VAPO HYBRID ECO - SPOT LTD
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MACHINE CONFIGURATION Possibility of two machine fixed configurations: • Stick distance 15 cm • Stick distance 23 cm with loop formation 45 cm PATENTED DOUBLE-SPRAY BAR bar FOR LOOP FORMATION Steam pressure 1 Handling of the chain by means of a mechanical guiding system, with loop formation 0,5 realized by the combined action of the overfeed roller and the modular steam flow 0,1 that, in addition to pushing the loop, eliminates the possible formation of static 0 30 60 200 cm electricity. Possibility of working with steam as well as compressed air by modulating Loop formation the relative flow in function of the fold length. THE DNA OF THE ARIOLI STEAMER RECIRCULATION OF FAN MOTORS Highly efficient, modulating speed up to 0 in order to limit fold oscillations during digital processes. DESIGN COVER Ergonomically-oriented cover restyling with panels containing all the utilities. AUTOMATIC STEAM CONTROL AND PLC Temperature and steam flow are automatically controlled by means of an external touch screen set-up comfortably showing effective values. Machine remote control available.
CYLINDERS AND STICKS Cylinders and sticks ensure optimum contact of the fabric, thanks to which the operator can work with the loop at the maximum length (obtaining maximum productivity of the machine). In addition, the new Arioli sticks have the fundamental advantage of being fixed to the transport chain and are equipped with a special fibreglass sleeve. DOUBLE WATER INJECTION NOZZLES AND STEAM SPRAY Useful for temperature control when working in saturated steam (102°C), and in order to return the correct percentage of humidity to the re-circulated steam. Humidification nozzles with the possibility of working with saturated steam, compressed air or utilizing both modulating according to the temperature variation. DOUBLE STEAM DISTRIBUTION SYSTEM PATENTED The special steam distribution system in the treatment chamber enables important advantages including: steam consumption reduction by 30 %, less need of urea in printing pastes and in digital preparation process, reduction of the steaming time and consequent increase of productivity. Possibility of injecting steam into the chamber in different points and in different quantities by means of two different lines depending on the process: whether traditional or digital.
VENTILATION SECTION Depending on the model chosen, a specific number of fans will be installed in order to obtain high-performance circulation of steam and air. Secondly an appropriate number of water trays will be added to generate saturated steam directly in the steaming chamber, thus ensuring the correct compensation of overheated steam in the machine and a perfect humidification • Ventilation dedicated to each single module plate • Sturdy covering of each ventilation • Thermo oil or gas exchanger • Steam distribution ducts throughout the chamber PATENTED OPTIONAL CONFIGURATION Fabric introduction system / Pre-humidification chamber Introduction of the fabric in the chamber without tension and contact on the printed side, thanks to a special drum with laser system. By means of the pre humidification system, the Arioli steamer prevents the fabric from undergoing uncontrolled thermal shock and preventing air entering inside the chamber. Fabric extraction system Formed by a laser system, that prevents contact and friction between the loops. Continuous chains for stick support This technology allows working without loop fluctuations, avoiding colour repetition. Variable rod rotation system This device allows reducing or stopping the standard rotation of rods avoiding reprints or fabric curling. Drying fabric before touching the printed side A 48 cm diameter steam heated drum dries the unprinted side of the fabric avoiding replicas on cylinders at the outlet.
Vapo Hybrid Eco Why? VAPO Tradition aimed to the future HYBRID Versatility in the simplicity of use makes our Vapo “universal” ECO Respect for nature in saving energy intended as: reduced chamber dimensions, differentiated steam distribution, operating speed, maintenance saving over time Main advantages PROCESS TEMPERATURE (°C) Saturated steam • Shorter loop length (2 mt) 102 - 106 °C temperature • New system for digital fabric printing • Traditional tested fabric transportation • Tested loop fabric formation H.T. superheated steam 165 - 190 °C • Sticks fixed to the transport chains temperature • Sticks equipped with new special fibreglass sleeve • Steam consumption reduced by 30% Hot air pigment polymeri- • Less need of urea in the printing paste and in the digital 90 - 190 °C zation temperature process preparation 3500 2050 A 2750 B Inlet Left ventilation Neutral Left ventilation Outlet Right ventilation Right ventilation MODEL Fabric content P 15 (mt) 85 120 160 200 230 270 310 350 380 420 460 500 Fabric content P 23 (mt) 60 85 110 135 160 185 210 235 260 285 310 335 Roller width (mm) 2200 - 2600 - 3600 Steam consumption (kg/h) 200 300 300 - 400 400 - 500 500 - 600 600 - 700 700 - 800 Length A (m) 3.9 5.2 6.5 7.8 9.1 10.4 11.7 13.0 14.3 15.6 16.9 18.2 Length B (m) 8.7 9.5 10.8 12.1 13.4 14.7 16.0 17.3 18.6 19.9 21.2 22.5
ARIOPRINT STEAMERS WASHING Arioli S.p.A. via G. P. Clerici, 2 - 21040 Gerenzano (Va) - Italy +39 02 9639931 +39 02 96399399 info@arioligroup.com arioligroup.com CAP. SOC. €1.017.053 i.v. - P.IVA/CF 05757800965 - REA di Varese 313430 - MECC. VA 059132 VAPO - Arioli - Eng - 05 - 2019
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