Spring 2018 - The Woolmark Company
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Contents Spring/Summer 2019 A guide to the best wool fabrics and yarns in the world. Photography Saskia Wilson Image credits: 1-4. ©Photo: Guglielmo Profeti/Styling: Rami Riccardo Studio 5. ©Photo: Elisa Gianni | Andrés Sarlosi/Lineashow | Styling: Rami Riccardo Studio 6. ©Courtesy of Laura dell’Erba Ecoprint l Fabric: DHG Dyeing House Gallery 2 3 4 Provenance 05 Innovation 1 5 6 & Technology 37 Fashion 59 The Wool Lab presents inspirational themes to enthuse and influence emerging fashion trends. Created by The Woolmark Company, this unique sourcing tool connects designers with manufacturers through technical skills, know-how and passion. Design & Art 107 Learn why wool is one of the most technical and versatile functional fibres and get connected with the world’s best manufacturers on every level of the supply chain. Contact thewoollab@wool.com for a one-on-one presentation of The Wool Lab woolmark.com
Provenance Global Content & Creative Manager Mitchell Oakley Smith mitchell.oakleysmith@wool.com Global Editor Lisa Griplas Photography Kate Ballis Junior Editor Sophie Joy Wright Design Studio Days and Al Goh Contributors Georges Antoni, Kate Ballis, Kristen Bateman, Tom Blachford, Steve Cordony, Felix Forest, Liz Ham, Linda Jefferyes, Natasha Khurana, Jolyon Mason, Sophie Roberts, Georgina Safe, Nick Scott, Hormis Antony Tharakan, Sam Tinson, Saskia Wilson, Soraya Zaman Published by The Woolmark Company Level 6, 68 Harrington Street, The Rocks NSW 2000 Australia GPO Box 4177, Sydney NSW 2001 +61 2 8295 3100 magazine@wool.com ISSN 2206-7582 © 2018 The Woolmark Company Pty Ltd. All rights reserved. Some of this work’s content is licenced to The Woolmark Company by a third party. Except to the extent permitted under Copyright Law no part of this publication may be reproduced by any process, electronic or otherwise without the specific written permission of the copyright owner. Neither may information be stored electronically in any form whatsoever without such permission. This publication should only be used as a general aid and A Life on the Land 06 is not a substitute for specific advice. To the extent permitted by law, The Woolmark Company excludes all liability for loss or damage arising from use of the information in this publication. Cover Ondria Hardin wears YCH wool dress. Women in Wool 16 Photography Saskia Wilson. Styling Jolyon Mason. A Greener Future 24 Printed and bound in China by Sheck Wah Tong Paper Products Printing Limited under ISO14001 Environmental Certification. Wonder Woman 30
It’s not often that the image of the iconic A Life on woolgrower the Land is depicted as female, And yet, as Lisa Griplas discovers, some of the Australian wool industry’s most significant achievements were Photography KATE BALLIS & TOM BLACHFORD made by women. 7
From Banjo Paterson’s iconic Clancy of the Overflow, to Hugh Jack- man’s character in Baz Luhrmann’s epic film Australia, connotations of the rugged Australian farmer are often imagined to be men of great brawn. Women, by comparison, are typically portrayed to have a less hands-on role. Yet what many people fail to realise is that two of the greatest pioneers of Australia’s wool industry were wom- en. Instrumental in founding the Australian wool industry, Eliza- beth Macarthur established one of Australia’s first wool-growing properties and spearheaded the exportation of Australian wool. Another, Eliza Forlong, played a large part in introducing Merino sheep to Tasmania and establishing the region as one the world’s finest wool-growing areas. Today, women continue to play an integral role on the land. Whether they are busy producing the world's finest wool, shearing sheep, or working as wool handlers, the = women of wool continue to flourish. For Georgina Wallace, a life on the land has always come naturally. Having grown up in the Central Districts of Tasmania, near the historic town of Ross, the Australian wool producer has spent her life surrounded by sheep. Her parents – Jim and Jo McEwan – had four daughters, but it was Georgina who found her calling at a young age. Today she manages Trefusis, a 7000-hectare property in the Tasmanian Midlands, with her hus- band Hamish. When Georgina and Hamish took over Trefusis in 2007, having sold Uplands, a property they had owned for 23 years, they had big shoes to fill. Georgina's father had won the Ermenegildo Zegna trophy for extra fine wool an incredible 15 times. “I’ve always loved working on the land and being outside,” she says. “I love the versatility of the work – no one day is the same as the next. It does have its challenges at times; some days you don't want to be outside in howling winds or snow, but I love working with sheep, particu- larly Merino sheep. I just love the fibre; I still get a buzz today when I open up a sheep’s fleece and you think ‘That’s pretty special’”. Wallace’s passion for the wool industry sparked at a young age, helping out on the farm, especially during school holidays. “Cheap labour, I suppose,” she laughs. “However, I always looked forward to those times and I’ve always been very passionate about sheep and wool. Back in my early years it wasn’t all that com- mon to see women working like men on farms, but I was fortu- nate that my father encouraged my sisters and I to do so. There weren’t many women attending agricultural college at the time, something I would have loved to have done if the opportunity was there. I definitely think the level of support has dramatically changed nowadays and women are just as competent and employ- able as their male counterparts. It’s a great industry for women to be involved in.” This became even more apparent when, in 2015, Wallace became the first female president of the Australian Asso- ciation of Stud Merino Breeders, a position which had, until then, only been held by men. The road to wool hasn't always been as smooth as it seems today, and perhaps things could get rocky again tomorrow. A life on the land means a life at the bittersweet mercy of Mother Na- ture, who can be kind one minute and cruel the next. “A lot of people don't think droughts happen here in Tasmania, but they certainly do. We had a really bad drought here from 2006 until late 2009 and it was a really tough time for many farmers in this area. It was at that point that my husband Hamish and I decided that we had to do something to try and drought-proof this property.” After months of planning and crossing hurdles, the Wal- laces, in cooperation with their neighbour, built a 7000-megalitre dam, which they proudly say has gone a long way to drought-proof- ing their property. “We have some 700 acres under centre-pivot irrigation which has given us diversity and the security that, when times do turn dry, we can look after our sheep. It’s been a huge bonus to this property.” In addition to the mega-irrigation scheme, the Wallaces engage in various land conservation arrangements to look after Irrigation systems, from the property's dam, help to drought-proof the land. 9
the native flora and fauna on their land, with designated areas that’s largely due to my parents’ hard work. We want to leave this fenced off to see the native vegetation flourish. “We have de- property in even better order for the next generation, and I think stocked these areas and make sure that we only run sheep there we owe it to the land. It’s really important to look after your land for three months of the year. We want to see native flora and fauna and look after your livestock. I for one like to see my sheep healthy thrive and I think for the whole biodiversity of this property it’s and happy, and when my sheep are happy it makes me happy. important to look after native land. We’ve also fenced off some That’s how we want to leave this place – healthy and happy.” waterways and creeks to look after those areas and that vegetation. So what does the future of wool-growing look like? We see this as quite a holistic approach to the farm – you have to Very bright, if you ask this woolgrower. “I think wool is such look after all aspect.” a wonderful, sustainable, clean and green product, and I think Wallace, along with the tens of thousands of other proud that augurs well for the future. I think it has wonderful properties woolgrowers across Australia, are true guardians of the land. Tak- and such great diversity for fashion designers. From next-to-skin ing great care of the land that allows for their livelihood is just as apparel right through to an overcoat, it’s such a versatile fibre. important to the tireless work of producing the world's finest wool Activewear is such a big part of our industry and it’s a huge growth as ensuring that their sheep are happy and healthy. “I see that we area for wool, as are other areas such as the benefits for those are custodians of this property for the next generation. When we who suffer from eczema, especially babies and young children. It’s moved back here, the property was in very good condition, and a very exciting time and the industry has a really bright future.” Opposite page: Georgina Wallace of Trefusis. 13
Above: Native grasses populate the land. Opposite page: Merino sheep make up part of 14 the stock at Trefusis.
Photography HORMIS ANTONY THARAKAN India’s enduring hand-weaving traditions are moving away from historical notions of gender, thanks to innovation and engagement with contemporary trends Women in Wool and culture, writes Natasha Khurana.
from weaving; the prevalence of the throw-shuttle a sign of “confidence in who we are”. loom in Varanasi meant that women didn’t sit at the There are also groups like Avani, in the loom. “The shuttle is manually thrown by hand, for mountain state of Uttarakhand, which was set up which,” he explains, “an arm span has to be more in 1997 with the aim of empowering women via than 50 inches. Our women are petite, which limits sustainable means. One of the ways it does this is them because they don’t have that span. As weaving through its Kumaon EarthCraft Self Reliant Coop- progressed, and the fly-shuttle came into being, it erative, which works with 1400 families across 64 became the biggest differentiator in terms of wom- villages. 85 per cent of its workers are women who en doing the actual weaving, [and] now fly-shuttle work with wool, as well as silk and linen. Co-found- looms have enabled women to do so.” er Rashmi Bharti’s efforts have focused on making Indeed, in the broader region, within their skills relevant in the commercial arena by us- which Varanasi sits, fly-shuttle looms contribute to ing modern materials. “This has meant innovating a greater balance of the labour between the genders. with materials that are globally acceptable,” says At Kullu’s Bhutti Weavers Cooperative Society, Bharti. “Not everyone wants to wear coarse Tibet- chairman Satya Parkash Thakur claims that 60 per an sheep wool, so we’ve adapted that same product cent of its workforce is female. “Every member of into Australian Merino wool. We’ve saved the skill our co-op, whether they be the chairman or director, of hand weaving by introducing materials for the knows how to weave. We pay equal wages, and don’t community to contemporise their skill with.” differentiate based on gender or religion.” Over Delhi-based Aneeth Arora’s internation- decades, they have continually upgraded their al ready-to-wear label Pero alsoworks exten- source materials, now working with the much softer sively with Merino. While their actual weaving Australian Merino wool. is done in Kullu, her Delhi studio is responsible Thakur also credits design intervention with for her trademark whimsical trimmings. “Every making their craft more marketable. This year, they technique that we did, we started with wool.” collaborated with designer Rajesh Pratap Singh, Pero places great emphasis on the personal, and resulting in the state’s first fashion show. Pratap, is invested in establishing a connection with its whose championing of textiles predates the current audience as well as its workers. “We have an equal trend, agrees that “the role of a designer is import- number of men and women, but I feel like women ant in giving crafts a new direction, a new viabili- are more attached to what they’re doing, they’re ty. He welcomes the resurgence of hand crafting as more sensitive,” she muses. According to the most recent Handloom Census In 2005, Ghayur Alam and his wife Patricia (2009-10), almost 4.4 million people in India are en- set up Himalayan Weavers, a business which uses gaged in the handloom sector, 77 per cent of whom natural dyes to hand-dye woven wool, in the Hima- are women. Despite this fact, the labour is generally layas, east of Delhi. Alam reiterates that here, too, gender-divided: men tend to do most of the weav- “there is very little tradition of women weavers. ing (75.7 per cent), and women make up the bulk Women process the wool: they clean it, wash it, have of allied work. it carded, and then spin it.” Alam admits, however, Delhi-based label Kashmir Loom is run by that in neighbouring Himachal Pradesh, weaving is textile scholar Jenny Housego and her Indian part- almost equally divided between men and women. ners Asaf, Hamid and Zahid Ali, who specialise in Textile scholar and director of Ahmedabad’s fine Merino wool, lambswool, and cashmere prod- Calico Museum, Rahul Jain, reinforces this. “Histor- ucts. “In our country,” reports Asaf Ali, “it is fab- ically the entire tradition from East Asia to Western ulous that we still have the tradition and skills for Europe has almost invariably been male,” he says. weaving, embroidery, zardozi, you name it. What you “With the exception of the hill states, in upper In- can do with the hand here is incredible; we haven’t dia, the front of the operation has been unquestion- completely lost that knowledge. We’ve had the craft, ably male, with women doing the ancillary work. but didn’t know how to market it, how to contempo- It’s a fairly laborious and somewhat heavy task, rise it, or the little design details and colourways that comparable to an industrial occupation. Plus, a lot made a difference. When Jenny came she asked how of the public negotiations are outside the purview we could take this craft skill, make it relevant, and of a woman’s role.” yet ensure the long-time sustainability of this craft.” In Uttar Pradesh, in the ancient city of Vara- According to Housego (who is known for a textile nasi, famed for its brocades, Hemang Agrawal runs that found its place in the Victoria & Albert Muse- his four-decade-old family business, The Surekha um’s Fabric of India exhibition in 2015), in Kashmir, Group. Agrawal, too, confirms, “that everything “women do the important job of hand cleaning and pre-loom (preparing the warp and the yarn; and spinning the wool,” though do not weave. Women dyeing) and post-loom (cutting and finishing) is excel, says Ali, in aari embroidery on wool, in which done by women.” He reasons that traditionally it a needle is used to perform chain stitches. was the female’s physique that restricted women This page and opposite: Employees of Aneeth Arora's 18 Pero studio in Delhi, India. 19
Hand-loomed wool textile at the 20 Bhuttico workshop in Kullu, India. 21
This page and opposite: Employees at the Bhuttico 22 workshop in Kullu, India.
A Greener Future Through its collaborative engagement with woolgrowers, Greening Australia is well on its way to achieving its namesake mission. Mitchell Oakley Smith meets with one of its driving forces. Photography LIZ HAM
“We’re certainly not trying to replicate a system Wool-growing was one of the first enterpris- that was present in 1770,” says Sebastian Burgess. es in Tasmania after European settlement in 1778, “But rather we’re looking for a landscape that has with the Midlands one of the first areas to be settled ecological function; a landscape that is sympathet- for agriculture. Prior to the arrival of immigrants, ic with agricultural objectives but also functions most of the landscape was made up of open grassy as a natural ecosystem.” Burgess is the Director of woodlands, as depicted in some of the early colonial Conservation for the Tasmanian branch of non-gov- paintings of English-born artist John Glover, follow- ernment organisation [NGO] Greening Australia, ing some 60,000 years of Aboriginal management of one of the first NGOs to work in the sector of en- the land. This made it possible for grazing without vironmental protection and regeneration. Greening the land first being cleared. “This was ideal country Australia's work even predates that of Landcare, for woolgrowers to move into,” explains Burgess. “It another group committed to land stewardship. was a low-input, relatively sustainable system. But Previously, Greening Australia acted, as any system does need conservation, and the ideal Burgess describes it, “as everything for everybody is to maintain the system in equilibrium: if sheep across the whole country”, but over the past decade, grazing can be managed effectively you can create a it has reshaped its strategy to focus on a smaller balance with nature.” number of catchments and geographic areas to de- The results speak for themselves. To date, velop long-term land management plans in consul- Greening Australia, in collaboration with local wool- tation with local farmers, government and industry growers, has restored more than 1,000 hectares bodies. “We use the best science to understand the of the landscape by planting some 250,000 native issues facing those landscapes, and source revenue plants in grassy woodlands and river-flats; and en- from wherever we can to execute our plan.” Green- hancing an additional 200 hectares of existing native ing Australia is an industry partner for three Austra- vegetation for conservation purposes. These num- lian Research Council projects, arming it with more bers are particularly astounding when one considers than 15 PhD candidates and post-doctoral staff to the relatively small size of Tasmania. It is no wonder, assist with the implementation of its groundwork. then, that its Macquarie riparian restoration work Recently, Burgess and his team’s focus has – which has seen some 35 km of the banks of Tacky been on the Tasmanian Midlands, comprising the Creek, and the Macquarie and Isis Rivers, replanted areas surrounding the towns of Conara, Campbell with native plants – is one of the largest revegetation Town, Ross and Tunbridge. The team's efforts are projects in Australia. collectively known as the Tasmanian Island Ark pro- gram. One of the world’s last refuges for threatened animals, Tasmania is home to a host of animal spe- cies now extinct on mainland Australia. In response to this threat, Greening Australia is working to re- verse the decline of biodiversity, and to reconnect people with nature, in what is a globally significant landscape. With the Tasmania Island Ark project, the organisation is aiming to re-create more than 6,000 hectares of habitat across the island state to create a stronghold for Australia’s critically endangered animals, and revitalise local farming communities through on-ground and educational programs. Above: Canola provides an opportunity for mixed-use land 26 management. 27
The concomitant benefits for native en- dangered species are considerable, with ongoing monitoring of populations of eastern quolls, spot- ted-tailed quolls, eastern barred bandicoots, Tasma- nian devils, eastern bettongs and woodland birds, among others, on the rise. “We have seen around the world that native animal populations are crash- ing, and that whole movement is what we want to get away from here in Tasmania,” explains Burgess of his mission. “Much of our work, then, is about reducing or managing threats – increasing habitats, maintaining clear waterways, managing weeds – to try and hit that equilibrium.” This challenge is made even greater by the rapidly changing climate. “The increasing number of multiple very hot days will have an im- pact on native vegetation, new plantings and ani- mal welfare. But within that we can manage what we can by providing more shelter [through the planting of trees] and providing more resilience to farming in general. That’s our endpoint, and I’m convinced we can reach that. It might take a couple of decades, and we’re not sure what farm- ing enterprises will look like then, but we’ve set a target to restore the Midlands area, to rebuild primary wildlife corridors, and find that balance be- tween ecological function and maintaining a viable farming landscape.” Woolgrowers, which make up the lion’s share of landholders in the region, have embraced Green- ing Australia’s project. “In most cases what we’re doing isn’t reducing their available land for produc- tion. They’re not losing acreage, but rather they’re receiving shade from tree canopies, which adds to the wellbeing of their livestock,” says Burgess. Most farmers maintain some areas of locked-off land for conservation, and the benefits of environmental conservation and regeneration contribute to a bet- ter end-product. “Farmers want to see more of this, and they’re very supportive of what we’re doing at Greening Australia. Absolutely, we have limited re- sources, but we’re certainly not having any difficulty recruiting growers, so the future looks bright.” Above and opposite page: The green landscape at the Tasmanian property of Roderic O'Connor of 28 Connorville.
Wonder Woman With her unwavering commitment to sustainability, and her lifelong connection to wool, International Woolmark Prize winner Gabriela Hearst is redefining the fashion business, writes Kristen Bateman. Photography LIZ HAM 31
Gabriela Hearst is the Uruguay-born designer redefining natu- ral textiles for a new generation of fashion. Having grown up on a fully functioning ranch, surrounded by sheep, the principle of farm-to-fashion has significantly influenced her creative process. This can be most clearly seen in the extensive use of natural fibres in her collection of women's suits, superfine Merino sweat- ers, knitted bodysuits, and trench coats; and even in her covetable 'Nina' handbag. Since winning the prize, Hearst’s business has been boom- ing and her love of sustainability has only grown stronger. Almost immediately following, she staged her first runway show at the Refectory of the High Line Hotel in New York City (in previous seasons, she’d shown her line at intimate presentations). She pre- sented a bold collection of belted robes, double-breasted coats, chic dresses and pieces made from deadstock. As for the staging of the show, the chairs came from her house, and the cashmere cush- ions on each seat were made from leftover yarn from the knitting collective Manos del Uruguay (an organisation with which Hearst frequently collaborates). The fashion industry is one of the least sustainable indus- tries in the world, so to find a luxury label with as much attention to its supply chains as Hearst’s is exceedingly rare. Her sustainable choices have also led her back to her roots. The wool used in the suiting and shirt dresses of her spring 2018 collection came from the sheep on her Uruguayan ranch. “It took a year and a half to do that,” she says. The initiative started with the shearing of the sheep in Uruguay and the subsequent washing and processing in Italy. It was the first time Hearst used her own wool for suiting. “When you think of wool, you think of your grandmother when she hand-knits you a sweater,” says Hearst, a sixth-gen- eration wool farmer. “You think wool, you think heavy, right? That’s not the case. Wool can be superfine, and luxurious. That is the premise of the collection we did for the Woolmark Prize. That is always our premise: showing the light side of wool and how efficient it is. We use real wool as our ultra-luxury ma- terial so it’s done in more ways than people expect it to be. It’s always a big part of the materials that we use.” Before launching her own collection, Hearst co-founded the line Candela. It wasn’t unitl she inherited the family ranch, shortly after her father passed away, that she was inspired to start her own luxury label. In light of the careful balance that Hearst has managed to strike, between running her childhood farm and lead- ing the label that she built in her image, it is little surprise that she is able to give back to the environment through her design. “Long- term thinking and sustainability,” are the two principles she’s tak- en from working the ranch. And their application goes beyond aes- thetics, affecting the way she has been running her business too. In 2016, she launched her first bag, named after Nina Sim- one. Hearst initially made only 20 of the sculptural, folded calf tric men’s wardrobes for inspiration instead. “I’ve always created leather bags (inspired by the forms of Colombian artist Fernando the collection thinking about women, so this time we were think- Botero) and gave them to the women in her life: the woman who ing of the contemporary man of the 20th or 21st century with their makes her shoes,the actress Brie Larson, and the business wom- elemental dressing.” Winston Churchill, Chet Baker and Keith an Miroslava Duma. Hearst has subsequently produced the bag in Richards were among those upon whose style Hearst drew. “We a small number of batches, with an extensive waitlist on the de- made sure the collection is still feminine, so it’s the interpretation signer’s website. As for the packaging, it biodegrades in just of the details more than anything like a grand silhouette.” 24 weeks, versus the standard 500. Hearst is eagerly working on her next collection, which “We do not wholesale our handbags, and the reason why will continue to include Merino wool sourced from her farm. “The we don’t wholesale the handbags is because when I studied the goal is always to evolve. I think we can push our development to wholesale model I realised I had to produce double the amount of new heights,” she says. “We want to make sure that every season handbags to make the same amount of money,” she explains. “And we evolve, sales-wise, colour-wise and in suiting.” Suiting remains it just didn’t make sense to use all those natural resources. So our one of the brand’s best sellers, and so is an important focal point. distribution is very limited but our margin is bigger, so it works But when it boils down to it, Hearst’s work centres around being really well. It was a great business decision that was in principle well informed. “Sustainability is the most important thing that is made by a sustainability idea.” happening, worldwide, and we should be paying attention because Above and opposite page: Hearst’s work is often based on the motif of strong women. there’s nothing more grave than climate change,” she says solemn- Gabriela Hearst visits an Fall 2017, for instance, was a tribute to Angela Davis. But her most ly. “I don’t feel it would be responsible for me to be creating prod- Australian woolgrowing recent collection departed from that concept by looking to eccen- uct and using natural resources if I don’t do it in a mindful way.” property, tracing the farm-to-fashion route 32 of her collections. 33
Above: Hearst photographed within a wool art installation. Opposite page: Merino 34 sheep stand to attention. 35
Innovation & Technology Photography Saskia Wilson A Twist in the Tale 38 Mapping the World of Fashion 46 Beyond the Edge 50 Techno Fashion 54
It has faced more than its fair share of challenges, but thanks to enterprise, ingenuity and attention to detail, Laxtons Specialist Yarns remains a beacon of British manufacturing. Nick Scott visits the Yorkshire-based establishment. A Twist in the Tale Photography SAM TINSON 39
Their story is one of serial triumphs over adversity. The Depres- sion of the 30s saw staff working one week on, one week off. Recovery was thwarted by an exodus of personnel to the front lines of World War II, during which many businesses who patronised them were destroyed in bombing raids. Decades of growth fol- lowed, but around the time James Laxton – the fourth generation of the family to run the company – took the helm in 1992, a grim stint in the United Kingdom’s textile industry unfolded, culminat- ing in Laxtons’ manufacturing activities shutting down altogether. “For ten years or so it was all off-shored – we were just an office, working with Spanish, South African and Turkish mills creating yarn to our specifications,” explains sales director Alan Thornber. And yet, in spring 2017, 110 years after the company was founded by George Laxton and Gordon Holmes, the cogs and conveyor belts in the company’s brand new, 16,000 sq ft, state- of-the-art new spinning mill in Baildon, West Yorkshire creaked into action. Laxtons specialises in worsted and ‘fancy’ yarns (the latter has nothing to do with the colloquialism in this part of Britain for ‘posh’ – it refers, rather, to structural effects such as bouclé). It is a highly sophisticated operation, which begins with raw bales of fabric arriving from all across the world. “We source wool from Australia, The Falkland Islands and use British wool too, and alpaca, silk or mohair from South Africa, China and elsewhere,” says Thornber, taking us up to a mezzanine floor on which bales containing 400 or 500 kilos of fibre are stacked in neat piles. “Because we’re a niche producer, a lot of our customers need something made from a specific type of sheep because of the different characters they offer. A breed that’s good for knitwear is not going to be best for carpets; some customers like a soft han- dle, so they need wool from a Bluefaced Leicester breed; others want a lustrous effect and therefore require a Wensleydale wool; “You need the human a Merino gives amazing bounce and elongation.” Laxtons’ service, he says, is effectively bespoke. “We don’t make yarns and then ask people to buy them – our customers come to us and say ‘We want touch, and staff with to produce socks’ or ‘Our speciality is upholstery that has a bit of texture’, and then we’ll explain to them what we need to be us- ing to provide that. They know what they want – we know how to lots of experience.” choose the wool to make it happen.” The fibre, having been weighed out in quantities dictated by recipes, is sent via vertical chutes to a vast ground-floor work- ing space where engineering precision and human judgement make a dynamic duo. “There’s no automated doffing and robotics in this place,” says Thornber. “We can’t leave our machinery to its own devices because we’re working with natural fibres. If we were working with man-made fibres, our machines could run about ten times as fast, in a much more automated way. You have to treat wool much more carefully, though.” Why? “Because every bale we receive, even if it has exactly the same label, is different,” he explains. “The wool hasn’t grown on the same sheep in the same climate each time.” By way of illustration he takes us to a drafting machine, on which a rich, autumnal chestnut wool, blended from raw Merino fibres of rust, black, white and beige, is being carefully elongated by rollers, sev- eral feet apart and moving at different speeds. “Processing one bale of Falkland wool one week then another of the same wool two weeks later, the machine may need different settings,” says Thornber. “There are differences in length, variation of length, moisture content, how long it’s been in the dye bath. These aren’t machines that just get switched on in the morning and switched off at night. You need the human touch, and staff with lots of experience.” That’s not to say the technology here isn’t eyebrow-hikingly sophisticated, of course. Optical detection and auto-levelling equip- ment, at this stage in the process, ascertains whether the yarns are precisely the same diameter – if a thick portion is detected, the rollers will speed up slightly to stretch the yarn a fraction more, while for thin 40 41
Above and opposite: Staff at Laxtons tend to the production process, as wool is transformed from raw 42 fibre to beautiful, fine yarn. 43
parts, it slows the rollers down. During the winding stage, meanwhile, after faults are removed from the yarn, pneumatic technology splic- es the loose ends together, eliminating the need for obtrusive knots. Humanity’s relationship with wool dates back to primi- tive societies, and elsewhere in the factory we witness processes that demonstrate an intimate knowledge of how fleece behaves. Take the spinning and twisting stage, for example. When spinning, a spindle rotates anti-clockwise to follow a ‘Z’ direction; when twisting, it rotates clockwise, ensuring an ‘S’ direction. The re- sult is a more balanced yarn, less prone to corkscrewing. If it does come out a little wayward (‘live’ is the technical word here), the time-honoured remedy, steaming – which also adds bulk, softness and volume – presents a tricky Goldilocks conundrum: too little exposure and it’ll remain wayward; too much and it yellows. Once dried, the wool is wound using a machine whose settings have so many variables – angles, rotation circumferenc- es, rotation speeds, drop heights – that Thornber describes the technician who repairs and maintains it as being “like a rocket scientist”. The resulting hanks and reels are then labelled, packaged, bar-coded, stickered and sent off for distribution. But Laxtons’ procedure doesn’t end there. In a small testing room next to the factory floor, volumes of archives testify to the gravity of consistency – in terms of colour and texture as well as quality. “We keep samples of every batch we make,” explains Thornber, “so that we can address things and eradicate any problems.” It’s here, also, that Laxtons’ eagle-eyed quality control staff check fibre lengths as soon as batches of wool come in. “The fibres in a batch should be different lengths. It won’t spin properly if they’re identical, but we need the longest and the shortest fibres in a batch not to be too different to each other, too.” This borderline-obsessive attention to detail typifies why Laxtons today, having undergone such a bumpy ride over the past century, is on a smooth track to a bright future. As recently as January this year, the machinery now assembled and laid out in procedural order on the shop floor was in countless pieces. Today, around 25 staff are beavering away, turning high-quality raw fleece into yarns of such excellence that they are utilised by fashion giants such as Chanel, Louis Vuitton, Marc Jacobs and Paul Smith. It’s a high-functioning antidote to any notion that Britain’s textile industry is in the doldrums. Opposite page from top: The blending process; the winding 44 and spinning process. 45
Mapping the “Almost all the major apparel companies are now transparent about who their first-tier suppliers are.” Fashion World If there is one takeaway lesson from the successive moments of crisis into which the fashion industry has plunged in recent including environmental and political incidents, might affect their operations, as well as the best way to minimise any disturbance years, it is that participants in the apparel sector can no longer, these incidents might have. A brand can simply look on the map in good conscience, increase their frequency of production and for an alternative supplier, if needed. But why go to the trouble output without ensuring that they are doing so responsibly. Dr of gathering the thousands of addresses and other data needed Leonardo Bonanni set out to bring clarity to supply chains, and to make these rich visual maps? “I started using maps for supply the unique inventions that resulted have proved that transpar- chain because I felt that if you couldn’t locate it on a map then ency, sustainability and traceability can be fashionable. And his you really had no way to verify the authenticity of the claim. We’re clients, who include Eileen Fischer and Vivienne Westwood, able to standardise the way suppliers are being identified and also couldn't agree more. make sure that audits are being conducted in the actual location Originally from Florence, Italy – one of the most signif- that they’re supposed to be.” icant manufacturing hubs for the luxury fashion industry – Dr With Sourcemap’s tool, companies can find new or alter- Bonanni gained a PhD in 2009 from Massachusetts Institute of native suppliers, proximate to their existing suppliers, that are Technology (MIT), where he developed the foundations of his working to higher environmental standards or delivering better company, Sourcemap. Initially, Dr Bonanni and his team set out working conditions. In other words, the companies can choose to to create a platform that would provide information to consumers use responsible suppliers without disrupting their existing infra- about the origins of the products they purchased; Sourcemap was structure. “A spreadsheet can only go so far in showing you your going to pool information that he assumed brands already had. supply chain,” he says. “An apparel company’s supply chain is even Though this wasn’t quite right. “What we discovered really quickly more complex because there are tens of thousands of suppliers after launching the first platform was that in fact it wasn’t just the and they change every quarter or every season, and that turnover consumers who didn’t know, it was brands themselves who didn’t makes apparel supply chains one of the hardest things to map and know where their own product came from,” said Dr Bonanni from to account for.” Sourcemap’s headquarters in New York City. The benefit of using a social media-like system that pools For a long time, and for most people outside the world data in real-time from all over the world is that it can respond to of supply chains, the commonly held belief was that a company this constant change. It also creates a database that allows design- who sold a t-shirt, for example, actually made it. However, this is ers to look at where specific fabrics or components came from, often not the case. Very few apparel companies in the world own perhaps two years ago, and re-source them if needed. and run every step of the production process of the garments they When Sourcemap began nine years ago, there was little sell, from the farming of the raw materials all the way to the retail interest in supply chain transparency. “Frankly nobody wanted it. floor. This is because doing so would expose them to too much It took a while to get companies confident that they could even risk. If one step of the linear supply chain were compromised, use the internet as a way to manage their supply chain.” Events there would be few options to make a swift correction. A system including the infamous collapse of the Rana Plaza in Bangladesh where that risk was accepted is incredibly vulnerable and costly in 2013 were a huge reality check for the industry, and consum- and would undoubtedly lead to high prices for the end products. ers alike, and encouraged participants in the industry to approach Loro Piana is a welcome exception to that rule, Ermenegildo Zeg- their supply chains in a different way. The tsunami that hit Japan na another. Most other apparel companies have suppliers – larger in 2011 was another key event that shifted attitudes, says Bonanni. retailers can have tens of thousands – to cover certain steps in the “Companies are really starting to wake up to the fact that they manufacturing process. These suppliers will have suppliers, too. need to map their supply chain just to run their business.” Apparel “Globalisation came about long before the internet, and consumers have also become discerning; the environmental and Photography so people have been doing business with global supply chains social consequences of their purchases have become an important SORAYA ZAMAN before there was any way to actually communicate with that many consideration in their decision-making processes. “There’s been people. And so, everybody could only see as far as the next tier; an enormous shift. companies only knew their direct suppliers.” Dr Bonanni decided “The new generation of consumers certainly identify with to take a few steps back, and set out to create a system that en- a brand’s social mission, and there’s more information about In helping to reduce the apparel abled companies to communicate with all of its suppliers, even those two, three or four steps in the process away, and thereby understand their true global supply chain. brands’ social missions to identify with, so there’s a combination of demand and supply. You see start-ups like Everlane identify- ing themselves as being transparent and that really sparks a lot of industry’s environmental footprint, Sourcemap uses data gathered from a system that Dr Bonanni likens to LinkedIn to create maps of supply chains. A company will register and upload information about their direct interest for millennials. I think apparel customers are very con- scious of the social and environmental conditions – I’d say main- ly social conditions – in which the clothing they buy are made. Dr Leonardo Bonanni has developed suppliers, who will then be invited to upload information about their first-tier suppliers, and so on. Through this unique kind of social network, “we’ll often see companies all of a sudden having It’s probably for the same reason: it’s something you wear, it’s something close to your skin.” However, Dr Bonnani argues that the largest driver for an invaluable technological operations that they thought were limited to one country or one region of the world, mushroom, and reveal that they have raw ma- terials coming from all over the world.” “the entire industry adopting better standards” has actually been company-driven. Enterprises are engaging in smart risk manage- ment through a better understanding of where their interests tool, writes Sophie Joy Wright. These maps are extremely sophisticated, are constantly updated and allow companies to understand if real-time events, lie. These risks are not just reputational ones. They also include more mundane risks, like shipping delays, price volatility and 47
stock mismanagement. “If you don’t know your supply chain, if you haven’t mapped it out, then you don’t know your business.” It is possible to think of the data on environmental and social performance that tools like Sourcemap deliver as the fortunate by-product of better supply chain management – normally an exercise in financial prudence. The fact that “almost all the major apparel companies are now transparent about who their first-tier suppliers are” means that they’re now influencing the global supply chain en masse. “Very quickly if you have a bunch of big companies asking their suppliers to provide information on their health and safety prac- tices, their labour rights, then all of a sudden the suppliers start to compete on that basis. It’s quite a market-driven process.” Sup- pliers that are now able to guarantee a more sustainable product – one that is carbon-neutral or one that is made by employees un- der fair and just conditions – are commanding higher prices for their products, which are being readily accepted by companies and down the line, consumers. “This started in the food industry but we see it happening in apparel as well, where brands are will- ing to pay an extra ten or twenty percent for a certifiably sustain- able material.” One of the most recent projects launched by Sourcemap is a collaboration with London-based company Provenance, which uses blockchain technology to authenticate supply chains. Found- ed by Jessi Baker, Provenance focuses on the origin, journey and impact of products, and has worked parallel to Sourcemap for many years. Now they have joined together for this pilot project to map and verify the authenticity of supply chains, down to the raw materials. “We have the best of both worlds; we have people opting in to a mutually beneficial, transparent supply chain and the block chain technology stepping in to authenticate, verify, and make sure that what everybody said along the way is actually bear- ing out in reality,” said Dr Bonanni, of this first-of-its-kind project. Perhaps the most meaningful development that has arisen from this innovation in supply chain transparency is the one that most benefits smallholder farmers in the far-flung corners of the globe. They have access to information about the companies to which they supply, allowing them to be more responsive to the demands of the market. “The first mile of the supply chain [are] also getting access to real-time information and enriching them- selves and their communities through participating in this big so- cial network. We can also give them a dashboard so that they can manage their expenses, their productivity, and they can see how best to improve their practices, learn techniques for good agricul- tural practices, get access to financing and loans, obtain trainings and certifications.” Dr Bonanni’s passion for supply chain optimisation is showing no sign of fading. It is almost hard to believe that Source- map, now an extremely advanced system that crunches extensive real-time data for human consumption, could have started its life as a mere re-application of one of humankind's earliest methods for understanding its world: the humble map. In building Source- map into the valuable resource for producers and suppliers that it is today, Dr Bonanni has also managed to shine a light on the darker side of the apparel industry. In guiding the industry to rec- ognise that there is a problem, he has helped the industry to take the difficult first step towards fixing it. 48
Beyond the Edge Its inherent natural qualities make wool perfect for seamless knitting, adding comfort and resilience to your workout gear, writes Lisa Griplas. Photography SASKIA WILSON 51
Recognising that consumers' hunger for something Merino wool," explains Ortovox Head of Mountain- new never ceases, brands, retailers and manufactur- wear Thomas Moe. ers have been rapidly developing the technologies “You can achieve a lot of things with they use, to ensure that they are well-placed to cre- seamless that is not possible with other knitting ate something brilliant and new. Innovations can technologies, such as close-to-the-body construc- take many forms: from new machines and ways of tion. Seamless allows us to work with comfort thinking, to materials and products. In the apparel mapping to optimise performance; it allows us to industry, the entire supply chain works together to create different zones, more open-mesh structures create forward-thinking design. Seamless knitwear and more warm zones on the body where it’s either is certainly nothing new; seamless hosiery and un- warmer or has more ventilation. It’s all about the derwear has been around for decades. But as tech- body climate.” nologies and fibres become more advanced, so too By connecting all facets of the supply chain, does garment construction, particularly when those The Woolmark Company, alongside its partners, garments are made from Merino wool. takes full advantage of wool’s recent popularity In seamless garment technology, the ul- spurt in the sports and activewear market. Com- timate in knitting technology, four major players panies throughout the supply chain are benefiting – Karl Mayer, Santoni, Shima Seiki and Stoll – lead from this growth. New wool and wool-rich yarns are the pack. Whereas traditional wool base-layer ap- being developed specifically for this type of seam- parel was made by cut and sew production, which less knitting, with enhanced yarn strength through limited possibilities, the manufacture of mod- core or wrap-spun spinning technologies. ern-day next-to-skin base-layers employs seamless “There are now a greater number of options and flat-knitting technologies. These technolo- in the market, across the entire supply chain,” says gies are being used to make an extensive range of The Woolmark Company’s General Manager of Pro- mid- and outer-layer garments too. Seamless ap- cessing Innovation and Education Extension Julie parel is unique because it allows for a combination Davies. “We work with and connect yarn suppliers, of different patterns and knit structures, such as machinery manufacturers, garment manufacturers a jersey knit next to a rib knit or eyelet, in different and brands to lead the way for technically advanced colours on a single piece of fabric. By engineering a apparel. The greater engagement by spinners on garment to have features such as compression and developing new yarns, by engaging directly with breathability points on a single structure, it allows sports brands for specific product developments, for greater diversity and enhanced comfort. Leading sports brands across the world know reflects the continued growth in this area.” “It’s all about creating a better body all too well the importance of seamless knitting, particularly for high-performance sports apparel such as running, cycling and ski. They offer superior climate for the end user and we achieve this protection by makeing use of special compressed knitted structures that act as reinforced zones. “Seamless apparel has been a part of the through seamless innovation.” sports apparel landscape for decades and has grown in popularity in recent times as we see breakthroughs in yarn – from Merino wools to performance polyes- ters and everything in between – coupled with ad- vances in circular knitting technologies,” explains adidas Senior Director Running Apparel Craig Van- deroef. “We can now offer the consumer engineered body-mapped performance, without the irritation of seams, keeping the athlete cooler, warmer and even odour free. We can do all of thism, and add performance visuals and engineered style compo- nents, all while reducing the waste within the fab- ric process. We achieve this by using yarn dyes and placed yarn performance instead of cutting up three or four fabrics and sewing them together. What this ultimately means is that athletes get next-lev- el performance and a new level of styled comfort. Anything that offers that is going to be popular.” In recent years, the activewear market's understanding of, and appreciation for, wool has grown exponentially. As a result, wool is now seen as a formidable opponent to synthetics in the seam- less space. More wool-rich performance apparel in store has been the welcome result. "It's all about creating a better body climate for the end user and we achieve this through seam- less innovation. [We create] high-performance, state-of-the-art technical garments [by using] com- fort-mapping knitting techniques [and] ultrafine 52 53
Techno Fashion Entrepreneur Miroslava Duma has brought together some of science's greatest minds to imagine a better, more environmentally responsible, fashion future, writes Kristen Bateman.
For over two years, the Russian investor and innovators we work with goes way beyond just and entrepreneur Miroslava Duma worked behind the fashion industry and into automotive, health- the scenes on her most elaborative project yet: the care, aerospace and many others.” That is to say, Future Tech Lab [FTL]. Launched in May 2017, the the company's name change coincided with the hybrid company (which only recently transformed company's deliberate pivot towards the wearable from its original title of Fashion Tech Lab) com- tech space. “Within the industry, we have reached bines aspects of an experimental lab, an invest- a crossroads with wearable tech where in order to ment fund, a research centre and an accelerator. advance to the next generation of innovation we The lab functions as a “factory of the future,” in must create and adopt new technologies, for exam- Duma’s words. Its biggest focus is on sustainability, ple shifting wearable tech to be closer to the body,” with the lab currently pursuing opportunities that says Duma. “Many of these solutions lie within de- mix fashion with the future of technology, such as velopments led by research labs all over the world, making biodegradable or textile-based circuits. and we are focused on helping to get the solutions That’s in addition to using “synthetic biology-based out of labs and to the consumer through products technology” for lab-grown materials, ranging that are sustainable, beautiful, and manufactured from bacterial-based dyes to lab-grown mycelium efficiently at scale.” leather. But as Duma says, the concept goes far In one recent collaboration with Salva- beyond thinking green. tore Ferragamo, "Orange Fiber", FTL pushed the “The word sustainability itself is seriously limits of fashion and apparel by rendering an en- overused,” she says. “FTL is more about empow- tire collection in a silky patented material made ering the fashion and apparel industry through in- from orange by-products. In late 2017, Dropel and novative processes, which in many cases have been machine-washable Mongolian cashmere t-shirt with around for 50-70 years, but have never had applica- a retail price of [ just] $150. tions outside of labs and research institutions. FTL But FTL's recent collaboration with the is bridging fashion and technology, translating the Woolmark Company could be its most exciting to work of engineers and scientists into ‘fashion lan- date. The companies teamed up to offer a new prize, guage’, bringing it to market,” she explains. as part of the International Woolmark Prize emerg- “My generation is all about sustainability and ing talent program, for innovation in wool fabrica- understanding how things are made, what the tion. The new prize is focused on finding creative social, economic and environmental impact of their ways to reduce the social and environmental foot- production is,” she says. True to her word, Duma print of fashion production.“Fashion is a language recently invested in Reformation, one of the most of personal expression, of individuality, beauty, aes- successful sustainable American fashion labels to thetics,” Duma explains. “None of this should be date. The brand specialises in casual dresses, jeans compromised to incorporate technology because at and t-shirts made of fabrics such as Tencel, which the most basic level, if something isn’t beautiful, no is made from regenerated wood cellulose. “In fact, one will want to wear it.” a third of millennials actually say they are more like- This year, the hybrid companywill make its ly to buy from companies that are mindful of social next huge leap by launching the “Experimental Lab”. responsibilities. Our children, the next generation This exciting new project will bring together visionary (Gen-Z) will take what sustainability and innova- designers to create products that bridge technology, tions mean for the planet even more seriously.” science and sustainability. “This pillar will serve as Before founding FTL, Duma created the a platform to showcase the technologies that we digital company and lifestyle platform Buro 24/7 in scout for and find in over 150 countries all over the 2011, and the e-commerce website The Tot, which world, as told through the eyes and hands of the most specialises in recommending products for mothers, talented designers,” says Duma. “We will create in 2016. Earlier still, she worked as the Special Proj- state of the art innovative and sustainable products ects Director for Harper’s Bazaar and as a freelance at the intersection of radical innovation and writer for publications ranging from Vogue to Tatler. visionary design.” Her varied experience helped her to connect with athe right people to help her run the lab successful- ly, such as Dr. Amanda Parkes, a fashion technolo- gist, to the lab as its chief innovation officer. According to Duma, Dr. Parkes had been working on wearable tech research for over a decade at MIT, long before the concept was mainstream. It’s this long-term expertise that gives the lab one of its many cutting-edge advantages. “This gives her a very deep perspective on where the industry has come from and more importantly, where its potential fu- tures lie,” she explains. When the duo, who now work closely together, first met, Dr. Parkes was already in- volved in mentoring some of the same companies FTL now works with on a regular basis, such as Dropel Fabrics. In announcing the change of its name to Future Tech Labs in December 2017, the brand wrote on Instagram: “The genius vision of scientists Opposite page: American biotechnological firm Bolt Threads creates fibres 56 inspired by natural proteins. 57
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