ATR Imaging Pharmaceutical Tablets - Ulrika Lundgren FTIR product specialist April 2007
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ATR Imaging Pharmaceutical Tablets Ulrika Lundgren FTIR product specialist April 2007
Potential for ATR Imaging Pharmaceuticals ATR advantages ATR drawbacks Excellent specificity – mid-IR Sample is in contact with ATR transmission like spectra element Good signal to noise – high Flat surface required efficiency designs possible Image area relatively small – up IR imaging technology well to ca 0.5x0.5mm established Excellent spatial resolution – better than 4 microns at 1700 cm-1 Low sample penetration (~1-2 microns with Ge element) Highly detailed images in minutes Page 2
The innovative Spotlight 400… Page 3 …more detail, faster, easier – the results will inspire
Sampling flexibility provides the most information… Accommodates samples up to 10mm thick for the maximum applications flexibiility 600 µ diameter crystal tip of which 500 µ guaranteed “defect free” • Enables 400 µ areas to be collected • 100 x bigger than currently available • More information from your samples A number of rectangular or square areas can be selected • Reducing redundancy and increasing the analysis time Page 4 …the most efficiently
Preparing for Tablet ATR Imaging Use standard KBr micro-pellet press to prepare pure component disks Requires a few mg of material Hand-pressure required Disks typically e.g 2mm diameter Can use larger presses (larger pressures required Place 2 discs in the die and place directly in the ATR accessory Page 5
Example Suspected Raw Ingredients Spectra Microcrystalline cellulose Calcium phosphate %T A Magnesium stearate Starch Povidone (PVP (not present!) 4000.0 3000 2000 1500 1000 720.0 4000.0 3000 2000 1500 1000 720.0 cm-1 cm-1 ATR spectra 1st derivative Page 6
Example Testing for Presence of Raw Ingredients Avicel Starch Raw ingredient (1st derivative) A A Least squares fit 4000.0 3000 2000 1500 1000 720.0 4000.0 3000 2000 1500 1000 720.0 cm-1 cm-1 Page 7
Testing for Presence of Raw Ingredients (II) Calcium phosphate Magnesium stearate Raw ingredient (1sr derivative) A A Least squares fit 4000.0 3000 2000 1500 1000 720.0 4000.0 3000 2000 1500 1000 720.0 cm-1 cm-1 Page 8
Generation of Individual Ingredient Distributions Once presence of all components is established, least squares full spectrum curve fitting is used to generate individual ingredient distributions Each pixel spectrum is fitted to a linear combination of the raw ingredient spectra Care should be taken when strong cross-correlations exist between raw ingredient spectra MIR ATR raw ingredient spectra generally show low correlations between individual ingredients Individual ingredient images may be overlaid to generate composite images…. Page 9
Composite Image from 4 of the Major Components Avicel Starch Calcium phosphate Magnesium stearate Page 10
Least Squares Fitted Image for Microcrystalline Cellulose Raw Ingredient spectrum Spectrum from Image Page 11
Distribution for Magnesium Stearate Raw Ingredient spectrum Spectrum from Image Page 12
ATR Particle Image Shapes – Comparison with SEM Pure Microcrystalline Cellulose Calculated ATR Distribution SEM Image In Tablet Page 13
Starch Granules more Spherical.. SEM ATR Image in Tablet Calculated Shadow applied Page 14
Example 2. Over the Counter Analgesic Tablet Main Ingredients Other Ingredients Aspirin Lactose Paracetamol Microcrystalline cellulose Calcium carbonate Caffeine Various starches Silicon dioxide Citric acid Example: 14 ingredients listed Page 15
NIR Imaging Reveals Coarse Structure Diffuse reflectance measurements Major ingredient domains identified Typically over 100 microns Fine detail/minor ingredients usually not ~2mm reported Page 16
ATR Imaging Reveals Coarse and Finer Structure ~0.3mm Pure ingredient A From Image 4000.0 2000 1000 720.0 cm-1 Aspirin Page 17
Overlaying Paracetamol Distribution Pure ingredient A From Image 4000.0 2000 1000 720.0 cm-1 Paracetamol Page 18
Overlaying Microcrystalline Cellulose Pure ingredient A From Image 4000.0 2000 1000 720.0 cm-1 Microcrystalline cellulose Page 19
Revealing Minor Constituents – Calcium Carbonate From Commercial Library A From Image 4000.0 2000 1000 720.0 cm-1 Page 20
Exploded view of Calcium Carbonate Image ~6 microns separation (red vs blue) Page 21
Calcium carbonate ‘within’ the aspirin domains Aspirin Calcium carbonate Page 22
Use of Pixel Counting Histograms of image intensities can help characterise images more objectively High contrast images contain 2 or more ‘modes’ in the histogram • Comparing pixel numbers between modes can provide estimates of concentration in favorable situations • Particle statistical analysis can work well with ATR. Domains are quite discrete – Particle diameter, area, circularity, nearest-neighbour distances etc., can be related to quality attributes Page 23
Individual Ingredient Distributions as Histograms Plot #pixels vs intensity A clean, 2 component distribution gives a bimodal distribution (A and B) Where is A-B cutoff? A B Page 24
Use of Pixel Counting Techniques Histogram representation can be a powerful tool to help characterise images Use of particle counting techniques is possible with derived ATR images Certain results can be sensitive to the thresholds applied to produce the binary images – use with care! Product quality attributes have been related to certain particle size/distribution metrics Page 25
ATR Imaging Pharmaceutical Tablets NIR Imaging excellent for revealing larger domains Mid-IR ATR imaging shows much improved spatial resolution and image fidelity ATR imaging reveals distribution information which is difficult if not impossible to obtain with current NIR technology Many thanks to Dr. Jerry Sellors, providing data for this presentation and the best knowledge in this field of work Page 26
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