Understanding Overdredging - Using Technology to Enhance Efficiency and Profitability - Western Dredging Association
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Presented By: Jonathan White Understanding Overdredging Using Technology to Enhance Efficiency and Profitability © 2021 Trimble, Inc - All Rights Reserved - Confidential and Proprietary Information
Jonathan White ● Trimble Marine Construction systems product manager ● Background in GNSS, LiDAR, dynamic positioning and machine guidance technology ● Focus on Marine and offshore or nearshore construction projects
Trimble Inc Transforming the Way the World Works At Trimble, we have been in the business of crafting confidence for Position customers for over 35 years. Founded on the core principles of triangulation, we stand for: Position, Information and Communication. Information Where all points unite, you’ll find Trimble - with innovation and technology for the future. Communication
Trimble Marine Construction Domain Multi-tier Depth and Solutions Breadth History of OEM Partnerships Innovation & Mixed Fleet Global Reach & Integrated Local Support Solutions Image credit: Veit Construction, Kingsbury Bay – Grassy Point Habitat, MN
Upcoming bridge construction boom The U.S. has been underfunding its roadway maintenance for years, which the ASCE says has resulted in a $786B backlog of road and bridge capital needs. The bulk of the backlog ($435B) is in repairing existing roads, while $125B is needed for bridge repair, $120B for targeted system expansion and $105 billion for targeted system enhancement (which includes safety enhancements, operational improvements and environmental projects). www.forconstructionpros.com/infrastructure/news/21440197/i40-bridge-closure-puts-the-cost-of-doing-nothing-to-repair-infrastructure-on-display
What Work do you Want? And what is within your capacity... The Stakes How well prepared are you to bid and win? are High What equipment and skills do you need in place now? Can You Complete the Work on time and Profitably? Winning contractors will leverage technology to ensure this happens.
Marine Construction Industry Challenges Tougher bid competition / Faster project completion profit margins Doing more with constrained Health, Safety and Environmental resources (higher compliance productivity per machine hour) Aging workforce/ staff Machine shortages retention/ staff recruitment
Questions to ask ourselves Dredge efficiency and safety ● Where can we build competitive advantage? ● Are we achieving maximum efficiency? ● Are we at maximum uptime? ● Can we reduce re-work? ● Where can we improve site safety? ● Where are the areas to improve our profitability?
Paid or unpaid overdepth Dredge tolerance imprecision can represent the profit for a project Figure 1, USACE (2006)
...precision dredging, reducing that tolerance as much as possible, is important, especially in environmental dredging. There are several issues. For example, if required to remove two million cubic yards, an owner does not want the dredge operator to remove anything more because of sediment management costs. Anything technology developers can do to improve the process and reduce excess dredging, is valuable. Dr. Donald Hayes, Research Environmental Engineer, U.S. Army Engineer Research and Development Center
USACE Regulation No. 1130-2-520 (29 Nov 1996) https://www.publications.usace.army.mil/Portals/76/Publications/EngineerRegulations/er_1130-2-520.pdf Now, technology can achieve dredge tolerance within inches.
Dredging Challenges ● Sub-surface visibility / Working in the blind ● Monitoring project progress ● High processing and dump costs for contaminated material ● Limited safe working hours by daylight ● Challenging safety environment e.g. divers ● Guesswork > multiple passes to collect objects ● Rework of missed high spots/ slumping ● Mistakes can be costly ● Overwork > inefficiency ● Work interruptions for new survey verification Image credit: WEDA Technology can significantly reduce these challenges, using visualization
The Visualization Advantage Multiple options
The Visualization Advantage Real-time surface updates Green/red Design and actual
Backhoe Excavator Dredge System Attachment Stick Sensor Boom Sensor Attitude Marine Grade GNSS Antennas x2 sensor Sensor GNSS Receiver Submersible Enclosure Visualization Dredge Head Rotation Software (optional)
Wire Crane Dredging system Marine Grade GNSS Antenna GNSS Receiver Sensors Cable Drums - multi-turn or proximity / friction wheel Marine Grade Sensors Cable Drums - GNSS Antenna multi-turn or proximity Inclinometer Inclinometer Proximity Sensors - Option Visualization Software
Cutter Suction Dredge System Marine grade GNSS Antennas x2 Visualization Software Submersible Enclosure Inclinometer Inclinometer GNSS Receiver
Hydrographic Survey Project planning, as-built data updates and volume calculations “We were able to identify pieces of concrete the size of a football”
Ad-hoc hydrographic drone survey Unmanned Autonomous or Remote Operated Survey Vessels
(Optional) Real-Time Verification As-building
Real Time Verification Know the job is done before you move to the next location
Customer Success: Precise and efficient debris removal with Tappan Zee enhanced safety
“We have a full 3D image of what is happening under the surface. This system is going to change everything”
Customer Success: Document Project Progress Tappan Zee Image credit: Measutronics Corp.
Why digitize? ● Accuracy: Higher precision relative to design ● Productivity: Operator experience is not essential. New operators can be trained quickly and become productive faster. ● Consistency: Reliable, repeatable results ● Safer: Traditional methods may involve assistance from personnel outside the safety of the machine cabin ● Flexibility: Machine Guidance systems can allows 24-hour operation, day or night ● Auditable: For insurance or billing disputes, keep a digital record/trail ● Lower costs: Reduce the need for frequent third party surveys ● Confidence: Know that the work has been completed before moving. ● Win bids: bid accurately and protect bid margins
Advantages of Cloud Collaboration
Solving Challenges ● High-definition sub-surface visibility ● Real-time project progress visibility ● Clear identification of foreign objects ● Eliminate excess material dredged ● More predictable machine payload ● No daylight limitations ● Situational awareness in horizontal and vertical space ● Reduced need for divers ● Single pass to identify and collect foreign objects ● Reduce or eliminate rework / no high spots ● Real-time seafloor visibility (with sonar) ● Reduced potential for human error ● Target zero overwork
Buyers Checklist ❏ Easy to use ❏ Integrated system (hardware, software) ❏ Rugged and reliable solution (limited downtime) ❏ Trusted technology partner ❏ Compatible across multiple machine-types ❏ Installation, training, support from one provider ❏ Local support ❏ Return on investment
Next steps ● Request the Overdredging whitepaper ● Research new workflows (videos, datasheets, case studies, free ‘Marine construction productivity’) ● Talk to Trimble, marine@trimble.com or jonathan_white@trimble.com ● Discuss 10~15% improvement with your estimating team ● Embed tech cost in project bids
Thank You Questions? © 2021 Trimble, Inc - All Rights Reserved - Confidential and Proprietary Information
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