Wires & Cables FOR CHALLENGING MARKETS TAILORED & OFF-THE-SHELF SOLUTIONS
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Summary Cables for tough At the speed environments PAGE6 of light PAGE 19 AXOPT®, opticalbrecables ......................................... 19 EQUIPMENT WIRES for high density cabling ......... 6 VIBRAFLAME®, the hottest cable yet! .........................7 DIABLAX®, when even PTFE can’t stand the heat . 8 HALOGEN FREE WIRES & CABLES .......................... 9 Signal AXORAD TM, radiation resistant wires & cables ..... 10 HIGH VOLTAGE WIRES & CABLES, integrity PAGE 20 high performance for challenging applications ..... 11 COAXIAL CABLES ................................................................. 20 FLEXFORCE® CABLES, powerful˚exible & ............ 12 PICOCOAX®, .miniaturecoaxialcables .........................21 LIGHTWEIGHT COAXIAL CABLES ................................22 MICROWAVE COAXIAL CABLES ............................. 23 Space grade PAGE 13 HIGH SPEED CABLES .................................................... 24 wires & cables LIGHTWEIGHT & RESISTANT WIRES ...........................13 Space 25 CABLES FOR SATELLITE ELECTRICAL PROPULSION .......................................................................14 saving PAGE RADATOX ® WIRES & CABLES resistant FLAT FLEXIBLE CABLES ......................................................25 toatomicoxygen ...................................................................15 FDC-FLAT DISPLAY CONNECTIONS ...................... 26 «SMART» ANTISTATIC WIRES & CABLES ........ 16 ROUND-END FLAT CABLES ................................................ 27 BULK FLAT FLEXIBLE CABLES ........................................ 28 17 RIBBON CABLES ............................................................. 29 Hybrid cables PAGE TAILOR-MADE ROUND CABLES ....................................... 17
Additional cabling Test solutions PAGE30 equipment PAGE 37 CABLE ACCESSORIES ................................................... 30 IN-HOUSE TEST CAPABILITIES ........................................ 37 Custom-designed solutions PAGE31 Axon’ is VERTICAL INTEGRATION ....................................................32 closer than .R EAL COLLABORATIVE ENGINEERING .............. 33 STATE OF THE ART, you think PAGE 39 In-house conductor manufacturing ............................. 34 CABLE JACKETING .................................................................35 PROTECTION AGAINST ELECTROMAGNETIC INTERFERENCE .................................................................... 36 . 3
Wires & Cables Headquartered in France, the Axon= group has signicant sales and manufacturing footprints in North America, Europe and Asia. The group has in-house expertise in materials >> Axon’ is a WORLDWIDE including conductor plating, cable LEADER insulation, moulding & overmoulding, enabling the company to offer cus- in specialist tom-designed cables for many diverse and challenging applications. interconnect
>> TAILOR-MADE CABLES designed Industrial Industrial equipment, automation systems and robots, machinery for challenging & equipment, heavy industry • MARKETS Electronic Medicalequipment • Electronic Aerospace Medical devices • Aerospace flight command or in-flight entertainment • Military Military guidance, communication or optronic systems • Automotive Automotive electronic equipment and diverse sensor Space systems • Space launchers, Designed to be tough satellites and rovers • Axon’ cables are tough! They are engineered, as required, to meet a huge range of electrical, 6FLHQWLF Scientific research centres • mechanical and environmental challenges, which could include: Oil &Oilgas & gas drilling tools Signal, power, data transmission, high frequency, and pipelines • high voltage, high data rate. Resistancetochemicals,˚exion,torsion, Nuclear Nuclear or renewable EMI, temperature, radiation, moisture/ dust. Miniaturisation, weight and space saving. power systems •
Tough environments UNTANGLE YOUR TECHNICAL ISSUES WITH AXON’S HIGH PERFORMANCE WIRES Equipment wires | for high density cabling Designed for the trans- High performance wires insulated with mission of signals or PTFE, L-PTFE, ETFE, FEP, PFA or polyimide power in numerous ap- plicationsincludingbox Resistance to high temperatures: - 90°C to 2 + 60°C build internal wiring depending on the insulating material. and the wiring of elec- Excellent chemical resistance. tronic devices, high per- Space and weight savings in high density wiring. formance wires made by Excellent dielectric properties & ageing. Axon= are able to resist Based on standards including NF (KZ), NEMA and MIL. high temperatures up to Flexible Wires (FW) for challenging routing in restricted spaces. +260°C. Long length wires for scrap reduction in automated production lines. L-PTFE (taped) versions: the diameter is up to 20% smaller than standard PTFE wires. 6
Tough environments FOR HOTSPOT AREAS Vibra˚ame ® | the hottest cable yet! Fire resistant wires & niat Ml c r e tiucr y g e tni a kaep temperaturesexample: ( hours 4 inres Composite cables gnide c x e1050°.)C Axon= has developed a range of re desU sa ,rewop ,lortn c laixo c ro rewop resistant cables named Vibra˚ame ® with pro- de f .selbac ven effectiveness over many years. taeH :tna si er ® selbac od ton They are designed for any applications inclu- propagate˚ameanddonotcontain .so t eb a dingsteelandaluminiumplants,oilreneries, glass factories, offshore rigs and in military tnasie R ot ,retaw ,slacimeh sdica dna .stnacirbul equipment which require resistance for short ’ n o e l x b a AC o s l a r e f n o i s t x e d n a durations to extreme temperatures ranging g n i t a s e p m o c l b a r o fs e l p u c o m r e h t from -196°C to +1565°C. de talusni ht w ® noitalus elba o t tsi er u a pme t u o t 1050°.C 7
Tough environments UP TO +280°C Diablax® | when even PTFE can’t stand the heat ... Diablax ® insulated wires and cables are dedi- INSULATION RESISTANCE OF PTFE AND DIABLAX ® 280 INSULATED WIRES AFTER ACCELERATED THERMAL cated to applications requiring continuous AGEING AT 300°C long-term operating temperatures up to 280°C 1,E+06 combined with excellent electrical characte- ristics (high voltage, dielectric strength, Diablax ® 280 insulated wire 1,E+05 high frequency, insulation resistance, Wire Insula�on Resistance (GΩ) at 25°C dielectric constant … ) and/or high chemical resistance. 1,E+04 Standard PTFE Continuous long-term operating temperature: insulated wire Diablax ® can be used up to 280°C for more 1,E+03 than 20000 hours (over 2 years). 1,E+02 For high temperatures, the use of NPC conductor is required. 1,E+01 Excellent dielectric properties. Cryogenic applications : - 250°C. 1,E+00 0 2500 5000 7500 10000 12500 15000 17500 20000 From small to medium wire sizes: Ageing hours at 300 °C 28AWG to 04AWG. Outstanding resistance to chemicals. RoHS and REACH compliant. 8
Tough environments SAFE AND TOUGH! Halogen free wires & cables Halogen free wires and cables are designed to elgniS ,seriw delihs elbac ro ero c-itlum se bac d te kcaj htiw avoidpropagationofreandemissionoftoxic ’ n o l a i cx e p s A d n u o m c fumesincaseofreinenclosedspaces,suchas armoured vehicles, civil or military ships, sub- marines, underground buildings, public places, Halogen-Free (IEC 60754-1). industrial facilities, buildings, trains or subways. Low smoke density to limit visibility problems Low or no emission of toxic and corrosive Insulation family POLIAX™ NEUTRAX™ Polyimide fumes to save people and equipment Thermal Rating 150°C 200°C 250°C Very good resistance to chemicals and radiation. IEC 60754-1 Halogen-Free ✔ ✔ ✔ IEC 60332-1 Flame Retardant ✔ ✔ ✔ material (axon’ compounds including Poliax TM TM , thermoplastic IEC 60754-2 Low Smoke toxicity ✔ ✔ ✔ elastomers and polyimide-based insulations). IEC 61034-2 Low Smoke density ✔ ✔ ✔ Very good electrical performance. 9
Tough environments FOR APPLICATIONS WITH MULTIPLE CHALLENGES TM Axorad | Radiation resistant wires & cables Radiation resistance combined with high or Wires, multi-core wires, coaxial cables and custom-designed cables jacketed with lowtemperatures,extrememechanicalstress, radiation resistant materials including and miniaturisation, in standard or inert at- Axon’ special compounds. mosphere, these are challenges for which Resistance to radiation up to 70 yGM . (1) AxoradTM wires and cables are designed. They can be used as power, instrumentation, Excellent resistance to high (+250°)C or low temperature (-270°)C . control, and sensor cables in nuclear plants, Able to withstand high mechanical stresses. inparticledetectors,acceleratorsorscientic devices. Halogen free solutions available. They are also used in satellites and defence systems including submarines. Note (1) RadiationdosesaretypicallyexpressedeitherinMRadmillion 1( Rad)orMGymillion 1( Gray)MGy 1 : =MRad 01 10
Tough environments CABLES TO SPARK THE INTEREST ... High voltage wires & cables | High performance for challenging applications When high voltage is suorem N n itulos f o edam-roli t hg e atlo v combined with ˚exibi - s e r i w r o f h s r a n o i t c l :p g a d u n i lity, miniaturization, or Vacuum and ultra-vacuum applications: low outgassing. temperature constraints, rC yogenic temperatures (down to -270°)C . Axon= Cable offers cus - Very high temperatures (up to 280°)C . tom designed wires Radiation (Total Ionizing Dose up to 70 yGM ). (1) and cables. They can be used as instrumentation oC ntinuous long length cables. cables, power cables or High mechanical resistance. heating wires for re- Very long lifetime (> 25 years). search centres, energy industries, defence and tlo v x A ® erutain m hgi e atlo v seriw aerospace. pu ot 22 Vk dna elbac silbme a pu ot 12 Vk High performance & small size (down to 1.28 mm dia.). Resistance to high temperature (125°)C , moisture and pressure. ITAR-Free. Note (1) RadiationdosesaretypicallyexpressedeitherinMRadmillion 1( Rad)orMGymillion 1( Gray)MGy 1 : =MRad 01 11
Tough environments POWER DISTRIBUTION ® Flexforce cables | Powerfuland˚exible High current carrying capacity and ˚exibility required? Severe temperature, chemical and mechanical resistance needed in a reduced space? Easy to install, Flexforce® ˚exible Flexforce® power cables are designed to meet the most demanding applications including armoured vehicles and radar systems. Flexforce® cables can be used in static or dynamic applications. CA CA , 12
Space grade wires & cables TO INFINITY AND BEYOND Lightweight and resistant wires Involved in count- less space projects in orbit, Axon= offers a large range of wires for traditional or NewSpace I I projects. They are de- I I I signed for the internal cabling of electronic boxes for all orbit and planetary exploration proles ; for cryogenic I applications, launchers, I I satellites and me- Axalu ® I ga-constellations. I I A w.oshei/ctn:mupodhbew/gr ?elcitr 3 1=di & 5 6=dipuorg 13
Space grade wires & cables POWER AND WEIGHT SAVING Cables for satellite electrical propulsion Power cables developed with Tailor-made solutions are adapted the support of the European tothespecicapplicationtaking Space Agency (1). into account mission-critical pa- Resistant to high temperatures : rameters including: I From -100°C to max. +280°C Total radiation dose. for static applications. Low and high temperature. I From min -50°C to max +120°C for dynamic applications. Operating voltage. Operating voltage up to 5 kV DC. Voltage frequency. Radiation resistance up to 200 Mrad .(2) Flexibility. Maximum operating current up to 12A. Flight heritage: u C stom-designed cables SpecicorbitsLEO, ( GEO,etc). Depending on the electrical propulsion technology used, challenging requirements can vary a lot from one mission to another, which requires in-depth study of customers’ requirements. Notes (1) ESA ITTAO1524507NLSFE (2) RadiationdosesaretypicallyexpressedeitherinMRadmillion 1( Rad)orMGymillion 1( Gray)MGy 1 : =MRad 01 14
Space grade wires & cables FACING DOWN THE EXTRATERRESTRIAL THREAT Radatox® | Wiresandcablesresistanttoatomicoxyg In order to limit the effects ofAtomicOxygen 10 semit erom tnasier X odOterapmT c A (ATOX) in Low Earth Orbit (LEO) which erodes o,t PEF AF,P .EFTP and damages materials including polymer 100 tnasier-mt nahX erOom T A . insulated wires and cables, Axon= Cable hass e d i m y l o p developed a new electrical insulation system called Radatox®. 40% sam gnivas derpmo c t snoitul hcus sa,PEF AFP ro .EFTP 1,E -23 RADATOX® ACHIEVES THE > 100 BEST RESULTS TIMES LOWER ralim s . enkciht ATOX ysaE o t . pirts ™EROSION ATOX Erosion yield (cm 3 /atom) YIELD! .e rf- RA TI 1,E-24 X . e r c o On i a m p u s T f e A > 1,E -25 SiOx coating 1,E -26 ® POLYIMIDE FEP US COMPE- POLYIMIDE RADATOX TITOR SiOx M10 SPECIAL COATED MATERIAL 15
Space grade wires & cables PROTECTION OF ELECTRONIC DEVICES «Smart» antistatic wires & cables Axon= Cable has deve - Innovative range of anti-static wires made with “controlled leakage” insulating materials loped with ESA support able to dissipate the electrostatic discharges through the central conductor. an innovative range of Good electrical insulating material which prevents ESD. low voltage antista- Good mechanical performance in compliance with ESCC 3901/012. tic cables resistant to Anti-static wires with volume resistivity in the range of 107 to 1015ohm.cm. electrostatic discharges No grounding issues : easy integration. which will then contri- bute to the protection ESA ECSS-E-ST-20-06C,NASA-HDBK-4002, JAXA-JERG-2-211A. of electronic devices in spacecraft. ESD-TYPE CLASSIFICATION ESD-type classification of AXON’ INNOVATIVE SOLUTION OF INSULATION MATERIALS insulation materials ESA ECSS-E-ST-20-06C STANDARD INSULATION « LEAKY » INSULATION CONCEPT 1,E+20 Insulative Range e- e- 1,E+18 « Standard » Space e- 1,E+16 insulations e- TRAPPED e- e- Volume resistivity (ohm.cm) 1,E+14 ELECTRONS 1,E+12 Innovative 1,E+10 Axon’ Antistatic WIRE INSULATION 1,E+08 Static-Dissipative CONTROLLED 1,E+06 CONDUCTOR CHARGE DECAY RATE 1,E+04 Moderate Conductive 1,E+02 1,E+00 « Standard » available solutions - INSULATION VOLTAGE INCREASE - LIMITED VOLTAGE INCREASE 1,E-02 - DEEP DIELECTRIC CHARGING -PROVIDE ESD RESISTANCE LOWER 1,E-04 - RISK OF ARCING / BREAKDOWN - INSULATION RESISTANCE Conductive range 1,E-06 16
Hybrid cables TO YOUR SPECIFICATIONS Tailor-made round cables Resistance to ˚exing, demroF ni 1965,’no xsahA deniag na elbaivn torsion, vibration, shock, egnar f o :seit l bap c abrasion, space sa- Solid, stranded or multi-stranded precision conductors. ving, high temperature, Fluorinated materials (PTFE, FEP, ETFE, PFA). resistance to chemicals, Hybrid round cables can be made with twisted pairs, radiation, sterilisation, re, electrical perfor - mance and electro- Halogen free solutions. magnetic compatibility. Radiation resistant materials. Sterilisable insulating and jacketing materials The list of potential (PVC, silicone, polyurethane, thermoplastic elastomers). requirements is- exten sive. As are the cable solutionsthatAxon= - en Small, medium and high volumes. gineers can offer! gno L htgnel selbac suited for automated production lines. 17
Hybrid cables TO YOUR NEEDS Tailor-made˚at-formcables Excellent ˚exlife and Hybrid ribbon cables can be offered with twisted pairs, feeder wires, robustness! These are signalcables,˚exiblewires, PTFEorpolyurethanePU) ( tubes. the qualities of hybrid LaminatedribboncablesMacNetedwithmaterials ETFE, includingFEP, ˚at or ribbon cables PFA, PVC, polyurethaneTPU) ( thermoplastic , elastomersTPE) ( . manufactured by Axon= kcartx elF ® laminated˚atcablesinsulatedwith ® PTFE) ( Cable. They are de - forhigh˚exapplicationsincluding andpicN placeequipment. signed for equipment Lightweight. with a reduced cabling Noparticleemissions. space. This is an ideal Low outgassing. solution for automation Excellentresistancetosolvents chemicals,andhightemperatures systems and robots. togetherwithrepeated˚exions. Low bendradiusandhigh˚exlife. Shapedcablesforchallengingrouting. 18
At the speed of light! CHALLENGING ENVIRONMENTS ® Axopt | Opticalbrecables Weight saving, immunity Axon=opticbrecablesrangeincludes: to electromagnetic in- terference and capable of high data rates, these are the qualities of Axopt® optical bre cables designed for challenging applica- tions including defence and avionics. 19
Signal integrity Coaxial cables Coaxial cables are de- Single or double screened coaxial cables. signed for the trans- oC axial cables according to MIL-C-17 (RG), M17/93 (KX21), M17/94, mission of signals with M17/95, M17/113 (KX22), M17/128, etc. minimum distortion and Triaxial cables, low noise and subminiature cables. attenuation while pre- Hand formable coaxial cable: venting the reception of - Easy installation: no tooling required. outside interference. In - Fully compatible with coaxial connectors. - Up to 18 GHz. order to meet the most demanding requirements With the following characteristics including aerospace, Very low losses. military equipment and Limitation of outside interference. medical devices, Axon= Weight and space saving. offers different types of High temperature resistance. coaxialcablesincluding: All Axon’ coaxial cables can be integrated into custom- designed hybrid cables. 20
Signal integrity SPACE SAVING Picocoax® | Miniaturecoaxialcables Miniaturisation and qua- etisopm Celbac edam htiw seldnub fo 18 ot 256 lity of signal transmis- ro ( erom no )tseuq r Picocoax ® del ac ( Multipicocoax ®.) sion are key issues for dirbyH selbac htiw Picocoax ® ,seriw detsiw ,riap delihs ,eriw manufacturers of test equipment, cameras, sensors and medical Picocoax ® miniature coaxial cables are devices. insulated with: In order to meet these h g i H e c n a m r o i ft e p s l a dr t m g n i u l c P E F r o ® challenges, Axon= Cable manufactures a full ® selban eht rucafnm o,rethgil ,relams range of ˚exible and miniature coaxial cables doG esimrponec wtb lams retmaid g.e( 0.20 )m dna (36AWG to 46AWG) e cnatip fo 50 ro 100 .m/Fp called Picocoax®. y r e V d o g l a :c si r t e c a r w h o l i t c e . n a d s o c 21
Signal integrity 30% WEIGHT SAVING Lightweight coaxial cables Designed for the cabling of aircraft and he- Frequency up to 18 GHz for the connected licopters, lightweight coaxial cables manu- versions. factured by Axon= are 30 % lighter than the Excellent attenuation values EN4604-007 aeronautics standards and qua- (15 dB for 100 m at 1 GHz). lied to EN4.90 -4 6 Made with materials Low dielectric constant (1.3 depending including aluminium, alveolar PTFE and Cello- on the product). ˚on®porous ( PTFEpatentedbyAxon=)andop - Temperature rating: -55°C to 1 + 80°.C (good crush resistance). timizedforweightsaving,theyhaveexcellent mechanical and electrical performance. aC n be terminated with standard coaxial connectors (N, TNC, SMA, others). 22
Signal integrity HIGH FREQUENCY Microwave coaxial cables Suitable for either ycneuq rF p ot 50 zHG rof eht drants egnar ground-based or on- t u b n a c e b r e h g i n d e p n o s .’ r e im to a c s l u p board radar, for avionics, t n e l c x - E n or ie ts d a n r u t e . s o l defence or space appli- cations,Axon= Cablehas n i c i m a .n sy d o t c i l p a developedanextensive snoire V dam htiw lanoitdcahnoietm rp range of microwave cables terminated with coaxialconnectors. y s. a En o i t l s The company’s en- gineers are focused on de targ ni o t dirbyh .se nrah optimizing the assem- blies for the customer’s specicfrequency. 23
Signal integrity HIGH DATA RATES IN HARSH ENVIRONMENTS ? NOT A PROBLEM ... High speed cables Verticallyintegrated,Axon= A large range of customized solutions made with Cable is able to -opti in-house materials including: mise the design of both conductor and insulation Conductor, PTFE and thermoplastic insulating materials depending materials to deliver high on the temperature (from -55°C/+125°C or -90°C +200°C). speed cables capable of EMI optimised. coping with severe condi- Low mass with aluminium silver plated shielding for space tions. High temperature, weight saving, mechanical applications. resistance, are just a few Radiation resistant : up to 300 Mrad(1) (space applications). examples.Axon=engineers High speed cables can be supplied as cable assemblies terminated use a range of simulation with market leading high data rate connectors developed by Axon’. tools to optimise electrical, mechanical & environ- mental performance. AXON’ HIGH SPEED CABLES ARE OPTIMIZED FOR PROTOCOLS INCLUDING: RS422 Fibre Ethernet /TT-Ethernet (cat 5, cat 6a, Cat8): SpaceWire Wizarlink SpaceFibre USB IEEE1394 CAN LVDS RS485 Channel from 1 Gb/s to 40 Gb/s 400 Mb/s 10 Gb/s 10 Gb/s Note (1) RadiationdosesaretypicallyexpressedeitherinMRadmillion 1( Rad)orMGymillion 1( Gray)MGy 1 : =MRad 01 24
Space saving BOARD -TO - BOARD CONNECTION Flat˚exiblecables Designed for board to- morF 0.30 m hctip rof emrtx e caps gnivas pu ot 2.54 m ;hctip board interconnections mo tsuc eh tip osla .elbis op in electronic systems, Extremelysmalldimensions:lowprole,narrowwidth,nepitch. Axojump FlatFlexible TM ysaE dna tsaf :noit l a s emit gnivas dna tso c .n it uder Cables are made up of Tin alloy ro gold gnitao c no eht depirts dne nac eb ˚at tin or gold plated der f o t e cud r o e tnar ug eht cnesba f o .sre k ihw copper conductors in- de l ihS sno re v o f IME .noitc e rp sulated with polyester Excellent˚exibilityand˚exlife:overmillion 0 cycles or polyimide tapes. fortheultra-˚exibleversionmm01( bendradius). u C stom-designed versionswithfolds,shields,notches, punching,slittingormarNing. Temperatureuse:rC 01 orrC. 21 Type of connection F I L / s rZo t c e n h t i w r o t u o h i w l a c n h e m g i k c o l . s m e t y Hotbarorre˚owsoldering. 25
Space saving BOARD -TO - DISPLAY FDC-Flat Display Connections | Board-to-display 1 0 T F LAT F L E X I B L E C A B L E Designed for board to display interconnections, Available in 0.50 mm, 1.00 mm FDC-Flat Display Connections consist of Flat and 1.25 mm pitches. DF-,9 Ready-to-plug solution. FlexibleCablesandconnectorsincluding DF-19, FI-SE and Fi-X. Ready to plug, they are Space saving. designed for displays or HD displays in any Excellent˚exlifeand˚exibility. application including consumer electronics, in- Foldable for easy integration mounting. dustrial equipment, and infotainment systems Shielded versions available. in cars or aircraft. Mate-able with ZIF connectors. Excellenthighspeedtransmissionwith FDC100TMversionT0 1( ˚at˚excable). >=Gbps 2 forLVDS (depending on cable length). 26
Space saving BOARD TO BOARD CONNECTOR & POWER TRANSMISSION Round-end Flat Cables TM Axostrip is a range rewoniPsmart 3( .)A of Round-end Flat hgiH e cnatsi er o t gnid eb dna . oitarb v Cables RFC) ( which ysaE dna tsaf .noi rg e tni can be soldered or r e w o g n i sL a h c r u p : t s o c inserted to achieve CFR era d los-e vaw hti rehto .s n pmo c board to board inter- connections. Made up of tin plated 2 possible types of ends copper insulated with polyester, polyimide or aramid tape, they are ROUND CONDUCTORS ROUND CONDUCTORS ON ONE END & ON BOTH ENDS FLAT CONDUCTORS ON THE OTHER END designed to transmit power. LOWER PRODUCTION COSTS THIS DISMOUNTABLE VERSION AS NO CONNECTORS ARE IS COMPATIBLE REQUIRED WITH ZIF CONNECTORS 27
Space saving POWER TRANSMISSION Bulk˚at˚exibleCables Bulk ˚at ˚exible cables Flexlink ® can be ins- Power transmission (8 A for example). talled in switch rotary connectors (SRC) for Excellent˚exibility. Airbag systems, printers and computers for Space saving. consumer electronics, used for special ma- BulN˚at˚excablescanbecuttolength chines or board-to-board connections. as required. They are supplied on the reel or as ready- Compatiblewithmoststandardcrimp to-use harnesses for any application where contacts. ˚exibilityandspacereductionarerequired. LowwidthFFCcanbepunchedtofacilitate positioning. enilo c P ® lowmargincablestosavespace andreducecablefrictionnoise,insidethe airbag ® SRC cassette. Temperature rating: 105°C or 200°C . 28
Space saving SPACE SAVING & HIGH TEMPERATURE Ribbon cables When applications re- t n e l c a i xn E h e m a t s i e r o t n o i s a r b E F T ( ) n o i t a l u s quire temperature resis- dna .noitcar tance and space saving, hgiH eruta :pm cn tsi er ˚at cables made with round conductors are the solution. Insulated with FEP e capS .gnivas or ETFE, these ribbon e l b i t a p m o C h t i w .CsDrIo t c e n cables can be made with resa L . lb d e w solid or stranded round conductors. Available in 1.27 mm and 2.54 mm pitches, they have also an excellent˚exlife. 29
Additional cabling solutions Cable accessories Being vertically inte- ® es rto x A braids - single or double braids designed for manual grated, Axon= can offer shielding over small lengths of assembly branches. additional cabling so- lutions to deliver an integrated into hybrid hydro-electrical cables or used in catheters or pipettes. optimized design for thespecicapplication. PTFE or tape (porous PTFE patented by Axon’) for cable insulation. Large width PTFE tapes for cable insulation. PTFE tapes can also be used for membranes. PTFE or silicone tubes. 30
Custom-designed Solutions As a multi-skilled Expertise in a number of areas .noitaul vE including: noitad l V f o .slaire t m group, Axon’ is Metallurgy. :noitas / cudor e P seidut able to provide I ngiseD f o n itcudorp .sl t Plastics technology. custom-de- I esuoh-nI tse n mpiuq e ro f n itad l v Electronics. signed wires la,csirt e (carh latnemoriv ,scitre ahc la,csinthremcah and cables Grey Matter ,noisemd .)cte to meet 10% of the turnover is invested in : n o i t a s l. e r u d- n I p customers’ Research & Development. .noitcud r P requirements Simulationtools:˚exlife,shielding efciency,highfrequency. Open innovation re v o-s r C mo f e caps ro scituanore Co-engineering s e i g o l n h c de r a t w o e s h t f o e v i t m o u a Ideaandco-design: r o l a c i d e m s l b a n’ e o x A o t r e f o s n i t a v state-of-art design and simulation tools. o t s r e m o t u c l a n i h t w n a d e t r l c n g i as e d elc y .emit 31
Custom-designedsolutions Vertical integration Concept Plating Insulating (thermoplastic, PTFE Co-design Drawing or taping) Simulation Stranding Assembling Shielding Potting Jacketing STUDY CONDUCTOR F LAT O R RO U N D C A B L E S 32
Custom-designedsolutio Real collaborative Engineering e c n O e h t v i a r o b l n gc i s e d Wires and cable manufacture : si ,etlpmoc ’no xsahA esuoh-ni Axon’ has vertically integrated gnirutcaf m dna tse i l bap c several technologies including rof yrev lgnis ecorp n,i rotcudn Conductormanufacture:plating,drawing eriw dna elbac . rut f nam and stranding. sihT :selban Cableinsulation:thermoplasticextrusion, Full control of the production chain. PTFEextrusionandtaping. Full control of the quality of products and Protection against electromagnetic deadlines. interference:shielding. Time saving. Assembly of hybrid elements. Rapid development of fully bespoke cable The design of manufacturing and test tools. solutions. 33
Custom-designedsolutions State of the art | In-house conductor manufacture EXPERTISE in plating Plating allowstoimprove: I electrical conductivity. Conductors made with I solderability. I bare copper. I corrosion resistance. I silver plated copper. I oxydationprotection. I silver plated aluminium (for Axalu®wires: space application). I tin plated copper. EXPERTISE I silver plated nickel. in conductor drawing I nickel plated copper. I goldplatedcopperfor ( ˚at˚exiblecables). EXPERTISE in stranding to I special copper alloys. manufacturemore˚exible multi- stranded conductors 34
Custom-designedsolutio Cable jacketing In-house expertise in eriW no talus i dna elbac gnite kcaj htiw a egral e g n a r f o s l a i r e t m: g n d u l c i thermoplasticextrusion, PTFE extrusion and Fluorinated materials (PTFE,FEP, ETFE, PFA), PEEK, polyimide. taping. Special materials and compounds developed by Axon’. Tapes including PTFE, ® and polyimide. Crosslinked primary wire insulations and jackets. Sterilisable materials including medical grade PVC, silicone and polyurethane. Halogen free materials. gno L htgnel s bac de t lusni ht w EFT P ro citsalpomreht a ro f ’sremo t uc d e t a m o . us e c o r p 35
Custom-designedsolutions Protection against electromagnetic interference Any electronic system Simulation and control tools: can both disturb and be I disturbed by the crea- I I tion of EMI. Efcient shielding of wires, cables and harnesses is therefore required. 36
Test equipment In-house test capabilities Because connectors l a c is y htP r e c a h and interconnect solu- Meniscograph (IEC 38-2-69) to check solderability of cables and components. tions often have a hard Scanning Electron Microscopy (SEM). life, Axon= uses a wide Differential Scanning aC lorimetry (DSC). variety of in-house X-Ray Radiography, with oC mputed Tomography if needed. equipment to ensure Residual magnetism test. all products stand up to Fourier Transform Infra-Red Spectrometry (FTIR). the most challenging of Dynamic Mechanical Analysis (DMA). environments. For very specic requi - rements, Axon= Process l a c i s n h t e rM c a h Development teams are also able to design bes- poke equipment and test benches in partnership Tensile tests. with the customers. 37
Test equipment In-house test capabilities Electrical characteristics EMI/EMC testing I Transfer impedance test benches. DC harnessing I Bit error rate tester. I Automatic Test Equipment (ATE) for I Mode stirred chamber. continuity, insulation resistance, dielectric strength, in 2 wire and 4 wire test options I Filtertesting:capacitance,inductance. Environmental characteristics Power and high voltage I High current generator up to 1000A. Resistance to salt spray, thermal shock, I Partial Discharge tester for high voltage. autoclaving, accelerated ageing, humidity. High frequency Resistance to oils, decontaminants, I Network analyser for insertion loss, sterilization, solvents. return loss, phase matching. Resistanceto˚ame. I Sampling scope/ TDR up to 50GHz. 500 bars high pressure water test bench. High data rate Thermal infrared cameras. I Dedicated test bench for Mil-Std-1553 data bus. I Eye pattern test bench. 38
Axon’ is closer than you think international presence and global service Axon’ is a medium-sized group with 20 subsidiaries worldwide At the very beginning,Axon=Cable-manu The Axon’ Group factured high temperature insulated wires. Since then, the group has greatly enlarged has been developing its areas of expertise to offer complete solutionstocustomers: world-leading Design and manufacture of wires, cable assemblies, custom-designed interconnect solutions connectors withAxon=Cable. Design and manufacture of metal- for challenging plastic parts and components with Axon=MechatronicsandAxon=Nanotec. Design and manufacture of elastomeric applications since 1965 componentswithAddix. 39
©2021 AXON’ CABLE - ALL RIGHTS RESERVED VIBRAFLAME®,DIABLAX®, AXOVOLT®, FLEXFORCE®, AXALU®, FLEXTRACK® RADATOX®, AXOPT®, PICOCOAX® , MULTIPICOCOAX®, CELLOFLON® , FLEXLINK®, PICOLINE® AXOTRESSE® , AXALU® ARE REGISTERED TRADEMARK OF AXON’ CABLE RELEASED JULY 2021 /A ALL INFORMATION CONTAINED IN THIS BROCHURE IS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE PHOTOS: FRED LAURES, BASTIEN GUILBERT, NICKELKROME, AXON’
›› BRAZIL ›› INDIA ›› MEXICO AXON’ CABLE INDUSTRIA AXON’ INTERCONNECTORS & AXON’ INTERCONEX, E. COMÉRCIO LTDA WIRES PVT LTD S.A. DE C.V. TEL.: +55 21 3596-8002 TEL.: +91 (0) 806 816 2966 TEL.: +52 442 215 2713 salesbrazil@axon-cable.com FAX: + 91 (0) 806 816 2999 axon-mexico@axoncable.com sales@axon-cable.in ›› CANADA ›› SINGAPORE AXON’ CABLE INC. CANADIAN DHRUV: YOUR OFFSET AXON’ CONNECT PTE LTD OFFICE TEL.: +65 6250 3169 TEL.: +1 514 898 2044 PARTNER DHRUV AXON’ INTERCONNECT sales.singapore@axon-cable.com sales@axoncable.com PRIVATE LTD ›› SPAIN ›› CHINA AXON’ CABLE SPANISH OFFICE AXON’ INTERCONNECT LTD ›› JAPAN TEL.: +34 91 418 43 46 TEL.: +86 757 2838 7200 AXON’ CABLE JAPAN OFFICE TEL./FAX: +81 26 217 6728 axon-spain@axon-cable.com FAX: +86 757 2838 7212 sales@axon-interconnect.com axon-japan@axon-cable.com ›› UNITED KINGDOM AXON’ CABLE LTD ›› GERMANY ›› LATVIA TEL.: +44 1383 421500 AXON’ KABEL GMBH AXON’ CABLE SIA TEL.: +371 6540 78 91 sales@axon-cable.co.uk TEL.: +49 7152-97992-0 sales@axon-cable.de axon@axoncable.lv ›› USA ›› HUNGARY AXON’ CABLE INC. TEL.: +1 847 230 7800 AXON’ KÁBELGYÁRTÓ KFT. TEL.: +36 76 508 195 sales@axoncable.com axon@axon-cable.hu HEADQUARTERS: FRANCE ADDIX S.A.S. 2 route de Châlons en Champagne AXON’ CABLE S.A.S. 51210 MONTMIRAIL 2 ROUTE DE CHALONS EN CHAMPAGNE TEL.: +33 2 52 44 35 10 51210 MONTMIRAIL sales@addix.axon-cable.fr http://www.addix.fr TEL.: +33 3 26 81 70 00 sales@axon-cable.com AXON’ MECHATRONICS S.A.S. 103 avenue De Ty Bos - CS 45035 29556 QUIMPER CEDEX 09 TEL.: +33 2 98 65 66 67 FAX: +33 2 98 90 19 17 contact@axon-mech.com http://www.axon-cable.com FOLLOW US AXON’ NANOTEC S.A.S.. 8 rue du Clos Rondot 25130 VILLERS LE LAC TEL. : +33 3 81 68 70 00 VISIT OUR WEBSITE FAX. : +33 3 81 68 01 57 sales@axon-nanotec.com www.axon-cable.com http://www.axon-cable.com
You can also read