Electrochemically-Driven Carbon Dioxide Separation - Brian P. Setzler University of Delaware
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Electrochemically-Driven Carbon Dioxide Separation DE-FE0031955 Brian P. Setzler University of Delaware U.S. Department of Energy National Energy Technology Laboratory Direct Air Capture Kickoff Meeting February 24-25, 2021
Program Overview Funding: $800,000 federal + $200,000 cost share Period of Performance: 10/1/2020 ‒ 3/31/2022 Participants: University of Delaware Project Objectives: – Develop electrochemically-driven CO2 separator with 0.4 mol/m2-hr air capture at
Technology Background Principles of operation Anion Air Cathode Exchange Anode 1. Generate OH‒ 1 Membrane 4 2. Scrub CO2 as CO32‒ OH‒ OH‒ 3. Transport CO32‒ CO2 3 CO2 CO32‒ CO32‒ 4. Consume OH‒ 2 5 CO2 5. Release CO2 400 ppm CO2 in 1.3 mol/m2-hr, 99% removal Technical advantages • Continuous separation H2-O2 powered cell, 60 °C • Strong binding by OH‒ 1540 kJ/mol H2 consumption • Electrically driven Courtesy of Stevi Matz, DE-AR0001034 3 • Ambient temperature
Technical Approach/Project Scope 1. Project management and planning 2. Membrane fabrication – Make flow-through PAP porous absorbers 3. Polymer/membrane characterization – Characterize dense and porous PAP polymer properties necessary to predict EDCS performance 4. Membrane electrode assembly testing – Integrate absorber, membranes, and electrodes in small single cells (25 cm2) and test EDCS performance 5. Process development – High-level process design and analysis Mile- Sub- Planned Milestone Description stone task Completion Membrane anion transport: Establish operating window where conductivity is ≥ 5 4 3.1 3/31/2021 mS/cm. Membrane CO2 capture and release: Establish operating window where first-order 5 3.2 9/30/2021 rate constant is ≥1000 s-1 and where thick-film mass transfer coefficient is ≥1 mm/s. Initial cell testing and performance: Demonstrate basic level of performance: ≤320 6 4.3 9/30/2021 kJ/mol (2 MWh/tCO2), 0.1 mol/m2-hr CO2 production (25 cm2) Final cell performance: Characterize wide range of operating parameters. Final 7 4.3 3/31/2022 targets: ≤235 kJ/mol (1.5 MWh/tCO2), 0.4 mol/m2-hr CO2 production (25 cm2) Process flowsheet: Complete flowsheet showing high-level process design and 8 5.1 3/31/2022 calculate mass and energy flows Success criteria: - Characterize PAP properties to enable modeling and analysis 4 - Demonstrate technical feasibility at moderate performance level
Team and Facilities Yushan Yan (PI) Brian Setzler (co-PI) James Buchen Thank you to our many colleagues whose foundational work made this project possible: • Junhua Wang • Yun Zhao • Teng Wang • Stevi Matz • Lin Shi • David Yan • Rohan Razdan • Catherine Weiss • Santiago Rojas-Carbonell Membrane and cell test stations • Junwu Xiao 5
Progress and Current Status of Project 6000 8000 10000 12000 5 Equipment constructed / adapted Electrons to CO2 Ratio e/CO2 4 a 3 • Polymer conductivity apparatus controlling 2 1 80 0 temperature, humidity, and CO2 concentration Average CO2 Transport b nmol/s 40 0 Accomplishments -40 -80 • Fabricated porous absorbers 20 I/mA c Current 0 • Ni(OH)2 electrodes with polymer electrolyte -20 0.8 Ewe/V d Voltage Performance achieved 0.4 0.0 -0.4 • Electrodes (affect cell voltage and reversal losses): -0.8 600 CO2 Anode e 0.32 V full cycle overpotential, 100 mAh/g CO2 400 • Cell: 0.05 mol/m2-hr at 100 kJ/mol (0.6 MWh/t) 200 CO2 Cathode 600 f CO2 • Target: 0.40 mol/m2-hr at 235 kJ/mol (1.5 MWh/t) 400 200 6000 8000 10000 12000 Air w/ ~400 ppm CO2 CO2 Seconds Analyzer Ni(OH)2 on Ni Foam w/ PAP-TP-85 • 25 cm2 cell PAP-TP-85 Membrane CO2 • 500 sccm gas flows 6 Ni(OH)2 on Ni Foam w/ PAP-TP-85 CO2 • 60 °C cell temperature Air w/ ~400 ppm CO2 Analyzer • 90% RH
Opportunities for Collaboration • Standardization of methods to characterize kinetics and thermodynamics of CO2 in anion exchange polymers • Fabrication of porous polymer films • Structural properties are critical to device performance • Project will cover only a small fraction of the possible fabrication methods • Development of CO2 hydration catalysts • Accelerate CO2 capture • Lower energy consumption (smaller pH swing) • Technoeconomic analysis and manufacturing cost estimates 7
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