R 214C Workshop manual - English - WM, Husqvarna, R 214C, 2021, RIDERS
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Workshop manual
R 214C
English
1592 - 002 - 11.02.2021Contents
1 Introduction 8 Function overview
1.1 General.................................................................. 3 8.1 Product overview..................................................17
1.2 Document description............................................ 3 8.2 Serial numbers on the product............................. 17
1.3 Target group...........................................................3 8.3 Engine.................................................................. 17
1.4 Revisions................................................................3 8.4 Transmission........................................................18
1.5 Safety..................................................................... 3 8.5 Steering................................................................18
1.6 Servicing tools........................................................3 8.6 Cutting deck......................................................... 18
2 Safety 9 Repair instructions
2.1 General safety instructions.....................................4 9.1 Chassis................................................................ 19
2.2 Safety definitions....................................................4 9.2 Propulsion system................................................24
2.3 Special safety instructions......................................4 9.3 Electrical system.................................................. 28
2.4 Risk of sparks.........................................................4 9.4 Fuel system..........................................................30
2.5 Symbols on the product......................................... 4 9.5 Hydraulic system..................................................31
2.6 Transport safety .................................................... 5 9.6 Cutting system..................................................... 37
2.7 To safely attach the product for transport.............. 5 9.7 Equipment frame..................................................41
2.8 To put supports below the product.........................6 9.8 Steering................................................................41
9.9 Belts..................................................................... 43
3 Prepare and do servicing on the product
3.1 Pre delivery inspection........................................... 8 10 Troubleshooting
10.1 Troubleshooting schedule.................................. 47
4 Assembly
4.1 Battery....................................................................9 11 Technical data
4.2 To assemble the steering wheel............................ 9 11.1 Technical data....................................................49
4.3 To adjust height of the steering wheel................... 9 11.2 Tightening torques............................................. 51
4.4 To install the seat................................................... 9
4.5 To install the hitch.................................................. 9
4.6 Wheels................................................................... 9
4.7 To remove and attach the cutting deck.................. 9
4.8 To do a check of the parallelism of the cutting
deck............................................................................11
4.9 To do a check of the engine oil level....................11
4.10 To do a check of the transmission oil level........ 11
4.11 To fill fuel............................................................12
5 Function test
5.1 Operation conditions............................................ 13
6 Maintenance schedule for the service center
7 Servicing tools
7.1 Servicing tools......................................................16
2 1592 - 002 - 11.02.20211 Introduction
1.1 General
This publication covers Husqvarna ride-on lawn mowers
R 214C model year 2021. Workshop manual are
available for models that are no longer sold.
1.2 Document description
This manual gives a full description of how to do
maintenance and repair on the product. It also gives
safety instructions that the personnel must obey.
1.3 Target group
This manual is for personnel with a general knowledge
of how to do repair and do servicing. All personnel that
do repair or do servicing on the product must read and
understand the manual.
1.4 Revisions
Changes to the product can cause changes to the
maintenance work and spare parts. Separate
information is sent out for each change.
Read the manual together with all received information
about changes to maintenance and spare parts for the
product.
1.5 Safety
WARNING: All personnel that repair or do
servicing on the product must read and
understand the safety instructions in this
workshop manual.
1.6 Servicing tools
The manual gives information about necessary servicing
tools. Always use original tools from Husqvarna.
1592 - 002 - 11.02.2021 Introduction - 32 Safety
2.1 General safety instructions • Explosive gases can come from the battery. Do not
smoke near the battery. Keep the battery away from
WARNING: Read the warning instructions that open flames and sparks.
follow before you use the product.
2.4 Risk of sparks
The service center that repairs the product must have
Sparks can occur when you do work on the battery and
safety devices that obey local regulations. Warnings and
the thick cables. This can cause battery explosions, fire
cautions are used to point out specially important parts
or eye injuries. Sparks can not occur in the circuit when
of the workshop manual.
the battery ground cable is disconnected.
2.2 Safety definitions
Warnings, cautions and notes are used to point out
specially important parts of the manual.
WARNING: Used if there is a risk of injury or
death for the operator or bystanders if the
instructions in the manual are not obeyed.
CAUTION: Used if there is a risk of damage to
the product, other materials or the adjacent area
if the instructions in the manual are not obeyed.
Note: Used to give more information that is necessary in
a given situation.
Obey the following to prevent sparks.
• Use protective goggles.
2.3 Special safety instructions • Make sure the tank cap is attached correctly.
• Do not keep flammable liquids in open containers.
WARNING: The fuel for the product has
• Do not do work on the starter motor circuit near
dangerous properties:
spilled fuel.
• The fuel and its fume are poisonous.
• Disconnect the ground cable of the battery first and
• The fuel can cause damage to the eyes and connect it last.
the skin.
• Do not cause short circuits with tools.
• The fuel can cause breathing problems.
• Do not cause short circuit to the starter relay
• The fuel is very flammable. connections to operate the starter motor.
WARNING: Read the warning instructions that 2.5 Symbols on the product
follow before you do work on the product.
WARNING: Careless or incorrect use can
result in serious injury or death to the
• Do not point the airflow at your body when you use operator or others.
compressed air. Air can go into the blood circulation
and kill you.
Read the operator's manual carefully and
• Use eye protection when you do work on springs in make sure that you understand the
tension. instructions before use.
• Use hearing protection when the engine is on.
• Use protective gloves when you do work on or near
the blades. The blades are sharp and can give cut
injuries. Rotating blades. Keep body parts away.
• Use eye protection when you do work on the cutting
deck. The belt tension spring can break and cause
Warning: rotating parts. Keep body parts
injury.
away.
• Use eye protection when you do work on the battery
with the caps removed. If battery acid gets into your
eyes or onto your skin, clean immediately with much
water and get medical aid.
4 - Safety 1592 - 002 - 11.02.2021Look out for ejecting objects and
ricochets. Max. ethanol 10%.
Never use the product if persons,
especially children, or animals, are in the
Cutting height.
vicinity.
The service position for the cutting height
Look behind you before and while you
lever.
move the product in reverse.
Never cut grass across a slope. Do not
cut grass on ground that slopes more than The blades are engaged.
10°.
The blades are disengaged.
Never carry passengers on the product or
equipment.
Transport position for the cutting deck.
Move forward.
Operation position for the cutting deck.
Neutral gear.
Engage and disengage the drive system.
Move rearward.
Oil level.
Parking brake.
Scannable code
This product is in accordance with
applicable EC directives.
yyyywwxxxx The rating plate shows se-
rial number. yyyy is the
Noise emission to the environment production year and ww is
according to the European Community's the production week.
Directive. The product's emission is
specified in the Technical data chapter Note: Other symbols/decals on the product refer to
and on the label. certification requirements for some commercial areas.
Always use approved hearing protection. 2.6 Transport safety
• Use an approved transport vehicle for transportation
of the product.
• A markets national or local regulations can set limit
Stop the engine. to the transportation of the product.
• The operator of the transport vehicle is responsible
Start the engine. to attach the product safely during transport. Refer
to To safely attach the product for transport on page
5.
Engine speed – fast.
2.7 To safely attach the product for transport
Before you attach the product, you must read and
Engine speed – slow. understand the safety chapter. Refer to Transport safety
on page 5.
WARNING: The parking brake is not sufficient
Fuel. to lock the product during transport. Attach the
product tightly to the load area.
1592 - 002 - 11.02.2021 Safety - 5Equipment: 2 approved straps and 4 wedge shaped 9. Put the second strap around the frame tunnel.
wheel blocks.
1. Park the product in the center of the load area.
10. Attach the strap to the load area.
11. Tighten the strap in the direction of the front of the
CAUTION: For transport in transport load area to attach the product to the load area.
vehicles with a cover. Make sure to let the
product become cool before you put the 12. Put the wheel blocks in front of and behind the rear
product under the cover. wheels.
2. Make sure that the center of gravity of the product is
above the wheel axle of the transport vehicle. If a
trailer is used for transport, make sure that the down
force on your tow bar is correct.
2.8 To put supports below the product
3. Apply the parking brake. WARNING: Always put supports on the 2 sides
of the product to make it stable.
4. If the product has , lock the product with Husqvarna
Connect.
1. Park the product on a hard and level ground.
5. Lower the cutting deck to the mow position.
2. Remove the cutting deck. Refer to To remove and
6. Remove all loose objects. attach the cutting deck on page 9.
7. Assemble the first strap through the rear 3. Lift the product with a jack assembly.
transmission frame. Refer to the illustration.
4. Put the front supports behind the front wheels.
8. Tighten the strap rearward to attach the product to
the load area.
6 - Safety 1592 - 002 - 11.02.20215. Put the rear supports below the rear transmission frame. 1592 - 002 - 11.02.2021 Safety - 7
3 Prepare and do servicing on the product 3.1 Pre delivery inspection Complete the sales certificate and the customer records. Write the serial number in the operator's manual and confirm the delivery service in the service book. 8 - Prepare and do servicing on the 1592 - 002 - 11.02.2021 product
4 Assembly
4.1 Battery 4.4 To install the seat
Charge the battery at 12V, maximum 3A for 4 hours. 1. Put the seat in the frame.
Use a Husqvarna battery charger. Refer to Servicing
tools on page 16. 2. Install the 2 screws (A).
4.2 To assemble the steering wheel
1. Install the steering wheel with steering column tube
onto the steering column. Select applicable height. A
4.5 To install the hitch
2. Turn the knob clockwise to tighten. To make transportation of the product easier, the hitch is
not installed correctly at the factory.
4.3 To adjust height of the steering wheel • Before you operate the product, remove the hitch
and attach it in the other direction.
WARNING: Do not adjust the height of the
steering wheel during operation of the product.
1. Turn the knob counterclockwise to loosen.
4.6 Wheels
2. Adjust the height of the steering wheel.
Note: Different tire pressure in the front wheels makes
3. Turn the knob clockwise to tighten. the blades cut the grass at different heights.
CAUTION: Make sure that the long end of the
knob points up. The recommended tire pressure is 0.6 bar / 8.5 PSI on
all wheels.
4.7 To remove and attach the cutting deck
1. Park the product on level ground.
2. Apply the parking brake.
3. Set the cutting height lever in the servicing position.
1592 - 002 - 11.02.2021 Assembly - 94. Release the clip on the front cover with the tool 9. Put a wooden block between the equipment frame
attached to the ignition key, and remove the cover. and the chassis. This makes sure that the cutting
deck does not spring back when removed.
5. Lift the cutting height stay and put it in the holder for
the cutting height stay. WARNING: Be careful. Risk of injury if your
hand is caught between the equipment
frame and the chassis.
10. Remove the 2 screws on the equipment frame.
6. Pull the spring eye to loosen the spring for the drive
belt tension.
11. Hold the front edge of the cutting deck with two
hands and pull it out.
7. Put the spring eye in the holder on the tension arm
for the drive belt.
12. Remove the wooden block.
8. Remove the drive belt and put it in the belt holder.
13. Attach the cutting deck in opposite sequence.
10 - Assembly 1592 - 002 - 11.02.20214.8 To do a check of the parallelism of the 7. The oil level must be between the marks on the
cutting deck dipstick. If the level is near the ADD mark, fill oil to
the FULL mark.
1. Make sure that the air pressure in the tires is correct.
Refer to Wheels on page 9.
2. Park the product on a level surface.
3. Lower the cutting deck to mow position.
4. Set the cutting height lever to the middle position.
5. Measure the distance between the ground and the
front and rear edges of the cutting deck. Make sure
that the rear edge is 2–4 mm (1/8") higher than the
front edge.
8. Fill the oil through the hole that the dipstick sits in.
Fill the oil slowly.
Note: Refer to Technical data on page 49 for the
types of engine oil that we recommend. Do not mix
different types of oil.
9. Tighten the dipstick correctly before you start the
engine. Start and idle the engine for approximately
30 seconds. Stop the engine. Wait 30 seconds and
do a check of the oil level again.
4.10 To do a check of the transmission oil level
Note: Do the transmission oil check when the
4.9 To do a check of the engine oil level transmission is cool.
1. Park the product on level ground and stop the
engine. 1. Put the product on a horizontal surface.
2. Open the engine cover. 2. Remove the screws, one on each side, and remove
the transmission cover.
3. Loosen the dipstick and pull it out.
4. Clean the oil from the dipstick.
5. Put the dipstick back in and tighten it.
6. Loosen and pull the dipstick out and read the oil
level.
1592 - 002 - 11.02.2021 Assembly - 113. Make sure that the oil level in the transmission oil
tank is between the 2 horizontal lines on the tank.
4. Fill with oil if the oil level is below the lower line, but
do not fill above the top line. Refer to Technical data
on page 49 for recommended oil.
4.11 To fill fuel
WARNING: Gasoline is very flammable. Be
careful and refuel outdoors, refer to Special
safety instructions on page 4.
WARNING: Do not use the fuel tank as a
support area.
CAUTION: Incorrect type of fuel can result in
engine damage.
The engine runs on gasoline with a minimum octane
rating of 91 RON (87 AKI), not mixed with oil. We
recommend biodegradable alkylate gasoline. Do not use
gasoline that contains more than 10% ethanol.
• Do a check of the fuel level before each use and
refuel if it is necessary.
• Do not fully fill the fuel tank. Keep a space of a
minimum 2.5 cm.
12 - Assembly 1592 - 002 - 11.02.20215 Function test
5.1 Operation conditions
These conditions are necessary to start the engine:
• The parking brake is applied.
• The cutting deck is lifted.
The engine must stop in these situations:
• The parking brake is not applied and the operator
lifts from the seat.
• The cutting deck is lowered and the operator lifts
from the seat.
• The cutting deck is lowered, parking brake is not
applied and the operator lifts from the seat.
Try to start the engine without one of the conditions.
Change the conditions and try again. Do this check
daily.
1592 - 002 - 11.02.2021 Function test - 136 Maintenance schedule for the service center
1. PREPARE THE PRODUCT First serv- Maintenance interval
icing in hours
50 100 200
Do a check of the battery. O
Do a check of the blades. O
Do a check of the belts and pulleys. O O
Do a check of the steering chain of the inner side of the frame tunnel. O
Do an inspection, lubricate and adjust all wires. O
Make sure that all screws and nuts are tightened with the correct torque. O
Lubricate the operators seat. O
Lubricate the wheels and blade bearings on the cutting deck. O O
Lubricate the pedals on the inner side of the frame tunnel. O
Lubricate the belt tensioner. O
2. ENGINE First serv- Maintenance interval
icing in hours
50 100 200
Do a check of the fuel hose. Replace if it is necessary. O
Replace the fuel filter. O
Replace the prefilter and paper filter in the air filter. Clean O
Clean the engine and the hydrostatic transmission. O
Do an inspection of the cooling fins on the hydrostatic transmission. O
Do a check of the muffler and the heat deflector. O O
Replace the engine oil. Refer to Technical data on page 49. O O
Replace the engine oil filter. O O
Replace the spark plug. O
Do a check of the battery and charge if it is necessary. O O
3. TRANSMISSION, CONTROLS AND DRIVE SYSTEM First serv- Maintenance interval
icing in hours
50 100 200
Do a check of the oil in the transmission and fill if it is necessary. Refer to To do
O
a check of the transmission oil level on page 11.
Make sure that the tire pressure is correct. Refer to Wheels on page 9. O O
Examine and adjust the parking brake. O O
Replace the oil in the transmission. Refer to To replace the oil in the transmission
O O
on page 37.
14 - Maintenance schedule for the 1592 - 002 - 11.02.2021
service center4. CUTTING EQUIPMENT First serv- Maintenance interval
icing in hours
50 100 200
Clean the outer and inner surfaces of the cutting deck and the cutting deck cov-
O O
ers.
Do a check of and adjust the cutting height. O O
Do a check of and adjust the parallelism of the cutting deck. O O
5. LAST INSPECTION AND DOCUMENTATION First serv- Maintenance interval
icing in hours
50 100 200
Do a check of and adjust the engine speed, rpm. Refer to Technical data on
O O
page 49.
Make sure that the product does not move in neutral position. O O
Do a check of the forward drive and the rearward drive on different speeds. O O
Do a check of the blade engagement, seat, lift and forward drive/brake. Refer to
O O
Assembly on page 9.
1592 - 002 - 11.02.2021 Maintenance schedule for the
service center - 157 Servicing tools
7.1 Servicing tools
1 3
4
2 5
6
7
1 Counterhold – Belt pulley 506 89 92-01
2 Punch kit 535 41 32-01
3 Puller – Belt pulley 506 66 48-01
4 Battery charger (EU) 580 35 52-01
5 Tachometer 502 71 14-01
6 Tool for center spring 506 89 93-01
7 Hex key 506 79 06-01
16 - Servicing tools 1592 - 002 - 11.02.20218 Function overview
8.1 Product overview
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
1. Forward pedal the manufacturer and the serial number (s/n) of the
2. Rearward pedal product.
3. Lift lever for the cutting deck The type designation and serial number are necessary
4. Cutting height lever to complete an order for spare parts.
5. Ignition lock
6. Throttle control
A
7. Hour meter
8. Engine cover lock B
9. Parking brake pedal
10. Lock button for parking brake C
11. Seat adjustment
12. Type plate with scannable codes
13. Fuel tank cap
14. Oil drain plug
15. Battery
16. Lever to engage or disengage the drive
8.2 Serial numbers on the product
The engine serial number (A) is found on the left side of
the engine.
8.3 Engine
The transmission serial number (B) is found behind the
wheels on the left side of the product. The product has an air-cooled Husqvarna engine.
Information about engine repairs are not given in the
The product serial number (C) is found on the printed workshop manual. Refer to the engine manual supplied
type plate at the front below the seat. From the top, the by Husqvarna.
type plate gives the designation, the type number from
1592 - 002 - 11.02.2021 Function overview - 178.4 Transmission The turning radius with articulated steering is very small.
At full lock the circle with grass that is not cut is only 20–
The product has a hydrostatic transmission. Forward
30 cm/8"–12" for different models.
and rearward pedals adjust the speed. The hydraulic
pump is in the rear axle. Cables from the forward and
rearward pedals operate the hydraulic pump.
The illustration shows the rear axle from above. To Diagram of articulated steering function.
move the product without the rear axle operation
engaged there is a hydraulic bypass valve. The bypass
valve is operated with a control behind the left wheel.
A
The hydraulic oil is drained through two plugs on the
bottom of the transmission. One plug drains the
Steering column ball bearing (A).
hydraulic motor and the other plug drains the differential.
8.6 Cutting deck
The product cuts satisfactorily in small spaces because
of the front attached cutting deck.
The Combi Deck operates with BioClip or rear
discharge. When the BioClip plug is removed, the
cutting deck ejects the grass rearward.
8.5 Steering
The product has articulated steering. Movement from
the steering wheel is moved to the rear axle through
chains and wires.
18 - Function overview 1592 - 002 - 11.02.20219 Repair instructions
9.1 Chassis 9.1.1.4 To remove the left footrest plate
• Remove the 4 screws and remove the footrest plate.
9.1.1 To remove the covers
9.1.1.1 To open the engine cover
1. Fold the seat forward.
2. Release the clip on the engine cover with the tool
attached to the ignition key.
9.1.1.5 To remove the right side cover
1. Remove the right footrest plate. Refer to To remove
3. Fold the engine cover rearward. the right footrest plate on page 19.
Note: 2 of the screws of the footrest plate also hold
9.1.1.2 To remove the front cover
the right side cover.
1. Release the clip on the front cover with the tool
attached to the ignition key.
2. Remove the 2 screws and remove the right side
cover.
2. Lift off the front cover.
9.1.1.3 To remove the right footrest plate
1. Turn the knob on the reverse pedal (A) to remove it.
2. Remove the 4 screws (B) and remove the footrest
plate. 9.1.1.6 To remove the transmission cover
• Remove the 2 screws and remove the transmission
B cover.
B
A
B
B
1592 - 002 - 11.02.2021 Repair instructions - 199.1.1.7 To remove the frame tunnel cover 9.1.3 Seat
1. Remove the 2 screws (A).
9.1.3.1 To adjust the seat
The seat can be tilted forward. It can also be adjusted
forward and rearward. Loosen the handles below the
C A seat to adjust it forward or rearward.
B
2. Push the frame tunnel cover rearward (B) and lift the
front end of the frame tunnel cover (C).
9.1.2 Throttle cable
9.1.2.1 To do a check of the throttle cable
Make sure that the engine speed changes when the
throttle is changed. Do a check that the engine gets the 9.1.4 Parking brake
correct speed at full throttle. See Technical data on page
49 9.1.4.1 To examine the parking brake
WARNING: The brake effect can decrease if the
9.1.2.2 To adjust the throttle cable parking brake is not correctly adjusted.
Note: The throttle cable looks different on different
engine models.
1. Park the product on a slope with a hard surface.
WARNING: Do not park the product on a
1. Loosen the clamp screw for the cable casing on the grass slope when you do a check of the
throttle cable and move the throttle control to the full parking brake.
throttle position.
2. Push the parking brake pedal (A) down.
B
A
2. Make sure that the throttle cable is attached to the
3. Push and hold the lock button (B).
correct hole.
4. Release the parking brake pedal while you push the
3. Pull the cable casing on the throttle cable away from
lock button (B).
the hole and tighten the clamp screw.
5. If the product moves, adjust the parking brake.
20 - Repair instructions 1592 - 002 - 11.02.20219.1.4.2 To adjust the parking brake 9.1.6 Rear axle
1. Loosen the parking brake locknuts (A) on the
adjustment screw (B). 9.1.6.1 To disassemble the pivoting rear axle
1. Put supports below the product in front of the
articulated steering.
A
B
2. Hold the adjustment screw (B) and turn the locknuts
(A) until the cable is tight.
3. Tighten the parking brake locknuts (A).
4. Examine the parking brake after the adjustment. 2. Remove the rear wheels. Refer to To remove and
Refer to To examine the parking brake on page 20. install the wheels on page 21.
3. Loosen the locknuts (A) of the steering cables.
9.1.5 Wheel hub
9.1.5.1 To remove and install the wheels
CAUTION: The dimension of the spacers and B
the number of washers can change between
different wheels. Do not mix parts from different
wheels.
1. Put supports below the product. Refer to To put A
supports below the product on page 6.
2. Remove the protective cap.
4. Hold the cable with a wrench and remove the
3. Remove the snap ring. adjuster nuts (B).
5. Remove the idler spring.
4. Pull off the wheel from the axle.
5. Collect the spacer sleeve and washers from the
axle.
6. Install in opposite sequence.
1592 - 002 - 11.02.2021 Repair instructions - 216. Remove the ball joint for the speed control (A). 12. Remove the snap ring (A) and washer from the
pivoting rear axle and pull off the rear frame.
A
A
B B
A
7. Remove the clamp on the speed control cable (B)
from the rear frame.
8. Loosen the locknuts (A) and the spring (B).
13. Remove the snap ring and washer from the inner
B groove on the pivoting rear axle (B).
C
A
A
B
9. Remove the cable from the parking brake lever (C).
10. Remove the snap ring and lift the hydrostatic
transmission fan.
14. Pull out the pivoting rear axle from the rear. Use a
slide hammer or a puller if it is necessary.
15. Replace the dirt protection (A) if it is damaged.
9.1.6.2 To replace the bushings on the pivoting rear axle
CAUTION: When the pivoting rear axle is
removed, replace the bushings in the rear
frame.
1. Remove the bushings with a drift. Refer to Servicing
tools on page 16
11. Remove the rear belt from the idler pulley and 2. Attach the new bushings with a drift. Make sure that
remove the pulley. the grooves in the bushings run horizontally.
22 - Repair instructions 1592 - 002 - 11.02.20213. Align the outer edges of the bushings with the outer 9.1.6.4 To replace articulated steering bearing
edge of the hole.
WARNING: Use protective goggles and gloves
4. Lubricate the bushings with a lithium based grease. when you remove and attach the center spring.
9.1.6.3 To assemble the pivoting rear axle
1. Do steps 1–11 in To remove and install the engine
1. Put the axle into the bushings. on page 24.
2. Disassemble the pivoting rear axle. Refer to To
disassemble the pivoting rear axle on page 21.
3. If your product has a center spring, remove the
center spring. The tension in the center spring is
very high. Use the special tool for center spring to
release the center spring. Refer to Servicing tools on
page 3.
Note: Make sure that the hole on the axle points
rearward.
2. Install the washer and snap ring on the front end of
the pivoting rear axle.
3. Install the dirt protection approximately ⅔ into the
axle.
4. Lubricate the axle on the 2 sides of the dirt
protection. 4. Remove the inner snap ring (A) from the lower
bearing.
5. Move the rear frame forward and push it onto the
pivoting rear axle.
6. Install the washer and snap ring on the pivoting rear
axle.
B A
7. Install the rear belt.
8. Install the hydrostatic transmission fan.
9. Install the hydrostatic transmission cable. Make sure
that the hydrostatic transmission is correctly
adjusted. Refer to To adjust the hydrostatic
transmission cable on page 36.
5. Remove the spindle.
10. Install the brake cable on two-wheel drive products.
6. Remove the outer snap ring (B) and lift out the lower
11. Install the idler spring. bearing.
12. Install the rear wheels. 7. Lift the top bearing from above. If it is necessary, tap
13. Lower the product the bearing from below.
14. Connect the hydraulic hoses to the couplings below
the product.
15. Fill and bleed the hydrostatic transmission system.
Refer to To replace the oil in the transmission on
page 37.
16. Install the transmission cover.
1592 - 002 - 11.02.2021 Repair instructions - 238. Attach the new bearings. 5. Disconnect the ground cable and the starter motor
cable.
9. Assemble in opposite sequence.
10. Do a check of the tension of the steering cable.
Refer toTo examine and adjust the steering cables
on page 41.
11. Do a check that the speed control and cables are
correctly adjusted. Refer to Hydrostatic transmission
cable on page 34.
12. Bleed the hydraulic system and fill the transmission
oil tank with oil. Refer to To replace the oil in the
transmission on page 37.
13. Do a function test of the product.
9.2 Propulsion system 6. Loosen the clips that hold the throttle cable and, if
attached, the choke cable. Disconnect the cables
9.2.1 To remove and install the engine from the carburetor casing.
1. Remove the engine cover. Refer to To open the
engine cover on page 19
2. Disconnect the ground terminal (A) and then the
positive terminal (B). Refer to Risk of sparks on
page 4.
A
7. Remove the hose clamps adjacent to the fuel filter
and pull the fuel hose down. A small quantity of fuel
can leak.
B
3. Lift the battery.
4. Disconnect the engine pin connector.
24 - Repair instructions 1592 - 002 - 11.02.20218. Remove the muffler and the exhaust pipe. 12. Remove the belt guide for the engine belt pulley.
13. Hold the belt pulley with a counterhold and remove
9. Remove the transmission belt spring from the belt the Allen screw that holds the belt pulley and engine
tensioner. together. Refer to Servicing tools on page 16
10. Lift the transmission belt from the tension pulley.
14. Loosen the belt pulley from the engine shaft. Use a
11. Remove the engine pulley covers on the left and puller if it is necessary. Refer to Servicing tools on
right side of the product. Do not mix the screws. page 16
1592 - 002 - 11.02.2021 Repair instructions - 2515. Remove the 4 engine fixtures. 1. Put a container below the oil drain plug.
2. Open the plastic cap on the end of the oil drain plug.
16. Lift the engine to remove it.
17. Install the engine in the opposite sequence. 3. Attach a plastic hose to the end of the oil drain plug
to prevent spill.
Note: The belt pulley groove must align with the
output shaft key. Make sure that the spacer pipe (A) 4. Turn the oil drain plug counterclockwise and pull out
and shaft key (B) are attached to the engine shaft. to open it.
Put grease on the engine shaft when you attach the
engine belt pulley.
A
B
5. Remove the dipstick.
6. Let the oil run out into the container.
9.2.2 To replace the engine oil and oil filter 7. Attach the oil drain plug.
If the engine is cold, start the engine for 1–2 minutes 8. Push the oil drain plug in and turn it clockwise to
before you drain the engine oil. This makes the engine close it.
oil warm and easier to drain.
9. Remove the plastic hose and put the cap on the oil
WARNING: Do not operate the engine for more drain plug.
than 1–2 minutes before you drain the engine
oil. The engine oil becomes very hot and can 10. Turn the oil filter counterclockwise to remove it.
cause burn injuries. Let the engine become cool
before you drain the engine oil.
WARNING: If you spill engine oil on your body,
clean with soap and water.
26 - Repair instructions 1592 - 002 - 11.02.202111. Lightly lubricate the rubber seal on the new oil filter 3. Make sure that the oil level in the transmission oil
with new oil. tank is between the 2 horizontal lines on the tank.
12. Turn the oil filter clockwise by hand until the rubber
seal is in position, then tighten a half turn more.
13. Fill with new oil as given in Technical data on page
49.
14. Start the engine and let it operate at idle speed for 3
minutes.
15. Stop the engine and make sure that there are no
leaks.
16. Fill with oil to make up for the oil held in the new oil
filter.
9.2.3 To do a check of the transmission oil level
4. Fill with oil if the oil level is below the lower line, but
Note: Do the transmission oil check when the do not fill above the top line. Refer to Technical data
transmission is cool. on page 49 for recommended oil.
9.2.4 To clean and change the air filter
1. Put the product on a horizontal surface.
1. Open the engine cover.
2. Remove the screws, one on each side, and remove
the transmission cover. 2. Loosen the knobs that hold the filter cover and lift off
the cover.
3. Lift the end of the air filter to remove it.
4. Hit the paper filter against a hard surface to clean it.
Do not use compressed air.
5. If the paper filter does not become clean, replace it.
6. Put the clean air filter on the air hose.
7. Push the air filter into correct position.
8. Attach the air filter cover and tighten the knobs.
1592 - 002 - 11.02.2021 Repair instructions - 279.3 Electrical system
9.3.1 Electrical system overview
1
2
3
4
7
6
5
1. Battery 5. Safety switch for the lift lever
2. Main fuse 6. Ignition lock
3. Operator presence control (OPC) 7. Hour meter
4. Microswitch, parking brake
28 - Repair instructions 1592 - 002 - 11.02.20219.3.2 Electrical diagram R 214C
9.3.3 To replace the main fuse 9.3.4 To remove and install the operator presence
A blown fuse is identified by a burned connector. control (OPC)
1. Open the engine cover. The main fuse is in a holder 1. Lift the seat.
in front of the battery. 2. Remove the screw that hold the spring and spring
2. Pull the fuse from the holder. washer.
3. Disconnect the cable connector from the OPC.
3. Replace the blown fuse with a new fuse of the same
type. Refer to Technical data on page 49.
4. Press in the fasteners and remove the OPC from the
4. Attach the covers. holder.
If the main fuse blows again a short period after you 5. Install in the opposite sequence.
replace it, there is a short circuit. Repair the short circuit
before you operate the product again.
1592 - 002 - 11.02.2021 Repair instructions - 299.3.5 To remove and install the microswitch for the 9.4 Fuel system
lift lever
1. Remove the right footrest plate and the right fender. 9.4.1 To replace the fuel filter
Refer to To remove the covers on page 19 1. Open the engine cover to get access to the fuel
filter.
2. Disconnect the connector from the microswitch.
2. Compress the fuel tank hose to prevent leakage.
3. Move the hose clips away from the fuel filter with a
pair of flat pliers.
4. Pull off the fuel filter from the hose ends. A small
quantity of fuel can leak.
3. Remove the microswitch.
4. Install in opposite sequence.
9.3.6 To disassemble and assemble the ignition
switch
5. Push the new fuel filter into the ends of the hoses.
1. Remove the side cover on the control panel. Apply liquid detergent to the ends of the fuel filter to
2. Remove the ignition key. make the connection easier.
6. Push the hose clips against the fuel filter.
3. Remove the plastic nut and pull down the ignition
switch. 9.4.2 To remove the fuel tank
4. Pull the connector to disconnect it from the ignition WARNING: Gasoline is very flammable and
switch. dangerous for the environment. Make sure to
prevent fire and spill.
1. Remove the fender above the fuel tank. See To
remove the covers on page 19
2. Put a container below the fuel tank to collect the
gasoline. For information about fuel tank capacity,
see Technical data on page 49
3. Compress the fuel tank hose to prevent leakage.
5. Assemble in opposite sequence. Make sure that the 4. Disconnect the fuel tank hose from the lower
connector goes into the correct position. connection of the fuel filter.
5. Pull the hose through the frame.
30 - Repair instructions 1592 - 002 - 11.02.20216. Put the end of the hose into the container and empty CAUTION: Do not operate the speed pedals
the fuel tank. when the controls for the clutch valves is
7. Remove the cable and lift the fuel tank. disengaged.
9.4.3 To assemble the fuel tank 1. Put the product on the adjustment tool for wheel
WARNING: Gasoline is very flammable and speed. Refer to Servicing tools on page 16
dangerous for the environment. Make sure to
prevent fires and prevent spills.
CAUTION: Make sure the hose is not damaged.
Note: Empty the tank before assembly to make the
assembly easier.
1. Push the fuel hose through the bracket and put the 2. Attach an exhaust hose if you preform this
tank on the bracket. procedure indoors.
2. Attach the cable around the tank. WARNING: Engine exhaust contains
poisonous carbon monoxide.
3. Push the fuel hose through the frame.
4. Attach the fuel hose to the fuel filter. 3. Remove the transmission cover.
5. Fill the tank with gasoline and do a check that there 4. Open the clutch valve.
are no leaks.
6. Attach the fender.
9.5 Hydraulic system
9.5.1 Oil leaks
WARNING: Oil is dangerous to the environment
and leakage can cause damage to the lawn.
CAUTION: Oil leakage can cause damage to
the transmission and make it wear it out faster.
Note: There are 2 valves on AWD products.
Repair oil leaks immediately. 5. Fill the transmission oil tank with oil. Wait some
minutes and fill the transmission oil tank again.
9.5.2 To bleed the drive system
6. Start the engine and let it run at idle speed.
CAUTION: Air can go into the system. Do not
run the transmission oil tank empty while you 7. Fill the transmission oil tank until the oil level does
bleed the drive system. Fill the transmission oil not decrease.
tank fully when it is filled.
8. Release the parking brake.
9. Operate the forward and rearward pedals for 4–5
times each.
10. Fill the transmission oil tank if it is necessary.
1592 - 002 - 11.02.2021 Repair instructions - 3111. Close the clutch valve. 6. Remove the transmission belt. Refer to To remove
the transmission belt on page 44.
7. Remove the 5 screws that hold the rear transmission
and lower the rear transmission.
Note: There are 2 valves on AWD products.
12. Operate the forward and rearward pedals for 4–5
times each. Make sure the wheels start to turn
immediately.
13. Fill the transmission oil tank if it is necessary.
14. Increase the engine speed to operation rpm.
15. Operate the forward and rearward pedals for and
make sure the wheels start to turn immediately.
16. Decrease the engine speed to idle speed.
17. Fill the transmission oil tank if it is necessary.
18. Install the transmission cover.
9.5.3 Drive shafts
9.5.3.1 To remove the transmission
1. Put support below the product. Refer to To put
supports below the product on page 6.
2. Remove the rear wheels. Refer to To remove and
install the wheels on page 21.
3. Drain the oil of the transmission. Refer to To replace 9.5.3.2 To install the transmission
the oil in the transmission on page 37. 1. Assemble the rear transmission in opposite
sequence in relation to disassemble. Refer to To
4. Loosen the hose from the transmission oil tank. remove the transmission on page 32.
Open the clamp for the suction pipe below the tank
and remove the hydraulic tank. 2. Lubricate the axles with corrosion protection before
attaching the wheels.
Note: The spacer sleeves in the wheels have
different lengths. Left: 36.3 mm + washer. Right:
45.5 mm, no washer.
3. Fill with oil and bleed the hydraulic system. Refer to
To bleed the drive system on page 31.
5. Loosen the cable and the speed control rod from the
lever.
32 - Repair instructions 1592 - 002 - 11.02.20219.5.4 To replace the shaft seals of the hydrostatic 8. Use the thick end of ¼ in extension to carefully tap
transmission down the seal. Move the extension around the seal
until the seal is level with the top edge of the shaft
9.5.4.1 To replace the input shaft seal of the hydrostatic housing.
transmission
CAUTION: The area around the seal must be
clean. Dirt in the transmission oil can decrease
the lifetime of the hydrostatic transmission.
1. Remove the cooling fan circlip and then the cooling
fan.
2. Lift the belt pulley up from the input shaft and
remove the circlip below the belt pulley.
3. Clean all the dirt and corrosion from the input shaft
and the area around the seal. 9. Remove the insulation tape from the shaft and
attach the lower circlip and belt pulley with the
4. Put a screwdriver between the seal and the shaft, hexagonal hub up.
and remove the seal out of the shaft housing.
10. Attach the fan with the washer and the top circlip.
9.5.4.2 To replace the output shaft seals of the
hydrostatic transmission
CAUTION: The area around the seal must be
clean. Dirt in the transmission oil can decrease
the lifetime of the hydrostatic transmission.
1. Remove the wheel on the axle with the damaged
seal. Refer to To remove and install the wheels on
page 21.
2. Clean all the dirt and corrosion from the input shaft
and the area around the seal.
5. Wind insulating tape around the input shaft to
prevent damage to the new seal from splines and 3. Put a screwdriver between the seal and the shaft,
grooves. Wind from the bottom and continue to the and remove the seal out of the shaft housing. A
end of the shaft. small quantity of oil can leak out.
6. Put grease on the shaft and on the inner side of the
new seal to make the seal move easily.
7. Put the seal on the shaft with the smooth side up
and press down carefully.
1592 - 002 - 11.02.2021 Repair instructions - 334. Wind insulating tape around the input shaft to 10. Fill the transmission oil tank until the oil is at the
prevent damage to the new seal from the keyway maximum level. The product must be level and the
and the groove. Wind from the inner end of the oil must have a temperature of approximately 20 °C.
keyway and continue to the end of the shaft.
Max
Min
11. Bleed the hydraulic system. Refer to To replace the
5. Put grease on the shaft and on the inner side of the oil in the transmission on page 37.
new seal to make the seal move easily.
12. Start the product and do a check for an oil leak from
6. Put the seal on the shaft with the metal spring in the the new shaft seals.
direction of the transmission and push it in carefully.
13. Do a check of the oil level and if it is necessary, fill
7. Use the thick end of a ¼ in. extension to carefully the transmission oil tank after the test run.
tap down the seal. Move the extension around the
seal until the seal is level with the top edge of the 9.5.5 Hydrostatic transmission cable
shaft housing.
9.5.5.1 To remove the hydrostatic transmission cable
1. Remove the frame tunnel cover. Refer to To remove
the covers on page 19.
2. Loosen the cable locknut for the front hydrostatic
transmission ¼ turn.
A
B
CAUTION: Tap only on the steel casing of
the seal.
8. Remove the insulating tape from the shaft.
9. Assemble the wheel. Refer to To remove and install 3. Loosen the locking spring (A) and remove the
the wheels on page 21. locking spring (B).
4. Remove the cable clamp for the front hydrostatic
transmission. The cable clamp is attached below the
frame tunnel cover.
5. Remove the transmission cover. Refer to To remove
the covers on page 19.
34 - Repair instructions 1592 - 002 - 11.02.20216. Remove the locking spring and the ball joint on the 4. Attach the front cable clamp for the hydrostatic
rear hydrostatic transmission cable from the arm. transmission.
Remove the rear clamp.
5. Push the ball joint onto its bracket and attach the
7. Lift the front ball joint and pull out the cable. locking spring.
8. Lift out the hydrostatic transmission cable and the 6. Attach the ball joint onto the rear part of the
ball joint. hydrostatic transmission cable. Turn the ball joint
10-12 turns until the ball joint is the correct length.
9. Loosen the 2 ball joints from the hydrostatic
transmission cable.
(10–12 x)
7. Pull the hydrostatic transmission cable along the
other cables.
10. Pull out the hydrostatic transmission cable.
8. Put the hydrostatic transmission cable in the rear
9.5.5.2 To assemble the hydrostatic transmission cable casing bracket and attach the rear clamp (B).
1. Attach the front link joint onto the new hydrostatic
transmission cable (A) and tighten the locknut (B).
A B
B
A
2. Push the new cable through the frame in the same
routing as the used cable.
3. Push the cable sheath into the front bracket below 9. Adjust the hydrostatic transmission cable. Refer to
the frame tunnel cover. To adjust the hydrostatic transmission cable on page
36.
10. Connect the rear ball joint (A).
1592 - 002 - 11.02.2021 Repair instructions - 3511. Put the locking spring into the hole (A) and push it 6. Make a mark at the position where the wheels start
around the ball joint shaft (B). to turn (C).
B B
A
A
12. Tighten the locknut for the rear ball joint.
13. Attach the frame tunnel cover. Refer to To remove
the covers on page 19. C D
14. Operate the product forward and rearward to make
E
sure that the transmission operates correctly.
9.5.6 Transmission maintenance 7. Turn the adjustment shaft (B) counterclockwise until
the wheels start to turn forward.
9.5.6.1 To adjust the transmission neutral position
8. Make a mark at the position where the wheels start
WARNING: Engine exhaust contains poisonous
to turn (D).
carbon monoxide. Attach an exhaust hose
before you start the engine indoors. 9. Turn the adjustment shaft (B) clockwise to the
middle position between the marks (E).
1. Bleed the hydraulic system. Refer to To bleed the 10. Hold the adjustment shaft (B) and tighten the locknut
drive system on page 31. (A).
2. Put the product on the adjustment tool for wheel
9.5.6.2 To adjust the hydrostatic transmission cable
speed. Refer to Servicing tools on page 16.
1. Remove the transmission cover. See To remove the
3. Start the engine and give it full throttle. covers on page 19.
4. Loosen the locknut (A) on the transmission 2. Make sure the front ball joint on the rod is attached
adjustment shaft. to the second hole from the top on the rear
transmission lever.
A
B
5. Turn the adjustment shaft (B) clockwise until the
wheels start to turn rearward.
36 - Repair instructions 1592 - 002 - 11.02.20213. Disconnect the ball joint from the hydrostatic 9.6 Cutting system
transmission cable by removing the lock spring.
9.6.1 To put the cutting deck in servicing position
WARNING: The tension spring for the drive belt
can break and cause injury. Use protective
glasses.
1. Do step 1–9 in To remove and attach the cutting
deck on page 9.
2. Hold the front edge of the cutting deck with two
hands and pull it out until it stops.
4. Make sure that the forward pedal is fully pushed.
5. Bend the arm to fully and do a check that the ball
and the ball socket in the ball joint align.
6. Adjust the ball socket on the cable until it is correctly
above the ball on the lever arm.
Note: Make sure the that locking spring goes
through the two holes in the ball socket.
7. Turn the ball socket two more times.
8. Assemble the ball joint and the locking spring for the
ball joint.
9. Tighten the locknut for the ball socket on the cable.
3. Lift the cutting deck to vertical position until a click
10. Attach the transmission cover. sound is heard. The cutting deck is locked
automatically in the vertical position.
9.5.6.3 To replace the oil in the transmission
1. Put a container below the drain plugs.
2. Open the 2 plugs to drain the transmission.
9.6.2 To put the cutting deck in mow position
1. Hold the front edge of the cutting deck with your left
hand.
2. Loosen the lock with your right hand.
3. Attach the drain plugs.
4. Fill the transmission oil tank with oil.
5. Bleed the transmission. Refer to To bleed the drive
system on page 31.
6. Do a test of the product and fill with oil to the correct
level in the transmission oil tank.
1592 - 002 - 11.02.2021 Repair instructions - 373. Fold down the cutting deck and push it in until it 5. To make sure that no weight is applied on the
stops. support wheels, put a wooden block between the
frame and the bathroom scale.
6. To adjust the ground pressure, turn the adjustment
screws found behind the front wheels on the right
and left sides.
7. Turn the screws right or left until the ground
pressure is between 12 and 15 kg (26.5-33 lb).
4. Lift the cutting height stay (A) from the stay holder
and put it in the hole.
C
A
B
9.6.4 To adjust the parallelism of the cutting deck
5. Put the drive belt (B) in its position. 1. Remove the front cover. Refer to To remove the
Note: Information about the position of the drive belt front cover on page 19.
is found on the inner surface of the cutting deck
2. Loosen the locknuts on the lifting rod.
cover.
6. Put the tension spring (C) back in its position to
apply tension to the drive belt.
7. Attach the front cover.
8. Move the cutting height lever from the servicing
position to one of the positions with a number.
9.6.3 To examine and adjust the ground pressure
from the cutting deck
A correct ground pressure makes sure that the cutting
deck moves along the surface but does not press too
hard against it.
1. Make sure that the air pressure in the tires is 60 kPa
(0.6 bar / 9.0 PSI).
2. Park the product on a level surface.
3. Lower the cutting deck to mow position.
4. Put a bathroom scale below the front edge of the
cutting deck.
38 - Repair instructions 1592 - 002 - 11.02.20213. Turn the adjustment nut to extend the lifting rod or 9.6.6 To replace the blades
make it shorter. Extend the lifting rod to lift the rear 1. Remove the cutting deck. Refer to To remove and
edge of the cover. Make the lifting rod shorter to attach the cutting deck on page 9.
lower the rear edge of the cover.
2. Lock the blade with a wooden block (A).
C B
D
A
3. Loosen and remove the blade bolt (B), the washers
(C) and the blade (D).
4. Tighten the locknuts on the lifting rod when the
adjustment is done. 4. Assemble the new blade with the bent ends in the
direction of the cutting deck.
5. Do a check of the parallelism. Refer to To do a
check of the parallelism of the cutting deck on page WARNING: Incorrect blade type can cause
11. objects to eject from the cutting deck and
cause serious injury. Use only the blades
6. Install the front cover. given in Technical data on page 49.
9.6.5 To adjust the cutting height
5. Attach the blade, the washer and the bolt. Tighten
1. Make sure that the cutting height stay is attached to the bolt with the correct tightening torque. Refer to
the cutting deck. Tightening torques on page 51.
2. Put the cutting height lever in the lowest cutting
height position. 9.6.7 To disassemble the blade bearings
1. Remove the covers on the cutting deck.
3. Remove the right footrest plate and the right side
cover. Refer to To remove the covers on page 19. 2. Remove the belts.
4. Turn the adjustment nut until there is no play 3. Remove the screws that hold the pulley. Lock the
between the cutting deck and the cutting height stay. blade with a wooden block.
4. Remove the pulley. Use a puller if it is necessary.
5. Do a check of the parallelism of the cutting deck.
Refer to To do a check of the parallelism of the
cutting deck on page 11. Adjust the parallelism if it is
necessary. Refer to To adjust the parallelism of the
cutting deck on page 38.
6. Do a check of the ground pressure of the cutting
deck. Refer to To examine and adjust the ground
pressure from the cutting deck on page 38.
1592 - 002 - 11.02.2021 Repair instructions - 395. Loosen the 4 screws that hold the blade bearing and 8. Make a mark on one end of the shaft. Push out the
remove the bearing assembly from the cutting deck. shaft with a puller. Tap out the bearing and remove
the spacer.
6. Put the bearing housing in a vise and remove the
blade and washers.
9.6.8 To sharpen and balance the blades
WARNING: Use protective gloves to prevent
injury.
1. Remove the blades. Refer to To replace the blades
on page 39.
2. Put the blades in a vise.
7. Remove the protective washer.
3. Sharpen the blades with a file.
4. To balance the blades put a rod horizontally in a
vise.
5. Put the center hole of the blade on the end of the
rod.
40 - Repair instructions 1592 - 002 - 11.02.20216. If the blade rotates, remove material with the file at 9.8 Steering
the end of the blade that points down. Do this until
the blade is correctly balanced. 9.8.1 To examine and adjust the steering cables
7. Attach the blades. The tension of the steering cables can decrease after a
period of time. This causes the adjustment of the
steering to change.
9.7 Equipment frame
Examine and adjust the steering as follows:
9.7.1 To remove the equipment frame
1. Remove the cutting deck. See To remove and attach CAUTION: Do not tighten the cables too much.
the cutting deck on page 9.
2. Measure the adjustment screw positions. Make a 1. Do a check that the steering cables can be manually
note of the values and use them as initial values moved 5 mm up or down on the steering collar.
when assembling.
2. Loosen the locknuts (A) if the steering cables are too
loose.
B
3. Remove the adjustment screws to release the
springs.
4. Put a small screwdriver (A) through the chain to
prevent that the chain goes into the frame.
A
3. Hold the cable with a wrench and tighten the
A adjuster nuts (B).
4. Examine the cable tension.
B 5. Tighten the locknuts when the cable tension is
correct.
5. Loosen the chain from the equipment frame.
Note: Make a note of the position of the pin (B).
6. Remove rear joint screws of the equipment frame
behind the front wheels.
9.7.2 To install the equipment frame
1. Put the equipment frame in position.
2. Assemble the equipment frame in opposite
sequence of removal.
3. Adjust the ground pressure. See To examine and
adjust the ground pressure from the cutting deck on
page 38.
1592 - 002 - 11.02.2021 Repair instructions - 419.8.2 To replace the steering cable 3. Remove the screw (A) and the washer (B).
C
B D
C
B
A
A
1. Disconnect the adjuster nuts from the steering 4. Remove the steering cable pulley (C) and the
cables (A). See To replace the steering cable on bushing (D).
page 42. Hold the cables with a wrench when the
cables are attached to make sure that the cables do 9.8.4 To attach the steering cable pulley
not twist. 1. Put the screw (A) through the washer (B), the
steering cable pulley (C) and the bushing (D).
2. Remove the tunnel cover. See To remove the
covers on page 19.
3. Disconnect the steering cable front connection (B) at
the steering chain (C).
4. Attach the new cable to the used cable if the used
cables are not cut. D
C
5. Pull out the used cables from the frame to put the
new cables in the frame.
E
B
A
6. Make sure that the steering wheel is in the center
position when the rear wheels are in center position.
2. Attach the screw (A) to the rear hole in the frame.
If not, reset the chain on the steering sprocket on the
steering column or adjust the steering cable. 3. Put the cables below the steering cable rollers (E)
below the tunnel cover.
9.8.3 To remove the steering cable pulley
4. Tension and adjust the steering cables. Refer to To
1. Remove the frame tunnel cover. Refer to To remove examine and adjust the steering cables on page 41.
the covers on page 19
2. Remove the nuts on the rear end of the steering
cables.
42 - Repair instructions 1592 - 002 - 11.02.20219.9 Belts
9.9.1 Belts overview
1
2
3
Engine pulley to 1. Remove the 2 screws that hold the belt cover and
Transmission remove the cover.
Belt 1 transmission pul-
belt
ley
Engine pulley to
Belt 2 Main belt intermediate pul-
ley
Intermediate pul-
Belt 3 Equipment belt ley to cutting
deck
9.9.2 To lubricate the belt adjuster
The belt adjuster must be lubricated regularly with a 2. Lubricate with a grease gun through the grease
good quality molybdenum disulphide grease. nipple at the right side, below the lower belt pulley.
Lubricate until grease comes out of the rear side of
the grease nipple.
3. Attach the belt cover and tighten the 2 screws.
1592 - 002 - 11.02.2021 Repair instructions - 439.9.3 To remove the transmission belt 7. Remove the belt guide for the main belt.
1. Lift up the cutting deck.
2. Remove the transmission cover. Refer to To remove
the transmission cover on page 19.
3. Remove the snap ring and remove the cooling fan.
4. Disengage the spring on the belt tensioner.
8. Pull the main belt from the engine pulley and put it to
the side.
5. Remove the transmission belt from the hydrostatic
transmission pulley with a screwdriver and a wrench.
9. Pull the transmission belt off the engine pulley and
move it below the engine belt pulley.
6. Remove the engine pulley covers on the left and
right side of the product.
10. Pull out the transmission belt through the opening
below the pivot bearing and in the direction of the
hydrostatic transmission pulley.
9.9.4 To install the transmission belt
1. Pull the transmission belt through the opening below
the pivot bearing and in the direction of the
hydrostatic transmission pulley.
2. Pull the transmission belt below the engine belt
pulley and put it on the engine belt pulley.
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