VAPO HYBRID ECO - SPOT LTD

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VAPO HYBRID ECO - SPOT LTD
VAPO HYBRID ECO
VAPO HYBRID ECO - SPOT LTD
MACHINE
                                                            CONFIGURATION
                                                            Possibility of two machine
                                                            fixed configurations:
                                                            • Stick distance 15 cm
                                                            • Stick distance 23 cm with
                                                              loop formation 45 cm

                                                  PATENTED

                                                                                                                   DOUBLE-SPRAY BAR
                         bar
                                                                                                                 FOR LOOP FORMATION
        Steam pressure

                           1
                                                            Handling of the chain by means of a mechanical guiding system, with loop formation
                         0,5
                                                            realized by the combined action of the overfeed roller and the modular steam flow
                         0,1                                that, in addition to pushing the loop, eliminates the possible formation of static
                               0   30 60           200 cm   electricity. Possibility of working with steam as well as compressed air by modulating
                                      Loop formation        the relative flow in function of the fold length.

THE DNA OF THE ARIOLI STEAMER

                                                            RECIRCULATION
                                                            OF FAN MOTORS
                                                            Highly efficient, modulating
                                                            speed up to 0 in order to limit
                                                            fold oscillations during digital
                                                            processes.

                                                            DESIGN COVER
                                                            Ergonomically-oriented
                                                            cover restyling with panels
                                                            containing all the utilities.

                                                                                                    AUTOMATIC STEAM
                                                                                                    CONTROL AND PLC
                                                                                                    Temperature and steam flow are
                                                                                                    automatically controlled by means of an
                                                                                                    external touch screen set-up comfortably
                                                                                                    showing effective values.
                                                                                                    Machine remote control available.
VAPO HYBRID ECO - SPOT LTD
CYLINDERS AND STICKS
Cylinders and sticks ensure optimum contact of the fabric, thanks to which the operator
can work with the loop at the maximum length (obtaining maximum productivity of
the machine). In addition, the new Arioli sticks have the fundamental advantage of
being fixed to the transport chain and are equipped with a special fibreglass sleeve.

                                                 DOUBLE WATER INJECTION
                                                 NOZZLES AND STEAM SPRAY
                                                 Useful for temperature control
                                                 when working in saturated steam
                                                 (102°C), and in order to return the
                                                 correct percentage of humidity to
                                                 the re-circulated steam.
                                                 Humidification nozzles with the
                                                 possibility of working with saturated
                                                 steam, compressed air or utilizing
                                                 both modulating according to the
                                                 temperature variation.

                                                                                          DOUBLE STEAM
                                                                                          DISTRIBUTION SYSTEM
                                         PATENTED
                                                                                          The special steam distribution
                                                                                          system in the treatment chamber
                                                                                          enables important advantages
                                                                                          including: steam consumption
                                                                                          reduction by 30 %, less need of
                                                                                          urea in printing pastes and in digital
                                                                                          preparation process, reduction of
                                                                                          the steaming time and consequent
                                                                                          increase of productivity.
                                                                                          Possibility of injecting steam into
                                                                                          the chamber in different points and
                                                                                          in different quantities by means of
                                                                                          two different lines depending on the
                                                                                          process: whether traditional or
                                                                                          digital.
VAPO HYBRID ECO - SPOT LTD
VENTILATION SECTION
Depending on the model chosen, a specific number of fans will be installed in order
to obtain high-performance circulation of steam and air. Secondly an appropriate
number of water trays will be added to generate saturated steam directly in the
steaming chamber, thus ensuring the correct compensation of overheated steam in
the machine and a perfect humidification
• Ventilation dedicated to each single module plate
• Sturdy covering of each ventilation
• Thermo oil or gas exchanger
• Steam distribution ducts throughout the chamber

                                                PATENTED

                                                                                       OPTIONAL CONFIGURATION

               Fabric introduction system / Pre-humidification chamber
               Introduction of the fabric in the chamber without tension and contact on the
               printed side, thanks to a special drum with laser system. By means of the pre humidification
               system, the Arioli steamer prevents the fabric from undergoing uncontrolled thermal
               shock and preventing air entering inside the chamber.

               Fabric extraction system
               Formed by a laser system, that prevents contact and friction between the loops.

               Continuous chains for stick support
               This technology allows working without loop fluctuations, avoiding colour repetition.

               Variable rod rotation system
               This device allows reducing or stopping the standard rotation of rods avoiding
               reprints or fabric curling.

               Drying fabric before touching the printed side
               A 48 cm diameter steam heated drum dries the unprinted side of the fabric avoiding
               replicas on cylinders at the outlet.
VAPO HYBRID ECO - SPOT LTD
Vapo Hybrid Eco

Why?

       VAPO Tradition aimed to the future
       HYBRID Versatility in the simplicity of use makes our Vapo “universal”
       ECO Respect for nature in saving energy intended as: reduced chamber dimensions,
               differentiated steam distribution, operating speed, maintenance saving over time

Main advantages

 PROCESS                          TEMPERATURE (°C)

 Saturated steam                                                                • Shorter loop length (2 mt)
                                  102 - 106 °C
 temperature
                                                                                • New system for digital fabric printing
                                                                                • Traditional tested fabric transportation
                                                                                • Tested loop fabric formation
 H.T. superheated steam
                                  165 - 190 °C                                  • Sticks fixed to the transport chains
 temperature
                                                                                • Sticks equipped with new special fibreglass sleeve
                                                                                • Steam consumption reduced by 30%
 Hot air pigment polymeri-                                                      • Less need of urea in the printing paste and in the digital
                           90 - 190 °C
 zation temperature                                                               process preparation

                                                                                                                                           3500

                           2050                                             A                                         2750
                                                                            B

                                       Inlet             Left ventilation          Neutral      Left ventilation          Outlet

                                           Right ventilation                      Right ventilation

                                                                     MODEL
Fabric content P 15 (mt)              85       120        160        200           230       270       310         350        380        420      460    500
Fabric content P 23 (mt)              60        85        110        135           160       185       210         235        260        285      310    335
Roller width (mm)                                                                         2200 - 2600 - 3600
Steam consumption (kg/h)             200       300             300 - 400            400 - 500            500 - 600                 600 - 700       700 - 800
Length A (m)                         3.9        5.2       6.5         7.8          9.1       10.4      11.7        13.0      14.3        15.6     16.9   18.2
Length B (m)                         8.7        9.5       10.8       12.1          13.4      14.7      16.0        17.3      18.6        19.9     21.2   22.5
VAPO HYBRID ECO - SPOT LTD
ARIOPRINT               STEAMERS                      WASHING

     Arioli S.p.A.
     via G. P. Clerici, 2 - 21040 Gerenzano (Va) - Italy
       +39 02 9639931          +39 02 96399399       info@arioligroup.com arioligroup.com
     CAP. SOC. €1.017.053 i.v. - P.IVA/CF 05757800965 - REA di Varese 313430 - MECC. VA 059132
                                                                                                 VAPO - Arioli - Eng - 05 - 2019
VAPO HYBRID ECO - SPOT LTD VAPO HYBRID ECO - SPOT LTD VAPO HYBRID ECO - SPOT LTD VAPO HYBRID ECO - SPOT LTD
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