON HUMAN LIVES AND HUMAN RIGHTS Every sixth person on the planet works in the fashion industry. As a result, it is the most labour-intensive industry among all (Thomas, 2019). Two-thirds of the world’s textile and clothing exports come from the countries of the Global South (Grace Annapoorani, 2017). The current textile and clothing industry has been challenged many times, among other things, also from a social point of view. The reasons relate to poor working con- ditions, especially in the countries of the Global South. The media, consumers and brands became more interested in this topic after the collapse of the Rana Plaza fac- tory in Bangladesh in 2013 when more than 1,100 people died, and almost 2,600 were injured (Clean Clothes Campaign, 2019a). The fact that currently, clothing production is generally socially unsustainable, is demonstrated by several resources. This chapter focuses on issues related to: • discrimination against women, and child labour, • employment contracts, • working time, • safety, • wages and salaries in the textile industry, • workers’ health problems, • repression of trade unions and protests, • non-transparent supply chains, • working conditions in the textile and clothing industry in Slovakia. Picture 4: Collapse of Rana Plaza. Source: © Sharat Chowdhury CC BY 2.0 15
A. Discrimination against women, and forced and child labour Reportedly, up to 80 % of workers in the textile and clothing industry are women, who may be affected by several problems in some countries. The reason why employers prefer women for these positions is that they perceive them as obedient, cheap labour, with low bargaining power and easy substitutability. Factory workers are also often- times victims of sexual violence and often face threats. Despite all obstacles, they often remain in the sector because opportunities for other jobs are scarce in some countries or workers do not have the time and opportunities to retrain (The True Cost, 2015; Clean Clothes Campaign, 2019; Mukherjee, 2015). Due to long working hours, these women cannot take care of their children and can- not be granted support in a form of maternity leave or other social benefits. Therefore, children are separated from them and raised by someone else, or they need to take care of themselves. Often they do not attend school, and in some countries, they still work in factories or agriculture (Mukherjee, 2015; Global Fashion Agend & The Boston Consulting Group, 2017). For decades, scandals involving child labour and forced labour, poor working con- ditions and safety at work have been emerging in the textile and clothing industry. In 2016, a case of the work of children of Syrian refugees in subcontracting workshops, sewing clothes for the Esprit, Next and H&M brands, appeared in Turkey (Thomas, 2019). In 2020, Nike again had a scandal, this time in China, with forced labour of the Muslim minority, the Uighurs, who had been sent to suppliers’ factories from mass re-education institutions (Washington Post, 2020). More serious human rights violations, such as forced labour and child labour, can occur mainly in subcontractors deeper in the supply chain (Tier 2 – Tier 4). These include, for example, countries where children collect cotton. At risk here are children from countries such as Cambodia, Myanmar and Uzbekistan. B. Employment contracts A high number of workers have short-term, uncertain or informal contracts. If there is an employment contract between an employee and an employer in place, it is often for a definite period (usually 3 months). If the employee is still needed after three months, s/he will again receive a contract for the same period. Such conduct is usually illegal, but no sanctions are imposed. Employees thus do not have the security of stable work (Clean Clothes Campaign, 2020f). Mukherjee (2015) describes unfavourable and precar- ious agreements between workers and agencies. The agencies hire workers irregular- ly, only when demanded by factories. The workers, mostly female tailors, travel from place to place. Such a system saves factories finances and responds to the uncertain and rapidly changing global market. Employment agencies are a risk factor, especially when arranging work for migrants. They often ask for fees for mediation, which may result in a situation of 16
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions forced labour and indebtedness of foreigners. These practices also apply to migrants working in economically more developed countries. C. Working time Employees, for instance in India, regularly work 10–12 hours and 16–18 hours during the peak season. At the same time, a 7-day working week is typical during this period. Due to their poor financial situation, employees are forced to work overtime without an option of refusal (Clean Clothes Campaign, 2020c; Mukherjee, 2015). Overtime is often caused by machine and equipment failures and subsequent downtime, with which factory managers try to catch up later. Another common reason is unrealistically set delivery dates. D. Safety and security Another negative impact of fast fashion is non-compliance with safety guidelines in the workplace. Although there are various statutory safety standards, compliance is not sufficiently monitored. Inspectors tend to be few in economically less developed countries, and there is a high risk of bribery (Butler, 2019). This has been demonstrated by several cases with a sad ending in Bangladesh or Pakistan. In 2012, a fire broke out in the Tazreen Fashions textile factory. Workers remained trapped inside the building with locked exits and bars on the windows. The only way out was through the windows on the upper floors. The accident caused deaths of 112 people and left many more injured, with permanent consequences of injuries after jumping out the windows. The factory produced clothing for the British giant Walmart, the Spanish El Corte Ingles, the German KiK, C&A and Sean John’s Enyce, and other cooperating brands (Clean Clothes Campaign, 2020d; The True Cost, 2015). Evidence of the neglect of safety is also the biggest disaster in the fashion industry, the collapse of Rana Plaza in Dhaka, where more than 1,100 people died. Only a day before the collapse, significant damage to the building was found, forcing the mer- chants and the bank, which were also based in the building, to close their businesses. However, unlike others, the factory workers had to go to work on the day of the col- lapse (The True Cost, 2015; Poulton et al., 2014). In 2012, the Ali Enterprises building in Pakistan, which produced clothing for the German brand KiK, burned down again. The building did not have functional fire alarms or doors. Workers got stuck inside behind barred windows and locked escape doors. They could only get out through one exit or windows without bars on the fourth floor. More than 250 people died (Clean Clothes Campaign, 2020e; The True Cost, 2015). In its 2017 annual report, Adidas states that during their supplier audits, the most frequent findings concerned deficiencies in fire protection. The second most common finding was non-compliance with the set minimum wage. 17
E. Wages and salaries in the textile industry More than 98 % of people working in the fashion industry do not earn a minimum living wage (Thomas, 2019). Over the last few years, due to rising labour costs, the clothing industry has gradu- ally shifted from China to other, cheaper countries. China pays workers more and fac- tories provide better conditions. A large percentage of them already comply with laws and standards. Production is, therefore, moved to Bangladesh, Cambodia or Africa to maintain high profits (Tvardzík and Boudová, 2015). In 2018, the official minimum wage in Bangladesh was raised to 8,000 takas (95 dollars) per month. However, the minimum wage to ensure a dignified life for locals is around 16,000 takas (190 dollars) (Butler, 2019). In 2016, another country which aims to attract producers by cheap labour appeared on the market. It is Ethiopia. The local government wants to develop the economy and later become a leader in production throughout Africa (Barrett and Baumann-Pauly, 2019). For these purposes, the largest industrial park in Africa called Hawassa Industrial Park was built. The park meets international technical standards (Ethiopian Invest- ment Commission, 2016). But when it comes to salaries, workers in the park earn only very little. The Ethiopian government recommended a salary of 26 dollars a month for clothing workers in the country. Hence, many of the workers cannot even afford to cover the essential costs, such as two meals a day (Barrett and Baumann-Pauly, 2019). Furthermore, Ethiopia does not yet have a set legal minimum wage/salary. The usual basic salary of 26 dollars a month is sometimes supplemented by incentive rewards. Turkey $ 340 China $ 3261 Thailand $ 3092 Indonesia $ 2803 Malaysia $ 267 South Africa $ 244 Kenya $ 2074 Cambodia $ 182 Vietnam $ 1805 Lesotho $ 146 Laos $ 128 Bangladesh $ 95 Myanmar $ 95 Ethiopia $ 266 1InShenzhen; 2In Chonburi and Rayong; 3In Jakarta; 4In Nairobi and Mombasa; 5In Hanoi and Ho Chi Minh City; 6Ethiopia has no legal minimum; $26 is the customary base wage, which is, sometimes supplemented by incentive payments. Sources: Just-Style and NYU Stern Center research Picture 5: Graph of minimum wages in the clothing supply chain in selected countries. Source: © Barrett a Baumann-Pauly (2019) 18
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions F. Health problems The production of clothes in factories is associated with different health problems of employees due to poor conditions. In India, for example, various diseases and inju- ries are reported. These include spinal problems, varicose veins, asthma, m iscarriages, burns and exhaustion. Workers have only very limited toilet breaks, which causes seri- ous kidney problems. During long working hours (even 16 hours a day), the risk of accidents at work increases (Mukherjee, 2015). Padmini and Venmathi (2012) examined working conditions in selected Indian fac- tories. The lighting in some work halls was weak, which may cause vision problems. The average noise was also above the recommended limit, which could lead to a loss of hearing. Temperatures in which the workers worked ranged between 28 °C and 37 °C with an average of 34.8 °C. Such high temperatures result in dehydration, fainting and exhaustion. They also increase the risk of accidents at work. Most workers had some contact with various chemicals. Dangerous chemicals which are part of cleaning and dyeing of textiles can irritate the respiratory tract, cause lung diseases, allergies, poi- soning or cancer. High dustiness was also observed, especially in the cutting and sew- ing departments. Small particles of textiles get into the respiratory airways and, like chemicals, cause respiratory problems. Other health issues were caused by non-er- gonomic workstations and long standing. This can result in musculoskeletal disorders, such as tendonitis, tennis elbow, carpal tunnel syndrome, spinal injuries or varicose veins. 67 % of workers in textile factories in Tirpura reported that they suffered from one or more of the mentioned ergonomic diseases. In 2008, similar research was conducted in Bangladesh and the Philippines. The results considerably match and agree with the results of the analysis conducted in India (Akhter, 2010; Lu, 2008). Further, farms producing raw materials for the clothing industry harm human health too, and, at the same time, also the environment. Pesticides used on cotton farms can cause tumors and poisoning to workers who spray crops daily. These sub- stances then enter water and soil, causing health issues to other people and animals (Mukherjee, 2015; The True Cost, 2015). G. Suppression of trade unions and protests Employees have very limited opportunities to organise and create pressure on fac- tory management. Their abilities to demand improved working conditions are limited and often suppressed (Clean Clothes Campaign, 2020h; The True Cost, 2015; Al Jazeera, 2019). 19
Picture 6: People are protesting on the 1st anniversary of the collapse of Rana Plaza. Source: © Solidarity Center (2014) CC BY 2.0 H. Non-transparent supply chain Brands do not own their factories any longer, but order the production from suppliers. The suppliers often delegate these orders further. This results in a situation when the brand (which has the greatest influence in this case) is not aware or informed of the conditions in which its products are manufactured (Clean Clothing Campaign, 2020g). Many companies have progressed with audits and inspections of their suppliers but the vast majority inspect only the direct suppliers (Tier 1 Suppliers). Even the larg- est companies, such as Adidas are just starting to do audits of subcontractors (Tier 2 Suppliers). For example, in 2017, Adidas conducted audits of 45 Tier 2 subcontractors. Deeper in the supply chain are Tier 3 and Tier 4 subcontractors. Even for the largest companies, this is still an unexplored field (Adidas, 2018). An important factor in failures and human rights violations is the complexity of the supply chain and the fact that even the largest companies do not know how to control the deeper layers of subcontractors in their chain. Therefore, even different certificates cannot guarantee the elimination of injustice. It can be ensured mainly by local and transparent production, which takes place under the scrutiny of people who buy and use the products of the brand. 20
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions I. Working conditions in the textile and clothing industry in Slovakia Just like in other European countries, the abolition of textile quotas on imports of clothing from the countries of the Global South contributed to the radical decline in textile and clothing production in Slovakia. The result was an increase in the con- sumption of imported clothing in Europe from 33 % in 2004 to 87 % in 2012 (Šajn, 2019). Of the most famous Slovak factories, only a few still operate, such as Makyta, Ozeta, Tatrasvit and Tatraľan. Thousands of people worked in these and other factories, today there is a maximum of a few hundreds in each. There are currently around 10,000 people working in this sector in Slovakia. From 1989 to 2017, their number decreased by 56,000 (Legéň, 2019). The working conditions of people producing textiles and clothing in Slovakia are certainly better compared to the countries of the Global South, especially in terms of safety. However, there are still problems at some companies. For instance, female workers in the past stated that they worked in cramped or cold spaces. There was also a six-day working week with inadequate pay or rude behaviour of superiors. Still, the biggest problem of people working in the textile industry in Slovakia is the low salaries, sometimes not even at the level of the legal minimum, or their irreg- ular payments (Odkladal, 2014; Galan, 2019). In recent years, salaries have been rising slowly. It is also related to the previously recommended reorientation of production to technical textiles, mainly for automotive production (Ekonomika.sme.sk, 2005). Picture 7: Clothes sewing. Source: © Diana Henry (2017) 21
The Platy.sk website (2020a) states that the current average gross salary in the tex- tile, leather and clothing industry in Slovakia is 682 euros per month. The average was calculated based on the wages of 186 respondents. The gross salary range is from 507 to 910 euros. The website data are regularly updated and list only full-time salaries. Hence, it is possible that some employers circumvent the law and employees receive lower wages than the statutory gross minimum of 580 euros. Or, for some reason, the data may be inaccurate. Gross monthly salary in the category Textile, leather and clothing industry 600 700 800 900 10 % 90 % 507 EUR 910 EUR Salaries may differ depending on the specific position. The value given is for information only. Picture 8: Gross monthly salary in the textile, leather and clothing industry in the Slovak Republic. Source: Platy.sk (2020b) Still, salaries for individual positions start at the law statutory minimum of 580 euros. Tailor 580 – 745 EUR Shoemaker 580 – 977 EUR Clothing designer, cut designer 646 – 1251 EUR Textile cutter 580 – 941 EUR Seamstress 580 – 779 EUR Picture 9: Salary range in the textile and clothing industry in Slovakia. Source: Platy.sk (2020b) In the salary ranking, the job position of a tailor ranks 619th out of a total of 620 assessed. According to the portal, only paramedics have lower salaries in Slovakia. 100 % of tailors are women whose average age is 39 years. As for seamstresses, they have the 615th lowest salary. The representation is also 100 % female, and the average age of the respondents was 28 years. Workers in the position of textile cutters have the 606th lowest salary of the jobs assessed (Platy.sk, 2020b). These data show that despite their demanding physical work, people employed in the textile and clothing industry in Slovakia are paid low. Moreover, they are among the worst-earning workers. 22
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions 2.3 THE IMPACT OF THE TEXTILE AND CLOTHING INDUSTRY ON LIVES AND RIGHTS OF ANIMALS The current textile and clothing industry has a negative impact not only on human lives but also on the lives of animals. Some people do not consider the lives of these individuals to be equal to humans. For others, on the contrary, this topic is very sensi- tive and important, so they exclude animal products from their eating habits, as well as from their wardrobes. Among other things, for greater transparency and detection of problems in the industry of animal production. For the needs of the clothing industry, several billion living animals die each year. Furthermore, they are often treated inhumanely and experience demonstrable suf- fering in various processes due to human conduct (PETA, 2020a). The acquisition and processing of animal materials also have a major negative effect on the environment and the health of workers in this sector (PETA, 2020b). Therefore, the following chapter focuses on: • the most frequently used materials of animal origin in the textile and clothing industry, • factory agriculture, • problematic transports. Picture 10: Animals in a fur farm. Source: © Dzīvnieku brīvība (2012) CC BY 2.0 23
A. The most commonly used materials of an animal origin in the textile and clothing industry In the clothing industry, the most commonly used animal parts are leather, fur, wool and feathers. Leather Leather is most often used for the production of clothing, footwear and accessories, but also in the furniture and automotive industries. China is the world leader in leath- er processing. 54 % of the world’s genuine leather production is used in the footwear industry. The demand for skin is expected to grow together with a growing world pop- ulation (UNIDO Vienna, 2010). Around the world, various species of animals are used to obtain skin. Cattle, calves, buffaloes, and oxen are used to make leather products. Lambs, sheep, goats and deer are used in more expensive, softer clothes. Kangaroo leather, on the other hand, is one of the strongest and lightest. Therefore, it is used to make highly durable pieces, such as football boots or clothing for motorcyclists. Skins from exotic and endan- gered species have always been considered more beautiful and rare. Hence, snakes, iguanas, lizards, elephants and crocodiles were hunted until they were almost extinct. Since 1987, North American snakes and alligators have been removed from the list of endangered species and kept on breeding farms mainly for their commercial value. Ostrich leather is currently considered one of the best and most durable leathers and is, therefore, used by many major fashion houses as well as the upholstery, footwear and automotive industries. Other species of animals used in the clothing industry for leather are moose, cam- els, horses, mules, donkeys, pigs, cats, dogs and birds; aquatic animals: frogs, eels, salmon, sharks, walruses and even dolphins (Plannthin, 2016). Fur Every year, fur is reportedly processed from approximately 100 million animals worldwide (Spruce, 2019). In 2014, China alone, which is the largest producer of mink fur, produced 35 million pieces of this type of fur. Denmark, the second-largest producer, brought almost 18 million pieces of mink fur to the market and Poland 8.5 million pieces (Bale, 2016). Fur is divided into subcategories of farm fur and fur from wild animals. 58 % of farm fur comes from Europe. China, Russia and North America are other major pro- ducers of this commodity. The animals most often bred on fur farms are foxes, rabbits, minks, beavers, otters, weasels, seals, coyotes, chinchillas, racoons, opossums, cats and dogs. Animals hunted for fur are jaguars, ocelots, cheetahs, margays, tigers, leopards, white tigers, grey-red wolves, llamas vicuña, bears, racoons, foxes, beavers, seals, and cougars. The animals that are hunted are not only those that are overmultiplied or sick but all species, including endangered animals (Plannthin, 2016). 24
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions It is difficult to estimate how many animals are used to make one fur coat, depend- ing on the cut and size. Approximate numbers are the following: minks: 30–70, rabbits: 30–40, foxes: 10–20, chinchillas: 30–200, seals: 6–10, lynx: 8–12, racoons: 30–40, squirrels: 200–400 (Respect for Animals, 2020). In several European countries, fur farming of animals is already, or will soon be, partially or completely banned. In Slovakia, from 2021, with a transitional period until 2025, there will be a complete ban on fur breeding (Smrek, 2019). Other countries have strict regulations for keeping animals on fur farms. In most cases, these regulations are liquidating for companies. There are also several cities, towns and states where there are various restrictions on the fur trade (furfreealliance. com, 2020). Picture 11: Map of bans on fur farms and fur trade. Source: © Fur Free Alliance (2020) 25
More and more fashion brands are involved in the fight against fur. Big brand names such as Prada, Chanel, Versace, Michael Kors & Jimmy Choo, Gucci, Armani, B urberry, Donna Karan and DKNY, John Galliano and others have already joined (Korytárová, 2019). Consumers, even those in Slovakia, reject fur more and more often. It was also confirmed by a survey by the Focus agency conducted in 2018, which showed that 68 % of consumers considered animal keeping for fur to be unacceptable (Smrek, 2019). Wool In terms of the impact on animals, wool is one of the more ethical alternatives to animal material for the clothing industry. It can be obtained without killing animals, which is a significant benefit of this material. However, even when obtaining wool (shearing/tearing), animals often suffer injuries, and the whole process is stressful for them. Species of animals to obtain wool from include camels, llamas, muskrats, angora goats, sheep, and angora rabbits (Plannthin, 2016). Feathers It has been proven that feathers are still obtained today by tearing not only the dead but also live birds, for example, in China (Shas, 2016). But it can still occur in Europe or the USA, where the plucking of feathers from live birds has long been banned (Villalobos, 2011). Feathers can be plucked when the bird is ten weeks old and repeat- ed at six-week intervals. The animals suffer great pain in this process. (Plannthin, 2016) B. Factory agriculture Most animals slaughtered for these purposes are reared under a system of factory farming. This breeding system is characterised, for example, by cramped and dirty spaces and living conditions that only provide a necessary minimum to achieve the required size and weight. Furthermore, characteristic are also various diseases, insen- sitive and violent manipulation or killing by the cheapest possible means, such as anal electric current, beating to death and gas poisoning. Some animals are even disassem- bled and skinned alive (PETA, 2020a). Trapping animals in the wild is also accompanied by negative effects. Imprisoned individuals may suffer from shock, dehydration, frost- bite or gangrene for several days and bleed out. C. Transport of animals Another big issue associated with obtaining animal materials is transport. Often animals are kept in one place but slaughtered elsewhere. Transport can take hours, sometimes even more days. A specific example is the case of India, which is also 26
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions a major producer of cheap leather. As the slaughter of cows is prohibited in some places for religious reasons, the animals are transported to other remote locations. Plannith (2016) states that these animals may experience the following practices dur- ing transport: • cows and buffalos travel thousands of kilometres without water, food and rest; they are cruelly beaten and forced to walk in scorching heat; • people deliberately break animals’ tails and rub tobacco or chilli into their eyes for them to get up and walk on after they collapsed. Their hooves abrade and bleed; • when cows and buffalos are transported by lorries, the animals are crammed on top of each other, causing them to suffocate, bump into each other, abrade each other and pierce each others’ eyes with horns; • when unloading, the animals that can still stand are forced to jump from high platforms, often breaking their legs or pelvises. Those that have collapsed are pulled out of the cars and left lying under the other cows. 27
3. VISIONS AND STRATEGIES FOR A BETTER ENVIRONMENT AND A DIGNIFIED LIFE 3.1 VISIONS AND STRATEGIES FOR A BETTER ENVIRONMENT All the facts and predictions about the negative environmental impact of the textile and clothing industry given in Chapter 2.1 are a serious reason for the accelerated systemic change. If a functioning circular system could be created in this field, it could bring new economic opportunities (Ellen MacArthur Foundation, 2017). But all relevant parties must be involved in the change. Many studies, analyses or practical examples have already demonstrated how effi- ciently this industry can function in the future and how it can be cleaned up. Specific proposals concern in particular: • design changes, • materials of the future, • improvement of the processing and production phases, • improving consumer buying decisions and the phase of use, • extension of the use of products, • efficient collection for reuse, reparation and upcycling, • improved sorting and recycling. A. Design changes First of all, it is necessary to transform the way of product design itself. According to the principles of the circular design, products should be durable, easy to repair and timeless. Various innovative approaches are often used (Van den Berg and Bakker, 2015). The most important principle of circular design is good recyclability of the product. A prerequisite for efficient textile recycling is the production from single-kind materi- als. Mixed materials and composite products are still problematic for efficient recycling. Another principle used is the modularity of the product. An example of such an approach is a dress from the Suite 13 brand, which can be worn in 5 different ways. As part of technological innovations, 3D printing is also mentioned in connection with fashion. 3D printing has the potential to enable local tailor-made production without unnecessary waste of material and the need for stock storage and long-dis- tance distribution. Several brands, such as Adidas, already use and further develop this technology (Global Fashion Agenda & The Boston Consulting Group, 2017). In the 28
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions future, other smart solutions or materials may come into play, and clothing, as we know it today, could change from the ground up. OPTION 1: OPTION 2: V-neck, Straps crossed straps crossed on the neck on the back OPTION 3: Asymmetric solution for one shoulder OPTION 4: OPTION 5: Without straps Skirt Picture 12: Modular dress by the Suite 13 brand. Source: © nila.cz (2020) B. Materials of the future The Ellen MacArthur Foundation (2017) considers it crucial to produce fibres based on plastics from renewable raw materials in the future. It further emphasises the need to move to regenerative agriculture and recommends that all renewable raw materials be produced in this way. Research is currently underway on polymers based on renewable raw materials. Still, the challenge is to find suitable raw materials from which biopolymers could be made without competing with food production (aboutbiosynthetics.org, 2020). In this field, there is a project entitled the Effective, which combines technology, economics and commercial adaptation. It seeks to design, produce and apply into practice fibres and films from polyamides and polyesters based on renewable raw materials (Effective, 2020). 29
There are also artificial celluloses like viscose available. They are made from renewable resources (plants) but their sustainable production is questionable, as their consumption has doubled in the last three decades. Therefore, new materials such as Piñatex from pineapple leaves, lyocell or bemberg (Šajn, 2019) are beginning to appear, as well as Orange Fiber® from orange processing waste or BLOOM™Foam from seaweed. The fruits of the kapok tree growing in Central and South America are also used. Several companies and brands, such as MycoWorks and MycoTEX by NEFFA, also experiment with replacing leather with natural materials based on mycelia (fun- gal roots). It takes time to expand the use of these materials. But, for example, various types of certified cotton are already available on the market. They are more environmen- tally friendly than conventional cotton, but also more friendly to their growers. The world’s best-known certification scheme for the textile processing of organic fibres is the GOTS (Global Organic Textile Standard). It defines high-level environmental criteria throughout the organic textile supply chain and also requires compliance with various social criteria. GOTS-certified textile products are already available in several retail chains in Slovakia. C. Improving the processing and production phases In the textile processing phases, it is crucial to omit all substances of concern and replace them with suitable alternatives (Ellen MacArthur Foundation, 2017). A study by the Joint Research Center (2014) lists other important recommendations, such as the production of woven clothing with alternative technologies, reducing the mixing of different types of fibres for easier recycling, reducing energy consumption, recycling water, and using less water-intensive dyeing technologies. An innovative company entitled DyeCoo from the Netherlands focuses on the last-mentioned recommendation. For dyeing it uses CO2 instead of water. Sarah Bellos of Stony Creek Colors, Tennessee, grows natural indigo to safely dye jeans as a sub- stitute for harmful synthetic indigo (Thomas, 2019). Further, a Polish factory entitled Knk-Kanaka also offers environmentally friendly dyeing and bleaching of fabrics. D. Improving consumer buying decisions and the phase of use Consumers decide what they buy and, therefore, the impact it will have on the envi- ronment and the climate. For this reason, it is important to raise their awareness and offer them clear information and tools to guide them to make responsible buying decisions. 30
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions WEAR WHAT YOU HAVE BORROW SWAP BUY USED MAKE YOUR OWN BUY NEW Picture 13: Hierarchy of approaches to clothing. Source: © INCIEN archive (2019) Education Various organisations focus on raising consumers’ awareness. The Textile Exchange is a global non-profit organisation which, among other things, identifies and shares exam- ples of good practice regarding materials, transparency, or the handling of unwanted clothing (Textile Exchange, 2020). Another such organisation is Fashion Revolution. The movement emerged in response to the collapse of the Rana Plaza factory in Bangla- desh. Since 2014, Fashion Revolution has also been active in Slovakia. It strives for the transparent, ethical and sustainable fashion industry (Fashion Revolution, 2020). 31
New tools Based on its research entitled Fashion (Re)search, the online clothing search tool Glami.sk states that the interest in shopping for sustainable fashion is growing in Slo- vakia. However, there is a lack of basic understanding of the concept of sustainability, as well as awareness of which brands are sustainable. There is also a growing interest in buying Slovak local fashion but people often do not know where to find and buy it (Fashion (Re)search, 2019). Therefore, Glami.sk offers customers the option to filter within clothing and foot- wear in categories, such as designs from Slovakia, country of origin, sustainable fash- ion and sustainable materials. Such options can help customers find products that have a smaller negative impact compared to conventional ones. But finding products that meet several principles of sustainability at once is still relatively difficult. The definition of terms such as sustainable materials and sustainable fashion may also be problematic due to the complexity of these fields. In addition to this consumer tool, there are others, such as comprehensive inde- pendent evaluations (see Chapter 3.2, C). Clothing care instructions The user phase of the product has a significant share in the overall environmental impact (H&M, 2018 and Joint Research Center, 2014). Therefore, experts call for more efficient washing, drying and ironing. They recommend washing clothes less often and air drying, washing at lower temperatures, and fully loading the washing machine, avoiding tumble drying and ironing, using environmentally friendly detergents, and moving unwanted clothes further (Joint Research Center, 2014). The Ellen MacArthur Foundation (2017) considers it crucial to urgently ensure that synthetic microfibres are not released into the environment, but consumer options in this field are still limited. Users should be well informed about the effects of their use and the recommended care of textiles. E. Extension of the use of products Longer life of textiles and clothing in circulation is essential for a systemic change. It would significantly increase resource use efficiency (Ellen MacArthur Foundation, 2017). Several solutions which relate to changing the ways things are designed, sold and used have been named to achieve this goal. Slow fashion and capsule wardrobe Another way to prolong the use of things is to follow the philosophy of a capsule wardrobe or slow fashion. Slow fashion is the opposite of fast fashion. This concept is based on buying a smaller number of better quality clothes. It favours smaller local brands which are transparent, sustainable and responsible. 32
TEXTILE AND Problems CLOTHING INDUSTRY and Solutions Slow fashion is about voluntary modesty, about rejecting everything unnecessary and about keeping meaningful values in mind. With such an approach, despite higher prices per piece, a consumer can save money, time and the environment (Lull, 2020). The results of the survey provided for the purposes of this study by Glami.sk (2020) show that consumers in Slovakia are also beginning to follow some slow fashion principles. How has the trend of sustainability affected your shopping? I buy better quality pieces. 62,8 % I buy fewer pieces than before. 27,3 % I do not buy plastic bags anymore and I order online through e-shops 25 % which offer sustainable packaging. I shop in stores which offer products made by 15,4 % sustainable brands. I buy second-hand and 7,2 % vintage pieces. 0 10 20 30 40 50 60 Picture 14: The result of a survey on sustainable shopping by Slovak consumers. Source: Glami.sk (2020) Creating a capsule wardrobe is an effective way to ‘wear out’ clothes. Its main principle is owning a limited number of pieces of clothing, around 20–40, which are easily combined due to their timelessness, cuts and colours. It is also recommended to prefer quality products which will last a long time (Lovely.sk, 2018). An example of such fashion is the CILA brand, which produces quality capsule clothing, such as white shirts, elegant trousers and quality coats. In production, it uses residues of materials discarded from large-scale production and GOTS-certified cotton. All products are designed and manufactured in Slovakia. New business models As part of new business approaches which result in greater material utilisation, Lang et al. (2016) list the following categories: • Sale of redesigned clothing An example is the Hungarian brand Sharolta, which re-designs old clothes, mostly denim, into new bags, dresses, skirts, sweaters and jeans. The Slovak brand WakiVaky has a similar approach. It specialises in the upcycling of textile waste, from which it produces mainly bags, backpacks and bum bags. Upcycling means that something old is turned into a new product of higher quality and value than the original. 33
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