Click to enter title - Cellbond ATD Update July 2021 - SafetyWissen App
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Click to enter title //// Cellbond ATD Update July 2021
Company Introduction Cellbond is a global leader in the design, manufacture and supply of tools and equipment for vehicle crash testing
Position in ATD Market Focus on hardware design, sensors and on board DAS by third parties
Some Highlights
Euro NCAP decision to adopt aPLI
for their 2023 pedestrian protocols
Euro NCAP
adopted Q10 Included in NHTSA’s
Upgrade kit IDIQ contract being
design by placed on supplier
Cellbond list for next 5 years
C-NCAP adopting aPLI and Won CATARC tender for New releases of aPLI
Cellbond Q10 upgrade kit two Q10 (C NCAP version) SBL-B, Q6 and Q10
for their 2022 protocols and one Q6 dummy models by partners
October February September June July Dec
2018 2019 2019 2020 2020 2020
Some key new developments
2020 2021 2022
Prototypes for evaluation Euro NCAP TB029 process
THOR Reclined: hardware and FE model
Prototypes for Euro NCAP
WorldSID-50M
evaluation TB029 process
THOR-5F
hardware and
FE model
Q3s
hardware
and model
WorldSID-50M
• Side Impact dummy developed by ISO since early 2000s
• Adopted by NCAP programmes world-wide
• Euro NCAP: barrier, pole and far side impact test
• ANCAP: barrier, pole and far side impact test
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• C-NCAP: barrier impact test
• JNCAP: barrier impact test
• KNCAP: barrier and pole impact test
• Included in GTR 14 / UNECE R135 / Japan Regulations on Pole Side Impact
Joined Kistler / Cellbond efforts to realize
WorldSID-50M hardware
WorldSID-50M Schedule
2020 2021 2022
Hardware and tool Design
Build of 5 dummies
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Testing and tuning
TB029
approval
DTS Integration
User manual
THOR-5F • Based on THOR-50M design • Detailed anthropometry • Slouched seating position • Largely expanded instrumentation compared to HIII-5F • Developments driven by NHTSA \\\\\\\\\\ • Draft drawings and CAD package published on NHTSA FTP site • Intended for future US NCAP and FMVSS applications • Euro NCAP might include THOR-5F in their 2025 – 2030 roadmap Joined efforts Cellbond and ATD Models to realize hardware and FE model
THOR-5F Schedule
2021 2022 2023 2024 2025 2026 2027 2028
Head / neck Target for 3
dummy builds
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Beta 1
THOR-Reclined Automated/driverless cars may promote new seating postures and impact conditions which require new or modified ATD’s to assess occupant safety during crashes Cellbond participates in collaborative projects introducing updates \\\\\\\\\\ to the THOR dummy for reclined seating
THOR-Reclined Activities
• NHTSA awarded UVa / Cellbond consortium with contract to develop
modifications to THOR-50M for reclined seating
• Cellbond is participating in ENOP collaborative project related to reclined
seating
• Results NHTSA project forwarded to this consortium \\\\\\\\\\
• ATD Models implemented reclined features in their THOR FE model
• Schedule
• Hardware parts expected August 2021
• Evaluations / testing by UVa, ENOP and others August – December 2021Design Goals UVa Cellbond project
1) Increase range of motion of hip extension
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Articulated pelvis
2) Minimize jacket/abdomen gaps throughout range of motion
Unified abdomenDesign Goals UVa Cellbond project
3) Increase range of spine motion without damaging lumbar flex joint
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New lower thoracic flex joint
4) Do not adversely affect biofidelity in upright posturesTHOR Reclined FE Model
\\\\\\\\\\Q10 Dummy
Dynamic abdomen test jig
• Collaborative effort BMW, Phitec, CB
• Proposed to ACEA Q10 Task Force
Lumbar spine torsion test
• Test set-up proposed by PDB
• Uses WorldSID neck torsion fixture
• Draft corridors proposed
• Cellbond offers jig for testing with Q10
lumbar LC as well as WorldSID neck LC
ASIS Loadcell
Hip shields • Load cell by Kistler
• Defined by Humanetics / Cellbond / ACEA • Dummy hardware parts by Cellbond
• Tighter thickness tolerance
• Detailed material specification
• Batch certificate
• Adopted by Euro NCAPQ10 Dynamic Abdomen Test
Q10 Dynamic Abdomen Test Rotational pot for assessment
Q Series FE Models
Q Series FE Models
Pedestrian Impactors
With the completion of the FlexPLI FE Model a full range of impactor
hardware and FE models is now offered
Pedestrian Headforms FlexPLI aPLI
impactors Child Adult
Hardware
FE ModelFlexPLI FE Model
aPLI FE Model
aPLI FE Model
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