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DigiMessenger A LECTURA publication Issue 3, September 2020 WORLD’S TOP 10 BIGGEST MINING DUMP TRUCKS ESSAY AUTONOMOUS CRUSHING CONSTRUCTION MACHINES SCREENING INTERVIEWS RECYCLING CONSTRUCTION AGGREGATE 1 MARKET 2020/3 DigiMessenger
Editorial Dear Readers, DigiMessenger You are currently reading the 3rd issue of our bilingual e-magazine DigiMessenger, Issue 3, September 2020 this time focused on the construction aggregate sector. See the overview of new A publication of LECTURA GmbH mobile crushers and screeners on page 13. We also conducted exclusive interviews Picture on the cover: Komatsu with market leaders from the demolition & wheeled excavator PW158-11 recycling market that stated their opinions on the current status of the industry and outlined possible future development of this sector. If you are a fan of giant machines, have a look at the World’s Top 10 biggest mining dump trucks on page 15. Autonomous machines draw a lot of attention and the construction industry provides a good opportunity for their usage. The editor’s essay on page 6 is dedicated LECTURA GmbH to this topic. Moreover, the selection of articles published on LECTURA Press and additional content awaits you on the following Address pages. Verlag + Marketing Service Ritter-von-Schuh-Platz 3 I hope that everyone finds a piece of interesting reading inside this 90459 Nürnberg issue. Enjoy! CEO, sales Patrik Eder Petr Thiel Editor p.thiel@lectura.de Editor Patrik Eder p.eder@lectura.de Design Petra Palíšková p.paliskova@lectura.de Phone +49 (0)911 43 08 99-0 Fax +49 (0)911 43 08 99-20 Email info@lectura.de Websites www.lectura.de/contact/ www.lectura.press www.lectura-specs.com Newsletter www.lectura.press/en/newsletter/ 2 2020/3 DigiMessenger
Content 6 Editor’s essay Autonomous machines 8 Articles 11 Articles Premium 13 Issue Focus Crushing & Recycling equipment 15 Issue Focus Top 10 biggest mining dump trucks 22 Interview Rockster 23 Interview Machine26 25 Interview Simex 27 Interview MB Crusher 29 Interview Steinexpo 31 Talking Together Recycling industry Advertising Partners 3 2020/3 DigiMessenger
Inhalt 34 Deutscher Teil 35 Artikel 38 Artikel Premium 40 Issue Focus Brecher- und Recyclinganlagen 42 Interview Rockster 43 Interview Machine26 45 Interview Simex 47 Interview MB Crusher 49 Interview Steinexpo 51 In the Next Issue Werbepartner 4 2020/3 DigiMessenger
Editor’s essay Autonomous construction machines: A dream or reality? By Patrik Eder · September 29, 2020 The regular usage of autonomous construction machines is something very promising yet quite far from standard and availability. Although some companies already presented and successfully tested a number of autonomous machines for the use in the construction industry, there are still some remaining issues and processes that Volvo Concept Wheel Loader ZEUX need to be dealt with in order to see a frequent deployment operators in those regions. Of key categories of machines of autonomous machines course, contractors can bring regarding full autonomy. In order at construction jobsites operators from other regions, but to provide as much productivity throughout the world. the travelling costs are significant as possible, the autonomous and, therefore, autonomous machines need to be able to As you probably noticed, machines can be used as a communicate and work with the construction industry is, part of the solution, especially each other and all the people similarly to the automotive for repetitive jobs at remote at the jobsite. The machine to sector, trying to take a leap locations with labour shortage. machine communication can from automation to autonomy. be demonstrated, for example, According to statistics, there Some people may be afraid as two compactors and a dozer, are currently more than 100,000 that autonomous machines telling each other where to move construction machines equipped will eliminate jobs. This opinion next on the jobsite and what with some kind of a machine may be partially true, however, processes to do. An interesting control system. These systems the engineers of autonomous option seems to be the usage are continuously monitoring machines stated that the main of drones that could fly over the the machine’s status and purpose of “off-highway robots” jobsite and help with tracing and collecting important data about is to assist people with repetitive choosing the right path for the productivity, maintenance, or jobs (especially in remote areas) machinery. location. This is basically a pre- in order to maintain the optimal step to full autonomy. workflow and reliability. On the The second example can be an other hand, more sophisticated autonomous mining haul truck Skilled labour shortage and value-added jobs should be and a large crawler excavator still done by skilled operators working together in a mine It is not a big secret that who are, after all, faster and more or quarry. The excavator will many contractors around the precise than machines. measure, how much material world lack skilled operators. can it place into the haul truck in The situation is even worse One machine is not enough as less scoops as possible, and in developing countries with the haul truck will know exactly increased demand for work. It is The experts agree that where to unload the material pretty hard or sometimes even compactors, dozers, and and which path to choose impossible to find enough skilled excavators should be the considering all safety measures. 6 2020/3 DigiMessenger
Editor’s essay Komatsu leads the way The Japanese company Komatsu is the real pioneer in the development of autonomous systems. In 2008, Komatsu launched its first Autonomous Haulage System (AHS), installed within its electric drive haul trucks. The AHS haul trucks are equipped with precise navigation satellite positioning systems paired with advanced sensors. Integrated controllers enable remote control of the machine from a distance and therefore a single operator is able to handle multiple machines Innovative Autonomous Haulage Vehicle by Komatsu (Photo: AltitudeArts.com) or even the entire fleet. Komatsu states that there are currently The second benefit comes from there are still some issues that more than 150 AHS trucks in preventive healthcare as machine prevent the autonomous machines operation in 9 mine sites around operators often face chronic health from regular deployment – the world that hauled over 2 billion issues as they are being frequently especially the security. Such tons of material altogether. exposed to vibrations, dust, and machines need to be 100% reliable shock. The usage of autonomous in terms of where to go, when to Cost savings and preventive machines can prevent those stop, what to do and shutdown healthcare problems that mostly occur during when necessary. Moreover, repetitive jobs and activities. manufacturers must also consider As already demonstrated by the risk of being hacked and Komatsu, a huge advantage for Conclusion therefore provide appropriate in- the contractor using a fleet of built security measures. I believe autonomous machines is the Today, fully autonomous that once the engineers solve the fact that one operator is able construction machines draw a mentioned security and technical to control simultaneously more lot of attention. Contractors and issues, we can expect a more machines, which are able to work construction companies see a lot frequent deployment of fully 24/7. This leads to major cost of potential in their usage including autonomous machines at jobsites savings compared to having each solutions to skilled labour shortage all around the world. machine run by an operator/driver. and repetitive jobs. Nevertheless, Essay Sources 1. Moore, Paul. Komatsu haul truck autonomy goes cabless 2. Komatsu America. AUTONOMOUS HAULAGE SYSTEM 3. Volvo CE. Volvo CE and LEGO® Technic introduce ZEUX 4. Welles, Holly. The Future of Autonomous Construction Equipment Autonomous excavator concept art by GilesMolloy 7 2020/3 DigiMessenger
New COVID survey by LECTURA, ERA and CECE is online! September 21, 2020 – Nuremberg, Germany The coronavirus hit the heavy machinery industry hard and fast. Many companies had to adapt to the challenging situation and regulations set by local authorities which led to significant restrictions. This is the reason why we asked our website visitors about their opinion on the outcomes of the crisis in connection with their business. LECTURA conducted a complex survey in cooperation with the European Rental Associ- ation (ERA) and Committee for European Equipment (CECE) focused on the aftermath of the pandemic situation in the construction sector. The survey targeted European machine owners, contractors, dealers, and rental companies. We ran the survey in 6 languages (English, German, French, Spanish, Italian, Polish) on our website LECTURA Specs which is the ultimate buyer’s guide with a monthly visit rate of 600,000 professionals. Examine the full report now! 7 2020/3 DigiMessenger
Articles Upper Austrian Expert for Trakpactor 230 Rockster’s Closed Circuit Mineral Processing and Concrete launch Impactor as Nr.1 choice in Technology Expands Team Recycling of Building Materials SBM Mineral Processing, one of Powerscreen, a world leading R1000S closed circuit impact the few international full-package manufacturer of mobile crushing crusher with a screening system & suppliers of mineral processing and screening equipment is air blower has been crushing at the and concrete mixing plants, delighted to announce the launch Bauhof Deutschlandsberg since demonstrates to be a crisis-proof of the Powerscreen® Trakpactor the beginning of 2020. It provides company and expands its expert 230 and 230SR impact crushers, valuable services in the production team. From June 2020 on, the featuring alive inside technology. of high-quality recycled building international distributor expert materials. Michael Brookshaw will join the The new Trakpactor 230 & 230SR distributor team of the Upper have been designed to offer both Demolish - Recycle - Build! Bauhof Austrian Company. excellent reduction and high Deutschlandsberg GmbH has been consistency of product yield. ensuring the perfect material cycle for 24 years. read more read more read more 360° Handy - MB Crusher lines of The Rockster R1000S increases New Doosan Excavators at EIS rotating grabs called to show off Sedlmaier’s flexibility and Waste Services their skills efficiency MB Crusher lines of rotating grabs R1000S closed circuit impact EIS Waste Services Ltd, based called to show off their skills crusher with a screening system & in Aberdeen in Scotland, has ‘’When you have a machine but it’s air blower has been crushing at the purchased two new Doosan actually like you’ve got 10, you’ve Bauhof Deutschlandsberg since DX180LC-5 18 tonne crawler nailed it.’’ the beginning of 2020. It provides excavators from Balgownie, the valuable services in the production local Authorised Doosan dealer, ‘’It’s a bit like having a drill, you of high-quality recycled building with headquarters in Inverurie in can change bits or tips and you materials. Aberdeenshire. With roots dating can do anything.’’ These are the back over 45 years ago, EIS Waste feelings that operators that use Demolish - Recycle - Build! Bauhof Services is an independent waste MB Crusher lines of rotating grabs Deutschlandsberg GmbH has been management provider specialising experience. ensuring the perfect material cycle in bespoke waste collection, for 24 years. recycling and disposal services. read more read more read more 8 2020/3 DigiMessenger
Articles New engine generation for the Evoquip Enters Perfect for SENNEBOGEN 817 E-Series South America coal storage Since its successful market EvoQuip is happy to announce BEUMER Group provides launch at IFAT 2018, the 817 E the appointment of their first engineering of stockpiles for series impresses customers with distributor in South America. the coal industry. Hard coal is its compact dimensions and Dynsai SA have been appointed temporarily stored in stockpiles fast working cycles in recycling as the official distributor for and then continuously fed to applications worldwide. From Argentina. Dynsai will represent be processed, as needed. The now on, the recycling specialist the full EvoQuip portfolio of design of the depositories must 817 E series stands out with a compact crushing and screening ensure constant filling and reliable new engine that complies with the equipment, genuine spare parts emptying. The required capacity is current exhaust emission standard and machine maintenance determined based on the incoming Stage V and at the same time Dynsai SA began in 2002, a sister and outgoing conveying flow. gains in dynamics in working and company of Repas SA. driving movements. read more read more read more Metso Outotec to supply primary Terex Ecotec Introduce the TFC Mini-excavator EZ17e: emission- crushing stations for a mining 75 Organics High Level Feeder free, quiet, powerful company in Russia Metso Outotec will deliver two Terex Ecotec are delighted to With the fully electric mini- primary crushing stations for a announce the expansion of their excavator EZ17e, the Emission- mine located in the Russian Far conveying range with the addition Free Construction Site is becoming East. The EUR 23 million order, of the TFC 75 Organics. A variant a reality. which has been booked in former of the TFC 75 high level feeder, it Metso Minerals’ Q2 2020 orders has been engineered specifically Wacker Neuson is expanding its received, will be delivered by Metso for the stockpiling and aerating zero emission range to include Outotec Corporation (formed when of lower density, bulky materials the electric mini-excavator EZ17e. Metso Corporation and Outotec such as soil, mulch, biomass and With solutions by Wacker Neuson, Oyj completed the combination compost. Located at the hopper an entire inner- city construction of Metso’s Minerals business and outlet, the auger provides aeration site can be operated fully Outotec on June 30, 2020). and an untangling solution for emission-free and almost free of organic materials. noise. read more read more read more 9 2020/3 DigiMessenger
Articles First Sandvik QI442 HS in China Bison 160 Hybrid Impresses On Doosan Adds New DX230WMH-5 provides multifunctional solution Demo to Material Handler Range Guangdong based Long Ying The new Bison 160 Hybrid hook- Doosan has expanded the Construction Engineering Ltd lift jaw crusher represents a new company’s Material Handler has become the first customer milestone for EvoQuip. It is an range with the launch of the new in China to purchase Sandvik ideal crusher for waste contractors 23 tonne DX230WMH-5 model, Mobile Crushers and Screens’ who can utilize existing hook-lift which joins the recently introduced revolutionary QI442 HS. This vehicles to either bring material DX250WMH-5 25 tonne machine. advanced HSI (Horizontal Shaft to depot for processing or Both models are aimed at material Impact) crusher is able to provide alternatively bring the crusher handling duties in the solid waste, highly accurate material reduction to the waste on site – turning recycling, demolition and forestry at high rates of throughput waste into profit whilst providing industries. The DX230WMH-5 Additionally, it is also able to excellent productivity and fuel has two arm cylinders for extra produce up to three products efficiency. balance and more stability where and when required. read more read more read more Holzer Tiefbau take delivery of Easier access for difficult, high New Doosan DX235DM new Hyundai HX220AL altitude construction sites Demolition Excavator on Milan Project Holzer Erdbau- und Baggerbetrieb How the forestry industry is A new Doosan DX235DM from Oberhausen near Weilheim is growing with MB Crusher’s demolition excavator has proved a family owned and run company products to be the ideal machine for the operating in the south of Bavaria, company, Seli Manutenzioni in the earthworks sector. Accessing mountain roads in the Generali Srl of Monza, for middle of a forest is sometimes demolition work at the historic The company’s business activities impractical, and without public Catholic University del Sacro are focused on earthworks, civil trails, it’s practically impossible. Cuore in the centre of Milan in the engineering and demolition work. Lombardy region of Italy. Using Quality, customer-orientation and And even if often the sole way is to the DX235DM, Seli has carried sustainability plays an important reach the peak is by foot, it can be out demolition work on a building role in the running of the business. weary but so rewarding! at the university as part of a redevelopment project. read more read more read more 10 2020/3 DigiMessenger
Articles Premium Unique circular economy: the QH332 cone crusher in combination with the QA335 double screen plant from Sandvik Mobiles! This unique recirculation solution In this circuit configuration, consists of the combination of the QA335 functions as a pre- the Sandvik mobile cone crusher screening and as well as a QH332 with the Sandvik double secondary screening unit: the fines screen unit QA335. The QH332, are screened directly at the feed, together with the proven Sandvik the coarse material goes into the CH430 cone crusher, is considered cone crusher and from there, via a very versatile and robust the discharge conveyor of the crusher that offers a number crusher, is crushed and returned to of advantages, especially in the the screening unit, which further production of gravel. The mobile classifies the crushed material. double screen QA335 has two independently adjustable screen The ideal and cost-efficient boxes. This patented and unique solution for the extraction of system ensures that the desired natural stone, also with regard to end product is always achieved, the flexible use in quarries. Sandvik QH332 cone crusher and QA335 double even with “difficult” materials. https://www.trump-technik.de/ screen plant Working faster with QuickChange™ from Rototilt At the beginning of 2020 also no need to worry about Rototilt launched QuickChange™ falling or swinging attachments. Generation II, a new generation QuickChange™ Generation II has of fully hydraulic quick change been awarded with the German systems for swing rotators, Innovation Award 2020. This excavators and attachments. Award recognises solutions that Robust hydraulic couplings and add value for the user and provide a new front seal that minimises long-term effects. “The award the risk of leaks are examples of shows that Rototilt has achieved improvements over the previous a new technological leap forward generation. The fact that the in fully hydraulic quick couplers”, excavator operator does not says Per Väppling, Marketing and have to leave the cab to change Sales Manager at Rototilt Group QuickChange™ allows excavator operators to hydraulic attachments increases AB. change hydraulic attachments without leaving efficiency and safety. There is www.rototilt.com the cab. 11 2020/3 DigiMessenger
Articles Premium Komatsu Europe Introduces new PW158-11 Wheeled Excavator Tipping the scales at an and manufacturing know-how to impressive 16 tonnes, the all new deliver a product built exclusively PW158-11 short-tail excavator for European customers. offers all of the unrivalled versatility and innovation of “With the all-new PW158-11 the Komatsu PW-11 range - Komatsu adds a strong but extraordinary comfort, intelligent compact lifter in the 16t wheeled safety features, exceptional excavator range” says Michael ergonomics, superb productivity, Wadsack, Product Manager at factory-installed Quick Couplers, Komatsu Europe. “Based on and the highest levels of standard customer feedback we developed specifications ever seen in an this machine for narrow, urban excavator. It also delivers great jobsites offering compact lifting capacity in an astonishingly dimensions with the lifting compact package. performance which are usually offered only by one class bigger Designed and developed in Europe, machines”. the PW158-11 taps into 100 https://www.komatsu.eu/en Compact dimension and small turning radius: New PW158-11 is the ideal machine for heavy years of Komatsu development work at narrow jobsites. 12 2020/3 DigiMessenger
Issue Focus Crushing & Recycling equipment About Mobile Crushers & Screeners Mobile crushers or mobile crushing plants are tracked units designed for processing rocks, minerals and other aggregates at construction sites, mines, and quarries. They are also widely used in recycling applications and provide sufficient mobility thus reducing operating costs which McCloskey S250 Screener is a huge advantage compared to to perform an aggregate pre- a number of screens or meshes stationary crushing plants. There screening before crushing. and the raw materials fall through are several types of crushers Mobile screeners or scalpers like a sieve. Subsequently, the that differ based on the crushing are used for material separation, screened aggregates fall onto technology/inlet they use: impact dividing the aggregates into conveyors that stockpile the final crushers, jaw crushers and cone different sized products. The products. The processed minerals crushers. Mobile crushers can be screeners are equipped with a can be reused in construction equipped with a screening system vibrating screen box that contains applications. Selection of New Mobile Crushers and Screeners Introduced in 2019-2020 Kleemann MS 703i EVO Machine type Weight Hopper volume Production output 3-deck screener 33 t 8 m3 345 t/hr Kleemann MS 953i EVO Machine type Weight Hopper volume Production output 3-deck screener 36.3 t 8 m3 500 t/hr Kleemann MC 120 Zi PRO Machine type Weight Hopper volume Production output Jaw crusher 72 t 13 m3 650 t/hr Metso Lokotrack ST4.10 Machine type Weight Hopper volume Production output PHOTO 3-deck screener 33.5 t 8 m3 - 13 2020/3 DigiMessenger
Issue Focus Crushing & Recycling equipment Metso Nordtrack S3.9 Machine type Weight Hopper volume Production output PHOTO 2-deck screener 36.4 t 10 m3 - Terex-Finlay IC-110RS Machine type Weight Hopper volume Production output PHOTO Impact crusher 35.6 t 3.3 m3 - Terex-Finlay 696 3-deck Machine type Weight Hopper volume Production output PHOTO 3-deck screener 40.05 t 8 m3 - McCloskey C2R Machine type Weight Hopper volume Production output Cone crusher 52 t 5 m3 - McCloskey S250 Machine type Weight Hopper volume Production output 3-deck screener 40 t 10 m3 - Powerscreen Trakpactor 230SR Machine type Weight Hopper volume Production output Impact crusher 29.3 t 2.6 m3 250 t/hr Sandvik QE442 Machine type Weight Hopper volume Production output PHOTO 3-deck screener 37.07 t 8.5 m3 900 t/hr Find the rest of 2019-2020 crushers & screeners on LECTURA Specs 14 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks World’s Top 10 biggest mining dump trucks By Patrik Eder · July 20, 2020 The biggest rigid dump trucks and they often work in pairs with or haul trucks are off-highway the biggest mining excavators 1. BelAZ 75710 vehicles that are primarily used which can fill whole giant dump 250 m (820 ft) for the transportation of mined trucks in just a few scoops. The materials and at heavy-duty largest mining dump trucks are so construction sites, quarries and huge that they cannot be driven 2. Caterpillar 798 AC mines. The dump trucks are on public roads. Instead, they are 372 t (410 US t) constantly being manufactured being disassembled into pieces bigger in size as there is a demand and shipped to the customer and for larger payload capacities. Due later assembled straight on site. 3. Caterpillar 797F to the fact that haul trucks are so Nevertheless, these are not the 364 t (401 US t) large and able to transport a huge cheapest machines. One mining amount of material, the customers dump truck can cost around $5 often prioritise to use only one million (€4,3 million). Check the 4. Liebherr T 284 large dump truck rather than a following article and find out the 363 t (400 US t) whole fleet of smaller trucks which Top 10 biggest mining dump is more economical. The largest trucks in the world according to mining trucks are able to transport their payload capacity! 5. Komatsu 980E-5 hundreds of tons in just one go 363 t (400 US t) 6. Komatsu 980E-4 363 t (400 US t) 7. Terex MT6300AC 363 t (400 US t) 8. BelAZ 75604 360 t (397 US t) 9. Caterpillar 795F AC 338 t (372 US t) 10. Caterpillar 796 AC / Komatsu 960E-2K 327 t (360 US t) 15 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks 10. Caterpillar 796 AC The last place in our Top 10 erpillar 796 AC dump truck was biggest ranking is shared by two further given a CAT C175-16 diesel models, Caterpillar 796 AC and engine that meets US EPA Tier 4 Komatsu 960E-2K, both offering emissions standards. The engine a nominal payload of 327 tonnes. provides a gross power of 2610 The CAT 796 AC was introduced kW (3500 HP). The 796 AC was in 2018 and, as the model name tested in Western Australia and is suggests, is equipped with an AC expected to be deployed in Canada electric drive system. The Cat- and the US. Nominal Payload 327 t Gross Power 2610 kW (3500 HP) Travel speed 64 km/h4.000 t See the Caterpillar in action Nominal GVW 576 t Heaped Body Capacity 214 m3 Get all specs for Caterpillar 10. Komatsu 960E-2K Komatsu 960E-2K, launched in version of the 960E-2 mining truck, 2011, offers the same payload however, the 960E-2K features the capacity as its Caterpillar com- Komatsu Drive with Siemens liquid petitor. The Komatsu dump truck cooled insulated Gate Bipolar also uses an electric drive and Transistor and improved torque is equipped with Komatsu SS- capacity. Few units of the 960E- DA18V170 engine offering the ex- 2K are operating in the US and act same power of 2610 kW as its Australia. rival. The 960E-2K is an upgraded Nominal Payload 327 t Gross Power 2610 kW (3500 HP) Travel speed 64 km/h Nominal GVW 576 t See the Komatsu in action Heaped Body Capacity 234 m3 Get all specs for Komatsu 16 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks 9. Caterpillar 795F AC The 9th biggest quarry dump truck engine is capable of producing a in our ranking, the 795F AC, is gross power of 2535 kW (3400 also manufactured by Caterpillar. HP) and travel speed of 64 km/h. The machine was introduced in Nevertheless, Caterpillar decided 2009 as the first industry’s sin- that the 795F AC will not be Tier gle-sourced electric drive truck. 4 Final compliant but only Tier 2 The current version of 795F AC ready. The usage of this mining offers a nominal payload of 338 truck is therefore limited to those tonnes and a heaped body ca- locations that do not require newer pacity of 252 m3. The 16-cylinder emissions standards. Nominal Payload 338 t Gross Power 2535 kW (3400 HP) Travel speed 64 km/h Nominal GVW 576 t See the Caterpillar in action Heaped Body Capacity 252 m3 Get all specs for Caterpillar 8. BelAZ 75604 One of the models from the dump truck range with a body Belaz-7560 range, BelAZ 75604, capacity of 218m3 and nominal is the 8th largest dump truck in the payload of 360 tonnes. The 75604 world according to our ranking. is equipped with a 2800 kW engine There are currently four models and special design that allows it to in the 7560 range (75602, 75603, work in harsh climatic conditions 75604 and 75605) that offer the ranging from -50 to +50 degree exact same payload of 360 t, Celsius. This allows the 7560 however, they differ in engine and mining dump trucks to be used for drive configuration. The Belaru- example in frosty Siberia. sian manufacturer fitted this giant Nominal Payload 360 t Gross Power 2800 kW (3750 HP) Travel speed 64 km/h Nominal GVW 621 t Heaped Body Capacity 218 m3 See the BelAZ in action 17 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks 7. Komatsu 980E-4 All mining dump trucks ranked 18-cylinder Komatsu SSDA18V170 at positions 4. - 7. offer the exact diesel engine rated at 2610 kW same payload of 363 tonnes. We (3500 hp). Komatsu is well-known will start with the Komatsu 980E- for its Autonomous Haul System 4 introduced in 2016 in North (AHS) and its currently largest America. The capacity of 363 mining dump truck, the 980E-4AT, tonnes (400 short tons) matches is a modification of the 980E-4 the buckets of largest crawler hauler, offering the same payload excavators such as Komatsu capacity. Komatsu 980E-4 can be PC8000-6 that can load the 980E-4 seen at some of the biggest mines in just three to five passes. The in Canada, the United States and dump truck is equipped with an Australia. Nominal Payload 363 t Gross Power 2610 kW (3500 HP) Travel speed 61 km/h Nominal GVW 625 t Heaped Body Capacity 250 m3 See the Komatsu in action 6. Komatsu 980E-5 The Komatsu 980E-5 is also the KOMTRAX Plus 2. The haul truck 4th - 7th largest earth moving dump is powered by an 18-cylinder truck in the world with a nominal Komatsu SSDA18V170 engine payload capacity of 363 tonnes providing 2610 kW (3500 HP) of (400 mt). The 980E-5, introduced power and the machine is capable in 2019, is the successor and of driving 64 km/h. Similarly to his a new generation of Komatsu older brother, the 980E-5 is used 980E-4. The newer model features in mines in North America and enhanced cab design, improved Australia. drive system or upgraded satellite- based communication system Nominal Payload 363 t Gross Power 2610 kW (3500 HP) Travel speed 64 km/h Nominal GVW 628 t Heaped Body Capacity 250 m3 See the Komatsu in action 18 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks 5. Terex MT6300AC Terex MT6300AC is one the largest from Bucyrus, renamed the series mining dump trucks in the world. and the MT6300AC became The truck giant was introduced Unit Rig MT6300. The machine’s in 2008 by Terex as its biggest maximum travel speed is 64 mining dump truck. As you may km/h and nominal gross vehicle know, Terex’s mining division was weight is 603 t. The dump truck sold in 2011 to Bucyrus, including is equipped with an engine rated dump trucks. Subsequently, at 2796 kW and heaped body Caterpillar acquired this division capacity of 230 m3. Nominal Payload 363 t Gross Power 2796 kW (3750 HP) Travel speed 64 km/h Nominal GVW 603 t Heaped Body Capacity 230 m3 See the Terex in action 4. Liebherr T 284 Introduced in 2012 as the largest is 600 tonnes and maximum travel mining dump truck in the world, speed is 64 km/h. The model has the fourth mining dump truck in no standard body capacity as the 363-tonne range is Liebherr all bodies are customized. The T 284, which is the successor of Liebherr T 284 haul truck can be popular truck T 282 C. However, fully loaded in just five passes this machine is equipped with when paired with Liebherr R 9800, the most powerful engine in the the largest hydraulic excavator class, MTU 20V4000 C22 rated at from Liebherr. The T 284 was used, 3000 kW (4023 HP). The nominal for example, in mines in Central gross vehicle weight of the T 284 and South America. Nominal Payload 363 t Gross Power 3000 kW (4023 HP) Travel speed 64 km/h Nominal GVW 600 t Heaped Body Capacity custom See the Liebherr in action 19 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks 3. Caterpillar 797F The third biggest mining dump markets. A perfect on-site pairing truck in the world is the Caterpillar is represented by the CAT 6090 FS 797F that beats the 363-tonne hydraulic shovel, that is capable range of haulers by exactly of filling the 797F in just 5 passes. one tonne. The CAT 797F was According to Caterpillar, the 797F introduced in 2008 and has been is the best-selling dump truck in produced since 2009. Caterpillar’s its class. Do you wonder what giant truck is powered by a the price tag of this giant hauler 20-cylinder CAT C175-20 engine is? Well, that depends on the rated at 4000 HP (2983 kW). equipment and configuration but The motor meets Stage IV Final the price generally ranges from emission regulations and EU $3.5 million to $5 million. Stage V is available for applicable Nominal Payload 364 t Gross Power 2983 kW (4000 HP) Travel speed 68 km/h Nominal GVW 624 t See the Caterpillar in action Heaped Body Capacity 252 m3 Get all specs for Caterpillar 2. Caterpillar 798 AC The second place of the Top HP) and the machine is capable 10 largest dump trucks goes to of travelling 64 km/h. The heaped Caterpillar 798 AC with a nominal body capacity of 266 m3 and payload of 372 tonnes. The ultra- 59/80R63 tyres ensure that the class truck was introduced in 798 AC hauls in average a larger 2018 as the Caterpillar’s biggest amount of ore than most of its dump truck. The electrically- competitors. The colossus is driven machine is powered by a currently being used in Australian 16-cylinder CAT C175-16 engine and Canadian oil sand mines. providing power of 2610 kW (3500 Nominal Payload 372 t Gross Power 2610 kW (3500 HP) Travel speed 64 km/h Nominal GVW 624 t See the Caterpillar in action Heaped Body Capacity 266 m3 Get all specs for Caterpillar 20 2020/3 DigiMessenger
Issue Focus Top 10 biggest mining dump trucks 1. BelAZ 75710 The winner of our ranking of the Furthermore, imagine that the km/h. This is approximately the Top 10 largest mining dump driver is sitting 7 metres above same power as five Formula 1 trucks is BelAZ 75710 that comes the road. Even though standard cars. Belarus seems to be pretty from Belarus. The behemoth mining trucks use 6 tires, the proud of BelAZ 75710 as the giant has a nominal payload of 450 75710 hauler is equipped with 8 quarry truck was featured on a metric tonnes, which is almost tires that symmetrically distribute Belarusian stamp, highlighting 500 short tons! The Belarusian the weight. the popularity of the largest dump manufacturer introduced the The largest dump truck in the truck in the world. And what about 75710 in 2013 and delivered the world weighs 810 tonnes and the price? Well, if you would like to first machine to a coal mining provides a heaped body capacity own one of the biggest machines area in Kuznetsk Basin, Siberia. of 268 m3. Nevertheless, two ever built, have a pack of $6 million The overall size of this giant is 16-cylinder engines with a total ready. pretty astonishing: 20.6 m length, gross power of 3430 kW (4600 8.17 m height and 10.6 m width. HP) are able to run the truck 64 Nominal Payload 450 t Gross Power 3430 kW (4600 HP) Travel speed 64 km/h Nominal GVW 810 t Heaped Body Capacity 268 m3 See BelAZ in action 21 2020/3 DigiMessenger
Interview Rockster Rockster presents new crushing technologies and strengthens its position on the US market Wolfgang Kormann, CEO Rockster separating light fractions like Austria International GmbH, polystyrene, textiles, wood parts, describes the main features plastic, etc. from demolition of the DUPLEX-system, talks materials. about the current situation in the company and outlines his plans Are you going to attend any trade for the near future. fairs in the near future? The industry has been hit hard Next planned fairs will be in spring by the Coronavirus crisis. How 2021 in Austria and in the USA. have you been affected and what precautions were you forced to Can you describe the DUPLEX- take? system? What makes it so unique? Corona situation has made the whole economic environment The DUPLEX system allows you more unstable; companies hold to run one base machine with 2 Wolfgang Kormann, CEO Rockster Austria back decisions and are worried different crushing technologies. as well you save investment in 2 about the near future. Therefore, Each technology, impact separate machines. investments in new equipment crushing or jaw crushing, offers slowed down and are hold back. special advantages for certain Can you briefly compare the We adapted our structure by applications. With the DUPLEX recycling sector in Europe and periods of part time working you get a unique system, where in the US? Are there any huge for some staff and adapting you can exchange the crushing differences? production process. chambers within a few hours on one base machine and turn an The basic idea of recycling Have you recently launched any impact crusher to a jaw crusher is the same, most European new models? and vice versa. areas are even more forced to recycling solutions as deposit We modified existing models Therefore, you can cover a much areas and spaces are very with latest emission and low wider range of applications limited. Furthermore, European consumption engines as well with just one base machine and governments enforce recycling as wind sifting solutions for optimise your machine utilisation, quotes by legislation to push this business. What are your plans for 2021? From the market side, we will focus and push to grow our US market dealer network, as we belief in this market. Regarding the product range in 2021, we will launch another new model also contributing to another growth of Rockster R1000S track-mounted impact crusher/RSS410 scalping screen our new production line in Austria. 22 2020/3 DigiMessenger
Interview Machine26 Machine26: The pandemic could act as a catalyst for digital innovations in the construction business The company Machine26 offers a digital trading platform for used construction machinery. We had the opportunity to ask Steffen Schweiger, Co-CEO, several questions about their business and the digital transformation of the industry. Could you briefly introduce your company? What business do you run? Niklas Fritz, Christian Schweiger and I founded Machine26 in 2019 to make trading of used construction machines efficient and safe. Therefore, we are offering a machine trading Steffen Schweiger, Co-CEO, Sales & Operations platform with automated inspection. machines. In addition, our construction machines—we websites WirKaufenMaschinen.de/ are creating a new and secure With our solution, the sale of a WeBuyHeavyMachines.com help sourcing channel. Core of our machine becomes simple and end customers to easily sell their business model are digital fast. For OEMs and licensed construction machine within a very solutions for testing the machines. dealers, we facilitate the short period of time. remarketing of used construction For our buyers—dealers of used Why Machine26? Is there any symbolism in that number? Indeed, there is. The number 26 in the name stands for the position of the chemical element iron in the periodic – the main component of every construction machine. As a side effect, we are not just another marketplace with a 24 in its name. How have you been impacted by COVID-19? COVID-19 led to a slowdown of the production and sale of new construction machines which, of course, impacted our remarketing business. Due to an increasing Christian Schweiger (CTO), Steffen Schweiger (Co-CEO) and Niklas Fritz (Co-CEO) 23 2020/3 DigiMessenger
Interview Machine26 market uncertainty, end customers are more sensitive when it comes to investment decisions. However, there is a considerable demand for used machines and prices stay at a high level. In be easily reduced by technology. Our ambition is to create the addition, we are glad to experience Therefore, we are offering a digital best solution to trade machines some positive developments. solution that is customer-oriented internationally by setting new From our point of view, the and easy to handle. It includes a standards in inspection and safety. pandemic is a digitalization transparent and reliable report on booster for the construction machinery condition which is very How do you ensure that the sellers industry. In order to counter the important in order to increase the can be trusted? challenges posed by COVID-19, the efficiency and safety in the market. different market players are now For the remarketing business accelerating digital innovation. Machine26’s goal is the digital we collaborate with OEMs and change in the construction licensed dealers on a partnership The pandemic is a new industry. We do not want this to level. The relationships are challenging situation and we happen overnight but step by characterized by high personal are making the best out of it. At step and hand in hand with our trust. We usually know our sellers Machine26, we used the lockdown customers. very well because we do business to shift resources to our product on a regular basis with them. development – so now, we can What types of machines could be provide even better solutions to found on your portal? A very important part of our our customers. business is our inspection solution. Our focus is on construction Our platform is giving detailed Why is digitalisation so machines. Right now, the most information on the condition of important for you? What are the popular machines on our platform each and every machine. This is advantages? are excavators, wheel loaders and a huge advantage for our buyers dumpers. Nevertheless, we offer because they are able to check Our team has been working in the many different types of machines everything in advance – like in the construction industry for years. and might include even more in offline world, but more efficient. It is one of the most relevant future. industries, however, still suffering What are your plans for the near from traditional processes. The Do you focus just on the future? potential of digital solutions is by German construction market or far not used yet. worldwide? In the near future, we want to grow our business and step by step We have seen that trading As a still very young company, convince more customers of our of construction machines is our focus is on the European solution. We want to make trading inefficient and unsafe: capital construction market, especially of construction machines digital costs, time efforts, and transaction on Germany. However, trading and contribute to a more efficient risks are still too high – but can has always been international. and safe market. 24 2020/3 DigiMessenger
Interview Simex Discovering the VSE screening bucket range by Simex Alessandro Ferrin, Head of Marketing Simex, enlightens the impact of pandemic situation on the company, digital trends in the industry and plans for the following year. Moreover, Uwe Basler, sales area manager for Germany, introduces the screening and crushing range by Simex, including the VSE screening buckets. The industry has been hit hard by the Coronavirus crisis. How have you been affected and what precautions were you forced to Uwe Basler, sales area manager Germany take? involving the reorganization of thanks to a specific project we the working shifts, controlled decided to launch to redesign Simex is 100% operational in and limited access, medical the way we communicate with all its production departments, support, programmed sanitization, clients and of course the way we starting from May 4th. In distribution of personal protection assist and support the end-users. compliance with the national devices. Now more than ever these digital decrees, we have redesigned opportunities are very important carefully our assembling spaces What is your opinion on digital and must be taken. A truly and the way of working of our product launches and online integrated experience between people, in order to promptly webinars? Would you like to traditional marketing and digital fulfill orders, fully respecting follow this trend in the future? channels is the best way to be the maximum healthcare always in touch with the market, for our workers. Strict safety We started to use massively the partners, dealers and end-users. protocols have been activated, digital channels 3 years ago, What kinds of screening and crushing equipment do you offer? Screener buckets for excavators that are used as a sieve and separator. Their specialty is that the output size can be hydraulically adjusted from the cab. Moreover, we offer crusher buckets for excavators and loaders. The crushing devices are breakers with teeth and counter teeth. The advantage is that even a softer and more elastic material can be crushed. VSE screening bucket range 25 2020/3 DigiMessenger
Interview Simex Can you describe the main features of Simex VSE screening buckets? Regarding the VSE screening buckets, the output size can be continuously adjusted hydraulically from the cabin. Thus, a bucked load can be screened out with different output sizes without picking up the material again. The easily exchangeable attachments which are mounted on the shaft are applicable for different types of material such as humus, soil, demolition material, etc. VSE screening bucket range How many models do you offer What are your plans for the dealers and end-user more than in the VSE range and which following year? ever, with care, determination and machines can they be mounted professionality, to give them what to? Our leading thought now is “WORK Simex has always been designed HELPS WORKING”. This means and put into the market: innovative There are 4 models for being an active part in the restart and high performing attachments, excavators from 8 to 50 tons. The of the national and international technical assistance and actual attachments on all models can be productive system, whereas we solutions, concrete and enduring exchanged for different types of will play our role, as we have been in time. materials within a short period of done for decades. As always, we time, whereas there are 4 versions. will stand side by side with our Eine ausgezeichnete Lösung QuickChange™ Generation II 26 2020/3 DigiMessenger rototilt.de
Interview MB Crusher MB Crusher: Crushing the downsides of the corona crisis We spoke to a consultant from MB Crusher and gained fresh news from the company about their future steps and plans, the quality of used materials for their buckets and recent interesting projects managed by their product range. The industry has been hit hard by the Coronavirus crisis. How have you been affected and what precautions were you forced to take? BF90.3 crusher bucket mounted on Liebherr 914 It was a difficult time in some respects, but many construction were implemented: masks, Everyone’s life had to be sites did not stop working and gathering bans, installation of reorganized in order to be able therefore it did not have a major structures to keep the workplaces to live with this new reality. impact on our production. isolated, constant hand and It cannot therefore be ruled However, the sales representatives workplace hygiene with special out that the sales world and worked hard to keep in touch products, body temperature test the trade fair sector will have with customers and find new when coming into the office. to reorganize themselves in prospects. From the interpersonal order to make optimal use of point of view, at the time of the What is your opinion on online the disadvantageous situation. reopening of the offices, the product launches and webinars? However, we hope that the outlook decrees issued by the government Would you like to follow this trend will improve and that normal on the precautionary measures in the future? activities can resume in 2021. How long does it take in average to equip one of your attachments to an excavator and possibly swap them? It is a very quick job that takes only a few minutes. What key materials do you use to improve the wear-resistance of your attachments? With more than 60 years of earth moving, road construction, demolition, and quarrying experience, we have chosen BF120.4 crusher bucket mounted on Case CX350D crawler excavator 27 2020/3 DigiMessenger
Interview MB Crusher the best materials to build our products. We know how much our machines are prone to wear and tear, so every single part is designed to be as little damaged as possible and for a long service life. The selected materials are of the highest quality, such as the steel that makes up the housing of the jaw crusher bucket. Our products are “Hardox In My Body” certified and guarantee that they have been subjected to strict quality controls and approved by a strict technical commission. MB Crusher products are designed Hitachi Zaxis ZX38U to work in any situation and in all weather conditions, ensuring high country road had collapsed and a The solution was to install an performance. whole district and its inhabitants MB-S10 screening bucket on top remained isolated. of the excavator already on site to Can you name any interesting screen and clean the material that projects that were recently The site was difficult to reach resulted from the removal of the managed by your company? due to its geographical location. previous barrier and an MB-C50 Therefore, the problem was to jaw crusher bucket to remove the During the lockdown, we received bring the drainage gravel to the crushed stones. The screening an equipment request from a construction site, both for the bucket has also been used to company that had received a timely arrival of the material maintain regular and clean pebbles project to limit a slope. This was itself and due to the nature of the for state-of-the-art drainage. an urgent job because a stretch of location. Limestone recycling - BF120 crusher bucket and MB-S18 screening bucket used by Kobelco SK 350 and Liebherr 934 28 2020/3 DigiMessenger
Interview Steinexpo steinexpo 2021: European’s largest basalt quarry located in Germany will host the industry for the 11th The mineral processing to official requirements. We technology trade fair and decided on the new date for the demo-show steinexpo has 11th quarry demonstration fair in been postponed to 2021 due close contact with the operators to the corona-crisis. We had an of the quarry and the responsible opportunity to ask Ms Kathleen authorities. As a rather smaller Niendorf, editor at Geoplan trade fair organizer, the shift hits GmbH and steinexpo-press, for us with some force. Nevertheless, additional information about it is now time to look ahead: the rescheduled trade fair that together we will make the 11th will once again take place at the steinexpo from April 14th to 17th largest basalt quarry in Europe, next year a successful platform situated near Homberg/Nieder- for the raw materials and building Ofleiden in the state of Hesse in materials industry”. Germany. Kathleen Niendorf, editor | steinexpo-Press The steinexpo trade fair has been What was the exhibitor’s response postponed to 2021. What is the to the postponement? the trade fair originally planned in current date and how did you August 2020 the opportunity to approach the situation? The exhibitors who have confirm their participation in 2021 already registered show great by means of a simple declaration. The 11th International understanding. Dr. Rese is pleased: The response to this has been Demonstration Fair for the raw “Almost all of them reflected that positively impressive: Around and building materials industry this decision was the only sensitive 85% of the exhibitors took up this will take place (formally subject to solution from the perspective opportunity directly and are now Corona) from April 14th to 17th, of the end of April 2020. All preparing their appearance in 2021 at the well-known location companies that are involved in the Nieder-Ofleiden in April 2021. in the Hessian MHI quarry Nieder- fair naturally hope for repeated The other exhibitors usually Ofleiden. The hope of having success. This occurs much more said do not stop but leave the the fair take place as planned easily in a calm, safe environment possibility of their participation remained until well into April 2020. than in a stop-and-go phase”. open at the moment—often also However, the competent Hessian due to Corona—still open. With authorities then decided that the How many exhibitors and visitors regard to the number of visitors, 11th steinexpo could not take do you expect in 2021? this will of course depend heavily place at the end of August 2020 on the Corona situation in April as planned. Dr. Friedhelm Rese, After the announcement about 2021. “Here we have a positive managing partner of the trade fair the corona-related postponement attitude: the raw materials and organizer Geoplan GmbH, explains: of the 11th steinexpo, the trade building materials industry is “With a heavy heart, the steinexpo fair organizer gave all exhibitors only marginally affected by 2020 has to be postponed due who had already registered for the pandemic; “Our” plants are running. As a result, the need for a personal exchange is high, so that we are assuming a high number of visitors and we base all hygiene measures on them.” 29 2020/3 DigiMessenger
Interview Steinexpo What will be the main highlights time with and after Corona. And of the trade fair? trade fairs are indispensable here. Because through the direct contact As every year there will be special with each other, an exchange of “highlight-topics” - let yourself be experiences is better possible surprised. The spring steinexpo than in other ways. Large devices 2021 will be very special in many can be experienced live at (our) ways. trade fairs and transactions can be concluded on site. You can “touch” Do you still see a potential things and see for yourself in a in exhibitions and trade fairs “live test”. Something like that just considering unprecedented does not work online. Of course, situations such as the Corona Corona will change the world of crisis? trade fairs. But with adequate safety and hygiene precautions, The trade fair industry is certainly trade fairs will again take place particularly affected and affected successfully in the future. by Corona. But there is also a Die neuen PALFINGER Abrollkipper überzeugen – mit der innovativen Folgesteuerung – durch einfachste Handhabung: Funktion vorwählen, Hebel anziehen, fertig. Die unterbrechungsfreie Ausführung aller hydraulischen Funktionen garantiert zudem mehr Wirtschaftlichkeit und Sicherheit. Ab sofort sind alle PALFINGER Geräte ab 13 t Hubkraft mit dieser Steuerung ausgerüstet – ganz ohne Aufpreis. Dank der Vernetzung mit 150 Servicepartnern für Abroll- und Absetzkipper sind Sie mit PALFINGER immer und überall: GUT AUFGEHOBEN. PLUS HOCH DREI: KOMFORTABEL, SCHNELL UND EINFACH! 30 2020/3 DigiMessenger PALFINGER.COM Peter Reimer, Geschäftsführer, Johannes Wentorp GmbH
Talking Together Recycling industry The crushing and screening sector signals a growth potential LECTURA Press is talking The safety of our personnel, our together with representatives of customers and other stakeholders the aggregate recycling industry is a top priority for us, and we about launches of new products follow the local health and safety and services, telematics, or recommendations on personal market development. Our protection very carefully and invitation was accepted by Mr have introduced our own safety Marcel Kerkhofs, marketing measures in our local offices, too. manager at Keestrack, Mr Toni In those areas where restrictions Laaksonen, SVP at McCloskey are tight due to the status of the International and Mr Vesa pandemic, face to face meetings Tuloisela, director Nordtrack with customers, including service Offering at Metso Outotec. and integration work, have been Toni Laaksonen, SVP, McCloskey International impacted. The industry has been hit hard daily and they are using protective by the Coronavirus crisis. How masks within the factory area. The Have you recently introduced any have you been affected and what amount of cleaning services has new models or services? precautions were you forced to been increased both at the factory take? and office areas. In addition, most Marcel: Keestrack’s R&D is in the office staff is working remotely the process of testing the new to ensure social distancing. I4 reversible impact crusher to produce high-quality granulate. The I4 will be able to do secondary and tertiary crushing with one machine. The official launch of this machine will be in April 2021. Marcel Kerkhofs, marketing manager Keestrack Toni: We introduced several new Marcel: Keestrack needed to shut products in Q4/2019 and Q1/2020 down the factories temporarily in including our new tracked C-Series Italy and India due to the Covid cone crushers, new recycling crisis, but we were still able to have products, as well as several a slight turnover growth. Keestrack washing plants. is also still recruiting personnel to strengthen our team. Vesa: Metso Outotec’s crushing and screening offering is very Toni: Our factories continue to wide, and it covers all the major operate with almost full speed and Vesa Tuloisela, Director, Nordtrack Offering at technologies. The latest product Metso Outotec capacity, but we have implemented family is the Metso Nordtrack™ companywide extra HSE measures Vesa: We have introduced new range, introduced a year ago. It is a to secure the health and safety of ways of being in touch with our full range covering different mobile our employees. customers via digital channels and crushers, screens, and conveyors, remote support whether it is about designed for contractors in For instance, the factory workers meetings, webinars, or training and particular. are being temperature-tested so forth. 31 2020/3 DigiMessenger
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