Tony Alexander Universal Process IO - Sustain.Ability. 2012 Honeywell Users' Group EMEA
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2012 Honeywell Users’ Group EMEA Sustain.Ability. Tony Alexander Universal Process IO
Agenda
• Introduction
• Features
• Benefits
• Applications
• What’s Different?
• Road map
• Summary
• Questions
2
What Changed in the real world ?
Purpose-Built Gadgets Multi-Purpose Gadgets
3
Single hardware with powerful out of the box features & applications
Why not extend to Industrial world ?
AI AO DO DO
DI DI AI AO
DI DO DI AO
AO DO DI AI
AI AO AI DO
DI DI DI AO
DI AO DO DO
DO AO DO DI
Purpose-Built IO’s Multi-Purpose IO
4
Single hardware with powerful out of the box features & applications
What makes it UNIVERSAL?
• 32 Universal Channels Environmentally
Hardened
• Each channel SOFT configurable as
DI, DO, AI & AO
• Hart 7 Compliant Analog
Input
• Full Redundancy Digital
Input Analog
Output
• Extended Temp. Range
(-40 to +70 Deg C) Digital
Output
• Local & Remote capability
Universal IO – Experion’s Multi-Tool
• Cabinet Mounted & DIN RAIL version
5 UNIVERSAL Channel Technology Made it Possible
What Problem does it solve?
• Schedule risk due to late design
inputs / changes
• Space constraint
• Maintenance budget constraints
• Harsh environment
• Compressed installation schedules
6
Who will Benefit?
1. Oil & Gas onshore & offshore platforms
2. LNG Carriers & FPSO’s
3. Skid Mounted Equipments
4. Remote Instrument Enclosures
5. Remote Area Applications
6. Distributed I/O architectures
7. Expansions / Add-on projects
8. Revamp & Modernization projects
9. Ultra fast track projects
10. Mix n Match in standard projects
And Many More….
7 Benefits are Universal
What makes it Beneficial?
• SOFT configuration
– IO on demand without extra hardware
• Simpler engineering
– make changes late in design
• True redundancy
– maintains single channel integrity
• Remote / Harsh environment mounting
– Reduces cables & marshalling cabinets
– Reduces HVAC needs
8 Simplicity, Flexibility, & Reliability
What is marshalling?
Junction Main Junction Marshalling
box box
Cabinet Instrument Enclosure ControlrSystem
DI
AI
DO
AO
DI
AI
DO
AO Multi
Core
Cables
DI
AI
DO
AO
System Integration Cables
9
9
What if we eliminate marshalling?
UIO Field Mounted
Junction Marshalling Control System
box Safety Manager
Safety Manager
Cabinet
DI
AI
DI
DO
AI
AO
DO
AO
DI
AI
DO
DI
AO
AI
DO
AO Multi
Core
Cables
DI DI
AI AI
DO DO
AO AO
10
System Integration CablesChoose your Input type
Universal IO
Channel 8
AO?
In Control
Loop
11What if we simplify or reduce marshalling?
3 x 24 pair home run cables
w. disconnect terminals
UIO patch cables
Home run
IOLink cables
cables
X X
X X
X X
Integrated red 40A x 24Vdc PSU & Distribution Allow 30% spare capacity
12Why LESS is MORE?
Why do we need Spares? Traditional Philosophy
I/O 20% I/O modules Actual I/O
• Many Unknowns @ start AI 100 20 8 128
• IO count & type changes AO 100 20 8 128
DI 100 20 4 128
• Contingency IO’s
DO 100 20 4 128
• Commissioning spares Actual 24 512
How do we address this today? 20% Spare; Overall could be 25-30% for
Standard I/O
• Higher Spares for each IO type
Limitations UIO Philosophy
• Over-sized systems I/O 20% I/O modules Actual I/O
• Very high overall spares for AI 100 20
geographically distributed systems. AO 100 20
• More spares do not guarantee correct DI 100 20
IO type at required location. DO 100 20 15 480
• Shortfalls at later stages cause delays 37% reduction in spares from traditional
6% reduction in overall IO ‘s
All point types are available at ALL locations
13 Reduction in Spares by 35%What makes it VALUABLE?
• Universal Cabinet
– Packaged Solution for Faster Project Execution
• Easily Adapts to Changes Reduce
schedule up
– mitigates delays due to late design inputs / changes at any
to 8 weeks
stage in project
• Reduced Hardware
– Eliminate marshalling with direct landing from field
– Reduce/Simplify marshalling with no cross-wiring
– Remote IO eliminates multi-core cables Reduce
space up
• Reduce Infrastructure Costs to 28%
– Saves precious control room space
• Fewer spares
– One UIO module vs. Four Standard Modules Reduce
cost up to
33%
14 Productivity, Dependability & SustainabilityOil & Gas Platforms Offshore & Onshore
• Customer Problem
• Space Constraint
• Weight Constraint
• Power Constraint
• Honeywell Solution
• UIO’s for AI, AO, DI & DO’s
• Rail Mounted design in modular cabinet
• Customer Benefits
• Reduced system footprint by 30%
• Reduced system weight by 20%
• Reduced Power consumption by 10%
• Reduced commissioning time
• Increased Scalability
• Ease of Maintenance
15 Reduce Total Installed Cost for Platform ApplicationsSkid Mounted Equipment / RIE’s
• Customer Problem
• Space Constraint
• Short time to integrate, test & commission
• non-environmentally controlled
• Honeywell Solution
• UIO’s for AI, AO, DI & DO’s
• Rail Mounted design in modular cabinet
• Customer Benefits
• Reduced system footprint by 30%
• UIO in RAIL mount version provides most
modular design
• No need of marshalling
• No cross wiring needed
• Ease of commissioning
• Ease of Maintenance
16 Compact design, Quick installMigrations, Revamps & Modernizations
• Customer Problem
• Very Old system with jungle of wires in
the cabinet
• No space for new cabinets in CR
• Tight Shutdown Schedule
• Need to keep field side connections un-
changed
• Honeywell Solution
• UIO’s for AI, AO, DI & DO’s
• Customer Benefits
• Compact modular design to fit in existing
cabinets
• Smaller footprint allows additional I/O’s to
be accommodated
• No marshalling needed
• Flexibility to terminate existing I/O’s
anywhere on UIO modules and later
assign thru software
17 Easy Migrations, Reduced DowntimeWhat makes it Different?
The
Honeywell
Way
1 Redundant Module Just change in software
DO AO
AI DO
DI DO AI AO The Other
AI AI DI AO
DO AO DI AI DI
Way
DO AI AO DI
AI AO DI DO DO
AO AI AO DI DO DI
32 Non Redundant Modules Change hardware & software
18 Creating Unique Differentiation – IO on Unconditional DemandUIO Roadmap
• Universal Process IO Module
Availability – Q1-2013
• Universal Process IO Module DIN
RAIL Version Availability – Q2-2013
• Watch this space..more to come
19
Come see us in the Demo Room !!!Summary
Flexibility Reliability Sustainability
Offshore Remote Analog Digital
FPSO Revamp
Platform Location Input Input
Skid LNG Analog Digital
Output Output RIE Add-ons
Equip Carrier
Legacy Onshore HART HART Fast Regular
Migration Facility Input Output Track Projects
-
Ease of Design, Fewer Components,
Fewer Spares, Easy
Implementation & Redundant Design &
Maintenance
Change management Extended Temp. range
20 Sustain-Ability thru Universal-AbilityQuestions 21
www.honeywell.com 22
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