Installation Guideline - Lindner Group
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Installation Guideline LMD F30-AB Type 7 LMD F30-AB Type 7 Fireproof ceilings according to DIN 4102-2 Elements Swing-Down/Slide Type Standard installation Illustration 1 LMD F30-AB Type 7 05.08.2021 Page 1 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Index of contents 1. Safety instructions 3 2. Additional documents 3 3. Preparation of installation 4 3.1. Constructional precondition 4 3.2. Storage information/delivery of the material 5 3.3. Disposal of residual material 5 3.4. Surface protection 6 4. Structural condition for installation 6 4.1. Partitions 6 4.2. Raw ceiling 7 4.3. Determining the type of fastening 7 5. Fixings 8 5.1. Massive walls 8 5.2. Plasterboard partitions 8 5.3. Raw ceiling 8 6. Longitudinal wall connection 8 6.1. Straight wall connection 8 6.2. Determining the profile distance 9 6.3. Determining distances of G-profile 10 6.4. Installation of G-profile 11 6.5. Installation of cover angle 12 6.6. Inclined wall connection 13 7. Wall connection on the short side 14 7.1. Installation of variant without shadow gap 14 7.2. Installation of variant with shadow gap 15 8. Installation of ceiling panels 16 8.1. Hook-on procedure of metal ceiling elements 16 8.2. Swing-down procedure of metal ceiling elements 18 8.3. Removal of metal ceiling elements 20 9. Cut panels 20 9.1. Preparation of cut panels 20 10. Centre suspension/Frieze connection 21 10.1. Suspension 21 10.2. Installation process 22 10.3. Centre suspension 23 10.4. Centre suspension at corridor crossing 24 10.5. Elevated frieze connection, on the longitudinal side 26 10.6. Elevated frieze connection, on the short side 27 10.7. Level frieze connection, on the longitudinal side 29 10.8. Level frieze connection, on the short side 31 11. Installation of cable tray friezes 32 12. Constructions not covered by this installation guideline 32 13. Declaration of compliance 33 14. Checklist 34 LMD F30-AB Type 7 05.08.2021 Page 2 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 1. Safety instructions - The installation has to be carried out with the necessary carefulness so that neither oneself nor another person is endangered by the installation and so that every other kind of damage is avoided - Necessary measures concerning the security on site, e.g. barriers and protective equipment, have to be taken - The national regulations for operational safety have to be regarded - Handling of the heavy metal ceiling elements with caution, safety requirements according to the professional association guidelines have to be regarded. - The fireproof ceiling may only be installed by qualified persons with the necessary technical knowledge, training, instructions and qualifications - The assembly operation is fully liable for the conformity of the system - Changes on the ceiling system or the use of foreign material cause variances of the technical characteristics of the metal ceilings and have to be agreed upon with the manufacturer - A fireproof ceiling in properly installed and closed condition fulfils its function as fireproof ceiling! - The plasterboard panels of the ceiling elements may not be damaged. They have to be in excellent condition. If this is not the case, please contact Lindner AG, department PM Ceilings. - Other ceiling systems and combinations with other types of ceilings may only be used in accordance with the manufacturer - Basically it is only allowed to use materials according to the corresponding manufacturer’s instructions - The installation has to be carried out corresponding to this instruction. Variances have to be clarified with the manufacturer - Fireproof ceilings are not adapted for the support of additional loads or for the fastening of partitions - A distance of min. 50 mm has to be between the upper side of the fireproof ceiling (intermediate ceiling area) and the existing installations. - After the installation, the declaration of compliance must have been completed by the assembler and transferred to the client. - It is strongly recommended to fill out the check list for every component and to keep it with the documents for building structure 2. Additional documents Additional to this installation guideline, the following documents can be consulted if required: - Installation Guideline F30 Überbrückungsträger Typ 100 - Installation Guideline Hohlraumdübel - Installation Guideline Leuchten und sonstige Einbauten - TAIM – Instructions for installation and application - EN 13964 - DIN 4102-2 LMD F30-AB Type 7 05.08.2021 Page 3 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 3. Preparation of installation 3.1. Constructional precondition 3.1.1. Surroundings It is only allowed to start the installation of the metal ceilings if the room is dried and the facade is closed. It is the task of the client to make sure that the access to the construction site is sufficiently accessible for 40 t-vehicles. Only specifically authorised assembly personnel are allowed to open or close the ceiling until the approval of the ceiling. These assemblers have to possess specialised knowledge and appropriate tools. The client has to make sure that the place of installation is in close proximity provided with an appropriate location for stock and detrital container as well as an electrical connection. 3.1.2. Preface For the installation of metal ceilings, minimum requirements concerning structures, logistics, adjustment of the building services, environment, climate etc. have to be respected. To permit an orderly installation, certain basic prerequisites have to be secured before the assembly starts. These are not part of the scope of services of the Lindner AG or the installation company and have to be fulfilled by the client. Scopes of application and demands on metal ceilings are specified in the ‘TAIM’ guidelines (editor TAIM e.V.) and are met by Lindner metal ceilings, as far as nothing else is agreed upon. ‘TAIM’ guidelines are available on demand. Requirements and applications which deviate from this, for example special requirements concerning security, special conditions of the operation and the climate, surfaces, additional loads, wind loads etc., have to be regarded by the client within his planning. 3.1.3. Benchmarks Illustration 2 Benchmarks of height and determination of axes have to be provided by the client. These have to be dimensioned in such a way that no measured lengths exceeding 30 m per storey will be necessary for the marking for the ceiling installation. 3.1.4. Environmental conditions If no special specifications have been agreed upon, DIN EN 13964 and the environmental conditions mentioned in it are considered as agreed. It is only allowed to start the installation of the metal ceilings if the room is dried and the facade is closed Condensate formation in the ceiling void has to be obviated by the client. High humidity has to be subsequently obviated to avoid corrosion or mildew on mineral surfaces. As far as further demands occur due to the application in exterior areas, high air humidity or low strain of chloride, these have to be extensively specified and agreed upon. LMD F30-AB Type 7 05.08.2021 Page 4 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 3.1.5. Integration of benchmarks and the handling of constructional tolerances on site Finished buildings and their benchmarks often diverge from their intended position according to the plan. It is advised to arrange such an inspection according to the national norms and rules, to create reflected ceiling plans and plans for the order, which are based on actually existing dimensions and to retain and evaluate discrepancies in measurement concerning the planning, ordering and installation of the ceiling at the earliest. It is possible that position and alignment of the facade pillars etc. do not exactly conform to the condition according to plan. In conjunction with the precise alignments of the metal ceilings this can appear visibly unpleasant and if it is disregarded it can result in complaints. Custom-fit, special panels or other measures may be reasonable. The consequences of the above-mentioned inspections, for example the direction of installation, definition of the alignments, position of custom-fit panels and so on, have to be detected and defined by the assembly operation in cooperation with the planner of the building and is not among the manufacturer’s area of responsibility. It is advised that the assembly operation notifies the planner of the building as soon as possible about discrepancies in measurement and that the assembly operation effects an approval for the solution that has to be realised. 3.2. Storage information/delivery of the material Illustration 3 Please check all materials thoroughly for damages before the installation starts. We have to reject claims in an inbuilt condition. Do not store the metal panels outdoor and protect them against moisture and insolation! The fireproof panel packages have to be stored holohedral, even and dry. It is not allowed to stack them up. If a longer period of storage is planned, the manufacturer has to be previously asked. The following annotations concerning the protective foil have to be regarded. 3.3. Disposal of residual material The disposal of metal ceiling waste does not pose an unusual threat with possibly sharp-edged components provided that the waste is handled with adequate care and appropriate personally well-fitting protective equipment is worn (for example protective gloves, safety shoes, helmet, safety glasses etc.). Fireproof ceilings do not contain harmful substances which endanger the health according to the guideline 67/548/EWG. Waste has to be disposed according to the respective regionally-binding regulations (for example the law of circular flow economy and the waste management law, packaging ordinance etc.). Basically it is not allowed to dispose construction waste, which is contaminated with harmful substances, at domestic refuse dumps. This construction waste has to be transported to facilities for special waste which are built for that purpose. Nationally and regionally-binding regulations have to be adhered to e.g. packaging ordinances, whereby all packages have to be returned to the economic cycle. Separation of waste generated on site is recommended to avoid collateral mixing. The separation of the waste generated on site has to be anticipated and has to be coordinated for each individual case. Regionally valid waste codes have to be respected. LMD F30-AB Type 7 05.08.2021 Page 5 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 3.4. Surface protection 3.4.1. Powder-coated ceiling panels To protect the surface, powder-coated ceiling panels are packaged back-to-back. Adjacent visible sides are protected against scratches by means of foam strips during the transport. These have to be removed before the installation of the panels. 3.4.2. Ceiling panels with protective foils To protect surfaces which are not powder-coated, the surfaces are furnished with protective foils. Steel sheet: The protective foil can be removed from steel sheet after 4 – 5 months after the delivery of the ceiling panels. Aluminium/stainless steel: With aluminium/stainless steel ceiling panels with transparent foil (not UV resistant), the foil should be removed within 4 weeks after delivery. With aluminium/high-grade steel ceiling panels with non-transparent foil, for example white or black (UV resistant), the foil should be removed within 3 months after delivery. Due to the influence of strong UV radiation (for example in the area of the facades) these periods can be shorter. Please notice that the expiration of this period may make it difficult to remove the foil properly and as a consequence of this, it may be possible that residues from the foil respectively adhesive will remain on the surface of the panels. In this case great cleaning effort has to be expected. For cleaning works the cleaning instructions have to be regarded. Please consult the manufacturer for the removal of adhesive residues with detergents. 4. Structural condition for installation 4.1. Partitions Do the partitions to which the ceiling will be installed to Call the have a proof ≥ F30? → no → construction Absolutely necessary! management ↓ yes ↓ Are the partitions to which the ceiling will be installed to sufficiently stable? Absolutely necessary is the load bearing capacity of: Call the 51 kg/lfm (element leng. 2500 mm, element width 400 mm) → no → construction load per side of a closed ceiling management (without additional fixtures/installations), the expected extraction forces of the anchor have to be respected! ↓ yes ↓ Shall the ceiling be fastened to massive walls → yes → see part 4.2 concrete/stonework? ↓ no ↓ LMD F30-AB Type 7 05.08.2021 Page 6 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Shall the ceiling be fastened to plasterboard partitions? → yes → see part 4.2 ↓ no ↓ Shall the ceiling be fastened to other light weight partitions Call the → yes → or bulkheads? manufacturer 4.2. Raw ceiling Call the Does the raw ceiling have a proof ≥ F30? → no → construction Absolutely necessary! management ↓ yes ↓ see part 4.3 4.3. Determining the type of fastening Call the Is the structural condition for installation known? → no → construction management ↓ yes ↓ Is the type of fastening and the fastening distance for the Call the F30 construction that shall be installed available? → no → manufacturer Absolutely necessary! ↓ yes ↓ If all conditions are met you can start with the installation of the ceiling system! LMD F30-AB Type 7 05.08.2021 Page 7 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 5. Fixings Safety instruction : - The anchor has to be determined by the system manufacturer in individual cases depending on the load and the structural condition for installation. 5.1. Massive walls Safety instructions: - Only anchors approved by ETA or a building authority may be used - The anchor has to be precisely fixed according to the instructions of the anchor manufacturer! 5.2. Plasterboard partitions Safety instructions: - For the installation to plasterboard partitions special anchors with a test certificate have to be used! - The anchor has to be precisely fixed according to the instructions of the anchor manufacturer! - The installation to plasterboard partitions may only be executed in the metal substructure! - Use the installation guideline „Befestigung von Lindner-Metalldecken mit Brandschutzfunktion an GK-Wände“ 5.3. Raw ceiling Safety instructions: - The anchor must be a metal anchor with fire protection. Moreover, only anchors approved by ETA or a building authority may be used. - The anchor has to be precisely fixed according to the instructions of the anchor manufacturer! - When using anchors “Hilti Dübel HKD”, threaded rods have to be completely screwed in. 6. Longitudinal wall connection 6.1. Straight wall connection 6.1.1. Materials Pos. No. 45/125/163/164/172 Pos. No. 4 Wall connection TEKS/drywall screw black Standard adjusting range (00042188) bugle head, cross recess completely, not pre-assembled execution/length depending on L-angle, gasket strips, GKF strips requirement fastening material LMD F30-AB Type 7 05.08.2021 Page 8 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 6.1.2. Installation process - Level out the preset ceiling height and mark it circumferentially - Mark the top edge of the perimeter trim (Pos. No. 45) (for example with a chalk line) - Choose punched hole (appropriate hole diameter for determined anchor) - Mark the location of the drill hole - Drill a hole for the anchor and fix the perimeter trim (Pos. No. 45) with the anchor - Fix the GKF strips (Pos. No. 164) alternatively with TEKS/SBS (Pos. No. 4) - Close the GKF strip abutments and connections of GKF strips to partitions with a joint filler Illustration 4 (k17776) Ceiling height 6.2. Determining the profile distance 6.2.1. Installation process - Measure the corridor width at several points - Determine the shadow gap = X, Attention: Pay regard to the tolerances of the corridor (mark an auxiliary line in the centre of the corridor) - Check with ordered panel length if the adjusting range is sufficient LMD F30-AB Type 7 05.08.2021 Page 9 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 5 (k6289) → Attention: Dimension X Standard adjusting range Call the exceeding the if X < 12 mm manufacturer adjusting range or X > 45 mm → 6.3. Determining distances of G-profile Notice: - Depending on the installation procedure, y1 or y2 can be used for marking the position of hook-on profiles. Illustration 6 (k12034) Attention: The following dimensions have to be measured on site: - corridor width - panel length - dimension Z y1 = (Fb – Pl – 62) / 2 = x (joint) y2 = (Fb – Pl – 62) / 2 + dimension Z Fb = corridor width Pl = panel length LMD F30-AB Type 7 05.08.2021 Page 10 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 6.4. Installation of G-profile 6.4.1. Materials Pos. No. 121 Pos. No. 163 G-profile Coach bolt M6 x 35 mm with nut M6 Depending on variant and washer 6.4.2. Installation process (first side) - Mark the preset fastening distances - Drill holes for coach bolts (Pos. No. 163) in the GKF strips - Fix the G-profile (Pos. No. 121) alternatively with the delivered screws (Pos. No. 163) - Install the G-profile (Pos. No. 121) flush aligned Illustration 7 (k12034) Front edge of the G-profile = Panel length + 6 mm + 56 mm Safety instruction: - Distance between fixings every 312.5 mm. Use only the supplied fastening screws (Pos. No. 163). Washer must absolutely be installed. 6.4.3. Installation process (second side) - Mark the preset fastening distances - Drill holes for coach bolts (Pos. No. 163) in the GKF strips - Fix the 2. side of the G-profile (Pos. No. 121) parallelly aligned (installation template) - Take distance fine adjustments - Install and tighten all screws (Pos. No. 163) properly - Close the GKF strip abutments with joint filler - Make test loads or hook-on original elements LMD F30-AB Type 7 05.08.2021 Page 11 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 6.5. Installation of cover angle The installation of a cover angle is necessary if the hinging element of the ceiling panel is positioned on the notch. 6.5.1. Material Pos. No. 27 Pos. No. 789 Pos. No. 145a G-profile Cover angle (00075851) Blind rivet (00027252) 6.5.2. Installation process installation of cover angle - Mark the location of the drill hole with the cover angle (Pos. No. 789) on the G-profile (Pos. No. 27) - Fasten the cover angle (Pos. No. 789) on the G-profile (Pos. No. 27) by means of a blind rivet (Pos. No. 145a) LMD F30-AB Type 7 05.08.2021 Page 12 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 6.6. Inclined wall connection 6.6.1. Material Pos. No. 45/125/163/164/172 Pos. No. 200c Pos. No. 55a Wall connection U-profile (00038750) Blind rivet (00027252) Standard adjusting range (00042188) for inclined connections or shortened steel, SS-3006 FD, DIN 7337 completely, not pre-assembled ceiling elements L-angle, gasket strips, GKF strips fastening material 6.6.2. Installation process - Install the L-angle (Pos. No. 45) and GKF strips (Pos. No. 164) as described in chapter 6.1 - Mark the preset fastening distances - Drill holes for coach bolts (Pos. No. 163) in the GKF strips - Install the U-profile (Pos. No. 200) flush aligned - Take distance fine adjustments, take care of the minimum supporting surface of the ceiling elements - Install and tighten all screws (Pos. No. 163) properly - Close the GKF strip abutments with joint filler - Illustration 8 (p16439) Safety instruction: - Every ceiling panel has to be fastened with 2 rivets! LMD F30-AB Type 7 05.08.2021 Page 13 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 7. Wall connection on the short side 7.1. Installation of variant without shadow gap Safety instructions: - Take care of the minimum supporting surface of the last ceiling panel. - It is absolutely necessary to install a GKF cover strip (Pos. No. 164/172) above the last panel joint. 7.1.1. Materials Pos. No. 14 Pos. No. 164/172 Pos. No. 4 L-angle (00039288) Cover on the short side – end of the TEKS/drywall screw black white corridor bugle head, cross recess (00042183) execution/length depending on completely pre-assembled requirement GKF strip, gasket strip 7.1.2. Installation process - Mark the top edge of the L-angle - Install the L-angle (Pos. No. 14) - Hook-on the ceiling element, take care of the minimum supporting surface - If necessary, cut the ceiling element (Pos. No. 1) to the required width (chapter 9) Illustration 9 (k10440) LMD F30-AB Type 7 05.08.2021 Page 14 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 7.2. Installation of variant with shadow gap Safety instructions: - Take care of the minimum supporting surface of the last ceiling panel. - It is absolutely necessary to install a GKF cover strip (Pos. No. 164/172) above the last panel joint. - If gasket strips are additionally fixed with hand tackers, the clamp may not penetrate the gasket strip. 7.2.1. Materials Pos. No. 45 Pos. No. 164 Pos. No. 80b L-angle GKF strip U-profile (00037668) sendzimir-galvanised for connection on the short side for connection on the short side for connection on the short side Pos. No. 164/172 Pos. No. 4 Pos. No. 125 Cover on the short side – end of the TEKS/drywall screw black Gasket strip (00044435) corridor bugle head, cross recess (00042183) execution/length depending on completely pre-assembled requirement GKF strip, gasket strip Pos. No. 172 Gasket strip (00027711) 7.2.2. Installation process - Install the L-angle (Pos. No. 45) and GKF strips (Pos. Nr. 164) as described in chapter 6.1 - Fix the GKF strips (Pos. No. 164) to the L-angle (Pos. No. 45) by means of TEKS/SBS (Pos. No. 4) - Close the GKF strip abutments with joint filler - Apply the gasket strips (Pos No. 125/172) on the plasterboard panel, fix it additionally with a hand tacker if necessary - Install the U-profile (Pos. No. 80b) - Hook-on the ceiling element (Pos. No. 1), take care of the minimum supporting surface - If necessary, cut the ceiling element (Pos. No. 1) to the required width (chapter 9) calculation of U-profile length length U-profile = panel length + 62mm (2 x 28 mm visible profile width + 2 x 3 mm joint) LMD F30-AB Type 7 05.08.2021 Page 15 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 10 (k5346) 8. Installation of ceiling panels Safety instructions: - Due to the high weight of metal ceiling elements, two persons are necessary to hook/unhook the metal ceiling elements. - Use only stable ladders or scaffolds. - Do not deform or damage the metal ceiling elements during the hook-on procedure. - In case of no slide protection, more than 3 ceiling elements can be moved together. This can cause a ceiling crash. - To avoid damages on the ceiling elements, it is necessary to slide the ceiling elements at an angle of 90° to the G-profile. 8.1. Hook-on procedure of metal ceiling elements Safety instruction: - Is has to be ensured that ceiling elements are not hooked-on one-sided. LMD F30-AB Type 7 05.08.2021 Page 16 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 11 (k17774) 8.1.1. Material Pos. No. 1 Pos. No. 667 Fireproof ceiling panel Cotton gloves Stopper (00036967) as slide protection Pos. Nr. 19b Drilling screw (00027512) ø4.2x13 8.1.2. Installation process - Clean cotton gloves should be worn - Lift the ceiling element (Pos. No. 1) to the G-profile (Pos. No. 121) - Hook the ceiling element (Pos. No. 1) with the hinging hook on the notch of the G-profile (Pos. No. 121) - Maximum 3 swing-down type ceiling elements (Pos. No. 1) may be moved together - Install the stopper (Pos. No. 667) as slide protection to the pre-drilled holes at the G-Profile (Pos. No. 121) by means of a drilling screw (Pos. No. 19), maximum 3 ceiling elements (Pos. No. 1) may be between the stoppers. - Lift the ceiling element (Pos. No. 1), push back the locking element - Lift it slightly over the G-profile (Pos. No. 121), the locking element must audibly snap into place - Adjust the distances of the G-profiles (Pos. No. 121) if necessary - Tighten all screws (Pos. No. 163) properly - Check the joint for rectangularity and a consistent width of 3 mm LMD F30-AB Type 7 05.08.2021 Page 17 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 12 Illustration 13 (k17774) Illustration 14 (k15744) Illustration 15 (k12034) 8.2. Swing-down procedure of metal ceiling elements Safety instructions: - In case of no slide protection, more than 3 ceiling elements can be moved together. This can cause a ceiling crash. - To avoid damages on the ceiling elements, it is necessary to slide the ceiling elements at an angle of 90° to the G-profile. LMD F30-AB Type 7 05.08.2021 Page 18 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 8.2.1. Material Pos. No. 410 Operating tool (00032922) Cotton gloves Spatula 8.2.2. Installation process - Clean cotton gloves should be worn - Lift the ceiling element (Pos. No. 1) slightly - Push the operating tool (Pos. No. 410) in the joint between the G-profile (Pos. No. 121) and the ceiling element (Pos. No. 1) - Push back the locking element with the operating tool (Pos. No. 410) - Lower the ceiling element (Pos. No. 1) - Repeat the same process on the opposite G-profile (Pos. No. 121) - Lower and slide the ceiling element with caution, maximum 3 ceiling elements may be moved together Illustration 16 (k5206) Illustration 17 (k12034) Illustration 18 (k17774) LMD F30-AB Type 7 05.08.2021 Page 19 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 8.3. Removal of metal ceiling elements 8.3.1. Removal process - Clean cotton gloves should be worn - Move the ceiling element (Pos. No. 1) with the hinging hook to the notch of the G-profile (Pos. No. 121) - Lift the ceiling element (Pos. No. 1) over the notch of the G-profile (Pos. No. 121) - Lower the ceiling element (Pos. No. 1) with caution and store it secure from damages Illustration 19 9. Cut panels 9.1. Preparation of cut panels Notice: - Due to the rivet, a joint exists between support bracket, U-profile and metal ceiling element. 9.1.1. Material Pos. No. 299 Pos. No. 4 Pos. No. 55a U-profile (00040296) TEKS/drywall screw black Blind rivet (00027252) For cut panels bugle head, cross recess steel, SS-3006 FD, DIN 7337 execution/length depending on requirement LMD F30-AB Type 7 05.08.2021 Page 20 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 9.1.2. Installation process - Transfer the necessary cutting measures on the metal ceiling element (Pos. No. 1) - Cut the metal ceiling element (Pos. No. 1) by means of a compass saw - Prepare the plasterboard strip and insert it in the U-profile (Pos. No. 299c) - Move the U-profile (Pos. No. 299c) to the edge between the metal ceiling element (Pos. No. 1) and the GKF panel - Screw the U-profile (Pos. No. 299c) from above through the GKF panel by means of TEKS/SBS (Pos. No. 4) and rivet it from below through the metal ceiling element by means of steel rivets (Pos. No. 55a) Illustration 20 (k13204) 10. Centre suspension/Frieze connection Safety instruction: - The anchor, the dimensioning and the distance of threaded rods must be determined by the system manufacturer in individual cases depending on the load and the structural condition for installation. - Max. distance of fastening ≤ 800 mm - First hanger is to be placed in the area ≤ 100 mm. 10.1. Suspension 10.1.1. Suspension with threaded rods Notice: - Suspension by means of minimum M8 threaded rods. - Maximum hanger distance 800 mm. LMD F30-AB Type 7 05.08.2021 Page 21 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.1.2. Material Pos. No. 134 Anchor Threaded rod Type depending on structural Ø depending on static requirement condition for installation 10.2. Installation process - Mark and drill a hole for the anchor - Install the admissible anchor according to manufacturer’s instructions - Cut the threaded rod (Pos. No. 134) to the required suspension height and screw it to the anchor until the stop. Illustration 21 (p15522) LMD F30-AB Type 7 05.08.2021 Page 22 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.3. Centre suspension Notice: - Do not hook-on the ceiling elements until all screws are installed and tightened properly. 10.3.1. Material Pos. No. 125, 128, 163, 164, 172 Pos. No. 121 Pos. No. 55a Centre suspension (00042197) G-profile Blind rivet (00027252) completely, not pre-assembled Depending on variant steel, SS-3006 FD, DIN 7337 C-post cap, GKF strips, fastening material, gasket strips Pos. No. 124 Pos. No. 134 Pos. No. 4 Post cap hanger Hexagonal nut and washer TEKS/drywall screw black depending on static requirement depending on static requirement bugle head, cross recess execution/length depending on requirement 10.3.2. Installation Process - Fix the C-post cap (Pos. No. 128) with the post cap hanger (Pos. No. 124) on the threaded rod (Pos. No. 134) by means of hexagonal nut and washer (Pos. No. 134) - Level out the post cap height (Pos. No. 128) according to the preset ceiling height - Fix the post cap hanger (Pos No. 124) on the post cap (Pos. No. 128) by means of steel rivets (Pos. No. 55) on both sides - Fix the GKF strips (Pos. No. 164) alternatively by means of TEKS/SBS (Pos. No. 4) - Close abutments of GKF strips (Pos. No. 164) by means of joint filler - Mark the preset fastening distances - Drill holes for screw connections - Fix the G-profile (Pos. No. 121) alternatively with the delivered screws (Pos. No. 163) - Install the G-profile (Pos. No. 121) flush aligned - Take distance fine adjustments - Tighten all screws (Pos. No. 163) properly LMD F30-AB Type 7 05.08.2021 Page 23 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 22 (k5762) 10.4. Centre suspension at corridor crossing Safety instructions: - Take care of the minimum supporting surface of the last ceiling panel. - It is absolutely necessary to install a GKF cover strip (Pos. No. 164/172) above the last panel joint. Notice: - Do not hook-on the ceiling elements until all screws are installed and tightened properly. LMD F30-AB Type 7 05.08.2021 Page 24 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.4.1. Material Pos. No. 125, 128, 163, 164, 172 Pos. No. 121 Pos. No. 55a Centre suspension (00042187) G-profile Blind rivet (00027252) completely, not pre-assembled depending on variant steel, SS-3006 FD, DIN 7337 C-post cap, GKF strips, fastening material, gasket strips Pos. No. 124 Pos. No. 134 Pos. No. 80b Post cap hanger Hexagonal nut and washer U-profile (00037668) depending on static requirement depending on static requirement for connection on the short side Pos. No. 164/172 Pos. No. 4 Cover on the short side – end of the TEKS/drywall screw black corridor bugle head, cross recess (00042183) execution/length depending on completely pre-assembled requirement GKF strip, gasket strip 10.4.2. Installation process - Fix the C-post cap (Pos. No. 128) with the post cap hanger (Pos. No. 124) on the threaded rod (Pos. No. 134) by means of hexagonal nut and washer (Pos. No. 134) - Level out the post cap height (Pos. No. 128) according to the preset ceiling height - Fix the post cap hanger (Pos No. 124) on the post cap (Pos. No. 128) by means of steel rivets (Pos. No. 55) on both sides - Fix the GKF strips (Pos. No. 164) alternatively by means of TEKS/SBS (Pos. No. 4) - Close abutments of GKF strips (Pos. No. 164) by means of joint filler - Mark the preset fastening distances - Drill holes for screw connections - Fix the G-profile (Pos. No. 121) alternatively with the delivered screws (Pos. No. 163) - Install the U-profile (Pos. No. 80) flush aligned by means of TEKS/SBS (Pos. No. 4) - Install the G-profile (Pos. No. 121) flush aligned with the U-profile (Pos. No. 80) - Take distance fine adjustments - Tighten all screws properly LMD F30-AB Type 7 05.08.2021 Page 25 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 23 (k5865) 10.5. Elevated frieze connection, on the longitudinal side Safety instructions: - If gasket strips are additionally fixed with hand tackers, the clamp may not penetrate the gasket strip. Notice: - Do not hook-on the ceiling elements until all screws are installed and tightened properly. 10.5.1. Material Pos. No. 78, 125, 172, 178 Pos. No. 121 Pos. No. 124 Connection to plasterboard frieze G-profile Post cap hanger (00042204) depending on variant depending on static requirement completely, not pre-assembled C-post cap, fastening material, gasket strips, GKF panels on site Pos. No. 56 Pos. No. 126 GKF panels 12.5 mm Suspension channel U-profile Pos. No. 134 Pos. No. 55a Pos. No. 4 Hexagonal nut and washer Blind rivet (00027252) TEKS/drywall screw black depending on static requirement steel, SS-3006 FD, DIN 7337 bugle head, cross recess execution/length depending on requirement LMD F30-AB Type 7 05.08.2021 Page 26 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.5.2. Installation process - Fix the C-post cap (Pos. No. 78) with the post cap hanger (Pos. No. 124) on the threaded rod (Pos. No. 134) by means of hexagonal nut and washer (Pos. No. 134) - Level out the post cap height (Pos. No. 78) according to the preset ceiling height - Fix the post cap hanger (Pos No. 124) on the post cap (Pos. No. 78) by means of steel rivets (Pos. No. 55) on both sides - Install the plasterboard frieze according to the general building regulations test certificate (AbP), screw the plasterboard panels in the UD-profile (Pos. 126) - Close abutments of the plasterboard frieze by means of joint filler - Apply the gasket strips (Pos No. 125/172) on the plasterboard panel, fix it additionally with a hand tacker if necessary - Mark the preset fastening distances - Drill holes for screw connections - Fix the G-profile (Pos. No. 121) alternatively with the delivered screws (Pos. No. 163) - Install the G-profile (Pos. No. 121) flush aligned - Take distance fine adjustments - Tighten all screws (Pos. No. 163) properly Illustration 24 (k5782) 10.6. Elevated frieze connection, on the short side Safety instructions: - Take care of the minimum supporting surface of the last ceiling panel. - It is absolutely necessary to install a GKF cover strip (Pos. No. 164/172) above the last panel joint. - If gasket strips are additionally fixed with hand tackers, the clamp may not penetrate the gasket strip. Notice: - Do not hook-on the ceiling elements until all screws are installed and tightened properly. LMD F30-AB Type 7 05.08.2021 Page 27 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.6.1. Material Pos. No. 78, 125, 172, 178 Pos. No. 80b Pos. No. 124 Connection to plasterboard frieze U-profile (00037668) Post cap hanger (00042204) for connection on the short side depending on static requirement completely, not pre-assembled C-post cap, fastening material, gasket strips, GKF panels on site Pos. No. 56 Pos. No. 126 GKF panels 12.5 mm Suspension channel U-profile Pos. No. 164/172 Pos. No. 4 Pos. No. 134 Cover on the short side – end of the TEKS/drywall screw black Hexagonal nut and washer corridor bugle head, cross recess depending on static requirement (00042183) execution/length depending on completely pre-assembled requirement GKF strip, gasket strip Pos. No. 55a Blind rivet (00027252) steel, SS-3006 FD, DIN 7337 10.6.2. Installation process - Fix the C-post cap (Pos. No. 78) with the post cap hanger (Pos. No. 124) on the threaded rod (Pos. No. 134) by means of hexagonal nut and washer (Pos. No. 134) - Level out the post cap height (Pos. No. 78) according to the preset ceiling height - Fix the post cap hanger (Pos No. 124) on the post cap (Pos. No. 78) by means of steel rivets (Pos. No. 55) on both sides - Install the plasterboard frieze according to the general building regulations test certificate (AbP), screw the plasterboard panels in the UD-profile (Pos. 126) - Close abutments of the plasterboard frieze by means of joint filler - Apply the gasket strips (Pos No. 125/172) on the plasterboard panel, fix it additionally with a hand tacker if necessary - Install the U-profile (Pos. No. 80) flush aligned by means of TEKS/SBS (Pos. No. 4) - Tighten all screws properly LMD F30-AB Type 7 05.08.2021 Page 28 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 Illustration 25 (k18143) 10.7. Level frieze connection, on the longitudinal side Safety instructions: - If gasket strips are additionally fixed with hand tackers, the clamp may not penetrate the gasket strip. Notice: - Do not hook-on the ceiling elements until all screws are installed and tightened properly. 10.7.1. Material Pos. No. 65, 78, 125, 163, 164, 172 Pos. No. 121 Pos. No. 124 Connection to plasterboard frieze G-profile Post cap hanger completely, not pre-assembled depending on variant depending on static requirement C-post cap, GKF strips fastening material, gasket strips Pos. No. 65/70 Pos. No. 56 Pos. No. 126 GKF panels 12.5 mm on site Suspension channel U-profile Pos. No. 134 Pos. No. 55a Pos. No. 4 Hexagonal nut and washer Blind rivet (00027252) TEKS/drywall screw black depending on static requirement steel, SS-3006 FD, DIN 7337 bugle head, cross recess execution/length depending on requirement LMD F30-AB Type 7 05.08.2021 Page 29 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.7.2. Installation process - Fix the C-post cap (Pos. No. 78) with the post cap hanger (Pos. No. 124) on the threaded rod (Pos. No. 134) by means of hexagonal nut and washer (Pos. No. 134) - Level out the post cap height (Pos. No. 78) according to the preset ceiling height - Install the GKF strips (Pos. No. 164) alternatively by means of TEKS/SBS (Pos. No. 4) - Close abutments of the GKF strips (Pos. No. 164) by means of joint filler - Apply the gasket strips (Pos No. 125/172) on the plasterboard panel, fix it additionally with a hand tacker if necessary - Mark the preset fastening distances - Drill holes for screw connections - Fix the G-profile (Pos. No. 121) alternatively with the delivered screws (Pos. No. 163) - Install the G-profile (Pos. No. 121) flush aligned - Fix the GKF strips (Pos. No. 65) on the G-profile (Pos. No. 121) by means of TEKS/SBS (Pos. No. 4) - Install the plasterboard frieze according to the general building regulations test certificate (AbP), screw the plasterboard panels in the UD-profile (Pos. No. 126) - Close abutments of the plasterboard frieze and the GKF strips by means of joint filler - Take distance fine adjustments - Tighten all screws properly Illustration 26 (K10065) LMD F30-AB Type 7 05.08.2021 Page 30 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.8. Level frieze connection, on the short side Safety instructions: - Take care of the minimum supporting surface of the last ceiling panel. - Install the last ceiling panel with a gasket strip. - It is absolutely necessary to install a GKF cover strip (Pos. No. 164/172) above the last panel joint. Notice: - Do not hook-on the ceiling elements until all screws are installed and tightened properly. 10.8.1. Material Pos. No. 65 Pos. No. 14 Pos. No. 124 GKF strips 12.5 mm L-angle Post cap hanger Depending on variant depending on static requirement Pos. No. 56 Pos. No. 126 GKF panels 12.5 mm on site Suspension channel U-profile Pos. No. 164/172 Pos. No. 4 Pos. No. 134 Cover on the short side – end of the TEKS/drywall screw black Hexagonal nut and washer corridor bugle head, cross recess depending on static requirement (00042183) execution/length depending on completely pre-assembled requirement GKF strip, gasket strip Pos. No. 55a Pos. No. 172 Blind rivet (00027252) Gasket strip (00027711) steel, SS-3006 FD, DIN 7337 LMD F30-AB Type 7 05.08.2021 Page 31 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 10.8.2. Installation process - Fix the C-post cap (Pos. No. 78) with the post cap hanger (Pos. No. 124) on the threaded rod (Pos. No. 134) by means of hexagonal nut and washer (Pos. No. 134) - Level out the post cap height (Pos. No. 78) according to the preset ceiling height - Fix the post cap hanger (Pos No. 124) on the post cap (Pos. No. 78) by means of steel rivets (Pos. No. 55) on both sides - Install the plasterboard frieze according to the general building regulations test certificate (AbP), screw the plasterboard panels in the UD-profile (Pos. 126) - Fix the GKF strip (Pos. No. 65) on the short side by means of a drywall screw (Pos. No. 4) - Close abutments of the plasterboard frieze and the GKF strips by means of joint filler - Install the L-angle (Pos. No. 14) flush aligned by means of TEKS/SBS (Pos. No. 4) Illustration 27 (k18152) 11. Installation of cable tray friezes Cable tray friezes may only be executed in coordination with the system manufacturer. Separate installation guidelines have to be requested. 12. Constructions not covered by this installation guideline Constructions not covered by this installation guideline, other types of ceilings and combinations of different ceiling types may only be executed after consulting the manufacturer. LMD F30-AB Type 7 05.08.2021 Page 32 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 13. Declaration of compliance Declaration of compliance of the user Name and address of the company that produced/installed the suspended ceiling Building site resp. building: Date of installation: Ceiling system: F30-AB Type 7 Fire resistance class F30 from: above/below It is herewith confirmed that the suspended ceiling construction of the fire resistance class F30 was produced and installed professionally regarding all details and in compliance with all regulations of the general building regulations test certificate No. P-SAC-02/III-596 by the material test establishment for building industry, Leipzig, dated 21.06.2013. No further details, installations resp. fixtures and connections differing from the above-named test certificate were executed. (In case of deviations, they have to be described and proven with a fire protection proof, e.g. a site-related report.) To ensure this, the regulations of the installation guidelines named by the manufacturer were obeyed. This is also confirmed for building products or component parts that were not produced by the subscriber itself due to: Corresponding written confirmations of the manufacturer of the building products and parts which are filed away by the subscriber A declaration of compliance of the manufacturer of the suspended ceiling (Prefabrication of the components) Place; date Stamp and signature of the installer This confirmation has to be handed over to the client for transmission to the responsible building supervisory authority. LMD F30-AB Type 7 05.08.2021 Page 33 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 14. Checklist For your own assurance it is recommended to fill out and retain a checking card for every component. BV: Plane: Component: Axes: Bulkhead by C-p. c. M. honeyc. baffle c. Project number Metal ceiling F30 Metal ceiling F90 Plafotherm® Heated Metal ceiling F0 and chilled ceiling Type of accomplishment OK Date Inspected by: Mark the achieved accomplishment with a „X“ Ceiling height and cutting check verified Suspension distance maintained and checked distance: mm Approved anchor used for application and existing base material type: Anchor visually checked for correct installation Rough grate / post cap / dimension between axes maintained and checked distance: mm Precision grate / lateral carrier section / dimension between axes maintained distance: mm Mineral wool platings inserted correctly and checked Nearby connections achieved and checked according to detail Built-in components additionally suspended from the raw ceiling and checked according to the declaration of the PL Installation guidelines of the producer maintained Material storing checked Cut panels in the perimeter checked according to the correct cutting Fastening clamp inserted correctly Centre/frieze suspension mounted correctly according to the declaration of the PL Function of the ceiling panels checked Ceiling surface with the same colour, exactly aligned, without soiling For the bulkhead by C-p. c: Necessary bracing mounted acc. to requirements Signature PL: Signature BL/VA: (Only for confirmation, unless the PL himself inspects) LMD F30-AB Type 7 05.08.2021 Page 34 of 35 Rev.10 MR-PMD-F30ABT7
Installation Guideline LMD F30-AB Type 7 This recommendation shall serve as a guideline to the assembler. The application always has to be examined in individual cases due to the fact that no site-related inspection occurred. The details given therein represent the state-of-the-art and shall inform about our products and their field of application. They are given to the best of our knowledge. No responsibility is taken for the correctness of the information given in this guideline. The relevant standards especially DIN EN 13964 as well as the TAIM standards shall be considered. Subject to technical alteration in the course of progress. Drawings and Illustrations are illustrative. All rights reserved. Contact: Lindner SE | Ceilings Bahnhofstraße 29 | 94424 Arnstorf | Germany Phone +49 8723 20-3679 ceilings@Lindner-Group.com | www.Lindner-Group.com Publisher: Lindner SE | PM Ceilings Bahnhofstraße 29 | 94424 Arnstorf | Germany LMD F30-AB Type 7 05.08.2021 Page 35 of 35 Rev.10 MR-PMD-F30ABT7
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