Food technologies - Mixing Technologies - Steep Hill Equipment Solutions

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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Food technologies

Mixing Technologies
Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Mixing
                                                  Technologies

        Vertical                                                   Horizontal                                                   Centrifugal       Batter&Cream    Continuous
    Planetary Mixer                                                  Mixer                                                        Mixer             Premixer     Aerating Mixer
                      120 lt                                                   TR 500                                     MU 50          MU 200      RPX 200          CAM 10
                      200 lt                                                   TR 1000                                    MU 100         MU 300      RPX 400          CAM 50
                      300 lt                                                   TR 1500                                    MU 150         MU 400      RPX 600          CAM 70
                      400 lt                                                                                                                                          CAM 80
                      600 lt                                                                                                                         CRPX 200         CAM 120
                      800 lt                                                                                                                         CRPX 300
                      1.300 lt

                                                                                                                          MIXING
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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Planetary Mixer / Mixing Technologies

    Vertical
    Planetary
    Mixer
                                                            Innovative Classics
    It is the machine by which Tonelli is known             The range of equipment, designed according to
    worldwide.                                              tradition with robust and long-lasting qualities, also
                                                            provides integrated and complex systems, offering
    The exclusive Tonelli Planetary Mixing System           custom-made solutions.
    combines the use of one or two tools with the           With products ranging from large, automated and
    scraper, depending on a pre-set rotating ratio,         computerised systems to mixers for smaller-scale
    to guarantee an unmatched mixing quality.               businesses with a home-made touch,
                                                            the Tonelli Group is the ideal partner for both large
    A wide range of tools, interchangeable                  and small companies working in the confectionery
    according to product’s technology, makes                and bakery industry.
    Tonelli Planetary mixers the more versatile
    equipment to obtain any kind of bakery and
    confectionery product.

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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Technical Data                                                                                                                                                                     Planetary Mixer / Mixing Technologies

                                                                                                                                                                                                                                      1300 lt

                         120 lt     200 lt       300 lt                        400 lt                                                                        600 lt                                        800 lt                     1300 lt

     Total Height (H)   2489 mm     2857 mm      3259 mm                         3643mm                                                                   3938 mm                                          4625 mm                      - mm
     Height with side
    motorization (H1)   2130 mm     2310 mm      2660 mm                         3169 mm                                                                  3506 mm                                          3900 mm                    4190 mm
          Length (L)    1481 mm     1580 mm      1800 mm                         1900 mm                                                                  2320 mm                                          2320 mm                    2940 mm
          Width (W)     1058 mm     1154 mm       1160 mm                        1600 mm                                                                 2000 mm                                           2000 mm                    2580 mm
             Weight      778 kg      1262 kg      2100 kg                         3150 kg                                                                  4580 kg                                         5515 kg                    8000 kg
      Batch Capacity    80/100 lt   130/160 lt   200/250 lt                     270/320 lt                                                               450/550 lt                                       630/730 lt                 750/1000 lt
              Power      7 kW         9 kW         19 kW                            26 kW                                                                    41 kW                                          59 kW                      83 kW

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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Planetary Mixer / Mixing Technologies

    Planetary Mixing System                                    1                                        2                                         3                                        4                             5                    6                             7

    The exclusive Tonelli Planetary Mixing System
    combines the use of one or two tools with the
    scraper, depending on a pre-set rotating ratio, to
    guarantee quality mixing in a class of its own.
    To meet different production needs related to
    specific product technologies, Tonelli also provides
    a Dual motorisation option. This means the revolution    Fine Wire Whisk                          Large Basket Whisk.                      Cross Beater                              Heavy Wire Whisk.              Spade Cutting Tool   Ascending Spiral Round Bar   Descending Spiral Round Bar
    of tools is independent of their rotation, so the
    number of parameters that can be programmed                8                                        9                                         10                                       11                            12                   13                            14

    for recipes can be increased.

    Hygiene
    All parts in contact with the product have been
    designed and developed to prevent the formation          Flat Paddle                              Double U Bar Paddle                      Flat Ascending Spiral
                                                                                                                                               Wide Bars
                                                                                                                                                                                         Flat Ascending Spiral
                                                                                                                                                                                         Narrow Cross Bars
                                                                                                                                                                                                                        Flat Paddle          Bowl Scraper                 Round Bowl Scraper

    of bacteria. The mixing environment is fully washable,
                                                               15                                       16                                        17                                       18                            19                   20                            21
    even at high pressures and can be integrated with
    C.I.P. washing circuits. The AISI 304 stainless steel
    execution, makes easy the overall cleaning.

                                                             Fine Wire Whisk                          Star Beater                              Cutting Tool                              Extralarge Spiral with Holes   Integral Scraper     Cutters                      Sigma Tool

                                                             Mixing accessories
                                                             A wide range of tools that are interchangeable depending on product technologies, quick and easy to change, makes
                                                             Tonelli Planetary mixers even more versatile.

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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Planetary Mixer / Mixing Technologies

    Automatic                                                                                                                                              Automatic
                                                                                                                                                           discharge

    feeding &
    dosing of
    ingredients
                                                           Bowl scraping
    Manual or automatic FEEDING of a
                                                           A stainless steel scraper, with scraping part in
    wide range of ingredients; dosing of
                                                           Teflon or Polyethylene ensures that the inside of the
    liquids using magnetic or mass flow
                                                           bowl (exclusive Tonelli mould) is perfectly scraped
    meters, and powders using scales.
                                                           at all times and that the mixture is continually
    Accuracy: 3%0
                                                           directed towards the tools. This, in turn, speeds up
                                                           and optimises ingredients’ mixing. This function is
                                                           important during heating and/or cooling processes,
                                                           as it facilitates heat exchange, reducing process
                                                           times, and in particular prevents the product from
                                                           solidifying or burning on the inside of the bowl.

                                                                                                                                                           Manual
                                                                                                                                                           discharge

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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Planetary Mixer / Mixing Technologies

         Product
         transfer
         1- Product lifters and tilters for high viscosity
         products, or products with particles.

         2- Specific positive-displacement pumps
         to suit the particular characteristics of the
         product.

         3- Ejectors for particular technological needs

         4- Pneumatic systems.

                                                                2

     1                                        1                 2                                                                                            3                                              4

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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Products                                                                                                                                                                      Planetary Mixer / Mixing Technologies

       Cookies                                    Pasta                            Cream                                                                                                                            Meringues
                                                   brisè                             and
                                                                                  mousse

                             Short-                        Cake                                                                       Marzipan                                                                                              Ganache
                             bread                         mixes                                                                                                                                                                            & choco-
                                                                                                                                                                                                                                                lates

                                       Sweet &                                                                                                                                                    Bakery
                                         savory                                                                                                                                                 products
                                      leavened
only a few applications
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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Planetary Mixer / Mixing Technologies

     Multifunctional Mixer                                           Characteristics
                                                                     The Multifunctional mixer has the following peculiar
                                                                     characteristics, instead of the Classic Planetary Mixer:

                                                                     1   Unit for the survey and management of the
                                                                         product temperature, control and setting of the                              Mou                                                                                                                                   Marsh-
                                                                         desired temperature;
                                                                     2 Unit for the automatic management of the saturated
                                                                                                                                                   caramel                                                                                                                                  mallow
                                                                       steam at a maximum temperature of 4 ATM;
                                                                     3 Unit for cooking at desired temperatures and pressures;
                                                                     4 Automatic unit for the management of condensate water;
                                                                     5 Safety installation on the whole steam circuit;
                                                                     6 Tonelli’s software for product cooking at different phases;
                                                                     7 Stainless steel safety cage to access the back side                                                                                     Souffle                                                                                      Sauces &
                                                                       of the mixer, where is settled the zone dedicated
                                                                       to the steam treatment into the mixer;                                                                                                                                                                                               béchame
                                                                     8 Double walled bowls for saturated steam management
                                                                       at a high pressure - ISPES Safety Certification
                                                                       with final test at 6,5-7 Bar;
                                                                     9 Mixing tools specific for mix cooked products,
                                                                       even at high temperatures;
                                                                     10 Scraping system specific for high temperatures;
     In special executions, the mixer can be supplied as a           11 Man-machine interface for production phases with                                                                                                                                             Dulce
     multifunctional cooking/cooling system. The steam circulating
     through the jacketed walls, allows the product to be cooked
                                                                        steam mixer TP1200 12’’ color Siemens Touch Screen;
                                                                     12 Steam preparation Unit can be provided on request.
                                                                                                                                                                                                                                                                   de leche
     in the mixing bowl. Cooling takes place in the same bowl via
     water chilled bowls and vacuum in the mixing chamber.
                                                                                                                                     only a few applications
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Food technologies - Mixing Technologies - Steep Hill Equipment Solutions
Products

              Jam                                             Jelly, aspic
                                                                    miroir

                           Molleux                                                                                                     Con-
                                                                                                                                     densed
                                                                                                                                        milk

                                     Toffies
                                                                                                                                                                             sweet   passion
                                                                                                                                                                                          since 1948

only a few applications
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www.tonelli.it
                    TONELLI GROUP SpA | Strada Nazionale Est, 7 - 43044 Lemignano di Collecchio (Parma) | Italy
food technologies   +39 0521 339011 Fax +39 0521 339099 | c.f e p.iva IT02071850347 - r.e.a. 208622 | info@tonelligroup.it
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