How did I get into sustainability? What do I do? How can you help? - Diane Scher Environmental Manager Bridgestone Americas Tire Operations, LLC
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How did I get into sustainability? What do I do? How can you help? Diane Scher Environmental Manager Bridgestone Americas Tire Operations, LLC
Long Island, Fire Island, beaches The beaches were ‘ours’ year round. When the tourists left, we were still there, throughout each season. First Earth Day, 1970, rode my bicycle to school… More than 40 years ago, awareness of global warming
However, no such thing as Environmental Engineering – Sanitation Engineering, yes Bachelor of Science Chemical Engineering Washington University in St. Louis When I was a junior in high school, I first heard about engineering school and thought, who would ever want to do that… Never say never….
Restore efficiency to power plants Chemical treatment of process equipment • Caravan a horse-trailer-converted-laboratory with small, mobile chemical plant mounted on tractor trailers • Pipe our traveling chemical treatment system to customer’s equipment • Operators, understood the mechanical side, looked to me to explain the hazards of the chemicals Empowered by knowledge of chemistry to provide reassurance. …Plus, learned a lot of plumbing!
Engineer Succeeds in Sales! 41,000 Penny How Things are Made Blanks PER SECOND Save Customers $$$ by reducing waste More Sales from Trust and Referrals! Do What Needs Doing... Jobs I had did not exist when I was in college
Leading The Way: How Bridgestone Is Helping To Create A Waste-Free Tire Industry Diane Scher Bridgestone Americas Tire Manufacturing National Zero Waste Business Conference Los Angeles, CA May 6, 2015
The Tires4Ward Vision: Create a Waste-Free Tire Industry Who we are and what we do Leading the Way – Product design: Eco-friendlier tires – Manufacturing: Zero Waste Culture – Post Vehicle Use: Tires4Ward Call to Action: What you can do
Bridgestone Corporation - Global • Founded in Japan in 1931, headquartered in Tokyo • The world’s largest tire and rubber company • Manufactures tires and a broad range of diversified products, which include industrial rubber, chemical products and sporting goods • Products sold in more than 150 nations and territories around the world Sporting Goods Seismic Isolation Rubber Conveyer Belts Bicycles Seat pads for automobiles Retreads High Performance film (Polyurethane foam)
Bridgestone Tire Manufacturing Operations in North America • 9 Tire Plants • Tube Plant • Akron Campus: R & D and Technical Centers, Tire Test Lab • 9 Tire Distribution Centers • 2 Test Tracks Wilson, North Carolina LEED CERTIFIED DOE Superior Energy Performance ISO 50001 Certified Wildlife Habitat Certified Tire Tech Center, Akron, Ohio FIRST TWO LEED CERTIFIED TIRE PLANTS IN THE WORLD AIKEN WARREN SOUTH CAROLINA TENNESSEE
Bridgestone Environmental Mission Statement
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The Tires4Ward Vision: Create a Waste-Free Tire Industry Who we are and what we do Leading the Way – Product design: Eco-friendlier tires – Manufacturing: Zero Waste Culture – Post Vehicle Use: Tires4Ward Call to Action: What you can do
100% Sustainable Material Concept Tire at 2012 Paris Auto Show 14
Eco-Beneficial Tires • High rolling efficiency without sacrificing wet performance and wear • Post-consumer recycled materials • Non-aromatic oil • High rolling efficiency without sacrificing wet performance and wear • Fuel-saving tread and sidewall compounds • Non-aromatic oil • Eliminates need for a spare tire saving fuel and additional tire
More miles per tire In 1970 when you drove 100,000 miles you used 32 tires. You made 1 into a tire swing and the other 31 went to the dump, used 40 days worth of an average home’s energy, and used 10 lbs of Hazardous Air Pollutant solvents Today, 100,000 miles take only 8 tires. 7 are used to make longer lasting pavement, running tracks, cement, and an occasional tire swing and only 1 goes to the landfill. Our plants are twice as efficient and it takes 5 days worth of an average home’s energy to make your 100,000 miles worth of tires Our plants eliminated Hazardous Air Pollutant solvents and use far less cement/tire to make your 100,000 miles worth of tires.
The Tires4Ward Vision: Create a Waste-Free Tire Industry Who we are and what we do Leading the Way – Product design: Eco-friendlier tires – Manufacturing: Zero Waste Culture – Post Vehicle Use: Tires4Ward Call to Action: What you can do
Bridgestone Tire Manufacturing Operations in North America
Many complex materials in tire making Uncured rubber with wire Partial cure rubber Uncured rubber Oils, Sludge Pigments and carbon black Metal Plastics Packing material (supersacks, wax paper, shrink plastic, cardboard, SCRAP WIRE RUBBER WITH WIRE plastic belts, wood, etc) = EASY = TOUGH Lamps and ballast Batteries Cafeteria and restroom trash
Wilson, NC Plant: What ZWLF means to us… 33,800 tires per day Recycling 100% of plant waste ~55,000 lbs of waste/day 2,125 team members 350 acre Wildlife Habitat 1st DriveGuard Run Flat Plant in North America 1st tire 1974 11 OE Customers 60 acre roof 7 sizes (15-22”)
Continuous Communication: Employee Involvement TV monitors communicate information Internal news letter Monthly meetings to share results . Teammates were more aware and open to change when they understood the benefits. (cost, revenue, and recycle %)
Tracking systems 2011 2012 22.0% Landfill Land fill 11.0% 78% Recycle 89% Recycle 2013 2014 1.0% Landfill 0.0% 100% Recycle 99% Recycle
Kaizen BEFORE AFTER Janitorial personnel picked up the pin vents on the second Kaizen team installed collection port level, mixing them with trash. ducted to a supersack, isolating the pin vents. Metal frame contains the super- sack for safe loading and transportation.
The Tires4Ward Vision: Create a Waste-Free Tire Industry Who we are and what we do Leading the Way – Product design: Eco-friendlier tires – Manufacturing: Zero Waste Culture – Post Vehicle Use: Tires4Ward Call to Action: What you can do
Vision: WASTE FREE Tire Industry 100% of used tires returned to our stores get a beneficial next use. Provide Free scrap tire recycling for river cleanups RIVER NETWORK >100,000 Tires recycled from 400+ events
Recycling U. S. Used Tires THEN 10% NOW 85% Cleaning up U. S. Used Tire Stockpiles
Wheel Chocks Mud Flaps Trailer Bumpers Dock Bumpers
The Tires4Ward Vision: Create a Waste-Free Tire Industry Who we are and what we do Leading the Way – Product design: Eco-friendlier tires – Manufacturing: Zero Waste Culture – Post Vehicle Use: Tires4Ward Call to Action: What you can do
CALL TO ACTION 1. Maintain your proper tire pressure: cleaner air, less gas, save $$ 2. Purchase Eco-Friendly Tires, ie, fuel efficient Ecopia tires 3. Support Markets for used tires products: Rubberized Asphalt, Plastic Products, Engineering Applications 4. Participate in River, Community Cleanups, use the Tires4Ward program
Thank you! Diane Scher Bridgestone Americas Tire Manufacturing 615-937-6971
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