Design of an engineering bionic flexible mechanical claw

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Design of an engineering bionic flexible mechanical claw
Journal of Physics: Conference Series

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Design of an engineering bionic flexible mechanical claw
To cite this article: Junze Xu and Qiudi Xu 2021 J. Phys.: Conf. Ser. 1865 032051

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Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

Design of an engineering bionic flexible mechanical claw

                     Junze Xu1, *, Qiudi Xu2
                     1
                       School of safety science and emergency management, Wuhan University of
                     Technology, Wuhan, China
                     2
                       School of Mechanical and Electronic Engineering, Wuhan University of Technology,
                     Wuhan, China
                     *
                      Corresponding author: xu_junze@whut.edu.cn

                     Abstract. The invention is improved on the basis of existing flexible robots and
                     traditional robots, and for traditional robots, mostly rigid materials, when grasping
                     fragile objects, the more fixed force is easy to cause damage to objects.

1. Introduction
In recent years, driven by the global mechanical automation, set off a new type of robot development
boom, all kinds of robot products with various functions, began to appear frequently in our field of
vision. Robotics is an indispensable part of high-tech artificial intelligence applications, of which robots
are also an important component, and the properties of robots directly affect the versatility and
practicality of robots. In this context, the concept of "flexible robot" began to be put forward gradually.
Through the use of soft materials, driving innovation, people hope that robots can have better
environmental adaptability, safety and human-machine interaction ability, so that in advanced
manufacturing can play a greater value, so the need for further research on flexible robots. As for the
application of flexible robots in the industrial field and flexible robots in the field of living and working,
with the development of flexible robots in recent years, under the support of machine vision, machine
perception and other technologies, its important role in industry and life will be more and more attention,
the market demand will be increasing in the future.

2. Function analysis
The drive module is improved and the mechanical drive is used to make the robot grip process more
controllable than today's flexible mechanical claws, enhancing its grip stability. Add flexible materials,
grab softer than traditional robots, set flexible pressure feedback, achieve the function of controlling
grip, in the process of flexible robot grip can achieve robot grip and control grip automation. The drive
module is improved and the mechanical drive is used to make the robot grip process more controllable
than today's flexible mechanical claws, enhancing its grip stability. Add flexible materials, grab softer
than traditional robots, set flexible pressure feedback, achieve the function of controlling grip, in the
process of flexible robot grip can achieve robot grip and control grip automation.

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Published under licence by IOP Publishing Ltd                          1
Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

                               Figure 1. Bionic flexible mechanical claw.

3. Design
After taking into account the current flexible robot application scenarios and functional needs, we will
select the topic positioning in the will be able to achieve a significant increase in the grasping of items
when the contact area, in the grasping process through the device's own fine-tuning, improve the stability
of the crawled items, and can be different sizes and shapes of items to crawl. First of all, combined with
the advantages and disadvantages of the existing flexible robot, taking into account the device in the
grasping stage to complete some tasks, the preliminary design of the robot is divided into three parts,
each part to complete its function, to achieve gradual fine-tuning, to achieve flexible function.
Subsequently, we consider that due to the diversity of the shapes of the captured objects, we design
infrared rangefle devices and pressure feedback systems to sense the shape characteristics of different
objects, change the working mode, and use pressure feedback to control the grip of objects to achieve
flexible effects. Secondly, taking into account the change of the relative position between the fingers
when the device changes the working mode, the center base track and the transverse orbit are designed
to ensure the flexibility of the device's motion. Finally, the flexible robot appearance is designed to
beautify the robot. During the design process, the strength check and stress analysis of key parts are
carried out to improve the reliability of the design and facilitate the subsequent design.

3.1. Finger function module

3.1.1. Airbag module. Due to the different shapes of the objects captured, the center of gravity position
is uncertain, and the hardness of the objects is different. The grasping process needs to maintain the
smoothness of the object in the robot hand, the conventional robot uses the clamping force to create
pressure on the finger, thus generating friction, friction and pressure to achieve the object's fixation, but
easy to lead to the deformation of soft objects and damage to fragile objects, some objects have a
devastating blow. The robot uses flexible airbags to achieve adsorption and preliminary fixation, which
can play a good force performance on soft objects and protect vulnerable objects. The design of the
airbag module avoids damage to the object and effectively meets the requirements for the use of flexible
mechanical claws.

                                                      2
Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

                                             Figure 2. Airbags.

3.1.2. Flexible suction part. The fingertip part is a flexible fit part, which is expanded when the object
is grabbed by the deformability of the flexible material, and the built-in mechanical skeleton is fixed, so
that the flexible material fits the grasping object closely. Then the use of adsorption device, so that the
flexible materials of the four claws work together, wrap the grasping object, by increasing the force area,
reduce the pressure, so as to be able to grab the object and avoid greater stress on the object. For the
crawled object, make the grasping action gentler, fully reflect the flexible characteristics of the flexible
robot, fit the friction pad in the inner wall of the flexible robot, increase the friction with the grasping
object, and improve the current flexible robot grasping the object unstable shortcomings. This part is
retractable and changes the area to achieve adaptability to objects of different shapes.
    When the projected area of the object is large and the height is small, the part can be straightened,
the working mode is changed from grab to lift, and the rear mechanical bone bears the main lift force.
Four surface-shaped claws work together to achieve a smooth lift and drop of the object.
    When the weight of the object is large, the adsorption module will be sucked to the object, with
flexible joint movement and force gain, the object can be fixed, when the weight of the object is small,
the object will be sucked to the mechanical claws, so that the object and mechanical claws always keep
in a state of fit, to ensure the smooth grasping process. The working principle is that the vacuum suction
cup is first connected to the vacuum generator by taking over, and then in contact with the object to be
crawled, the vacuum device is started to pump, so that the suction cup produces negative air pressure,
so that the suction of the suction object can be lifted. When the grab is moved to the destination, it is
smoothly inflated into the vacuum suction cup, which changes from negative pressure to zero or slightly
positive air pressure, thus completing the task of grabbing.
    The flexible robot sets up a flexible pressure sensor in the flexible adsorption device. This sensor is
used to control the flexible material inflation controller. Through the data feedback of the pressure sensor,
to determine whether the flexible robot grasps the item, and makes the flexible robot grasp the item to
reach the set pressure to send a signal to the controller, the controller after receiving the signal to control
the inflator to stop inflating, and then carry out the following operations.

                                 Figure 3. Flexible suction and modules.

                                                       3
Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

3.1.3. Infrared range fest module. In the center of the base and the center of the three fingers are
equipped with infrared rangefinders, which work together to accurately measure the surface area and
height of objects and calculate whether or not to deform the operating mode.

3.2. Finger Movement Module
The module is driven by a motor and works with the card slot through the track on the center base to
achieve the adjustment of different finger positions and open amplitude.

                                     Figure 4. Finger adjustment.

3.3. Rotating open-close mechanism
The rotating opening and opening mechanism uses the cooperation of the lever and the card slot to
connect with the finger, and realizes the extension and recovery of the lever through the rotation of the
center turntable, realizes the rotation opening and close, changes the opening amplitude of the finger,
and realizes the adaptability of objects of different sizes. At the same time, the modules can move
individually, changing the operating mode of the unit.

                                   Figure 5. Rotate open and close.

                                                    4
Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

3.4. Working mode analysis
The device is equipped with a deformation mechanism, which can drive a series of mechanical
transformations and change operating modes according to the feedback information of the infrared
rangefinder fixed to the claws and on the connecting block. The robot is divided into three modes,
namely clamping type, claw grip type and lift type.

3.4.1. Clamping mode. Clamping mode is a combination of mechanical claws, forming a clip similar
shape, to achieve the grasping of simple objects, so that for simple objects, mechanical claws do not
have to complete too complex deformation, reduce power, while increasing the life of precision parts.
This mode allows you to complete the grab of cylinders, boxes, spheres, etc., or objects of one-way
length.

                                         Figure 6. Hold mode.

3.4.2. Grab mode. Grab mode can be moved by four fingers to achieve the function of grasping, holding,
pinching. In addition, the two joints of a single finger can be changed according to the shape of the
object to be grabbed, so that the mechanical claws better fit the object to be grabbed, and thus complete
the grasping of various special shape objects.

                                         Figure 7. Grab mode.

                                                    5
Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

3.4.3. Forklift lift mode. Adsorption mode is to make the fingertip part of the basic tile, similar to the
shape of the basket, airbag direct contact with objects to achieve adsorption grab. This mode is mainly
designed to grab flat-shaped objects. Traditional robots in the grasping of flat-shaped objects will usually
appear to grasp up, grasp deformation problems, and the robot through the forklift lift mode can grasp
such objects, the suction module on the side to the object to complete adsorption fixation, leaving a gap
at the lower end, so that it can complete the grasping of such objects.

                                           Figure 8. Lift mode.

3.5. Stress analysis
Because the mechanical finger is forced during the grip of the robot, the stress requirements of the
mechanical finger must meet the stress criteria during the operation. For the foot through solidworks
analysis module, we did the following analysis:

                                         Table 1. Stress Analysis.

           Model reference                                    Property                            Parts

                                                    Name:              Alloy steel (SS).
                                                                         Linear elastic
                                               The model type:
                                                                          esoxuality
                                             The default failure      Maximum von Mises
                                                  criterion:                stress
                                               Yield strength:        6.20422e-08 N/m-2
                                             The intensity of the                                  Little
                                                                      7.23826e-08 N/m^2
                                                   stress:                                       Fingerty.
                                              Elastic modulus:           2.1e-11 N/m2               iam
                                                 Poissonby:                   0.28.
                                               Mass density:              7,700 kg/m3
                                             Anti-shear mould:           7.9e-10 N/m2
                                             Thermal expansion
                                                                         1.3e-05 /Kelvin
                                                coefficient:

                                              Curve data: N/A

    Depending on the size of model 1:1, apply the weight of the unit removing the rest of the base module
to the face and apply a fixed constraint on the sole face of the foot. Stress analysis results are as follows:

                                                       6
Design of an engineering bionic flexible mechanical claw
2021 International Conference on Advances in Optics and Computational Sciences           IOP Publishing
Journal of Physics: Conference Series           1865 (2021) 032051 doi:10.1088/1742-6596/1865/3/032051

                                      Table 2. Stress Analysis (2).

  The name
                       Load the image                                 Load details
  of the load

   Pressure                                                 Entity:                     1 side
                                                            Type:                Applying the force of
                                                                                       the law

4. Conclusion
In the existing flexible robot and traditional robot on the basis of improvement, for the traditional robot
is mostly rigid materials, when grasping fragile items, more fixed force easy to cause damage to the
object; The use of multi-stage adjustment, so that flexible materials more closely fit the grasping object,
more prominent flexible material in the flexible mechanical hand, improve the current flexible robot
grasping object instability shortcomings. And according to the shape characteristics of the grasping
object to change the working mode. It can be seen that this flexible robot can play a more practical role,
the significance is more important, a wide range of applications.

References
[1] Wang Zuojun, Mo, Guowei, Yufan , Cohan, Jie. n and analysis. Electrical and Mechanical
        Engineering, 2019, 48 (09): 135-137.
[2] Liu Xiaomin, Xu, Zhao Yunwei, Dexu, Jiang, s and crawl experiment Machine tools and
        hydraulics, 2019, 47 (15): 24-28.
[3] Zhou Qi, Sun Yi, Zhang Liang, Xu Weiguo. Optimization design of manipulator connector based
        on SolidWorks [J]. Forging equipment and manufacturing technology, 2020, 55 (05): 63-66.

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