POWERING THE QUEEN ELIZABETH CLASS AIRCRAFT CARRIERS

 
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POWERING THE QUEEN ELIZABETH CLASS AIRCRAFT CARRIERS
Power & Propulsion
           Sub Alliance

POWERING THE
QUEEN ELIZABETH
CLASS AIRCRAFT
CARRIERS     PRINCE OF WALES

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                          en
POWERING THE QUEEN ELIZABETH CLASS AIRCRAFT CARRIERS
Rolls-Royce is proud to be providing
                                                   a wide range of equipment to the
                                                   Royal Navy’s new aircraft carriers
 MOD delivery structure
                                                   HMS Queen Elizabeth and
                                                   HMS Prince of Wales.
                                                   MT30 Gas turbine – Two per ship
                                                   Rolls-Royce pioneered the use of aero-derivative gas
The Aircraft Carrier Alliance (ACA)                turbines in marine propulsion, primarily for naval
is a single integrated team formed                 vessels. The MT30 Gas turbines that will power the Queen
from Babcock, BAE Systems, Thales                  Elizabeth class aircraft carriers are the most powerful
UK and the MOD (which acts as both                 in-service gas turbines in the world. Designed for the 21st
partner and client.) It is responsible for         century navies, the MT30 integrates the very latest in gas turbine technology to give
delivering the Queen Elizabeth class               efficiency and reliability with a market leading power to weight ratio. It has been
ships to time and cost.                            designed to minimise maintenance costs and first entered service in 2008 powering
                                                   the US Navy’s first littoral combat ship – USS Freedom.
                                                   Produced in Bristol, the MT30 Gas turbine and
                                                   alternator sets are each located under one of
 Power & Propulsion                                the ships islands:
 Sub Alliance
                                                   • MT30 Gas turbine derived from the highly
                                                     successful Trent engine programme
                                                   • Alternator supplied by GE
     GE Energy
                               Marine Systems UK     (formerly Converteam)
                                                   • Hydraulic start skid
                                                   • Fire protection system
                                                   • UPS (Uninterruptible power supply)
The Power and Propulsion Sub-Alliance
comprises of Thales UK (acting on
behalf of the Main Alliance),
Rolls-Royce, GE (formerly Converteam)
and L3, and is responsible for the
design, procurement, manufacture,
integration, test and delivery of the
Integrated Power & Propulsion System.
POWERING THE QUEEN ELIZABETH CLASS AIRCRAFT CARRIERS
Steering Gear – Two per ship                                               Propellers – Two per ship
Rolls-Royce supplies a complete range of steering gear – suitable          Rolls-Royce is a world leader in propeller design and supplies
for all ship sizes and types. For the QE class, we designed and            controllable pitch propellers, fixed pitch propellers, and the
manufactured the complete steering gear system, integrating two            innovative adjustable bolted propeller. Our propellers deliver
steering gear rotary vane actuators.                                       good fuel economy, low vibration and noise levels and minimal
All steering gears are delivered as a complete system, including           cavitation.
hydraulic power units, control and alarm systems.                          The adjustable bolted propeller (ABP) allows the most efficient
Rotary vane steering gears are very compact – they include                 blade matching for optimum efficiency while simplifying
integrated rudder carrier bearings (lubricated by the hydraulic            installation. It uses a hollow hub with five blades bolted from the
system oil) and are typically 50 – 60 per cent of the weight of some       inside. Slotted holes in the hub allow the blade pitch angle to be
competing designs, with low noise and vibration. Operationally             adjusted in service to compensate for variations in hull resistance
our rotary vane design ensures full torque is available at all rudder      through-life. The propellers’ overall weight is reduced for easier
angles. It gives more flexibility, as the steering gear is optimised for   shipment, handling and mounting. Individual blades can be
the type of rudder it will be used with. Units come in 2, 3 and 4 vane     replaced without dry docking.
variants with 70°, 45° and 35° rudder angles respectively:                 The propellers, manufactured in our facility in Sweden, will each
• Rolls-Royce Marine RV2600-3 Vane Unit developing a maximum               deliver around 50,000 hp - the highest power propeller ever
  1845 kNm of torque per unit                                              produced by Rolls-Royce:

• Lightweight: typically 50-60 per cent of a RAM-type steering gear        • 7m in diameter and weighs 33 tonnes

• Bespoke design based on the Type 45 hull cartridge methodology           • Made from nickel aluminium bronze

• Two independent rudders per vessel                                       • Stepless blade pitch adjustment

• Twisted design rudder blade to minimise cavitation effects               • Individual underwater blade replacement if damaged

Stabilisers – Four per ship                                                Shaftlines – Two per ship
                                                                           • Hollow bored shafts
Four Neptune retractable fins are installed on the QE class,
manufactured at our Dunfermline facility.                                  • Bronze liners

The Neptune range uses a retractable fin that folds into slots in the      • GRP-wrapping
hull, flush with the vessel’s side, and is also used for cruise ships      • Total weight about 240 tonnes
and larger ferries. The one-piece fin is designed to maximise lift         • Other products in scope:
properties and minimise drag:
                                                                             • Hydraulic couplings & covers
• Neptune 400 type with a 11.5m2 fin area
                                                                             • Rope guards
• Four fins per vessel mounted as pairs Forward and Aft
                                                                             • Water lubricated bearings
• 79 per cent roll reduction @ 18 Knots
                                                                             • Stern seal
• Fins retract when not required improving vessel safety when
                                                                             • Plummer bearings
  manoeuvring
                                                                             • Thrust bearings
                                                                             • Stop-Turn-Lock (STL) equipment
Low Voltage (LV) Electrical Power Distribution System
The Rolls-Royce electrical capability incorporates a wide portfolio of    • One Emergency switchboard - distributing emergency power and
skills, products and competencies that range from a capability to           supporting electrical supply recovery
design and supply electric propulsion systems to the management           • 34 Electrical Distribution Centres (EDCs) – providing zone-wide
of turnkey contracts delivering onboard electrical power distribution       electrical distribution
and control solutions. As system integrators, we manage the
                                                                          • 400 Electrical Distribution Panels (EDPs) – the final electrical
complete process from the concept design stage to through-life
                                                                            distribution stages
support, ensuring the delivery of flexible and efficient solutions that
meet all major classification society and military requirements. We       • 27 Group Starter Boards (GSBs) – providing efficient control of
can act as a prime-contractor for the onboard power generation,             ships’ LV motors
electric propulsion, LV electrical power distribution and propulsion      • 50 Individual Motor Starters (IMSs) – controlling the ships largest
products. These products are integrated to deliver optimal system           LV electrical machines
efficiency, providing the best in performance.                            • 31 Change Over Switches – supporting essential electrical system
The LV electrical power distribution system equipment for QE class          reconfigurability
has been designed and manufactured at our Portsmouth facility. The        • 104 Auxiliary Transformers – for all of the ships mission system
scale of the electrical distribution system solution is considerable,       and domestic supplies
including:
                                                                          • 10 Uninterruptible Power Supply Units (UPSUs) – integrating
• Provision of design authority and support capability for all LV           energy storage to support all critical mission and safety systems
  electrical power distribution equipment and specification of
                                                                          • Medical Power Supply Distribution Systems - providing the
  cabling in support of shipyard outfit
                                                                            supplies to medical facilities
• 13 Main Switchboards - each designed to distribute greater than
                                                                          • Two HPSW DG Contactor Panels
  4000A
TRUSTED
TO DELIVER
EXCELLENCE
© Rolls-Royce plc 2014
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email: marineinfo@rolls-royce.com
Printed in England
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