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FlightGlobal.com December 2022 Time for Uncle Roger’s festive quiz US airlines signal alarm over 5G interference p18 Star fleets Which air forces lead the way in our annual review? p42 Australia plans repeat C-130J purchase p28 9 £5.25 770015 371334 Extra space Master builders A350 interior Italian firms’ enhancements international add 30 seats ambitions 1 2 p16 p52
Comment Tipped for success? Ellen M Banner/AP/Shutterstock Growth agenda While ambitious goals are commendable, Boeing has a great deal of work to do if it is to clear a path to reaching them B oeing’s current strategy heavily on it resolving the problems systems to merit the launch of a seems to be riven with con- that continue to linger: a toxic mix new jet in the short term. tradictions. While these are of external supply chain tension, Perhaps so, but there is a feeling not mutually exclusive, they geopolitics and issues spilling over in some quarters that the airframer appear a clear source of tension. from the Max crisis – undelivered in- is merely justifying its own inertia. Take, for instance, the airframer’s ventory and heightened regulatory And as many note, there is some- plan that by the middle of the dec- scrutiny, to name but two. times a bigger cost to not invest- ade it will once again be delivering These challenges are not insur- ing rather than spending money: all 800 commercial aircraft each year mountable but will require deft the time that Boeing does nothing, and raking in $100 billion in revenue. management footwork – and not a Airbus will continue to chip away at Achieving those targets would little luck – to navigate successful- its rival’s market share in the nar- mean a return to a financial and ly if Boeing is to hit its 800-aircraft rowbody segment – particularly at delivery performance last seen in per year target. the upper end, where the A321XLR 2018 – or in other words, a return Similarly, the company’s misfiring faces limited, if any, competition. to the good times; a point be- defence division appears in need What share of the market will fore decisions taken by Boeing’s of repair. In the most recent finan- Boeing ultimately tolerate? Based previous management proved to cial quarter, forward charges were on total orders for re-engined sin- be so catastrophic. once more booked against sev- gle-aisles that figure is currently 2018 was the last ‘normal’ year eral military programmes, a con- hovering around 44%, but there is a for Boeing: by the following March sequence of fixed-price bids that distinct possibility of further erosion. the 737 Max – the manufactur- have left Boeing on the hook for If it reaches, say, 30%, Airbus will er’s cash cow – was beginning the billions of dollars in cost overruns. have a huge installed base to count 20-month grounding from which Such loss-leaders are fine if you on when the time comes to launch a the programme and the company can execute aircraft development Neo successor. are still struggling to recover. without a hitch – but as Boeing has Boeing’s success or failure at True, Covid-19 was a crisis beyond discovered, they are hugely costly this point is not pre-ordained, but anyone’s control, let alone Boeing’s if you cannot. the mess left after four years of – but as doctors will tell you, symp- Meanwhile, new aircraft devel- disruption means there remains toms are more severe if the patient opment remains on hold. Boeing’s much work for the airframer’s man- is already in a weakened state. leaders say they do not see suffi- agement to do if it is to achieve its Therefore Boeing’s predictions cient maturity in next-generation lofty goals. Z of a mid-decade rebound rest engine technology or production See p6 December 2022 Flight International 3
In focus Boeing: future proofed? 6 A350 conjures more space 16 F-16 revival ready for take-off Beijing’s Western tilt 10 Alleged 5G interference events as interest soars 30 First export AH-1Z is big hit rise as bandwidths converge 18 VoltAero picks TESI for Cassio with Manama 12 Sriwijaya 737’s throttle snag led 330 prototype airframe 34 Four bidders vie for Puma to fatal thrust asymmetry 22 Evia Aero aims for zero 35 successor deal 14 Canberra to double C-130Js 28 Evolito leads the charge 36 42 Casualties of war Russian losses in Ukraine remain unclear 35 FlightGlobal.com December 2022 Time for Uncle Roger’s festive quiz US airlines signal alarm over 5G interference p18 Star fleets Which air forces lead the way in our annual review? p42 Australia plans repeat C-130J purchase p28 9 £5.25 770015 371334 Rich Cooper Extra space Master builders A350 interior Italian firms’ enhancements international add 30 seats ambitions 1 2 p16 p52 Regulars Comment 3 Best of the rest 38 Straight & Level 76 Jobs 81 Women in aviation 82 4 Flight International December 2022
Contents In depth Battle scars 42 The right connections 56 Benign leadership 62 War in Ukraine has spurred Logic’s boss wants to turn the Electronic warfare specialist equipment transfers to Kyiv firm into a systems integrator Elettronica aims to stay one and a NATO procurement spike and tier one supplier step ahead of its bigger rivals Power of one 52 Training Master 58 Festive Quiz 66 How Avio Aero is evolving into Leonardo bolsters M-346 with Test your knowledge of the all-round aerospace champion Italian air force partnership past 12 months in aviation 62 66 56 December 2022 Flight International 5
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com In the medium term, Boeing’s profitability relies on success of the 737 Max programme Future proofed? Boeing Although Boeing has ambitious plans for the mid-term, to reach that promised land the airframer must first resolve the numerous problems that have built up over recent years Jon Hemmerdinger & Ryan Finnerty Though the company has “There are consequences to not Tampa resumed 787 deliveries in 2022, it investing,” says Michel Merluzeau, has also taken billions in losses on aerospace analyst with AIR, noting troubled military programmes, de- that Airbus continues taking market B oeing aims by mid-decade layed several commercial aircraft share in the narrowbody space. to be delivering 800 aircraft certification timelines and failed to By the time Boeing finally has and taking in revenue of hit 737 output targets. a 737 replacement ready – which $100 billion annually, though could be the early-to-mid 2030s – its ability to meet those goals re- “Airbus will have a much more sig- mains uncertain because of unre- solved troubles that have kept its 2022 targets out of reach. Company executives presented their goals on 2 November, laying $3.3bn Losses in the third quarter, with $2.8 nificant installed base of aircraft”, Merluzeau says. Chinese competitor Comac might also have secured a stronger position, he adds. “Boeing is going out a plan to return the airframer billion of this coming from the Boeing to have to fight… There is a cost to to production and revenue levels it Defense, Space and Security division taking back market share”. last achieved in 2018. Chief execu- Boeing has yet to rebound finan- tive David Calhoun also made clear cially or operationally from a sever- that Boeing has no immediate in- As a result, much about Boeing’s al-year slump that started with the tention of launching a new aircraft future remains unclear, and opin- 737 Max crisis and carried through development programme. ions are split on whether postpon- the Covid-19 pandemic. Like com- The messages came towards ing development of a new commer- petitors, it is working to overcome the end of a year in which Boeing cial jet is the right move. Financial supply chain and labour troubles. has seemed unable to overcome analysts think it makes sense, while In late October, Boeing report- many long-standing problems that some of those in the aerospace ed losing $3.3 billion in the third plague aircraft programmes in industry think Boeing might be fall- quarter, largely because Boeing both its civil and defence divisions. ing deeper into a competitive hole. Defense, Space & Security (BDS) 6 Flight International December 2022
Airframer Strategy “We are trying to assess [firm fixed price] programmes with real clarity. We are not projecting a significant improvement in the future” David Calhoun Chief executive, Boeing and labour constraints, combined Though many of Boeing’s major with engineering challenges. defence programmes are now But firm fixed price (FFP) money-losers, Calhoun insists they contracts have played a role. will pay off: “These programmes… Boeing’s previous executive team will be key to margin recovery in had adopted an aggressive and future periods.” risky strategy to win programmes But profitability at BDS remains such as the T-7 and KC-46 through elusive. “The largest defence pro- FFP deals, which specify deliv- grammes have become a persistent ery prices and schedules, leaving drag on profit and cash flow as costs manufacturers on the hook for rise on fixed-priced contracts,” cost overruns. Bloomberg Intelligence says. There was reason behind the “They have been sort of living with strategy. A recent Bloomberg death by a thousand cuts,” adds Intelligence report notes that BDS George Ferguson, Bloomberg Intel- had been “dwarfed by Boeing’s ligence senior analyst. “Every quar- commercial business until the ter there was another charge, an- pandemic”. BCA, which in 2018 other charge and another charge.” generated more than $60 billion of revenue and almost $8 billion in Recovery roadmap operating profit, could essentially At the same time, the financial haemorrhaged cash, closing the subsidise the airframer’s defence backstop that had shielded the period $2.8 billion in the red. Boe- programmes through their costly risky defence programmes erod- ing Commercial Airplanes (BCA) engineering and manufacturing ed following the 737 Max disasters, did not have a banner third quarter development phases, until they declining air travel during the pan- either, losing $643 million. reached the more profitable pro- demic, and ongoing supply, labour Issues affected four major mili- duction stage. and certification issues. tary programmes: the KC-46 aerial “We are trying to assess these “They have got to get the supply refuelling tanker, T-7A jet trainer, programmes with real clarity and chain stabilised, and delivering to MQ-25 carrier-based autonomous realism, with respect to what we the [final assembly] line on time,” tanker, and 747-based VC-25B are experiencing now,” Calhoun Ferguson says. “That’s the key for presidential aircraft. said on 26 October. “[We are] not next year.” Boeing attributes its defence loss- projecting a significant improve- Several weeks after disclosing its es to pandemic-related supply chain ment… in the future.” performance in the third quarter, Boeing executives revealed a re- covery roadmap to investors. The Company has absorbed cost near-term focus will be on address- overruns from KC-46 tanker ing supply and labour problems and increasing aircraft production and delivery rates. Boeing has also been working to bring the 737 Max 7 and Max 10, and the 777-9 through certification. In 2023, Boeing aims to deliver 400-450 737s – up from an esti- mated 375 in 2022 – and 70-80 787s. The company has had recent positive momentum on the Dream- liner programme, having resumed deliveries in August following a halt lasting most of the preceding 22 months. It had delivered 15 787s US Air Force by the end of October, the most re- cent month for which the manufac- turer has released data. December 2022 Flight International 7
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com Executives also see a path for And though Boeing does not dis- “I think it is going to take all of next Boeing to be delivering the target close month-to-month production year to correct some of these fun- of about 800 aircraft and generat- rates, available information sug- damental issues.” ing $100 billion in revenue annually gests its Renton 737 assembly site Calhoun has conceded BDS’s by 2025 or 2026. That would return has been completing only around performance has been lagging the airframer – which reported rev- 20 – or perhaps a few more – 737s but says the company is focused enue of $62 billion in 2021 – to its monthly. Boeing has attributed on a turnaround, noting demand position in 2018, when it posted the slow pace to labour problems remains robust for military aircraft. $101 billion in revenue and deliv- and shortages of parts, including The company received $5 billion in ered 806 aircraft. galley and electrical components new orders during the most recent “I want nothing more than to re- and CFM International Leap-1B quarter, pushing its defence back- turn money to you,” chief financial engines, the exclusive powerplant log to $55 billion, he says. officer Brian West told investors. on the 737 Max. West adds that, after a year of To hit 800 annual deliveries, Boe- hostilities in Europe and growing ing aims to produce at least 50 737s, Staff errors militarism in Asia, the company four 777s and 10 787s each month. The 737 line has also suffered sees strong support in Washington Some financial analysts are reas- “quality problems”, BCA chief ex- for increased defence spending, sured that the plan rests on ensur- ecutive Stan Deal said on 2 Novem- with a similar trend in other West- ing the long-term success of the ber. A source within Boeing says ern capitals. “We see solid long- 737 programme, which Ferguson the company this year repeatedly term markets both domestically calls BCA’s “most important pro- stopped 737 wing manufacturing and internationally,” he says. gramme – the money-maker”. to fix production defects, including Boeing’s legacy defence pro- “Everything else has little to no miss-drilled holes, partly because grammes – including the F/A-18 contribution to profits. So the 737 of errors made by new staff. fighter, AH-64 attack helicopter programme has to get going,” When Boeing will iron out its and CH-47 Chinook heavy-lift hel- Ferguson says. supply wrinkles remains an open icopter – remain profitable thanks But Boeing’s ability to achieve question, but analysts suspect this to overseas customers. those goals is not obvious. After all, will not be soon. Also, the latest EX variant of the Airbus 2022 – not 2023 – was supposed to “In 2023, we are going to see highly successful F-15 interceptor be the turnaround year. the same disruptions, or possibly could provide a substantial source In 2022, Boeing aimed to resume more,” says Alex Krutz, managing of new revenue. Max shipments to China, bring 737 director at aerospace and defence But Richard Aboulafia, managing production to 31 jets monthly, de- advisory Patriot Industrial Partners. director of AeroDynamic Advisory, liver 500 737s, achieve the Max 7’s certification, and resume 787 deliv- eries, which had been halted owing “In 2023, we are going to see the to quality shortcomings with the type’s composite fuselage. same [supply chain] disruptions. Certification delays It is going to take all of next year to Analysts also expected that in 2022 Boeing would finally launch a new correct these fundamental issues” narrowbody aircraft to counter Air- bus’s hugely successful A321neo. Alex Krutz Managing director, Patriot Industrial Partners With the exception of resuming 787 deliveries in August, none of that has yet happened. 787 deliveries resumed in August – the only Instead, this year Boeing has 2022 business objective met by airframer delayed three aircraft certification timelines – the Max 7 to late this year or early 2023, the Max 10 to late 2023 or early 2024, and the 777-9 to 2025. Meanwhile, deliveries of the 737 Max to China remain held up amid troubled Sino-US relations – a thorny problem for which Calhoun in October expressed pessimism for a quick fix. “I have not gotten a single sig- nal – and I’m surprised by it – that [Chinese airlines are] going to take deliveries in the near term,” he said. AirTeamImages Likewise, twice in 2022 Boeing trimmed its full-year 737 delivery forecast, most recently in October, to 375 aircraft. 8 Flight International December 2022
Airframer Strategy Boeing has yet to launch a new jet that can compete with the A321XLR does not view that programme as a Aboulafia is more sceptical, not- During the investor day, he dashed lifeline. While the US Navy will con- ing the KC-46 is already out of de- such speculation, saying neither tinue operating F/A-18s for years, velopment and in production – and propulsion technology, nor digital foreign customers such as Cana- still losing money. development and production tools, da have opted to replace the type “This just looks like mediocre de- are sufficiently mature to support a with Lockheed Martin F-35s. cision making, greatly exacerbated launch any time soon. Aboulafia expects F-15EX by leadership and cultural short- “I don’t think we are going to purchases will be limited to the falls,” he says. even get to the drawing board this US Air Force because of the type’s Aboulafia and Ferguson sus- decade,” he says. significant purchase price – which pect the low-volume VC-25B Analysts understand Calhoun’s is looking to be even higher than programme will forever remain a interest in putting the Max’s recov- that of the F-35A. money-loser for Boeing. ery first, but some fear Boeing’s “No cylinders appear to be firing unwillingness to launch a new air- right now,” he says of BDS. New aircraft craft is compromising its future. West has repeatedly said Boe- Boeing’s failure to launch a new Aboulafia has long said Boe- ing intends to “de-risk” its military aircraft has particularly troubled ing’s inaction has allowed Airbus business. “Our mandate is to sta- some aerospace analysts who to significantly expand its share of bilise and deliver a very important expected the company by now the market. Following Calhoun’s product to our customers,” he said would be well into developing a revelation, Aboulafia thinks that in October. “mid-market” aircraft. trend will accelerate, warning But given the constraints of Boeing executives had, just a few BCA could “die on the vine” – or fixed-price programmes, Ferguson years ago, talked about such a jet, that Boeing could be broken into thinks Boeing can do little to dra- which was to carry 270 passengers separate companies. matically improve defence profita- 4,000-5,000nm (7,400-9,260km) Likewise, Merluzeau views Boe- bility – other than by maximising its and counter the A321neo. ing as sacrificing product develop- own efficiency. The Airbus model – particularly ment “on the altar” of the Max. Ferguson also thinks some the new 4,700nm-range A321XLR He thinks delays could leave Boe- high-volume programmes such as – targets a segment to which Boe- ing behind in developing modern the KC-46 hold promise, noting ing clings with ageing 757s and its manufacturing processes, and says Boeing Global Services – the com- uncertificated 737 Max 10, which Boeing might eventually wake up pany’s aftermarket arm – stands to cannot match its rival’s range without the engineering expertise make money off long-term support and payload. Observers expected needed for its next aircraft. for the tanker. “In time, they will Boeing would follow a mid-market The risk of delaying “is that you have follow-on orders, which they jet by launching a 737 replacement. lose the expertise, you lose the should be better prepared to deliv- In fairness, Calhoun never prom- talent, you lose the knowledge”, er on time,” he adds. ised a new aircraft launch in 2022. Merluzeau says. ◗ December 2022 Flight International 9
Aircraft Programmes C919 test aircraft performed in Zhuhai event’s flying display Approval rating Beijing’s certification of two Western types – announced during the Airshow China event – appears to be a mix of pragmatism and politics Alfred Chua Singapore That the two certifications were of technology and safety, rather announced within days of each than due to any politically induced other – and at the country’s most motives. The organisation had A t this year’s Airshow China prestigious air show, no less – was achieved great things with China in Zhuhai there was some enough to raise eyebrows. air safety, but the [737 Max] re- semblance of a buzz on the For one, it comes as China is certification process indicates an commercial aviation front, keen to burnish the credentials of unwelcome level of political inter- despite the long shadow cast by the its indigenous aerospace industry ference,” he adds. country’s strict zero-Covid policy. – a source of national pride and Aboulafia says it is “hard to say For instance, Chinese airframer something of a reaction against right now” what Beijing’s ultimate Comac clinched a first major order wider geopolitical tensions. motive is in certificating the ATR for its C919 narrowbody since the The C919, for instance, has been and Embraer aircraft, adding: “[It] programme gained domestic type described as proof that the country could be that they are signalling approval – a 330-aircraft commit- is “capable” of a creating “respect- that they will work with all Western ment from seven Chinese lessors. A able… homegrown aircraft pro- [manufacturers] except Boeing, for C919 test aircraft also performed in gramme” – even though the nar- political reasons.” the event’s flying display. rowbody is almost entirely reliant Aboulafia notes that the ATR But it was the certification of on Western technology; China also approval is “the more interesting” not one but two Western pro- of the two, given what it means for grammes that was arguably the the MA700 programme, a larger more significant development of the five-day show. First came the Civil Aviation Administration of China (CAAC) validation for the ATR 42-600 330 Combined commitment for C919 twin-turboprop being developed by state-owned AVIC. The MA700, which like Comac’s aircraft are dependent on Western technology, faces big roadblocks, twin-turboprop. The Franco-Italian from a total of seven Chinese lessors chiefly Canada’s decision to block manufacturer says the move “opens the export of Pratt & Whitney the opportunity” for it to re-enter Canada PW150C engines. the Mainland Chinese market, fore- has its own regional aircraft pro- “Recreating it with a non-West- casting that the country will require grammes, with the Comac ARJ21 ern engine would take a decade 280 new turboprops over the next already in operation, including with or more, so ATR is all they have 20 years. ATR also disclosed a firm the country’s three largest carriers. for in-country ’prop demand,” says order from an undisclosed custom- But in a country where little hap- Aboulafia, who points out that the er for three aircraft. pens without political say-so, the larger ATR 72-600 could soon also Then, two days later, Embraer certification of two Western pro- gain Chinese approval. announced its E190-E2 regional jet grammes is telling. Crucially, the As for the Embraer certification – programme had been certificated manufacturers do not hail from the and rumours around a similar move by the CAAC, with approval for the USA, whose relations with Beijing for the Airbus A220 – Aboulafia larger E195-E2 expected to follow. are more challenging than those of says the decision “might represent While the Brazilian airframer has Brazil or Europe. a degree of recognition” about de- yet to receive any Chinese orders Managing director of Aero- mand in the regional market – and for the E2 family, it says the jets are dynamic Advisory Richard Abou- the state of the ARJ21. Chine Nouvelle/SIPA/Shutterstock the “best aircraft to serve low-den- lafia welcomes the “progress” with “There has never been much sity but high-elevation markets in certification of Western types, of a regional market in China, for western China with the right per- especially “given the dismal state reasons of market density, high- formance [and] more profitability”. of [Mainland China’s] relations speed rail, and other factors,” he To make the point, the airframer with the West”. says. “While the ARJ21 is meant to sent an E195-E2 to Zhuhai – mark- “Hopefully, the CAAC’s tim- fill demand in this limited space, ing the type’s debut in China. ing was purely about verification it’s a miserable aircraft.” ◗ 10 Flight International December 2022
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com First export AH-1Z is big hit with Manama Latest Royal Bahraini Air Force addition makes show debut, as Turkish upgrade bolsters capability of legacy Cobra fleet Craig Hoyle Manama 2018 deal with an estimated value to Bahrain to support the RBAF’s of more than $900 million. introduction of the new model. “This is the first presentation of Deslatte says work on the pro- O ne of Manama’s newly- an FMS [Foreign Military Sales] duction programme for Bahrain is delivered Bell AH-1Z at- AH-1Z anywhere in the world, so around 75% complete at Bell’s Am- tack helicopters made we’re really excited,” Bell H-1 pro- arillo site in Texas. “We’ll have all its public debut at the gramme director Mike Deslatte told the rest of them built and complet- Bahrain International Airshow, as FlightGlobal at the show. ed by the end of this year,” he adds. the nation also displayed its freshly With a maximum gross weight of upgraded AH-1 Cobras. Recent deliveries 8,390kg (18,500lb), the AH-1Z has Appearing in the static display at Six of the combat helicopters have a useful load of around 2,600kg – the 9-11 November event, the Royal arrived in the country since earli- sufficient to carry a variety of air- Bahraini Air Force’s (RBAF’s) new er this year, shipped from the USA launched weapons, in addition to AH-1Z – with the registration 2201 – aboard freighter aircraft. Bell also the 20mm cannon mounted be- is one of 12 ordered via a November has delivered a flight training device neath its nose. MENA reacts to cargo, MRO need Nation’s aerospace sector advances as company moves to support narrowbody operators and boost air freight provision Murdo Morrison Manama November, the company will ex- “There has been a huge growth pand its hangar facility at Bahrain in the fleet in this region,” says International airport, initially from MENA Aerospace managing direc- T he Middle East region’s flur- the current two bays to three. How- tor Dr Mohammed Juman. The new ry of airline start-ups, grow- ever, it has also submitted plans for initiative “supports the kingdom’s ing single-aisle fleet and in- an additional two-bay MRO facility efforts in strengthening its position creased air freight demand for narrowbodies. as a key aviation and logistics hub”, have led MENA Aerospace to launch he adds. Bahrain’s first MRO business, along Broad appeal Aviance chief executive Phillip with a new cargo joint venture. The business will serve both com- Edinborough says MENA was “the Under the MENA Technics busi- mercial airlines and private jet obvious choice” for its expansion ness established in partnership operators and will be European into the Gulf market. “This part- with US specialist Aviance Global Union Aviation Safety Agency Part nership enhances the services and and announced at the show on 9 145 accredited. expertise offered in Bahrain and Download the 2023 IN ASSOCIATION WITH Wo r l d A i r Fo r c e s R e p o r t FlightGlobal.com/waf 12 Flight International December 2022
Show Bahrain attack helicopters have been the In addition to producing Bah- subject of an upgrade programme rain’s new aircraft, Bell will in 2023 performed by Turkish companies, deliver four AH-1Zs and eight UH- and not involving Bell. 1Ys to NATO member the Czech During the show, the modified Republic, completing its current or- type was on display with stub- der backlog. The company in early Craig Hoyle/FlightGlobal wing-mounted pods for Roketsan November handed over the 189th Cirit 7.5in (20mm) laser-guided and final AH-1Z for lead operator rockets. With a weight of 15kg, the the US Marine Corps, which took Cirit round has an effective range its last Y-model transport in 2018. Example on display was one of of 0.8-4.3nm (1.5-8km), according 12 ordered in November 2018 to its manufacturer. Sales prospects Meanwhile, Deslatte believes Bell “We are laser focused on continu- could be well positioned when the ing our Foreign Military Sales and While Bahrain’s armaments RBAF identifies a need to replace the production line of the UH-1Y choice for the type was not on its aged Bell 212/412 transport and AH-1Z,” Deslatte says, while display, the US Defense Securi- helicopters. Cirium fleets data declining to identify potential sales ty Cooperation Agency in April shows that the service has 21 of the candidates for the pair. 2018 detailed a potential package aircraft in use, with an average age Bell attended the Bahrain show including Lockheed Martin AGM- of 39 years. hot on the heels of securing an or- 114 Hellfire air-to-surface missiles Bell’s UH-1Y, which features 85% der at the SOFEX event in Amman and BAE Systems APKWS II pre- parts commonality with the AH-1Z, to supply the Royal Jordanian Air cision-guided rockets. The aircraft could be a candidate if a require- Force with 10 of its 505-model can also carry Raytheon AIM-9 ment emerges, but he notes: “Even trainers. Signed on 1 November, Sidewinder air-to-air missiles. our latest versions of the 412 could the deal also covers the provision The RBAF currently operates potentially be a good fit for the Bah- of a flight training device to be 30 examples of the legacy Cobra, rainis as well. We have got a number installed at the King Hussein Air in the E/F attack standards and of different things in our portfolio College in Mafraq. ◗ P-model training configuration. The that could serve them quite well.” See p28, 42 paves the way for further expan- aircraft in the Gulf, with plans to The “strategic alliance” will posi- sion,” he continues. also add a Boeing 767. tion the companies “among the key The MENA Technics partners The first two ACN aircraft – a 737- players in freight in the Middle East, plan to expand their collaboration 800F and 767-300F – will arrive in South Asia and Africa”, says MENA. to Saudi Arabia “in the near future”. the next two months, joining ME- “Our thought process was to try MENA also used the show to NA’s 737-300 converted freighter, to link and serve these markets,” confirm plans to launch a cargo with operations to begin “imme- Juman says. “We identified ACN partnership with Singapore-based diately”. The rest of the fleet will as the leading freight operator in Asia Cargo Network (ACN). This deploy over three years, says ACN, Southeast Asia to be the perfect will see the companies operate an which is taking a 49% equity stake partner to expand our services.” eventual fleet of 13 narrowbody in the new venture. ACN group chief executive Marco Isaak describes the partnership as a “milestone as we expand our op- Region has been experiencing erations into the [Middle East and increased cargo demand North Africa] region”. ACN was es- tablished in 2015 and also has com- panies in Indonesia and Malaysia. Hub focus The new venture will operate using a Bahrain air operator certificate under the MENA Cargo brand, es- tablished in 2020. The move comes as the Bahrain authorities bolster the country’s credentials as an air freight hub. DHL, which already uses it as one of Craig Hoyle/FlightGlobal its global hubs, is expanding its Bah- rain-registered fleet. FedEx Express will become the anchor tenant of a new Cargo Village being built at the airport, while Texel is another signif- icant air cargo operator. ◗ December 2022 Flight International 13
Defence Contest Type entered operational use with the RAF in 1971 Four bidders for Puma successor UK Ministry of Defence narrows field in search for medium rotorcraft supplier to replace aged Royal Air Force assets Dominic Perry London in securing the support and train- this financial year.” That period runs ing elements of the NMH deal. until 31 March 2023. Seemingly dropping out of the This is a considerable shift from D efence officials have whit- race are Bell, which had proposed when the MoD issued a request for tled down the number of its 525 Relentless; NH Industries, information relating to the NMH bidders for the UK’s New with its NH90; and UK start-up Ace- requirement in late 2021, at which Medium Helicopter (NMH) Hawk Aerospace, which had pro- time it was expecting to select a contest to four companies, follow- posed upgraded, pre-owned ML-70 winning bidder by early next year. ing an initial selection process. versions of the UH-60 Black Hawk. Launching the NMH programme Airbus Helicopters, Boeing, Service entry for the NMH plat- in May 2022, the MoD said it was Leonardo Helicopters and Sikorsky form is due in 2025, with the type seeking between 36 and 44 heli- all have progressed, after passing to replace the Royal Air Force’s fleet copters via a contract worth an es- a dynamic pre-qualification ques- of 23 Puma HC2 helicopters, along timated £900 million to £1.2 billion tionnaire (DPQQ) issued to inter- with Bell 212s and 412s respective- ($1-1.3 billion), also covering training ested parties by the Ministry of ly based in Brunei and Cyprus, and and support. However, a govern- Defence (MoD) earlier this year. Airbus Helicopters AS365 Dauphins ment spending review due shortly Bidders were informed of the latest used for special forces tasks. after Flight International goes to development on 31 October. press could affect the procurement. Airbus Helicopters is offering the Next steps Additionally, the already delayed H175M and Leonardo Helicopters The next step for the NMH pro- process means there are doubts the AW149 – to be built domestical- gramme will be the release of in- about the potential for either ly in Broughton and Yeovil, respec- vitations to negotiate (ITN) to the Airbus or Leonardo to establish a tively – while Sikorsky is promoting shortlisted manufacturers, through new production and assembly line its S-70M Black Hawk. which the MoD will set out its for the H175M or AW149 within a Boeing’s interest in the require- precise requirements. severely compressed timeline. ment is unclear, given the lack of The MoD has not commented on With the MoD’s procurement a suitable aircraft in its product its procurement schedule, but de- schedule having shifted to the right range: the only medium helicopter fence minister Alec Shelbrooke – and budget pressures mounting in it could offer is the MH-139, a de- answering a written parliamentary the UK, one source indicates that velopment of Leonardo’s best-sell- question on 18 October – said: “The as the Puma has been selected to ing AW139, which is already being second half of the competition, in take over operations in Brunei and Crown Copyright delivered to the US Air Force. which we will ask the selected sup- Cyprus on a temporary basis, this However, sources suggest that pliers to provide more detailed re- could potentially move the HC2’s Boeing may instead be interested sponses, is due to be launched later retirement date to 2027. ◗ 14 Flight International December 2022
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com Starlux is the first to choose Airbus electronically-dimmable windows A350 interior conjures more space Airbus introduces modifications to twin-aisle, growing cabin length and width, and enabling 30 more seats to be fitted David Kaminski-Morrow London seating, the extra space can go from one to the other. It adds that towards widening the aisles, the the air-conditioning system al- armrests, seat-pan between the ready had the capacity to provide A irbus has gained close to armrests, the centre console in for the extra passenger load. 1m (3ft) in cabin length by premium-economy – or a combi- Moving the bulkhead and reconfiguring the A350’s nation of these,” it adds. reshaping the aft galley area interior, including moving Airbus points out that the air- provides extra working space and the rear pressure bulkhead further craft can use the same seat rails, trolley storage. aft and the cockpit wall forward. tracks and in-flight entertainment Airbus’s interior redesign also fea- Its updated configuration also interfaces for both the nine- and tures a new crew-rest compartment includes widening the cabin by 2in 10-abreast layouts, providing flexi- in the upper crown of the A350 – (5cm) either side, through re-sculpt- bility to carriers wanting to switch accessed by a relocated staircase ing the central fuselage sidewalls, taking the width to 225in at armrest level, 25in above the floor. Wider seats can be This configuration enables the fitted in nine-abreast previous nine-abreast seating economy configuration arrangement to accommodate an increased seat width, from 18in to 18.7in. But it also provides a 10-abreast option – albeit with 17in seats – in a 3-4-3 layout. The rear bulkhead has moved aft by one frame, or 25in, allowing a larger galley installation, while the cockpit wall has slightly shift- ed forwards and monuments have been optimised, giving an overall 35in of reclaimed cabin length. Airbus states that the collective effect of the changes means up to 30 more seats can be fitted in a three-class configuration, in both the A350-900 and -1000. “Since the extra cabin width Airbus benefits all classes of passenger 16 Flight International December 2022
Aircraft Development – and space to fit a larger lavatory for reduced-mobility passengers in Full A321XLR test fleet flying, but delivery slips again the vicinity of the forward left-hand passenger exit. All three A321XLR test aircraft are now flying, but Airbus expects entry Galley space has been freed into service will not take place until the second quarter of 2024. ahead of the forward right-hand The airframer had previously indicated that it would be introduced in exit, following the cockpit wall shift, early 2024, as a result of a delay in the certification campaign to meet allowing extra inserts and trolleys. additional European Union Aviation Safety Agency requirements. Airlines will be given the option Chief executive Guillaume Faury gave the update in a third-quarter to select electronically-dimmable financial briefing in late October. He says that, with the three prototypes windows, rather than traditional flying, the development and certification schedules are “more precise pull-down shades. New Taiwan- and stabilised”. He adds that the revised entry-into-service date “fits”, ese operator Starlux is the first to and is “not materially later” than the company’s previous expectations. choose the latest version, manu- Service entry for the aircraft, the longest-range member of the factured by Gentex. A321neo family, had originally been planned for 2023 but Airbus revealed in May that it had slipped to the following year. Easy maintenance Airbus says that A320neo-family production rates are “progressing” “The windows also bring advan- to the target of 65 aircraft per month in early 2024 and 75 in 2025. tages for maintenance crews since “The groundwork continues throughout all sites to secure rate 75 and they can be easily and quickly un- adapt to the higher proportion of A321s in the backlog,” it adds. clipped from the window bezels Preparation for upgrading the second A320neo final assembly line using a special tool, and without in Toulouse is underway. Faury adds that work to upgrade the Chinese having to remove any seat or side- facility in Tianjin to manufacture A321s is complete, and that the site is wall panels,” says Airbus. “currently assembling” its first example of the variant. System optimisation on the Airbus is maintaining its full-year target of delivering 700 commercial twinjet – including changes to aircraft. Faury says its earnings outlook, in the face of continuing electrical installations, fitting a pressures on the supply chain, “remains fragile” due to the pandemic, single water tank, new waste tank, Ukrainian conflict, energy provision and constrained labour markets. and lighter floor heating – plus Over the third quarter Airbus’s commercial aircraft adjusted earnings engine pylon and nacelle modifi- increased by a third to €599 million ($593 million), and by 5% across cations have allowed the airframer the first nine months of the year to €2.87 billion. to trim up to 1.2t of weight from Commercial aircraft revenues for the nine-month period rose by 8% the airframe. to €26.6 billion. The performance was assisted by higher commercial Both the A350-900 and -1000 aircraft deliveries and a “favourable mix”, says the airframer. will be able to accommodate higher payloads or achieve longer range with a 3t hike in maximum take-off weight. However, software changes to the high-lift system and faster landing-gear retraction will assist hot-and-high performance. Airbus claims a potential take-off weight improvement of 4t at Phoenix or Airbus Airframer expects long-range narrowbody to enter service in second quarter of 2024 6t at Mumbai. ◗ December 2022 Flight International 17
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com Alleged 5G interference events mount up as bandwidths converge US pilots report litany of aircraft system failures since rollout of new connectivity standard in January this year Jon Hemmerdinger Tampa interference was responsible for altimeter-dependent avionics and the 80 issues reported, but it is cockpit systems; many involved assuming so for the purpose of multiple system malfunctions. T he US Federal Aviation Ad- risk analysis. Numerous incidents occurred at ministration (FAA) suspects It adds that aviation is safe low altitudes during critical flight new 5G cellular networks thanks to steps taken to mitigate phases. By comparison, pilots may have caused roughly 80 interference, noting cellular com- reported just three radio altimeter instances of aircraft system interfer- panies have deployed 5G in areas failures in all of 2021. ence this year, with pilots reporting nationwide using tens of thousands Incidents contained in the ASRS a range of malfunctions since the of antennae without serious flight do not draw conclusions about TPROduction/Shutterstock latest generation of mobile connec- problems. The cellular industry also actual causes, meaning other tivity went live in January. insists 5G is safe for aircraft. factors could be to blame. But they “The FAA has received several suggest 5G has caused some trou- hundred reports of possible 5G in- bling aircraft system failures. terference and, as of mid-Septem- ber, we have been unable to rule out 5G in approximately 80 cases,” the agency tells FlightGlobal. “None of these resulted in 220MHz Size of ‘guard band’ between cellular “Captain reported navigation sys- tems malfunctions due to suspected 5G interference [that] led to an alti- tude overshoot during departure,” a pilot noted of a May incident. safety-related effects, and none and altimeter spectrums to protect “Distraction resulted in climbing affected a direct aircraft control in- aircraft systems from interference to 10,300ft, before correcting to put such as autothrottle or speed 10,000ft during intermediate level brakes/spoilers.” off,” the pilot wrote. “The issue may But the revelation of the reports The FAA was responding to an have been corrupt radio altimeter comes as the aerospace industry inquiry from FlightGlobal relating data in the aircraft sensors, which has in recent weeks asked the US to nearly 90 flight incident reports caused aircraft to think it was still Federal Communications Com- filed in the USA this year by pilots on the ground.” mission (FCC) to require cellular who cited “5G” as a possible cause. providers to take steps to prevent Collected by the US govern- Wrong altitude 5G signals from interfering with ment’s Aviation Safety Reporting IEEE Spectrum, a publication of radio altimeters. System (ASRS), the reports list the Institute of Electrical and Elec- The FAA says it has not con- about 50 cases of radio altimeter tronics Engineers, reported such clusively determined that 5G problems. Others detail failures of incidents on 13 October. Another pilot wrote of receiving a “40ft call-out followed by addi- tional alerts” while at 300ft during approach to Salt Lake City in June. “Maintenance indicated that other crews had experienced the same problem and that it may be caused by 5G interference.” The cellular industry notes that 5G services have been active for years in Europe and elsewhere without problems. In late 2021, trade group CTIA, which repre- sents the sector, accused the aero- space industry of “fearmongering”. “FCC rules pertaining to operating 5G in the C-band Skycolors/Shutterstock have been shown to provide the necessary protection for aviation Flightcrew remain concerned about operations, and there have been impact on automated systems no known safety-related impacts,” CTIA tells FlightGlobal. 18 Flight International December 2022
Safety Investigation The cellular industry is altimeters, but has encouraged the Concern within the aviation collaborating with the FAA, the aviation industry to study risks. industry initially appeared mut- FCC and others “to continue to AT&T and Verizon were first out of ed. But a “5G Task Force” formed ensure that C-band 5G and air the gate, firing up 5G on 19 January. by radio-standards group the traffic safely coexist”, the group “The 5G antennas have high- Radio Technical Commission for adds. The FCC did not respond to er gain and more power... in a Aeronautics (RTCA) analysed risks a request for comment. band that is next door to the and raised alarm in an October Cell providers have much at stake, radio altimeter band,” says Shawn 2020 report. having invested billions of dollars Carpenter, electromagnetic pro- 5G poses a “major risk” of “harm- in their 5G networks, which use ad- gramme director at engineering ful interference to radar altime- vanced components and transmit simulations company Ansys, which ters on all types of civil aircraft”, at higher frequencies than previous studies 5G-altimeter interference. the RTCA concluded. “This risk is generations, providing faster data widespread and has the potential transfer and more capacity. Spotlight technology for broad impacts to aviation op- US firms only secured the required He also says cellular companies erations including the possibility bandwidth in 2021 after bidding increasingly employ “beam-spot- of catastrophic failures leading to $81 billion for access to the 3,700- lighting” and other technologies multiple fatalities, in the absence of 3,980MHz range through an FCC to focus transmissions at users. If a appropriate mitigation.” auction. They can initially transmit passenger flips on their phone dur- Many pilots think they have expe- at up to 3,800MHz, gaining access ing landing, “you would have the rienced such scenarios. up to 3,980MHz in late 2023. Radio potential where the base station “While at [a Tampa] gate, the altimeters transmit in a very similar would try to put a beam right on captain’s radio altimeter fluctu- range, at around 4,200-4,400MHz. that aircraft”, Carpenter adds. ated from approximately -90ft to The FCC says a 220MHz “guard The issue is complex because in- 400ft. Multiple call outs were ob- band” between the cellular and al- terference can vary as aircraft pitch served such as ‘retard’ and various timeter spectrums would “protect” and roll, ascend and descend. altitudes,” a pilot said of a January incident. “I’ve been flying an aircraft with a radio altimeter for years, and “This risk is widespread and has never once have I seen a malfunc- tion such as this – until the 5G turn- the potential for broad impacts to on. Coincidence? Probably not.” “Possible 5G event,” another pilot aviation operations including the reported of a February incident. “At 2,500ft… and again at 900ft, possibility of catastrophic failures” the [captain’s] radio altimeter be- came inoperative with a red flag… Radio Technical Commission for Aeronautics In the flare I noticed a resistance December 2022 Flight International 19
Safety Investigation Phoenix was one of several airports where incidents were reported to pitching up. It almost felt like the autopilot was still engaged.” Late last year, in the weeks lead- ing up to 5G’s launch, the FAA and aerospace industry seemed to be scrambling to catch up. In Novem- ber 2021, the FAA warned of inter- ference, asking aerospace man- ufacturers to study the issue. In December it essentially prohibited aircraft – including large jets – from using some aircraft systems near 5G antennae, pending further action. Meanwhile, the Department of Transportation (DoT) and FAA began negotiating with AT&T and Verizon, which then agreed to de- lay 5G’s start by 30 days until 5 January and to reduce the pow- AirTeamImages er of upward 5G transmission and transmissions near airports. “We have a case where the bu- reaucracy couldn’t keep up to fully understand what was going on,” says Carpenter. Still concerned, on 31 December But even for cleared aircraft, The reports include instances of – five days before 5G’s planned ac- the FAA required airlines to adopt faulty landing gear alerts and erro- tivation – the DoT warned air travel 5G-specific dispatch and landing neous “too low – terrain” and “pull could still be widely disrupted. AT&T procedures, saying faulty altime- up” warnings, speed brakes and and Verizon caved in again, delay- ter data can corrupt autothrottles, thrust reversers failing to deploy, ing 5G’s start until 19 January and autopilots, flight controls, alert and and engines unexpectedly spool- agreeing to create “C-band radio collision avoidance systems, aircraft ing up during approach. Pilots exclusion zones” near 50 airports. configuration warnings, and ground disconnected automated systems proximity warning systems. to fly manually, with some report- Concerns addressed? The agency insists such measures ing that the distraction caused The companies called interference have kept air travel safe. But the them to deviate from air traffic “utterly unfounded”, accusing ARSA reports catalogue troubling control instructions. the Aerospace Industries Asso- incidents. “Second time this hap- “I went heads-down to report ciation (AIA) of seeking to force pened today in two separate air- the occurrences to the company... the telecoms industry to fund craft at two separate airports. While and failed to recognise we climbed altimeter upgrades, and blaming on final approach, just about at the through [18,000ft] and failed to the FAA for dragging its feet. The final approach fix, the autothrot- complete the after take-off check- AIA and Air Line Pilots Association tles disengaged. Concerned about list,” a pilot said of a January inci- International (ALPA) insist they possible 5G issues,” a pilot said of a dent. “Most importantly, failed to raised concerns, which the FCC January 2022 event. reset the altimeters to 29.92. We failed to address. “After rotation from runway 7L levelled at [37,000ft].” The FAA says the 5G mitigations at [Phoenix], the captain’s radio lessened, but did not eliminate, altimeter appeared to be frozen at Close range risks at the 50 airports. So, it be- the normal ‘on the ground’ indica- The issue is far from settled. More gan identifying which aircraft had tion,” another pilot said of a June cellular firms are set to launch 5G, sufficiently robust altimeters to flight. “The preselected pitch and and in late 2023 they gain access to safely perform low-visibility land- roll modes did not engage auto- the 3,800-3,980MHz range – closer ings at those fields, eventually matically on climb out. I feel it’s still to the band used by altimeters. clearing most US airliners, with re- important to make these events In recent months the FAA has gional jets and Boeing DC-9-family known for the safe implementation continued negotiating, saying aircraft being the exceptions. of the 5G network,” the pilot wrote. in June that cellular companies agreed to maintain “some level of voluntary mitigations” for anoth- “On final approach, just about at the er year, until 5 July 2023. By that time, it said, most aircraft should final approach fix, the autothrottles be fitted with altimeter “filters” or new altimeters. disengaged. Concerned about And in early October, the AIA, ALPA, and other aerospace bodies possible 5G issues” asked the FCC to pass rules limiting above-horizon 5G transmissions Aviation Safety Reporting System incident and caps on “spurious emissions”. ◗ 20 Flight International December 2022
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com Sriwijaya 737’s unresolved throttle snag led to fatal thrust asymmetry Jet rolled 37° left as engine output diverged during take-off climb, causing rapid descent that crew were unable to arrest David Kaminski-Morrow London causing the left engine’s thrust to Flight-data analysis shows the decrease, the right-hand lever did left engine’s speed reduced to 34% not move with it, instead remain- of N1 but that of the right engine I ndonesian investigators have ing in position and leaving the right remained at 91.8%. determined that the right-hand engine thrust unchanged. The roll increased to more than throttle lever on a Sriwijaya Air Investigators state that the auto- 45° and was “further exacerbated” Boeing 737-500 did not move throttle system experienced a me- by left-roll pilot commands, the in- backwards when the autothrottle chanical “friction or binding” which quiry says, and the aircraft pitched commanded reduced power, obstructed movement on the right- nose-down, entering a descent from resulting in thrust asymmetry and hand throttle lever. which the crew failed to recover. a fatal in-flight upset. Since this throttle lever was not According to the inquiry, the None of the 62 occupants of the moving backwards, the left-hand aircraft maintenance log had re- aircraft, flying from Jakarta to Pon- lever retarded further in order corded 65 pilot reports relating to tianak on 9 January last year, sur- to compensate and achieve the the autothrottle as well as 61 re- vived after the imbalance caused required thrust reduction. ports relating to differences in the the 737 to enter an uncommanded engine parameters, particularly left roll and rapidly descend. Bad weather during descent. The aircraft’s autothrottle com- “The thrust levers diverged and a Quick-access recorder analysis puter was equipped with a cruise thrust asymmetry occurred,” the showed that seven flights by the thrust split monitor, which uses inquiry says. “The asymmetry be- aircraft (PK-CLC) in the year before spoiler positions to check for came greater over time and even- the accident experienced abnor- asymmetric thrust, and is designed tually resulted in uncommanded mal throttle-lever movement. to disengage the autothrottle to roll to left.” These included a service on 15 prevent an upset. At the time of the upset the March 2020 which had been com- But the inquiry into the accident, crew had been trying to conduct manded by the same captain as on 9 January 2021, believes that an a right turn for weather avoid- the ill-fated flight. erroneous spoiler signal value pre- ance. The inquiry says the aircraft During this service the aircraft vented this function activating. initially banked to the right but, as had been passing 4,400ft when Some 2min after take-off, as the it climbed past 10,450ft, it rolled both throttle levers moved back- aircraft neared 8,000ft, a change in wings-level and then continued wards, before the right-hand lever autopilot directional control led the rolling to the left. stopped while the left-hand le- autothrottle to command a reduc- The roll reached 37° left, trig- ver continued. Asymmetric thrust tion in thrust. gering a ‘bank angle’ warning at developed and the aircraft rolled But while the left-hand throttle about 10,700ft, the highest altitude into a 41° left bank. The crew of lever began to move backwards, achieved by the jet. the flight noticed the asymmetric Leveraging historical flight data and using machine learning, SITA OptiFlight® is the only suite of solutions that optimizes the efficiency of an aircraft during all flight phases, reducing fuel burn and carbon emissions. Discover more at: sita.aero/optiflight 22 Flight International December 2022
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