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Mixing Technologies Vertical Horizontal Centrifugal Batter&Cream Continuous Planetary Mixer Mixer Mixer Premixer Aerating Mixer 120 lt TR 500 MU 50 MU 200 RPX 200 CAM 10 200 lt TR 1000 MU 100 MU 300 RPX 400 CAM 50 300 lt TR 1500 MU 150 MU 400 RPX 600 CAM 70 400 lt CAM 80 600 lt CRPX 200 CAM 120 800 lt CRPX 300 1.300 lt MIXING 2 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 1
Planetary Mixer / Mixing Technologies Vertical Planetary Mixer Innovative Classics It is the machine by which Tonelli is known The range of equipment, designed according to worldwide. tradition with robust and long-lasting qualities, also provides integrated and complex systems, offering The exclusive Tonelli Planetary Mixing System custom-made solutions. combines the use of one or two tools with the With products ranging from large, automated and scraper, depending on a pre-set rotating ratio, computerised systems to mixers for smaller-scale to guarantee an unmatched mixing quality. businesses with a home-made touch, the Tonelli Group is the ideal partner for both large A wide range of tools, interchangeable and small companies working in the confectionery according to product’s technology, makes and bakery industry. Tonelli Planetary mixers the more versatile equipment to obtain any kind of bakery and confectionery product. 2 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 3
Technical Data Planetary Mixer / Mixing Technologies 1300 lt 120 lt 200 lt 300 lt 400 lt 600 lt 800 lt 1300 lt Total Height (H) 2489 mm 2857 mm 3259 mm 3643mm 3938 mm 4625 mm - mm Height with side motorization (H1) 2130 mm 2310 mm 2660 mm 3169 mm 3506 mm 3900 mm 4190 mm Length (L) 1481 mm 1580 mm 1800 mm 1900 mm 2320 mm 2320 mm 2940 mm Width (W) 1058 mm 1154 mm 1160 mm 1600 mm 2000 mm 2000 mm 2580 mm Weight 778 kg 1262 kg 2100 kg 3150 kg 4580 kg 5515 kg 8000 kg Batch Capacity 80/100 lt 130/160 lt 200/250 lt 270/320 lt 450/550 lt 630/730 lt 750/1000 lt Power 7 kW 9 kW 19 kW 26 kW 41 kW 59 kW 83 kW 4 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 5
Planetary Mixer / Mixing Technologies Planetary Mixing System 1 2 3 4 5 6 7 The exclusive Tonelli Planetary Mixing System combines the use of one or two tools with the scraper, depending on a pre-set rotating ratio, to guarantee quality mixing in a class of its own. To meet different production needs related to specific product technologies, Tonelli also provides a Dual motorisation option. This means the revolution Fine Wire Whisk Large Basket Whisk. Cross Beater Heavy Wire Whisk. Spade Cutting Tool Ascending Spiral Round Bar Descending Spiral Round Bar of tools is independent of their rotation, so the number of parameters that can be programmed 8 9 10 11 12 13 14 for recipes can be increased. Hygiene All parts in contact with the product have been designed and developed to prevent the formation Flat Paddle Double U Bar Paddle Flat Ascending Spiral Wide Bars Flat Ascending Spiral Narrow Cross Bars Flat Paddle Bowl Scraper Round Bowl Scraper of bacteria. The mixing environment is fully washable, 15 16 17 18 19 20 21 even at high pressures and can be integrated with C.I.P. washing circuits. The AISI 304 stainless steel execution, makes easy the overall cleaning. Fine Wire Whisk Star Beater Cutting Tool Extralarge Spiral with Holes Integral Scraper Cutters Sigma Tool Mixing accessories A wide range of tools that are interchangeable depending on product technologies, quick and easy to change, makes Tonelli Planetary mixers even more versatile. 6 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 7
Planetary Mixer / Mixing Technologies Automatic Automatic discharge feeding & dosing of ingredients Bowl scraping Manual or automatic FEEDING of a A stainless steel scraper, with scraping part in wide range of ingredients; dosing of Teflon or Polyethylene ensures that the inside of the liquids using magnetic or mass flow bowl (exclusive Tonelli mould) is perfectly scraped meters, and powders using scales. at all times and that the mixture is continually Accuracy: 3%0 directed towards the tools. This, in turn, speeds up and optimises ingredients’ mixing. This function is important during heating and/or cooling processes, as it facilitates heat exchange, reducing process times, and in particular prevents the product from solidifying or burning on the inside of the bowl. Manual discharge 8 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 9
Planetary Mixer / Mixing Technologies Product transfer 1- Product lifters and tilters for high viscosity products, or products with particles. 2- Specific positive-displacement pumps to suit the particular characteristics of the product. 3- Ejectors for particular technological needs 4- Pneumatic systems. 2 1 1 2 3 4 10 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 11
Products Planetary Mixer / Mixing Technologies Cookies Pasta Cream Meringues brisè and mousse Short- Cake Marzipan Ganache bread mixes & choco- lates Sweet & Bakery savory products leavened only a few applications 12 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 13
Planetary Mixer / Mixing Technologies Multifunctional Mixer Characteristics The Multifunctional mixer has the following peculiar characteristics, instead of the Classic Planetary Mixer: 1 Unit for the survey and management of the product temperature, control and setting of the Mou Marsh- desired temperature; 2 Unit for the automatic management of the saturated caramel mallow steam at a maximum temperature of 4 ATM; 3 Unit for cooking at desired temperatures and pressures; 4 Automatic unit for the management of condensate water; 5 Safety installation on the whole steam circuit; 6 Tonelli’s software for product cooking at different phases; 7 Stainless steel safety cage to access the back side Souffle Sauces & of the mixer, where is settled the zone dedicated to the steam treatment into the mixer; béchame 8 Double walled bowls for saturated steam management at a high pressure - ISPES Safety Certification with final test at 6,5-7 Bar; 9 Mixing tools specific for mix cooked products, even at high temperatures; 10 Scraping system specific for high temperatures; In special executions, the mixer can be supplied as a 11 Man-machine interface for production phases with Dulce multifunctional cooking/cooling system. The steam circulating through the jacketed walls, allows the product to be cooked steam mixer TP1200 12’’ color Siemens Touch Screen; 12 Steam preparation Unit can be provided on request. de leche in the mixing bowl. Cooling takes place in the same bowl via water chilled bowls and vacuum in the mixing chamber. only a few applications 14 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 15
Products Jam Jelly, aspic miroir Molleux Con- densed milk Toffies sweet passion since 1948 only a few applications 16 Any form of unauthorized publication, use, dissemination, forwarding, printing or copying of this document is strictly prohibited. 17
www.tonelli.it TONELLI GROUP SpA | Strada Nazionale Est, 7 - 43044 Lemignano di Collecchio (Parma) | Italy food technologies +39 0521 339011 Fax +39 0521 339099 | c.f e p.iva IT02071850347 - r.e.a. 208622 | info@tonelligroup.it
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