Sustainable clothing A practical guide to enhancing clothing durability and performance
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Introduction: Sustainable Clothing Guide Working together – In this guide taking practical action This guide has been researched and developed with industry to provide a useful resource for the clothing Extending the life of clothes by With the whole clothing industry working industry. It will share best practice on how to design, together, we can all have a significant impact on an extra nine months of active produce and sell sustainable clothing that lasts the sustainability of clothing across its lifecycle. longer and that can be easily re-used and recycled. use would reduce carbon, This will reduce the environmental footprint of water, and waste footprints clothing and transform the clothing industry, The content of the manual will develop over a period by around 20–30% each. saving around £3 billion per year from the cost of time. The first section focusses on producing of resources used in making and cleaning clothes. clothing that lasts longer by looking at the simple steps that can be taken to improve durability. Source: Valuing your clothes report The most significant opportunity for savings is to increase the active life of clothes. 02 WRAP | Sustainable clothing | Introduction: Sustainable Clothing Guide Back to ‘Section one – durability’
Section one – durability Producing better quality clothes As well as reducing the environmental footprint, In this section you will find ideas, inspirational case durability helps to drive quality which: studies and practical tools to help you produce that last longer brings real benefit more durable clothing and make a real difference • safeguards against garment failure; to manufacturers and retailers, to the environmental impact of clothing. and to customers. • strengthens brand reputation; and Find out more at www.wrap.org.uk/textiles • cements customer satisfaction and loyalty. Using this guide Use the buttons on the bottom Getting started: right of each page, to navigate the guide with ease. The arrows What does making clothing take you to the next and previous durability mean? more durable page. The ‘Back to Section one – durability’ link brings you back to this page. Actions to enhance Key questions clothing durability and appendix 03 WRAP | Sustainable clothing | Section one – durability Back to ‘Section one – durability’
What does durability mean? 04 WRAP | Sustainable clothing | What does durability mean? Back to ‘Section one – durability’
What does durability mean? For some brands, ‘durability’ and ‘quality’ are interchangeable; in this guide we refer to two types of durability. For a consumer, the durability of a Physical durability Emotional durability product is measured by how long the product provides a useful service Garment design and construction Garment design that takes to them. Expectations for individual For a consumer, the durability to create products that can resist into account relevance and items vary; ties, jackets, blazers, of a product is measured by coats and outdoor wear are expected damage and wear. For a knitwear desirability to the consumer how long the product provides garment, for example, physical – does it still fit, or is it no longer to last for over five years, while underwear and tights have an a useful service to them. durability might be determined to their taste? by the degree of pilling which active life of less than three years. occurs over time; for socks, the gauge may be colour fading. Based on research, women are more likely to say that clothes are no longer in active use because they don’t fit or are not to their taste; wear and tear is more of an issue for younger people; and older people are more likely to store items or not get around to disposing of them. 05 WRAP | Sustainable clothing | What does durability mean? Back to ‘Section one – durability’
Active life of clothing by acquisition, occasion, and key subgroup 0 years Active life of clothing 5+ years Clothing New acquisition Second hand Clothing Casual outside home occasion Casual in home Formal for work Day or evening out Sports/outdoors Formal for an occasion Demographic Women Gender profile Men 18–34yrs 35–54yrs Age 55yrs+
Is clothing durability bad for business? At a time when many clothing business models are based on frequent, low-cost purchases, manufacturing for durability may seem counter-productive. However, this view misses the business opportunity that comes with taking the lead. Clothing designed to withstand wear and tear and to appeal to the customer for longer also helps to promote brand loyalty, confidence, and customer satisfaction. In a saturated marketplace, quality and durability will help retain customers while attracting new buyers from your competitors. In a saturated marketplace, quality and durability will help retain customers while attracting new buyers from your competitors. 07 WRAP | Sustainable clothing | What does durability mean? Back to ‘Section one – durability’
Getting started: making clothing more durable 08 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Getting started: making clothing more durable How do I get started? Implementing techniques which An introductory workshop for some make clothing more durable starts of the following colleagues can be a at the design stage and requires useful way to get started. buy-in from stakeholders throughout your supply chain. Stakeholders within the Stakeholders within the Key questions to consider: manufacturing sector retail sector George • What does clothing durability Case study Operational directors/managers Store managers mean to your organisation (e.g. long lasting, quality, George arranged a successful Quality managers Quality managers customer satisfaction)? workshop with a range of representatives including buyers, Procurement managers Procurement managers • Does your organisation currently the design team, and sourcing address clothing durability? and quality departments. The Supply chain directors/managers Supply chain directors/managers If so, how? aim was to highlight the benefits Category managers Category managers • How might you measure physical of durability (which at George and emotional durability? is referred to as ‘quality’) and to Shift and process managers Finance managers build connections between key • Who else should you engage stakeholders who could influence H&S managers Buyers to get discussions started? development, while at the same • Who needs to make the change? time promoting existing initiatives Finance managers and exploring new opportunities. Find out more 09 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Design and technology considerations A good way to improve Designers and technologists have a key role to play to improve clothing durability – and potentially sustainability. They should work together to ensure they select the most reduce costs and returns – suitable materials (yarns, fabrics and components) from reputable suppliers is to introduce specifications who understand the brand’s performance requirements. Researching and for all production tasks identifying the most suitable processes is also key to ensure the final and materials. product performs well. Design Cath Kidston The design stage is pivotal to the Case study eventual durability of a garment, with choices about style and cut, fit, fibre Cath Kidston created a template and yarn, construction and trimmings for fabric and yarn specifications all having an impact on the final to share with suppliers. The aim product. Physical durability is often was to show a clear link between governed by the weakest link in the raw material specification and the chain – perhaps not the chosen fabric resulting product, which would or fibre, but a poorly specified aspect lead to improvement and, finally, of construction or manufacturing. greater durability. Cath Kidston plans to record the changes in Key points order to map and learn from the experiences, enabling it to replicate E arly choices about style and cut, the work across its product range. fit, fibre and yarn, construction and trimmings all have a big impact on Find out more the final product. Introduce specifications for all production tasks and materials. 10 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Style and cut Fit Uniqlo The clothing industry boasts a wealth Example Customers do not come in standard of technical know-how and production sizes and all have the same preferences expertise around classic or simply- When Uniqlo collaborated with in terms of comfort and fit. styled items. This experience can aid designer brand Jil Sander to production quality and reduce costs. create the +J collection, the aim One way to embrace these differences was to produce timeless pieces is to offer built-in size adjustment. Tailored and semi-tailored garments of outerwear, shirts and jumpers. This might involve the use of strategic last longer because they frame the Uniqlo uses advanced materials, fastenings, for example, to increase form well aesthetically, while oversized reflecting a desire to produce or decrease the size or length of side knits and kimono shapes that can be innovative products which can seams or hems. worn with a belt are versatile and be worn for a long time to come. ‘comfortable’ and, therefore, Key points potentially wearable for longer. C omfort and fit are important. From a fashion perspective, ‘classic’ styles (e.g. the little black dress, A djustable fastenings allow for tailored shirts, pencil skirts, chino- in-built adjustment. style trousers, v-neck jumpers) will tend to be longer lasting, especially if core colours such as black, white, navy, grey or red are used. Key points Tailored and semi-tailored garments last longer. Think ‘classic’ styles. The clothing industry boasts a wealth of existing know-how that can be used to aid production quality and reduce costs. 11 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Raw materials One way that design teams can influence the durability of a garment Since fabric quality depends on is to identify key standards the fabric many variables, such as fibre type, must meet – and then task buyers to yarn blends, yarn structure, fabric source fabrics that have been tested construction, dyeing and finishing, to meet these standards. fabrics with the same description (e.g. ‘100% cotton’) often vary greatly Specifying standards that align with in performance and durability. the way the product will be used can act as a safety net, ensuring that Wool is typically perceived as ‘hard- component failures do not undermine wearing’, yet the way it is processed, the benefits of a well-specified fabric. used and cared for has a significant impact on its durability. In some cases, For example, specifying collarbones ‘better quality’ does not mean hard- and collar tip construction that wearing but instead refers to excellent minimise abrasion, or the use of drape, lustre or softness to the touch. woven rather than non-woven interlinings and the use of button whipping, can all ensure that shirt durability is maximised. Key points P rocesses, usage and care impacts significantly on durability. Identify key standards of the fabric. One way to influence the durability of a garment is to specify key standards that the fabric must meet. 12 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Colouration and By working closely with dyestuff Technical support for dyestuff manufacturers and suppliers it is selection, testing and performance George at Asda dye selection possible to select dyes that best can be requested from a number Example meet the performance requirements of dyestuff manufacturers. Colour is one of the most important George garment designers decide of the garment. influences when customers are on the colour for each item based Key points choosing new clothes; it also plays on research around key seasonal Using standard test methods to a significant role in deciding when a C determine the characteristics of the olour plays a significant role colour trends, fashion ranges, garment has reached the end of its life. in deciding when a garment has catwalk collections or, in the selected dye prior to bulk production is quick and cheap to complete. For reached the end of its life. case of schoolwear, the colour Dye selection, methods of application requirements of schools. To example, fading due to the action of and processing conditions (e.g. pH, D ye selection and methods all have improve the quality and durability washing powders can be tested via temperature and use of levelling a huge impact on colour fastness. of school knitwear, George uses oxidative bleaching tests. agents) all have a huge impact on a special dyeing and finishing colour fastness. Minimising surface disruption is process that maintains the colour These tests, as part of an established quality management system, can be one way to reduce the apparent of the garment even after repeated The choice of a cheap or unsuitable fading of garments and extend washing and wearing. This means employed on bulk production to ensure dye, or cutting corners in dye the life of products. it will look newer for longer. the consistency of dyeing quality. application, have a significant effect on the durability of a garment, so Colour fading (particularly of cotton correctly specifying dye use and fabrics) is also caused by an optical application should be a key part effect due to surface disruption. of product specification. Abrasion of fabrics tends to bring loose fibres to the surface; these fibres then alter the way in which light is reflected off the surface, giving the impression of fading even though no loss of colour has occurred. Minimising surface disruption is one By working closely with way to reduce the apparent fading dyestuff manufacturers of garments and extend the life and suppliers it is possible to of products. select dyes that best meet the performance requirements of the garment. 13 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Fabric finishing Many finishing treatments can affect performance and durability, or help Novozymes Finishing processes are used to extend the active use of a garment. Example improve the look, performance, Understanding likely impacts and or ‘hand’ (feel) of the finished textile giving clear instructions on where and Enzymes are increasingly used or clothing. how the final product will be used, in the textile industry and have therefore, needs to be an integral part proved to be very successful in Mechanical and chemical treatments of an overall product specification. reducing pilling for many fabric produce a range of effects including: types, including knitted jerseys For many brands and retailers, greater and woven cotton. Independent • fabric stiffening or softening; use of cotton and cotton blends in analysis has shown bio-polishing • scouring and bleaching; knitwear and knitted fabrics has led can significantly reduce the to a rise in the number of garments occurrence of pilling and there • hydrophobic treatments to produce prematurely returned or disposed is evidence that, as a result, waterproofing or stain resistance; of due to pilling. the lifetime of a product could • pre-shrinking or ‘sanforising’; and be increased by up to 20%. anti-pilling treatments such as Pilling is caused by abrasion that Novozymes is one of a number bio-polishing; and disrupts the fabric surface, causing of companies that has developed unsightly bobbles of entangled fibres. bio-polishing technology based • treatments applied to non-garment Treating fabrics with an additional on enzyme finishes. textiles such as flame retardancy process called bio-polishing can and anti-microbial treatments. reduce the abrasion that causes pilling, Find out more to extend the life of the product. Key points Understanding likely impacts M echanical and chemical and giving clear instructions treatments produce a range of on where and how the final finishing effects. product will be used needs H ow the product will be used to be an integral part of an impacts on the type of finishing overall product specification. that needed. Bio-polishing can reduce the abrasion that causes pilling, to extend the life of the product. 14 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Manufacturing Co-ordinating design and manufacture to align specifications will also improve Flint and Tinder Designers have numerous stitch the durability of the product. For Example Co-ordinating design types, sewing threads, machine example, choosing the correct stitch and manufacture to align models and settings to choose from, density for seams will minimise fabric Inspired by a factory visit that as well as an array of methods for slippage and puckering, while making opened their eyes to the link specifications will improve garment construction. Each technique between product durability and sure that the correct operating the durability of the product. will be best suited to a particular fabric procedures are in place for the manufacturing issues (such as or garment type and can be exploited application of linings helps to combining unsuitable fabrics, or to achieve greater durability. avoid delamination. stitching which leads to faster wear and tear), the founders of Flint Trimmings or lesser components also Key points and Tinder made it their mission play their part – quality and the way to offer a hooded sweatshirt that that components are attached need to V arious sewing techniques can could last a lifetime. The 10-year be given special consideration to give be used on particular fabrics to hoodie, 100% American-made, is the finished garment the longest enhance durability. manufactured from high quality possible life. domestic materials, utilising C onsider how trimmings are reinforced stitching for extreme attached. durability, and heavy weight Lycra ribs to retain shape. The garment o-ordinating design and C is guaranteed to last a decade manufacture to align specifications and comes with a free of charge will also improve the durability of mending service. the product. 15 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Product testing Not all tests are appropriate for all garments, and durability quality Key points A number of industry standard tests levels will be dependent on matching A number of industry standard now exist for fabrics and garments. product type with its expected use tests now exist for fabrics and The use of clearly These cover physical testing, colour (to determine, for instance, how garments. defined testing protocols fastness, chemical testing and many cycles in an abrasion test are flammability1 and can form part of required). There is no absolute single There is no absolute single for components and a product specification. Physical tests standard for all products. standard for all products. manufacturing elements include: seam rupture; tear strength; can be built into product Each product specification should burst strength; pilling; abrasion; Many standards relate to the process elasticity; and seam slippage. and equipment, while the assessment include clearly defined testing specifications to ensure the protocols. consistency of quality leading criteria can be subjective, as well Colour fastness is assessed on a as depending on how and where to stable product durability. scale of 1 (poor) to 5 (excellent), and the product will be used. a good measure might be ‘4–5 after 20 washes’. For example, a ball gown would be expected to be commercially cleaned George at Asda Tests include: occasionally, whereas a swimsuit Example needs to be colourfast in a variety of • subjecting garments to domestic water conditions with multiple uses. George products are inspected This is much faster and cheaper laundering, for quality at specialist inspection than shipping potentially faulty • commercial laundering and dry- Standards may be British (BSI), centres. Assessment is performed by goods to the UK and then back to the cleaning; rubbing (wet and dry); European (CEN) or international specialist quality inspectors working manufacturing country for alteration. (ISO), and even retailer-specific. to George quality standards. Checks Based on inspection results, suppliers • chlorinated and sea water; Marks & Spencer, for example, include making sure that there are are rated according to their quality • hydrophobicity (drop test); and led the development of clothing no faults in the fabric, that seams are performance, which helps them technology standards. sewn correctly, there are no loose improve standards in the future. • phenolic yellowing; and testing threads, and that the garments are for print durability. The use of clearly defined testing pressed properly. Packaging and protocols for components and presentation are also checked. manufacturing elements can be built into product specifications to ensure As a result, only goods that meet the consistency of quality leading to George at Asda’s quality standards stable product durability, not just are shipped. If a quality problem is within individual manufacturing discovered, the supplier is given the 1. The latter two relate to safety and legal opportunity to rework the product requirements and are not referred to below batches but across many unless they impact upon the durability of consignments. in the manufacturing country. the garment. 16 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Wearer trials Cath Kidston A good way to find out how suitable Case study a fabric may be for its intended use is through pre-production wearer trials. Cath Kidston carried out wearer trials on core products, including This method can be used to assess a cardigan, jumper and baby a range of issues that directly affect grow. The objective was to the durability of the garment, such understand the impacts of wear as: how well it withstands washing; on the garments in order to better susceptibility to staining; durability understand product lifecycles. of fabric; and understanding of Over the two-week trial, each care instructions. garment was worn for 200 hours. The results were used to better By conducting such trials understand where pilling occurred over a reasonable time period, and under what circumstances manufacturers can identify any the baby grow experienced colour issues and take appropriate steps, fade. At the same time, wearer such as changing fabric quality, trials were also undertaken on to resolve them. equivalent items produced by competitors to compare quality Key points and durability. P re-production wearer trials can Find out more be used to assess fabric suitability. Issues can be identified from trials and appropriate steps taken. 17 WRAP | Sustainable clothing | Getting started: making clothing more durable Back to ‘Section one – durability’
Actions to enhance clothing durability 18 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Actions to enhance clothing durability The WRAP report Design for Longevity2 identified the top five actions for eight key product categories, which have been summarised here: Children’s clothing Occasion wear Knitwear Tailoring 1. Designing-in a growth allowance. 1. Using classic styles, innovatively, 1. Using quality yarn and fibres to 1. Using high quality outer fabric and to help transcend fashion fads. improve the strength and colour ensuring lining and interlining are 2. Selecting fabrics and components fastness of knitted garments. compatible. that are proven to offer durability 2. Ensuring high quality fabrics are and colour fastness. used when designing garments. 2. Ensuring care and laundry advice 2. Applying classic styles, cut and is clear and simple. colours, and building-in features 3. Applying fabric finishes to reduce 3. Designing garments that are to allow easy adjustment to size the likelihood of staining. multi-functional, to give the 3. Taking steps to preserve the quality and shape. customer the option to wear of knitted fabric (including colour 4. Designing garments for multi- different parts of the outfit fastness) and garment manufacture 3. Including clear guidance and advice functionality (such as reversible with other clothes. throughout production. on the care label. coats). 4. Facilitating alteration through 4. Providing guidance to design for 4. Where possible, utilising detachable 5. Reinforcing weak areas or areas adjustable waistbands, generous re-use and encouraging consumers elements, such as collars or linings, liable to extra stress, such as seams or additional buttons. to down-cycle old garments. which can be replaced when worn. elbows and knees. 5. Selecting materials and components 5. Focusing on classic design and 5. Providing a specialist aftercare that can withstand the chemicals loose shapes. service, as well as mending and used in the dry-cleaning process. repair advice. 2. Design for Longevity report, WRAP 19 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Denim Sportswear 1. Using ozone bleaching, laser 1. Using durable material, with engraving and resin finishes to reinforced seams on areas where create the desired effects with rubbing or chafing occurs. a lower environmental impact. 2. Providing care instructions that 2. Enhancing fabric strength and encourage airing of clothes or surface quality by applying washing promptly after use. sustainable dyeing, bleaching and surface treatments. 3. Encouraging longer attachment to items through the use of wearable 3. Applying traditional, robust technology or personalisation. manufacturing methods and mass customisation strategies 4. Adding soil-resistant or to products. antibacterial finishes to reduce problems from body perspiration 4. Educating consumers about the and odour. unique characteristics of denim and how to care for it and repair, 5. Selecting warp-knitted fabrics with re-use or repurpose it. open fabric structures (e.g. nets and mesh) to help the transport 5. Creating emotional attachment of moisture. through ethical sourcing and production, or no-waste and craft design approaches. 20 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Casualwear Underwear The report also suggests the following actions to increase durability: Garment types in this category Garment types in this category include include t-shirts, sweatshirts, leggings, mens and ladies pants, sock, tights • providing basic repair kits including trousers, shorts, skirts, blouses and other hosiery. threads or yarn, buttons and and shirts. instructions; 1. Using more durable fabrics, trims • providing factsheets to customers 1. Selecting high-quality fabric and and construction methods. in-store, online or in accompanying testing rigorously for performance, packaging; including colour fastness and pilling. 2. Removing seams, where possible, • enhancing product care and and recognising that comfort is labelling information; 2. Providing clear and simple care crucial for prolonged daily wear. and laundry instructions. • using elastomeric yarns in knitted 3. Scheduling in time for multiple structures to enhance the recovery 3. Designing-in adjustable features fittings during the design process of stretch fabrics, particularly at to accommodate fluctuations in to ensure that underwear fits well cuff and hem ribs; body shape. and supports where necessary. • using acrylic yarns to produce long lasting garments that are 4. Where appropriate, designing 4. Providing expert advice on fit on inexpensive, hard wearing and garments with detachable parts product packaging and at point particularly suitable for lower-cost which can be replaced when they of sale. garments and knitwear likely to become soiled or worn. experience heavy use, such as 5. Designing underwear to be easy childrenswear; 5. Providing styling guidance for the to launder. • exploring fibre dyeing, which can consumer to encourage longer use sometimes be used in preference and potential re-use. to yarn dyeing for assurance of colourfastness when using some types of fibre (i.e. wool or cotton); and, • applying pre-shrinking treatments to fabric as a finishing process. 21 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Love Your Clothes • understanding that fibre content will play a role in clothing durability. John Lewis customer For example, natural fibres may last Partnership (JLP) longer and launder more easily in engagement some garment applications than Case study programmes synthetic alternatives; The Selling Partner Learning Guide • explaining how the use of the • reading care instructions, and provides JLP Selling Partners with right detergent and lower washing ensuring that they are followed information to be communicated temperatures can affect the life – garments should be dry cleaned to customers on the shop floor. The expectancy of clothes and reduce when necessary, cold washed and/ Learning Guide has been updated the environmental impacts of or dried flat if appropriate; and to include messaging from WRAP’s washing, wearing and disposal; and Customer education and messaging Love Your Clothes campaign, which Given a little direction, customers • looking for stains, rips, and other • giving customers the opportunity is used to assist the Selling Partners would be able to gauge the quality obvious damage caused in store to extend the life of clothes to share three key messages which and potential durability of garments or in transit before sale. (particularly linking to in-store support clothing durability: before they buy. haberdashery departments to www.loveyourclothes.org.uk • making the connection between demonstrate how simple changes Instructions include: clothing that is more durable to garments can increase the and higher quality, and the lifetime of clothes). • evaluating seams, including environmental impact of those advice on looking for loose threads garments in comparison to Giving customers clear advice Find out more and broken stitches. Consumers disposable fashion; could be made aware that a will help them to choose higher density of stitches per inch more durable products. is generally better, that stitching should be relatively tight, and that serged seams or double straight seams are usually stronger and may last longer than an equivalent with single straight seams; • examining garment linings and reinforcement. For example, looking at facing around zips, buttons, or other high-use areas; 22 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Wash and Advice could include: Research3 suggests that consumers are often receptive to warnings about • wash coordinating products wear guidance together (for example suits, twin- the potential impact of not following Research suggests that sets or lingerie), and remove care instructions, such as the risk of The way that people wash their clothes consumers are often accessories before washing; shrinkage if garments are washed at at home has the potential to change too high a temperature, or the risk of the characteristics of fibres and fabrics receptive to warnings about • dry clean garments when discolouration resulting from unsorted and, as a result, to reduce durability. the potential impact of not necessary; washing loads. following care instructions. • consider steam clean options; Despite marketing campaigns, Extended wash tests help to identify evidence suggests that many people • wash when necessary rather than the point at which garments fail. still do not colour sort washing and after each wear; In recent research, a range of core often launder delicate fabrics at the • airing garments as a means of products was washed and dried wrong temperature. freshening; according to the care label. Improving care information on labels, • avoid rubbing stains and marks to The tests proved very useful for packaging and point of purchase or avoid causing damage to the fabric; showing the point at which garments online information portals is a low • avoid the use of solvents for spot failed against specified performance cost way to increase durability. cleaning as they can cause criteria – socks and t-shirts underwent discolouration; 50 wash cycles, shirts and jeans 40, and cashmere knitwear 20. Certain • store appropriately, for example on problems were not evident until later hangers; using any garment loops washes and, in the case of shirts, or other features provided; folding, 40 washes was insufficient to reveal and removing from sunlight when significant deterioration. not in use; • use moth balls when storing; • use a specialist laundry bag for delicate items; and • iron garments at the right temperature and reverse those with motifs to avoid damage. 3. Valuing our clothes report, WRAP 23 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
The table below is a guide to the wear and wash frequencies that may help designers and manufacturers set up their own testing regime. Stella McCartney Case study Knitwear Shirt Jeans Socks T-shirt Stella McCartney Ltd has developed relationships with key tailors and A Current lifetime estimate (years)i 3.7 3.6 3.1 1.8 3.3 dry cleaners in the locality of a store to help customers care for B Target lifetime (years)ii 5 5 4 2.5 4.5 their clothes appropriately. To understand the environmental C Average wear days per yeariii 30 16 75 50 25 impacts of dry cleaning before developing partnerships D Implied wear days per monthiv 2.5 1.3 6.2 4.2 2.1 and undertaking customer communications campaigns, the E Total days of wear for the target lifetimev 150 80 300 125 112.5 company commissioned research F Hours of wear for the target lifetimevi 1,800 960 3,600 1,500 1,350 to establish which solvents chains of dry cleaners use and how these G Estimated days of wear per washvii 5 2 10 2 2 are managed. H Hours of wear per washviii 60 24 120 24 24 Find out more I Average number of washes for the target lifetimeix 30 40 30 62 56 i WRAP data from the Longevity Protocol, page 9 vi Calculation: Row E x 12 (assumed average 12 hours wear per day) ii Based on lifetime increase of one third vii Working assumption (validated by industry interviews) iii Working assumption (audited by industry interviews) viii Calculation: Row G x 12 iv Calculation: Row C/12 ix Calculation: Row F / Row H v Calculation: Row B x Row C 24 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Repair and Patagonia alteration support Example Retailers can encourage Although most people are able to Patagonia believes in offering sew a button on, research suggests self-repair by incorporating its customers the chance to have that fewer now have the skills to repair kits into clothing sales, their items repaired to extend make more complicated repairs such or build relationships with product life. Since 2012, its repair as altering a hem or darning holes. national firms to offer repair department has mended 65,000 Instead, people may store or discard items. Taking the idea of repair items in disrepair or in need of services to customers. one step further, Patagonia is alteration. also empowering the consumer to repair clothing themselves, by However, at a national level, TV shows launching a new repair programme such as The Great British Sewing Bee in collaboration with iFixit. have helped promote clothing repair Customers can download free, and alteration as a hobby activity and easy-to-follow online repair guides lifestyle choice. for Patagonia clothing and are also offered an Expedition Sewing Kit This trend could be supported through for on the spot emergency repairs. the provision of basic repair kits – including threads or yarn, buttons and instructions – in garment packaging and/or on product labels. It can also be supported by factsheets offered in-store, online or in packaging. Where self-repair or alteration may not be appropriate, some brands and retailers are entering into national agreements with chains of tailors. 25 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Re-use support Muka Kids A number of brands and retailers Example have formed partnerships with charities to support and encourage Muka Kids’ model is built on the consumer re-use by: principle of creating highly durable unisex clothes that can be taken • providing in-store take back options; back in order to be re-used by • promoting the delivery of second other customers. It calls this hand clothing to charity shops; process ‘regooding’. In addition to a garment being re-used by • incentivising re-use through the others, the customer returning it use of money off vouchers for can receive a discount on a larger new products; and size. Furthermore, any proceeds • supporting workplace-based will go towards supporting women used clothing amnesties; and in India achieve financial and work working with community-based independence. organisations for re-use of specific clothing items such as sportswear. Research4 shows that raising awareness of a number of re-use options increases collections of textiles across the board, rather than moving clothes from one re-use outlet (such as a charity shop) to another (such as a textile bring-bank). Therefore, promoting one or more options for re-use can boost the active life of a wide range of clothing. Explore options to encourage re-use by working with charities or promoting re-use through a voucher or store-based scheme. 4. Valuing our clothes report, WRAP 26 WRAP | Sustainable clothing | Actions to enhance clothing durability Back to ‘Section one – durability’
Key questions and appendix 27 WRAP | Sustainable clothing | Key questions and appendix Back to ‘Section one – durability’
Key questions to consider in your organisation: How do choices about the design and cut What can be learned about garments from of a garment impact on its durability? wearer trials? Can fit adjustments be incorporated into What can be learned about garments from garment design? product tests? How are non-fabric components contributing What wash and wear information is available to product failures that reduce durability, and to customers and is it widely understood? how can these be addressed? What information and supporting material How are choices about fibres, colour, dye is available to support customers with repair selections, fabric finishes and construction and re-use of clothing items? impacting on product failures which reduce durability and how can they be addressed? What additional information could be provided to consumers to educate them on ways to extend product durability? 28 WRAP | Sustainable clothing | Key questions and appendix Back to ‘Section one – durability’
Appendix Further information to help drive How to use the Clothing Sustainable Clothing Action Plan Valuing Our Clothes change Longevity Protocol WRAP leads the Sustainable Clothing WRAP’s ground breaking report This appendix signposts to guides and A guide on how to integrate the Action Plan (SCAP). SCAP’s ambition provides the first big picture look other support materials to help Clothing Longevity Protocol into is to improve the sustainability of at the financial and environmental clothing designers and manufacturers your business. clothing across its lifecycle. By bringing impacts of clothing. Valuing Our improve the durability of garments together business, government and Clothes is a summary of the key within their range. Find out more the charities and social enterprises, findings of a major technical report, we have developed industry-wide plus evidence from a survey of targets to reduce resource use and consumer behaviour. Clothing Longevity Protocol Design for Longevity secure recognition for good practice. Offers good practice guidelines Find out more Guidance on increasing the active life designed to encourage the SCAP 2020 Commitment of clothing. manufacture of longer lasting garments, to screen out items which Find out more Find out more fail prematurely, to protect brand value and to reduce the environmental impact of the clothing sector. Clothing Longevity: Measuring Clothing Knowledge Hub Active Use Find out more The Sustainable Clothing Action Plan Improving understanding of how long Knowledge Hub showcases new people keep and regularly wear their initiatives, processes and technologies clothes. which can reduce the environmental impact of clothing. The Hub has an Find out more area on durability and longevity, covering: physical durability, emotional durability, versatility and co-creation. Find out more 29 WRAP | Sustainable clothing | Key questions and appendix Back to ‘Section one – durability’
WRAP’s vision is a world in which resources are used sustainably. Our mission is to accelerate the move to a sustainable resource-efficient economy through re-inventing how we design, produce and sell products; re-thinking how we use and consume products; and re-defining what is possible through re-use and recycling. WRAP Second Floor Disclaimer: Blenheim Court While we have tried to make sure this guide You must not use material to endorse or suggest is accurate, we cannot accept responsibility we have endorsed a commercial product or 19 George Street or be held legally responsible for any loss or service. For more details please see our terms and Banbury damage arising out of or in connection with conditions on our website at www.wrap.org.uk Oxon OX16 5BH this information being inaccurate, incomplete or misleading. This material is copyrighted. The examples used in this guide are based on You can copy it free of charge as long as the publicly available information (accessed Feb–Mar www.wrap.org.uk material is accurate and not used in a misleading 2015). Case studies were generated as a result of @WRAP_UK context. You must identify the source of the specific trials carried out by WRAP and the named material and acknowledge our copyright. organisations during January to July 2015. 30 WRAP | Sustainable clothing Back to ‘Section one – durability’
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