Electrochemically-Driven Carbon Dioxide Separation - Brian P. Setzler University of Delaware

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Electrochemically-Driven Carbon Dioxide Separation - Brian P. Setzler University of Delaware
Electrochemically-Driven
Carbon Dioxide Separation
            DE-FE0031955

         Brian P. Setzler
      University of Delaware

             U.S. Department of Energy
       National Energy Technology Laboratory
       Direct Air Capture Kickoff Meeting
                February 24-25, 2021
Electrochemically-Driven Carbon Dioxide Separation - Brian P. Setzler University of Delaware
Program Overview
Funding: $800,000 federal + $200,000 cost share

Period of Performance: 10/1/2020 ‒ 3/31/2022

Participants: University of Delaware

Project Objectives:
– Develop electrochemically-driven CO2 separator with
  0.4 mol/m2-hr air capture at
Electrochemically-Driven Carbon Dioxide Separation - Brian P. Setzler University of Delaware
Technology Background
Principles of operation                               Anion
                          Air
                                      Cathode       Exchange     Anode
1. Generate OH‒                                 1
                                                    Membrane
                                                                  4
2. Scrub CO2 as CO32‒                     OH‒                         OH‒

3. Transport CO32‒              CO2
                                                       3
                                                                                CO2
                                           CO32‒               CO32‒
4. Consume OH‒                        2                                     5         CO2

5. Release CO2
                                      400 ppm CO2 in
                                      1.3 mol/m2-hr, 99% removal
Technical advantages
• Continuous separation               H2-O2 powered cell, 60 °C
• Strong binding by OH‒               1540 kJ/mol H2 consumption

• Electrically driven                 Courtesy of Stevi Matz, DE-AR0001034

                                                                                       3
• Ambient temperature
Electrochemically-Driven Carbon Dioxide Separation - Brian P. Setzler University of Delaware
Technical Approach/Project Scope
 1.     Project management and planning
 2.     Membrane fabrication – Make flow-through PAP porous absorbers
 3.     Polymer/membrane characterization – Characterize dense and porous PAP polymer
        properties necessary to predict EDCS performance
 4.     Membrane electrode assembly testing – Integrate absorber, membranes, and electrodes in
        small single cells (25 cm2) and test EDCS performance
 5.     Process development – High-level process design and analysis

Mile- Sub-                                                                                            Planned
                                             Milestone Description
stone task                                                                                           Completion
             Membrane anion transport: Establish operating window where conductivity is ≥ 5
 4    3.1                                                                                            3/31/2021
             mS/cm.
             Membrane CO2 capture and release: Establish operating window where first-order
 5    3.2                                                                                            9/30/2021
             rate constant is ≥1000 s-1 and where thick-film mass transfer coefficient is ≥1 mm/s.
             Initial cell testing and performance: Demonstrate basic level of performance: ≤320
 6    4.3                                                                                            9/30/2021
             kJ/mol (2 MWh/tCO2), 0.1 mol/m2-hr CO2 production (25 cm2)
             Final cell performance: Characterize wide range of operating parameters. Final
 7    4.3                                                                                            3/31/2022
             targets: ≤235 kJ/mol (1.5 MWh/tCO2), 0.4 mol/m2-hr CO2 production (25 cm2)
             Process flowsheet: Complete flowsheet showing high-level process design and
 8    5.1                                                                                            3/31/2022
             calculate mass and energy flows

Success criteria:         - Characterize PAP properties to enable modeling and analysis                       4
                          - Demonstrate technical feasibility at moderate performance level
Team and Facilities

  Yushan Yan (PI)                               Brian Setzler (co-PI)            James Buchen

Thank you to our many colleagues whose
foundational work made this project possible:
•    Junhua Wang
•    Yun Zhao
•    Teng Wang
•    Stevi Matz
•    Lin Shi
•    David Yan
•    Rohan Razdan
•    Catherine Weiss
•    Santiago Rojas-Carbonell                                           Membrane and cell test stations
•    Junwu Xiao                                                                                           5
Progress and Current Status of
               Project
                                                                                           6000         8000      10000       12000
                                                                                   5
Equipment constructed / adapted                                                         Electrons to CO2 Ratio

                                                                          e/CO2
                                                                                   4                                          a
                                                                                   3
•   Polymer conductivity apparatus controlling                                     2
                                                                                   1
                                                                                  80
                                                                                   0
    temperature, humidity, and CO2 concentration                                        Average CO2 Transport                 b

                                                                       nmol/s
                                                                                  40
                                                                                   0
Accomplishments                                                                  -40
                                                                                 -80
•   Fabricated porous absorbers                                                   20    I/mA                                  c

                                                                       Current
                                                                                   0

•   Ni(OH)2 electrodes with polymer electrolyte                                  -20
                                                                                  0.8   Ewe/V                                 d

                                                                   Voltage
Performance achieved                                                              0.4
                                                                                  0.0
                                                                                 -0.4
•   Electrodes (affect cell voltage and reversal losses):                        -0.8
                                                                                 600    CO2 Anode                             e
          0.32 V full cycle overpotential, 100 mAh/g

                                                                   CO2
                                                                                 400

•   Cell: 0.05        mol/m2-hr      at 100 kJ/mol (0.6 MWh/t)                   200
                                                                                        CO2 Cathode
                                                                                 600                                          f

                                                                   CO2
•   Target: 0.40       mol/m2-hr       at 235 kJ/mol (1.5 MWh/t)                 400

                                                                                 200
                                                                                           6000         8000      10000       12000
Air w/ ~400 ppm CO2                                       CO2
                                                                                                        Seconds
                                                        Analyzer
                      Ni(OH)2 on Ni Foam w/ PAP-TP-85              •              25 cm2 cell
                           PAP-TP-85 Membrane CO2                  •              500 sccm gas flows
                                                                                                                          6
                      Ni(OH)2 on Ni Foam w/ PAP-TP-85     CO2      •              60 °C cell temperature
Air w/ ~400 ppm CO2
                                                        Analyzer   •              90% RH
Opportunities for Collaboration

• Standardization of methods to characterize kinetics and
  thermodynamics of CO2 in anion exchange polymers
• Fabrication of porous polymer films
   • Structural properties are critical to device performance
   • Project will cover only a small fraction of the possible
      fabrication methods
• Development of CO2 hydration catalysts
   • Accelerate CO2 capture
   • Lower energy consumption (smaller pH swing)
• Technoeconomic analysis and manufacturing cost estimates

                                                                7
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