ATR Imaging Pharmaceutical Tablets - Ulrika Lundgren FTIR product specialist April 2007

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ATR Imaging Pharmaceutical
                  Tablets
   Ulrika Lundgren FTIR product specialist
                               April 2007
Potential for ATR Imaging Pharmaceuticals

                ATR advantages                        ATR drawbacks

          Excellent specificity – mid-IR    Sample is in contact with ATR
           transmission like spectra          element
          Good signal to noise – high       Flat surface required
           efficiency designs possible       Image area relatively small – up
          IR imaging technology well         to ca 0.5x0.5mm
           established
          Excellent spatial resolution –
           better than 4 microns at 1700
           cm-1
          Low sample penetration (~1-2
           microns with Ge element)
          Highly detailed images in
           minutes

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The innovative Spotlight 400…

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                      …more detail, faster, easier – the results will inspire
Sampling flexibility provides the most information…

          Accommodates samples up to 10mm thick for the maximum
           applications flexibiility
          600 µ diameter crystal tip of which 500 µ guaranteed “defect
           free”
            • Enables 400 µ areas to be collected
            • 100 x bigger than currently available
            • More information from your samples
          A number of rectangular or square areas can be selected
            • Reducing redundancy and increasing the analysis time

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                                                          …the most efficiently
Preparing for Tablet ATR Imaging

          Use standard KBr micro-pellet
           press to prepare pure
           component disks
          Requires a few mg of material
          Hand-pressure required
          Disks typically e.g 2mm
           diameter
          Can use larger presses (larger
           pressures required
          Place 2 discs in the die and
           place directly in the ATR
           accessory

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Example Suspected Raw Ingredients Spectra

  Microcrystalline cellulose

         Calcium phosphate

                              %T                                                    A

         Magnesium stearate

               Starch

            Povidone (PVP
            (not present!)

                                   4000.0   3000   2000       1500   1000   720.0       4000.0   3000     2000       1500   1000   720.0
                                                       cm-1                                                   cm-1

                                              ATR spectra                                               1st derivative

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Example Testing for Presence of Raw Ingredients

                             Avicel                                         Starch

Raw ingredient
(1st derivative)

               A                                                   A

Least squares fit

                    4000.0     3000   2000       1500   1000   720.0   4000.0   3000   2000       1500   1000   720.0
                                          cm-1                                             cm-1

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Testing for Presence of Raw Ingredients (II)

                              Calcium phosphate                                      Magnesium stearate

  Raw ingredient
  (1sr derivative)

                     A                                             A

    Least squares fit

                         4000.0   3000   2000       1500   1000   720.0   4000.0   3000   2000       1500   1000   720.0
                                             cm-1                                             cm-1

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Generation of Individual Ingredient Distributions

          Once presence of all components is established, least squares
           full spectrum curve fitting is used to generate individual
           ingredient distributions
          Each pixel spectrum is fitted to a linear combination of the raw
           ingredient spectra
          Care should be taken when strong cross-correlations exist
           between raw ingredient spectra
          MIR ATR raw ingredient spectra generally show low
           correlations between individual ingredients

          Individual ingredient images may be overlaid to generate
           composite images….

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Composite Image from 4 of the Major Components

                                              Avicel

                                              Starch

                                              Calcium phosphate

                                              Magnesium stearate

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Least Squares Fitted Image for Microcrystalline Cellulose

                                                  Raw Ingredient
                                                  spectrum

                                                  Spectrum from
                                                  Image

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Distribution for Magnesium Stearate

                                           Raw Ingredient
                                           spectrum

                                         Spectrum from Image

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ATR Particle Image Shapes – Comparison with SEM

          Pure Microcrystalline Cellulose   Calculated ATR Distribution
                    SEM Image                        In Tablet

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Starch Granules more Spherical..

                    SEM               ATR Image in Tablet

                                                            Calculated

                                                            Shadow
                                                            applied

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Example 2. Over the Counter Analgesic Tablet

             Main Ingredients        Other Ingredients
             Aspirin                  Lactose
             Paracetamol              Microcrystalline cellulose
                                       Calcium carbonate
             Caffeine
                                       Various starches
                                       Silicon dioxide
                                       Citric acid
                                       Example: 14 ingredients listed

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NIR Imaging Reveals Coarse Structure

           Diffuse reflectance
            measurements
           Major ingredient domains
            identified
           Typically over 100 microns

          Fine detail/minor ingredients usually not   ~2mm
              reported

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ATR Imaging Reveals Coarse and Finer Structure

                                                    ~0.3mm

                                                             Pure ingredient

                                                    A
                                                             From Image

                                                        4000.0     2000      1000 720.0
                                                                      cm-1

                                                                  Aspirin

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Overlaying Paracetamol Distribution

                                                Pure ingredient

                                         A

                                                  From Image

                                             4000.0      2000      1000 720.0
                                                            cm-1

                                                      Paracetamol

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Overlaying Microcrystalline Cellulose

                                                  Pure ingredient

                                           A

                                                    From Image

                                               4000.0    2000       1000 720.0
                                                            cm-1

                                                    Microcrystalline
                                                       cellulose

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Revealing Minor Constituents – Calcium Carbonate

                                                      From Commercial
                                                           Library

                                             A

                                                          From Image

                                                 4000.0        2000      1000   720.0
                                                                  cm-1

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Exploded view of Calcium Carbonate Image

                                              ~6 microns separation
                                                  (red vs blue)

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Calcium carbonate ‘within’ the aspirin domains

                                                    Aspirin

                                                    Calcium carbonate

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Use of Pixel Counting

           Histograms of image intensities can help characterise images
            more objectively
           High contrast images contain 2 or more ‘modes’ in the
            histogram
             • Comparing pixel numbers between modes can provide
               estimates of concentration in favorable situations
             • Particle statistical analysis can work well with ATR.
               Domains are quite discrete
                 – Particle diameter, area, circularity, nearest-neighbour
                   distances etc., can be related to quality attributes

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Individual Ingredient Distributions as Histograms

                                              Plot #pixels vs intensity
                                              A clean, 2 component
                                               distribution gives a bimodal
                                               distribution (A and B)
                                              Where is A-B cutoff?

                                                    A B

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Use of Pixel Counting Techniques

           Histogram representation can be a powerful tool to help
            characterise images
           Use of particle counting techniques is possible with derived
            ATR images
           Certain results can be sensitive to the thresholds applied to
            produce the binary images – use with care!
           Product quality attributes have been related to certain particle
            size/distribution metrics

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ATR Imaging Pharmaceutical Tablets

           NIR Imaging excellent for revealing larger domains
           Mid-IR ATR imaging shows much improved spatial resolution
            and image fidelity
           ATR imaging reveals distribution information which is difficult
            if not impossible to obtain with current NIR technology

           Many thanks to Dr. Jerry Sellors, providing data for this
            presentation and the best knowledge in this field of work

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