AUTOMATION FOR TERMINAL OPERATIONS - Expand your vision - Visy
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WHY AUTOMATE YOUR OPERATIONS Automation provides benefits in terminal operations both in vessel and landside processes. Automation is used in terminals of all sizes, including small and medium-sized. BENEFITS INCLUDE: • Reduction of manpower • Reduction of mistakes in under the cranes and in identification gate operations • Improved documentation of • Increased safety under damage the cranes • Faster work cycles due to less • Increased security due to manual entering of numbers automatic identification in yard operations of cargo and assets • Faster processing at the gates, • Reduced labor costs higher throughput capacity 2
VESSEL OPERATIONS YARD OPERATIONS Automatic container identification and damage Container identification and matching detection is used when servicing vessels. Automation with container handling equipment is based on using optical character recognition (OCR) (CHE) or transport vehicle is done technology on ship-to-shore and mobile harbor automatically by using OCR on yard cranes. Cameras are mounted on the spreaders and equipment. crane frames. Elevator systems, i.e. cameras on tracks that move up and down crane legs, are used to Such technology can be mounted on automatically change the camera position. all types of CHE, including RTG and RMG cranes, reachstackers and top Spreader mounted cameras can be used for container picks/lift trucks. identification and detection of roof damage, which usually accounts for most of container damage. Cameras are mounted on the spreaders or on the equipment frame A terminal operating system (TOS) interface is depending on the application. implemented to obtain full automation benefits. A TOS interface is implemented to obtain automation benefits. TK Muuga Container Visy TopView Terminal (HHLA), Estonia Visy TopView OCR System The main container terminal in with spreader mounted Estonia. Baltic feeder traffic and cameras railway connecting to Russia. • In use in various container handling applications • Visy STS Crane OCR with damage including ship-to-shore cranes, inspection imaging mobile harbor cranes, yard • Visy Access Gate Operating System (GOS), cranes and reach stackers including RFID, OCR for container code • OCR for container code and license plate recognition and damage recognition, also damage inspection imaging inspection on container roof • Visy Train Gate system with OCR for railcar possible in most applications and container code identification Since 2012 Since 2016 3 4
ROAD TRUCKS ACCESS CONTROL Visy Access Gate is a centralized solution Typical automated gate operation includes that automates processes for people, the following features: cargo, vehicles and assets. It is flexible and interfaces with a multitude of • Pre-gate portal used for damage IT systems to enhance automation. inspection imaging and arrival Multiple sites or tenants can operate on announcement the same system. • Container number and truck identification using OCR and/or RFID Contractors, transportation companies upon truck arrival and visitors can create access requests • Gate Operating System (GOS) with work via the Internet. Access permits and order/mission information, interfacing guidance will be ready upon arrival. with TOS • Pre-booking (i.e. appointments) of trucks and cargo units • Road trucks with appointments automatically directed to security gate • Driver kiosk for automated check-in and check-out procedures Tecon Santos Container TangerMed Terminal, Santos Brazil Port Authority Large port complex in Morocco One of the largest container provides transportation for terminals in the region different types of cargo • Visy Access Gate Operating • Visy Access Gate Operating System System (GOS) including OCR for (GOS) including OCR for container container code and license plate code and license plate recognition, recognition, driver kiosks driver kiosks, biometric enrolment, RFID • Access control for employees and contractors Since 2007 Since 2009 5 6
RAIL OPERATIONS TERMINAL PLANNING Visy Train Gate includes automatic container and railcar identification and damage Visy has a wide range of experience of various types of operations and equipment. That is inspection upon the train’s arrival and departure. why Visy can offer terminal planning services as early as the terminal’s initial design phase. These services can include layout proposals, storage capacity estimates, equipment fleet size It includes railcar and container information with an interface to a TOS or 3rd party estimates, overall cost comparisons and environmental impact estimates. This approach is management system. cost effective and speeds up the planning process. Portals spanning over railway track are used to mount equipment for identification and Terminal audits with reports can be made for improving the efficiency of existing operations. damage detection. Simulation A simulation tool is available for optimizing terminal designs. Simulations help avoiding mistakes and detecting possible bottlenecks. A computer model is made of the planned operations using the actual layout and traffic data as a basis. Reports are made based on main KPI’s, such as productivity and turnaround times. 2D and 3D models illustrate Jernhusen Årsta the solutions 2D and 3D models are made to illustrate Kombiterminal how Visy’s solutions will impact terminal operations. Intermodal terminal in Sweden, located near Stockholm • Visy Train Gate system with OCR for railcar and container code identification • Visy Access Gate operating system with OCR for container and license plate recognition • Damage inspection imaging system on portals • Traffic to and from the warehouse included Since 2014 7 8
TECHNOLOGIES Optical character recognition (OCR) is used for: • Container, trailer and railcar ID • License plates • Door direction, container location, IMO/IMDG label identification and classification, seal presence • All container sizes and oversized cargo units Artificial intelligence (AI) is used for detecting shapes, such as vehicles or people. Line scan cameras are used for damage inspection images. Other technologies such as RFID or DGPS are used when appropriate. Latest examples of new innovations by Visy include: • Visy Area, tracking of road trucks within the terminal using CCTV cameras • TopView, OCR system with spreader mounted cameras 9
VISY LOCATIONS • BCT Gdynia, Poland • Alexandria Container & Cargo SELECTED REFERENCES VISY LOCATIONS Headquartes • TK Muuga Container Terminal Handling Co, Egypt (HHLA), Tallin Estonia • Port of TangerMed, Morocco Sales • Jernhusen Årsta • Tecon Santos Container Main partners Kombiterminal, Sweden Terminal, Brazil • DCT Gdansk, Poland • DP World Constanta, Romania Visy works with partners in • Seahafen Wismar, Germany • Mitteldeutsche Eisenbahn order to provide • London Container Terminal, UK (MEG), Halle Germany efficient local • Port of Grangemouth, • Westport Stavanger, Norway support Edinburgh, UK • DFDS Vlaardingen, Holland • Eurotransit, Nur Zholy, • BCT Riga, Latvia Kazakhstan • APMT Gothenburg, Sweden Visy Oy sales@visy.fi Hatanpään valtatie 34 D www.visy.fi 33100 Tampere Finland Tel. +358 (0)3 211 0403
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