Velvet Backstage The Founding Father - František Zykan The Age of Aluminum School Through Play Works The Biggest Macabre Stage Ever Bamboozled by ...
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Velvet The Founding Father - František Zykan The Age of Aluminum Backstage School Through Play Works The Biggest Macabre Stage Ever Bamboozled by Bamboo Robot and Dollar Magazine of Area Four Fire Busters Industries Issue 4 www.areafourindustries.com
How would you react to the arrival of an all directions, or cyclops, which had only one extraterrestrial civilization? light bulb in the middle surrounded by mirrors, I would sell them a stage to show us some which tilted to the rhythm of the music. Even real space fun. today, people may rightly think that the equip- ment for discos is a bit of circus fun. Text by Pavel Vondráček • Photo by Jakub Frey When did you come up with the idea to make concert stages? Did you ever think that in thirty years At the beginning of the nineties, right you would be managing a company that after military service, which was mandatory operates in forty countries around the in the then Czechoslovakia. I was working as world and supplies constructions for con- a disc jockey with a friend and I was reading certs of world-famous bands? a book about the Gold Rush in Alaska. There I never dreamed of anything like that. was interesting information in it that those After all, I have constantly read about the ap- who sold equipment to the prospectors were proach that you make a clear business plan for even more successful than the gold diggers. 15 years ahead and go by it... A lot of people So we tried to do business with concert equip- talk about it, but I haven't experienced it work- ment. It was a fermenting time. In the euphoria ing in practice. It is definitely necessary to go of the nineties everything went easier, there forward, by taking gradual steps. was less bureaucracy. And so, while having fun, we started to innovate our sector. Those were what? Not far from my hometown, Roudnice nad Have you used your experience from ru- Labem, I rented a part of former farm prem- ral discos in the manufacture of stage ises and started looking for metal shelves that structures? seemed to me to be ideal for assembling stage No, because we didn't have any. There sets for DJs. I hired employees (two of the first was nothing like it here in Central Europe, it four still work in the company today), bought was a time of wood, literally. The DJ stages welding machines and saws, and that's how – these were two wooden pub tables, a shiny it all started. canvas thrown over them, an orange flashler from a garbage truck, and a blue one from Was it a success, did DJs buy it? a police car, a transparent garden hose into It was a blind shot. I was producing, but The Founding which we put Christmas tree lights and, of I didn't have a secure outlet. I had a full barn of course, a disco ball. We made it ourselves. We structures that no one was buying because no glued shards of broken mirrors to a ball of poly- one knew about them. But we in the Czech Re- styrene. And they were so heavy there was public have a saying: "Don't do anything that often a problem actually hanging them. All the doesn't work in America." So I remembered other equipment could be laid on the floor or Henry Ford and his line "if I had the last five dol- Father of True or put on the table, but the ball had to be hung lars, I'd put three in advertising," and so I did, from a structure. And if you didn’t have any and the business got going. The first signifi- and you couldn’t buy it anywhere, you had to cant commission was a stage in the Lucerna make it. And so it all began. Music Bar in the center of Prague. Then I im- mediately went to Germany, where I got a few Constructivism And so you got the idea to start import- more orders. It was 1993 and I celebrated my ing structures... first success with a chef salad at McDonald’s. No, we didn't import the structures, we started producing them right away. Of course, Was it still the Iron Age? we knew desperately little about it at the time, No, aluminum! From the very beginning, but it seemed so simple to us... When you're we concentrated on aluminum products. young, you don't have inhibitions and you They are lightweight, which is an advantage think you just have to get started and it will both in production and handling – you simply Through obstacles to the stars – this is the life story of František Zykan, go by itself. bring the individual parts of the structure to the place, assemble them, disassemble them, founder of Area4Industries. In the past, he started making stages in a barn Where did you get your inspiration? then transport them elsewhere, reassemble on the outskirts of a small Czech town; in the present, the biggest stars of We knew everything only from pictures. them again, and so on. We didn't add prod- Physically, at that time, just after the fall of ucts made of iron, i.e. high-strength steel, until world show business perform on his structures, and in this interview communism, these things could only be seen later, when we were getting orders for the big- he hints at the future of the industry. in circuses, because they were traveling all gest shows. There, the stages have 50 meters over Europe and inspired each other. So I went – these are already such large spans and large to circuses and observed their equipment. Not load capacities that aluminum is not strong only the construction, but I saw for the first enough. One of our first such events was a Me- time the so-called rotators, lights rotating in tallica concert in Germany. 2 Interview František Zykan Velvet Backstage Velvet Backstage Interview František Zykan 3
How would you react to the arrival of an all directions, or cyclops, which had only one extraterrestrial civilization? light bulb in the middle surrounded by mirrors, I would sell them a stage to show us some which tilted to the rhythm of the music. Even real space fun. today, people may rightly think that the equip- ment for discos is a bit of circus fun. Text by Pavel Vondráček • Photo by Jakub Frey When did you come up with the idea to make concert stages? Did you ever think that in thirty years At the beginning of the nineties, right you would be managing a company that after military service, which was mandatory operates in forty countries around the in the then Czechoslovakia. I was working as world and supplies constructions for con- a disc jockey with a friend and I was reading certs of world-famous bands? a book about the Gold Rush in Alaska. There I never dreamed of anything like that. was interesting information in it that those After all, I have constantly read about the ap- who sold equipment to the prospectors were proach that you make a clear business plan for even more successful than the gold diggers. 15 years ahead and go by it... A lot of people So we tried to do business with concert equip- talk about it, but I haven't experienced it work- ment. It was a fermenting time. In the euphoria ing in practice. It is definitely necessary to go of the nineties everything went easier, there forward, by taking gradual steps. was less bureaucracy. And so, while having fun, we started to innovate our sector. Those were what? Not far from my hometown, Roudnice nad Have you used your experience from ru- Labem, I rented a part of former farm prem- ral discos in the manufacture of stage ises and started looking for metal shelves that structures? seemed to me to be ideal for assembling stage No, because we didn't have any. There sets for DJs. I hired employees (two of the first was nothing like it here in Central Europe, it four still work in the company today), bought was a time of wood, literally. The DJ stages welding machines and saws, and that's how – these were two wooden pub tables, a shiny it all started. canvas thrown over them, an orange flashler from a garbage truck, and a blue one from Was it a success, did DJs buy it? a police car, a transparent garden hose into It was a blind shot. I was producing, but The Founding which we put Christmas tree lights and, of I didn't have a secure outlet. I had a full barn of course, a disco ball. We made it ourselves. We structures that no one was buying because no glued shards of broken mirrors to a ball of poly- one knew about them. But we in the Czech Re- styrene. And they were so heavy there was public have a saying: "Don't do anything that often a problem actually hanging them. All the doesn't work in America." So I remembered other equipment could be laid on the floor or Henry Ford and his line "if I had the last five dol- Father of True or put on the table, but the ball had to be hung lars, I'd put three in advertising," and so I did, from a structure. And if you didn’t have any and the business got going. The first signifi- and you couldn’t buy it anywhere, you had to cant commission was a stage in the Lucerna make it. And so it all began. Music Bar in the center of Prague. Then I im- mediately went to Germany, where I got a few Constructivism And so you got the idea to start import- more orders. It was 1993 and I celebrated my ing structures... first success with a chef salad at McDonald’s. No, we didn't import the structures, we started producing them right away. Of course, Was it still the Iron Age? we knew desperately little about it at the time, No, aluminum! From the very beginning, but it seemed so simple to us... When you're we concentrated on aluminum products. young, you don't have inhibitions and you They are lightweight, which is an advantage think you just have to get started and it will both in production and handling – you simply Through obstacles to the stars – this is the life story of František Zykan, go by itself. bring the individual parts of the structure to the place, assemble them, disassemble them, founder of Area4Industries. In the past, he started making stages in a barn Where did you get your inspiration? then transport them elsewhere, reassemble on the outskirts of a small Czech town; in the present, the biggest stars of We knew everything only from pictures. them again, and so on. We didn't add prod- Physically, at that time, just after the fall of ucts made of iron, i.e. high-strength steel, until world show business perform on his structures, and in this interview communism, these things could only be seen later, when we were getting orders for the big- he hints at the future of the industry. in circuses, because they were traveling all gest shows. There, the stages have 50 meters over Europe and inspired each other. So I went – these are already such large spans and large to circuses and observed their equipment. Not load capacities that aluminum is not strong only the construction, but I saw for the first enough. One of our first such events was a Me- time the so-called rotators, lights rotating in tallica concert in Germany. 2 Interview František Zykan Velvet Backstage Velvet Backstage Interview František Zykan 3
Your garage business has grown. Today that the "spokes" (this is what connects the it would be called a successful startup. main tubes) are different. And no one wants But in addition to the fitters, you also that, from a purely esthetic point of view. had to have people with extensive know- But neither from a technical point of view – how... even different manufacturers can have al- I was lucky to have my first employee, who most identical trusses, but with a different I met in a curious way. In the beginning, when load capacity. So you're going to have two I was looking for shelves, a guy from a com- identical-looking structures, one of which can pany that made the shelves came to me in carry 200, but the other only 100 kilos, and rigger even in Czech. They build structures my rented workshop in a former farmhouse. there's a risk that someone will get it wrong at car shows, concerts, theaters, expos... It is We agreed that he would contact me in 14 during construction. Therefore, customers a specific group that has its own special name, days. And he didn't show up. So I called the are traditionally conservative and have great originally derived from the sailors who con- company myself, but they told me that he loyalty to one proven supplier. Unlike, for ex- trolled the sails on ships. Today, there are an no longer worked for them. But Roudnice is ample, suppliers of lighting technology, which estimated ten thousand of them around the a small town, so it didn't take me too long to is basically a fashion commodity with a short world. Although now, after two years of Covid, find out where the person lived. I went to see lifespan of about five years. when many events were canceled, many of him at his home to ask him if he would like them have left for other fields, where they like to work for me. He gave himself two days to What is the service life of the structure? fixed working hours and the fact that they do think about it and then we both shook hands. There is actually no "expiration time" not have to constantly travel from place to I didn't have any workers at the time, but there for them, so they can be used over and over place. We have information from customers were already two production managers in the again, as elements from Lego – after all, it is that it is very difficult to find new employees. company. We worked together for the next actually also a kit. However, there is a man- But it is a similar problem in the production it- fifteen years, and I had never known a more ual according to which all parts are checked self – there are no people for manual positions, comprehensive person. He was almost thirty after their use and the unsatisfactory ones not only in our country but also in America, the years older and, of course, more experienced, are discarded from circulation – if they are Netherlands, or Italy. he taught me a lot. In addition to technical chipped and there is a risk of thinning of the things, he invented a working and remunera- wall, or battered or damaged after someone So will robots come into the company? tion system for workers who manually make has crashed into them with a lift truck. But They have already arrived. There are sim- a thousand different types of products so that that's about all. ply not enough welders, and without them, it would be understandable to them. This is one production could no longer continue. of the most important things that a company If structures have an almost unlimited must solve in the first place. service life, why are new ones produced What about 3D printers, which are so all the time? Is it because there are more much talked about today as the future Is there anything new in such a conser- and more festivals, or is the wear rate of of industrial production? vative field as the production of struc- parts so high? I'm skeptical about that. Although today tures for the entertainment industry? Both. Until the beginning of the covid mechanical parts are printed for cars, they are Of course, that's why we have several pandemic, the number of festivals and other still made of plastic or some kind of composite. development centers. They are in the Czech events was growing. However, it is not only that But there is nothing that has the mechanical Republic, Holland, Italy, and the USA. The the parts do not suit technically, but much properties of aluminum or steel. We're testing structures consist of hundreds of products: more often do not suit esthetically. Aluminum many new things, but we haven't yet come They are not only supporting elements, but is a soft material and has no durable finish, so across a technology that is usable in practice. it is possible to develop better systems for at- you only use one structure two or three times Welded metal parts are still the best solution. taching canopies, hanging lights, increasing and it looks like you have been using it inten- Moreover, plastic ages much faster than metal. the size of stages and with it the spans of sively for five years. It's scratched, dirty, just structures... Today, customers simply want to plain ugly, and big promoters hosting presti- Can you imagine what concerts will look get a Lego-like kit from which they build what gious exhibitions or events for companies just like in 50 years? they need. But they often need some special want to have shiny new stuff, so the old ones Our designer Ivan Dlabač has a virtual re- parts that we have to quickly invent, test, and are sold as "second hand". ality headset that you put on and can examine deliver. Two months is already a borderline for a product from every conceivable angle. As an them. But we can always do it. Why don't you make colorful parts? May- educational or design technology, it's perfect. be orange, blue...? And you can do a lot of other things with the At the very base: you have a load of The point is that the structure should VR, even watch concerts. But don't we go to a given weight and a stage of a given size be as invisible as possible, because it is just the concerts not only to see a favorite band where you want to place the equipment, and a supporting thing for hanging lights, attach- live but also because we want to experience all this together needs to be solved to make ing a sail, or an LED screen. But we do not only the atmosphere, to be among other people? it stable and safe. But it is also conservative produce structural parts with a natural silvery The question is whether this desire will not dis- from another point of view: structures are surface, half of the production program is with appear after we start escaping from physical There is actually no "expiration goods that are rented. The customer who a surface finish in matte black. to virtual reality. time" for the structures, so they builds the podium has precisely specified re- quirements and an inventory of the structure When you travel the world, do you suffer can be used over and over again, and logically does not want to have different Stages are built by riggers. Is it possible from professional deformation? Do you look as elements from Lego – after all, suppliers, but only one. At first glance, it may to translate this word into other lan- for stages? And can you tell which is 'yours' seem that when the structure is still unas- guages, such as your native Czech? even from afar? it is actually also a kit. sembled on the ground, parts from different Montér (fitter) sounds weird, the same This cannot be avoided. Yes, I look around manufacturers look practically the same. But goes for lešenář (scaffolder) or, like in a cir- and recognize ours immediately. They're sim- when they stand up, it can be seen from afar cus, tenťák (tent builder). Rigger is simply ply the best, it's a pleasure looking at them. 4 Interview František Zykan Velvet Backstage Velvet Backstage Interview František Zykan 5
Your garage business has grown. Today that the "spokes" (this is what connects the it would be called a successful startup. main tubes) are different. And no one wants But in addition to the fitters, you also that, from a purely esthetic point of view. had to have people with extensive know- But neither from a technical point of view – how... even different manufacturers can have al- I was lucky to have my first employee, who most identical trusses, but with a different I met in a curious way. In the beginning, when load capacity. So you're going to have two I was looking for shelves, a guy from a com- identical-looking structures, one of which can pany that made the shelves came to me in carry 200, but the other only 100 kilos, and rigger even in Czech. They build structures my rented workshop in a former farmhouse. there's a risk that someone will get it wrong at car shows, concerts, theaters, expos... It is We agreed that he would contact me in 14 during construction. Therefore, customers a specific group that has its own special name, days. And he didn't show up. So I called the are traditionally conservative and have great originally derived from the sailors who con- company myself, but they told me that he loyalty to one proven supplier. Unlike, for ex- trolled the sails on ships. Today, there are an no longer worked for them. But Roudnice is ample, suppliers of lighting technology, which estimated ten thousand of them around the a small town, so it didn't take me too long to is basically a fashion commodity with a short world. Although now, after two years of Covid, find out where the person lived. I went to see lifespan of about five years. when many events were canceled, many of him at his home to ask him if he would like them have left for other fields, where they like to work for me. He gave himself two days to What is the service life of the structure? fixed working hours and the fact that they do think about it and then we both shook hands. There is actually no "expiration time" not have to constantly travel from place to I didn't have any workers at the time, but there for them, so they can be used over and over place. We have information from customers were already two production managers in the again, as elements from Lego – after all, it is that it is very difficult to find new employees. company. We worked together for the next actually also a kit. However, there is a man- But it is a similar problem in the production it- fifteen years, and I had never known a more ual according to which all parts are checked self – there are no people for manual positions, comprehensive person. He was almost thirty after their use and the unsatisfactory ones not only in our country but also in America, the years older and, of course, more experienced, are discarded from circulation – if they are Netherlands, or Italy. he taught me a lot. In addition to technical chipped and there is a risk of thinning of the things, he invented a working and remunera- wall, or battered or damaged after someone So will robots come into the company? tion system for workers who manually make has crashed into them with a lift truck. But They have already arrived. There are sim- a thousand different types of products so that that's about all. ply not enough welders, and without them, it would be understandable to them. This is one production could no longer continue. of the most important things that a company If structures have an almost unlimited must solve in the first place. service life, why are new ones produced What about 3D printers, which are so all the time? Is it because there are more much talked about today as the future Is there anything new in such a conser- and more festivals, or is the wear rate of of industrial production? vative field as the production of struc- parts so high? I'm skeptical about that. Although today tures for the entertainment industry? Both. Until the beginning of the covid mechanical parts are printed for cars, they are Of course, that's why we have several pandemic, the number of festivals and other still made of plastic or some kind of composite. development centers. They are in the Czech events was growing. However, it is not only that But there is nothing that has the mechanical Republic, Holland, Italy, and the USA. The the parts do not suit technically, but much properties of aluminum or steel. We're testing structures consist of hundreds of products: more often do not suit esthetically. Aluminum many new things, but we haven't yet come They are not only supporting elements, but is a soft material and has no durable finish, so across a technology that is usable in practice. it is possible to develop better systems for at- you only use one structure two or three times Welded metal parts are still the best solution. taching canopies, hanging lights, increasing and it looks like you have been using it inten- Moreover, plastic ages much faster than metal. the size of stages and with it the spans of sively for five years. It's scratched, dirty, just structures... Today, customers simply want to plain ugly, and big promoters hosting presti- Can you imagine what concerts will look get a Lego-like kit from which they build what gious exhibitions or events for companies just like in 50 years? they need. But they often need some special want to have shiny new stuff, so the old ones Our designer Ivan Dlabač has a virtual re- parts that we have to quickly invent, test, and are sold as "second hand". ality headset that you put on and can examine deliver. Two months is already a borderline for a product from every conceivable angle. As an them. But we can always do it. Why don't you make colorful parts? May- educational or design technology, it's perfect. be orange, blue...? And you can do a lot of other things with the At the very base: you have a load of The point is that the structure should VR, even watch concerts. But don't we go to a given weight and a stage of a given size be as invisible as possible, because it is just the concerts not only to see a favorite band where you want to place the equipment, and a supporting thing for hanging lights, attach- live but also because we want to experience all this together needs to be solved to make ing a sail, or an LED screen. But we do not only the atmosphere, to be among other people? it stable and safe. But it is also conservative produce structural parts with a natural silvery The question is whether this desire will not dis- from another point of view: structures are surface, half of the production program is with appear after we start escaping from physical There is actually no "expiration goods that are rented. The customer who a surface finish in matte black. to virtual reality. time" for the structures, so they builds the podium has precisely specified re- quirements and an inventory of the structure When you travel the world, do you suffer can be used over and over again, and logically does not want to have different Stages are built by riggers. Is it possible from professional deformation? Do you look as elements from Lego – after all, suppliers, but only one. At first glance, it may to translate this word into other lan- for stages? And can you tell which is 'yours' seem that when the structure is still unas- guages, such as your native Czech? even from afar? it is actually also a kit. sembled on the ground, parts from different Montér (fitter) sounds weird, the same This cannot be avoided. Yes, I look around manufacturers look practically the same. But goes for lešenář (scaffolder) or, like in a cir- and recognize ours immediately. They're sim- when they stand up, it can be seen from afar cus, tenťák (tent builder). Rigger is simply ply the best, it's a pleasure looking at them. 4 Interview František Zykan Velvet Backstage Velvet Backstage Interview František Zykan 5
30 Rockefeller Plaza The skyscraper that forms a central part of the Rockefeller Center complex in New York City. The photo was taken on September 20, 1932, The construction of the 70-story skyscraper, originally called the RCA Building (1933-88), on the 69th floor of the just-completed RCA Build- ? then the GE Building (until 2015) and now the Comcast Building, widely known as "30 Rock" ing in Manhattan, New York. Eleven workers are (hence the name of the popular comedy NBC sitcom that is based here) was completed 85 years ago. lounging on a 260-meter-high traverse and ap- With nearly 259 meters, it is the 10th tallest building in NYC and the 34th tallest in the U.S. pear to be completely at ease. They well should, The iconic photo is the view on the top floor observation deck. It was built by the Irish Glynn brothers, since they are actually sitting above the 68th several Swedes and Mohawk Indians, who were known for their fearlessness about heights. In reality, they floor, which has already been built, and there are were just afraid to admit to their wives that they were as afraid of heights as the next man. only about three meters of depth below them. The picture was published by the New York Herald Tri- bune with this caption, "While thousands of New Yorkers crowd into restaurants and diners, these sky-high workers on a 70-story skyscraper in Rock- efeller Center have all the space and fresh air they could wish for at lunch. As to office space capac- ity, the RCA Building is the largest in the world." Why that last sentence? Well, promotion and pub- licity were already in full swing then. Skyscrapers were sprouting up everywhere, but because of the recession, it was not easy to find uses for them — hence the phrase to attract wealthy tenants. And since this was not a report but marketing, neither the names of the workers concerned nor the au- thor of the photo were mentioned. The photog- rapher has only recently been traced, although not with 100% certainty, as there were several photographers at the location at the time. The image has such a powerful charisma that people started hanging copies of it on their walls at home or in bars, and it was also sold as postcards and posters. And one of them was seen after the fall of the Iron Curtain by the Slovak artist and director Ivan Popovič. He knew the image from his parents' photo album. When he took the photo out, he found that on the reverse side of the photo was a text from his grandfather to his grandmother: "Don't you worry, my dear Mariska, look, I'm still with the bottle. Your Gusti." Gusti, full name Gus- tav Popovič, was a carpenter who, like many oth- ers, went to America to work. He returned home before the start of World War II, the end of which also marked his end: he was killed by a grenade in his home village of Vyšný Slavkov. He is buried in a common grave with the addressee of the post- card, his wife, in the local cemetery. This crucial Lunch on Top discovery identifying the first person in the iconic photo 'rewrote' its history and was for many years featured in official promotional materials. No one found one detail apparent from the date of death on the grave strange: that Maria died in 1930, but of a Skyscraper the "Lunch atop a Skyscraper" did not take place until two years later. Could it be that Gusti did not learn of his wife's death? The Irish filmmaker Seán Ó Cualáin later made a similar identification discovery as Ivan Popovič. Five years ago, when he happened to go to a pub in the village of Shanaglish, he saw this One of the most famous riggers photographs not only of the 1930s but photo with a written note: "That's my dad on the far right, my uncle on the far left." Shortly after- perhaps of the entire 20th century. The first sight of it makes one dizzy, wards, he met its author, old Mr. Glynn, and made even if it is only a skillful composition. What is far more interesting, however, a documentary in which he reveals the identity of the other workers (see YouTube: "Men At Lunch"). is the search for its story. Who photographed it and who was actually Finally, there's another weird thing: how come the depicted in it? And above all – who was the gentleman on the far right? worker has a bottle of alcohol in his hand? In the 1930s, there were yet no strict safety regulations in the US, but there still was strict prohibition and Text by Radek Kovanda alcohol consumption was a crime. 6 Velvet Backstage Velvet Backstage 7
30 Rockefeller Plaza The skyscraper that forms a central part of the Rockefeller Center complex in New York City. The photo was taken on September 20, 1932, The construction of the 70-story skyscraper, originally called the RCA Building (1933-88), on the 69th floor of the just-completed RCA Build- ? then the GE Building (until 2015) and now the Comcast Building, widely known as "30 Rock" ing in Manhattan, New York. Eleven workers are (hence the name of the popular comedy NBC sitcom that is based here) was completed 85 years ago. lounging on a 260-meter-high traverse and ap- With nearly 259 meters, it is the 10th tallest building in NYC and the 34th tallest in the U.S. pear to be completely at ease. They well should, The iconic photo is the view on the top floor observation deck. It was built by the Irish Glynn brothers, since they are actually sitting above the 68th several Swedes and Mohawk Indians, who were known for their fearlessness about heights. In reality, they floor, which has already been built, and there are were just afraid to admit to their wives that they were as afraid of heights as the next man. only about three meters of depth below them. The picture was published by the New York Herald Tri- bune with this caption, "While thousands of New Yorkers crowd into restaurants and diners, these sky-high workers on a 70-story skyscraper in Rock- efeller Center have all the space and fresh air they could wish for at lunch. As to office space capac- ity, the RCA Building is the largest in the world." Why that last sentence? Well, promotion and pub- licity were already in full swing then. Skyscrapers were sprouting up everywhere, but because of the recession, it was not easy to find uses for them — hence the phrase to attract wealthy tenants. And since this was not a report but marketing, neither the names of the workers concerned nor the au- thor of the photo were mentioned. The photog- rapher has only recently been traced, although not with 100% certainty, as there were several photographers at the location at the time. The image has such a powerful charisma that people started hanging copies of it on their walls at home or in bars, and it was also sold as postcards and posters. And one of them was seen after the fall of the Iron Curtain by the Slovak artist and director Ivan Popovič. He knew the image from his parents' photo album. When he took the photo out, he found that on the reverse side of the photo was a text from his grandfather to his grandmother: "Don't you worry, my dear Mariska, look, I'm still with the bottle. Your Gusti." Gusti, full name Gus- tav Popovič, was a carpenter who, like many oth- ers, went to America to work. He returned home before the start of World War II, the end of which also marked his end: he was killed by a grenade in his home village of Vyšný Slavkov. He is buried in a common grave with the addressee of the post- card, his wife, in the local cemetery. This crucial Lunch on Top discovery identifying the first person in the iconic photo 'rewrote' its history and was for many years featured in official promotional materials. No one found one detail apparent from the date of death on the grave strange: that Maria died in 1930, but of a Skyscraper the "Lunch atop a Skyscraper" did not take place until two years later. Could it be that Gusti did not learn of his wife's death? The Irish filmmaker Seán Ó Cualáin later made a similar identification discovery as Ivan Popovič. Five years ago, when he happened to go to a pub in the village of Shanaglish, he saw this One of the most famous riggers photographs not only of the 1930s but photo with a written note: "That's my dad on the far right, my uncle on the far left." Shortly after- perhaps of the entire 20th century. The first sight of it makes one dizzy, wards, he met its author, old Mr. Glynn, and made even if it is only a skillful composition. What is far more interesting, however, a documentary in which he reveals the identity of the other workers (see YouTube: "Men At Lunch"). is the search for its story. Who photographed it and who was actually Finally, there's another weird thing: how come the depicted in it? And above all – who was the gentleman on the far right? worker has a bottle of alcohol in his hand? In the 1930s, there were yet no strict safety regulations in the US, but there still was strict prohibition and Text by Radek Kovanda alcohol consumption was a crime. 6 Velvet Backstage Velvet Backstage 7
The Age Alum inum of Text by Petr Bílek Photo by Jakub Frey 8 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 9
The Age Alum inum of Text by Petr Bílek Photo by Jakub Frey 8 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 9
Upper photo: On the surface, all objects made of aluminum seem to have this color. As pure aluminum quickly reacts with oxygen, a very thin oxide layer is formed instantaneously, giving the surface a bright look. Only when cut, drilled, milled, ground, or polished, does the real face of aluminum unveil – shiny dark silver. Lower photo: There are several methods for welding aluminum parts, like e.g. TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), both of which are used at the MILOS factory. Which method is better? Neither one! Both produce strong, high-quality welds. Aluminium is the young man among metals. Although it is, after oxygen and silicon, the third most abundant element in the Earth's crust (and the twelfth most abundant element in the entire universe), we had no idea aluminium existed until recently. Until 1807, to be precise, when English chemist Humphrey Davy discovered it. He assumed that the ore "alum" (and we now know that it is potassium aluminium sulphate) contained the metallic element. And this element, according to Humphrey, was to be called "aluminum". Scientists later changed the name to the more sonorous and linguistically more classy "aluminium", but in North America, it is still called “aluminum". The fate of humans, unlike other species, extract aluminum from compounds and ores? molten aluminum chloride with sodium. The was fundamentally determined by how they Because of this problem, aluminum became trouble was that the aluminum prepared by were able to understand physical processes a precious metal, more expensive than gold. this method was scarce and very expensive. and materials and use them for their purposes. Yet of all the metals on the planet, aluminum There was no military use in sight. Out of frus- We are, to some extent, also what fire, elec- is the most abundant. So how do we get it? tration, Napoleon III had large quantities of tricity and, among materials, especially met- The difficulty is that aluminum as an French aluminum stocks melted down to make als, have made us: we can aptly distinguish element readily bonds with other elements. cutlery. At banquets, the emperor and his dis- between the Bronze Age and the Iron Age, Therefore, unlike gold, for example, it is no- tinguished guests dined with aluminum forks, and in more recent history, we can speak of where to be found in its pure form. Sir Davy knives, and spoons, while the emperor's less the Steel Age. The last 150 years or so can be himself tried to obtain aluminum by electrolysis important table guests had to make do with called the aluminum age — after metal with of molten alumina and potash. He succeeded silver or gilded cutlery. unique properties: aluminum is strong, light, theoretically, not practically. Raw aluminum The new metal was introduced to the pub- malleable, conductive, durable, and recyclable. was first prepared by the Danish physicist lic in 1855 at the Paris Exhibition. At that time, The aluminum compound, aluminum Hans Christian Ørsted by reducing alumi- it could be prepared in small quantities and at ore, which was initially the easiest for people num chloride with potassium amalgam. The great expense by reducing molten aluminum to get hold of, was already known in ancient German chemist Friedrich Wöhler produced chloride with sodium by Devill’s process. times. Five thousand years B. C. in Mesopo- powdered aluminum again by reduction with A tremendous symbolic tribute and wel- tamia, alum was used to make pottery. The potassium. Later he was able to prepare larger come of aluminum into the world of metals Egyptians and Babylonians used aluminum lumps of aluminum from which he determined was the completion of the George Washington compounds in medicine. Alum was used, for some of its properties. Memorial on December 6, 1884. The finished example, to tan leather or as an additive to The French Emperor Napoleon III (1808- monument was complemented that day by coat metals and glass. In the first century BC, 1873) was a great supporter of the beautiful placing a large aluminum casting on top of it. the Roman military physician Dioscorides rec- new metal. He hoped that the lightweight The proper completion of the structure was ommended alum to stop bleeding. We still use metal could be used to make weapons and reported on the front page of the contempo- this recommendation today: when we cut our- armor, giving the French army an advantage rary press, and much attention was given to selves shaving, we apply an alum stick, a clay on the battlefield. The emperor paid a chem- the aluminum top. "Hundreds of thousands, compound, to the spot. ist named Henri Sainte-Clair Devill. Devill was perhaps millions, of people who had never The discovery of aluminum raised a prob- commissioned to find out how to prepare heard of aluminum before suddenly knew lem that proved quite a conundrum: how to pure aluminum. And he did it: by reducing what aluminum was," wrote the Society for 10 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 11
Upper photo: On the surface, all objects made of aluminum seem to have this color. As pure aluminum quickly reacts with oxygen, a very thin oxide layer is formed instantaneously, giving the surface a bright look. Only when cut, drilled, milled, ground, or polished, does the real face of aluminum unveil – shiny dark silver. Lower photo: There are several methods for welding aluminum parts, like e.g. TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas), both of which are used at the MILOS factory. Which method is better? Neither one! Both produce strong, high-quality welds. Aluminium is the young man among metals. Although it is, after oxygen and silicon, the third most abundant element in the Earth's crust (and the twelfth most abundant element in the entire universe), we had no idea aluminium existed until recently. Until 1807, to be precise, when English chemist Humphrey Davy discovered it. He assumed that the ore "alum" (and we now know that it is potassium aluminium sulphate) contained the metallic element. And this element, according to Humphrey, was to be called "aluminum". Scientists later changed the name to the more sonorous and linguistically more classy "aluminium", but in North America, it is still called “aluminum". The fate of humans, unlike other species, extract aluminum from compounds and ores? molten aluminum chloride with sodium. The was fundamentally determined by how they Because of this problem, aluminum became trouble was that the aluminum prepared by were able to understand physical processes a precious metal, more expensive than gold. this method was scarce and very expensive. and materials and use them for their purposes. Yet of all the metals on the planet, aluminum There was no military use in sight. Out of frus- We are, to some extent, also what fire, elec- is the most abundant. So how do we get it? tration, Napoleon III had large quantities of tricity and, among materials, especially met- The difficulty is that aluminum as an French aluminum stocks melted down to make als, have made us: we can aptly distinguish element readily bonds with other elements. cutlery. At banquets, the emperor and his dis- between the Bronze Age and the Iron Age, Therefore, unlike gold, for example, it is no- tinguished guests dined with aluminum forks, and in more recent history, we can speak of where to be found in its pure form. Sir Davy knives, and spoons, while the emperor's less the Steel Age. The last 150 years or so can be himself tried to obtain aluminum by electrolysis important table guests had to make do with called the aluminum age — after metal with of molten alumina and potash. He succeeded silver or gilded cutlery. unique properties: aluminum is strong, light, theoretically, not practically. Raw aluminum The new metal was introduced to the pub- malleable, conductive, durable, and recyclable. was first prepared by the Danish physicist lic in 1855 at the Paris Exhibition. At that time, The aluminum compound, aluminum Hans Christian Ørsted by reducing alumi- it could be prepared in small quantities and at ore, which was initially the easiest for people num chloride with potassium amalgam. The great expense by reducing molten aluminum to get hold of, was already known in ancient German chemist Friedrich Wöhler produced chloride with sodium by Devill’s process. times. Five thousand years B. C. in Mesopo- powdered aluminum again by reduction with A tremendous symbolic tribute and wel- tamia, alum was used to make pottery. The potassium. Later he was able to prepare larger come of aluminum into the world of metals Egyptians and Babylonians used aluminum lumps of aluminum from which he determined was the completion of the George Washington compounds in medicine. Alum was used, for some of its properties. Memorial on December 6, 1884. The finished example, to tan leather or as an additive to The French Emperor Napoleon III (1808- monument was complemented that day by coat metals and glass. In the first century BC, 1873) was a great supporter of the beautiful placing a large aluminum casting on top of it. the Roman military physician Dioscorides rec- new metal. He hoped that the lightweight The proper completion of the structure was ommended alum to stop bleeding. We still use metal could be used to make weapons and reported on the front page of the contempo- this recommendation today: when we cut our- armor, giving the French army an advantage rary press, and much attention was given to selves shaving, we apply an alum stick, a clay on the battlefield. The emperor paid a chem- the aluminum top. "Hundreds of thousands, compound, to the spot. ist named Henri Sainte-Clair Devill. Devill was perhaps millions, of people who had never The discovery of aluminum raised a prob- commissioned to find out how to prepare heard of aluminum before suddenly knew lem that proved quite a conundrum: how to pure aluminum. And he did it: by reducing what aluminum was," wrote the Society for 10 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 11
Left page: Welding line inside the production hall: everything is running like clockwork. To the inexperienced eye, every weld looks the same, but professional welders can unmistakably identify their work according to minute details known only to them. This page: Aluminum welding wires. Helmet and gloves – indispensable accessories for any welder. The Czech Republic has one of the highest rates of dog ownership in the world, so it's no wonder some occasionally accompany their "masters" while they're documenting the hustle and bustle in the production hall. Minerals, Metals and Materials' trade journal. The first-ever statue cast in aluminum is the famous winged man on the bronze fountain in London's Piccadilly Circus. The statue is com- monly referred to as the Greek god of love, Eros, but it represents his brother, Anteroth. The latter, unlike his sibling, is the god of self- less and mature love. And two years later (in 1886), a revolution finally occurred: a way was found to extract aluminum from ore in an economically viable way. The year 1886 was a watershed year for aluminum. Two young men of twenty-two, one in Ohio, the USA, and the other in north-west- ern France, figured out how to produce alumi- num from ore in a cheap way and on a large scale. The American, Charles Marin Hall, was greatly inspired by the lectures of his chem- istry professor at Oberlin College. The profes- sor said, "Whoever figures out how to make aluminum practically and cheaply will become a blessing to mankind and will become rich." Meanwhile, in France, Paul Héroult was inde- pendently solving the same problem. And almost simultaneously, both men found the same answer. And that was electricity; huge volumes of electricity passing through the mol- ten ore and depositing pure aluminum at the bottom of the vessel. But more on that later. The two discoverers had a dispute over who was first. Héroult filed a patent applica- tion six weeks before Hall, but the American proved (probably thanks to the notes of his sister Julie Brainerd Hall) that he had made the discovery a few weeks before Héroult. Eventu- ally, the young men settled their dispute and became friends. In 1888 Hall founded the Pittsburgh Re- duction Co., an aluminum plant that later became part of the giant Alcoa. A year later, Héroult industrialised the method in France. Both men died in 1914 at the age of 51. At the time of the Washington Monu- ment's construction, 1884, a kilogram of alumi- num cost $35, the same as the then prevailing 12 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 13
Left page: Welding line inside the production hall: everything is running like clockwork. To the inexperienced eye, every weld looks the same, but professional welders can unmistakably identify their work according to minute details known only to them. This page: Aluminum welding wires. Helmet and gloves – indispensable accessories for any welder. The Czech Republic has one of the highest rates of dog ownership in the world, so it's no wonder some occasionally accompany their "masters" while they're documenting the hustle and bustle in the production hall. Minerals, Metals and Materials' trade journal. The first-ever statue cast in aluminum is the famous winged man on the bronze fountain in London's Piccadilly Circus. The statue is com- monly referred to as the Greek god of love, Eros, but it represents his brother, Anteroth. The latter, unlike his sibling, is the god of self- less and mature love. And two years later (in 1886), a revolution finally occurred: a way was found to extract aluminum from ore in an economically viable way. The year 1886 was a watershed year for aluminum. Two young men of twenty-two, one in Ohio, the USA, and the other in north-west- ern France, figured out how to produce alumi- num from ore in a cheap way and on a large scale. The American, Charles Marin Hall, was greatly inspired by the lectures of his chem- istry professor at Oberlin College. The profes- sor said, "Whoever figures out how to make aluminum practically and cheaply will become a blessing to mankind and will become rich." Meanwhile, in France, Paul Héroult was inde- pendently solving the same problem. And almost simultaneously, both men found the same answer. And that was electricity; huge volumes of electricity passing through the mol- ten ore and depositing pure aluminum at the bottom of the vessel. But more on that later. The two discoverers had a dispute over who was first. Héroult filed a patent applica- tion six weeks before Hall, but the American proved (probably thanks to the notes of his sister Julie Brainerd Hall) that he had made the discovery a few weeks before Héroult. Eventu- ally, the young men settled their dispute and became friends. In 1888 Hall founded the Pittsburgh Re- duction Co., an aluminum plant that later became part of the giant Alcoa. A year later, Héroult industrialised the method in France. Both men died in 1914 at the age of 51. At the time of the Washington Monu- ment's construction, 1884, a kilogram of alumi- num cost $35, the same as the then prevailing 12 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 13
Right page: Not even a weightlifting champion would be able to carry this truss with such ease if made of steel, but with aluminum, anyone can be a weightlifting champion, like here John Marek working at the Roudnice plant. Below: The otherwise hidden inner beauty of metal profiles is revealed in crosscuts, resembling artistic ornaments. Even hi-tech production cannot do without good old tools like hammer and clamp. Jaromír Hála from the Roundice plant is finishing the very last step of the production process before shipping. market price of silver, which was considered a pure aluminum produced by the electroly- Apollo project, designers again turned to alu- precious metal. Within a decade of discovering sis is deposited at the bottom of the vessel minum alloys. Jules Verne's vision became commercial production, the price dropped to and is usually later cast into ingots for further a reality. Where would aerospace be without just $1 per kilogram. The world had a precious processing. Recycling is an important part of aluminum alloys? metal that was about to become something aluminum production as it saves energy con- Aluminum has excellent properties: it is relatively cheap and common. But price often sumption significantly. strong, light, conductive, corrosion-resistant, does not reflect value. It is much like the air Electricity costs account for up to 40 % of non-toxic, and does not break. In addition to — it is free, but its value is essential. Indeed, the cost of aluminum production. For example, aerospace, it has a wide range of "down-to- suddenly common and cheap aluminum has in the United States, up to 5 % of all electricity earth" uses and has become a sought-after started down the road to a future that is head- produced is used to make aluminum. Alumi- material in engineering and technology in ing higher and higher even today. num smelters are therefore usually built close general: aluminum and its alloys are used to Even the public was enthusiastic about to power stations. The largest aluminum pro- make cars, bicycles, building elements such aluminum. In his novel From the Earth to the duction plants are located in China, India, Rus- as windows doors, electrical components and, Moon (1865), Jules Verne mentions that the sia, Canada, and the United Arab Emirates. for example, concert stages. But also crockery spacecraft for the flight to the moon is built The majority of aluminum comes from China, and cutlery. of aluminum, which is light and robust enough around 55 %. However, it also found uses in the smallest for this purpose. About fifteen years later, J. W. Thanks to the availability of aluminum, things: aluminum was used to make dishes or Richards wrote in his work "Aluminium": "It has humans took to the skies in the early 20th packaging for chewing gum or chocolate. The been rightly said that if the problem of flying century and then further into space. In 1903, first aluminum beverage can appeared in 1959 through the air is to be solved, aluminium will brothers Wilbur and Orville Wright worked on and was used to hold Coors beer. Until then, be the prime factor in the solution.” the first heavier-than-air aircraft to make his- beverage containers were mainly glass or steel. The French-American invention is still tory. They needed a material that was both However, the problem with steel for beer was used in aluminum production today. The whole strong and light enough to achieve an excel- that the material left an undesirable aftertaste. process starts with the extraction of aluminum lent lift-to-weight ratio. Charles Taylor, the That's where aluminum came in. The response ore and bauxite, usually mined at the surface. Wright brothers' mechanic, suggested using from customers was initially less than enthu- Bauxite is named after the picturesque village an alloy of aluminum and copper for the block siastic. However, by the mid-1960s, aluminum of Les Baux in Provence, France, where it was of a four-cylinder petrol engine. Every gram beer cans had caught on and are still popular discovered in 1821 by geologist Pierre Berthier. counted. The roughly ninety-pound engine, today. And they can also be popular with envi- The largest deposits of bauxite are found in 10 kg lighter than originally designed thanks ronmentally-minded customers: the American Australia, China, Guinea, Brazil, Indonesia, to aluminum, did its job: it flew successfully. company Novelis, the largest producer of alu- and Jamaica. This first-ever lighter-than-air flying machine minum sheets for beverage packaging, uses 60 The first step is the conversion of baux- and subsequent aircraft after it were made of % recycled aluminum. It is probably the most ite by the Bayer process into alumina. Then wood and textiles, but for speeds of over 250 recyclable and environmentally friendly pack- comes the Hall-Héroult method: alumina is km/h, more robust material was also needed aging material. And when you drink a can of dissolved in molten cryolite (a fluorine-con- to construct the entire fuselage. By the late beer and turn it in for recycling, the material taining aluminum compound) and calcium 1920s, aluminum was the obvious choice and can end up not only in new cans but also in the fluoride at 950 to 980 °C. A strong electric became the most widely used metal in avia- cases of electronic devices like the MacBook Air current is passed through this mixture. The tion. And for spacecraft, such as the American or Summit Lite watch. 14 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 15
Right page: Not even a weightlifting champion would be able to carry this truss with such ease if made of steel, but with aluminum, anyone can be a weightlifting champion, like here John Marek working at the Roudnice plant. Below: The otherwise hidden inner beauty of metal profiles is revealed in crosscuts, resembling artistic ornaments. Even hi-tech production cannot do without good old tools like hammer and clamp. Jaromír Hála from the Roundice plant is finishing the very last step of the production process before shipping. market price of silver, which was considered a pure aluminum produced by the electroly- Apollo project, designers again turned to alu- precious metal. Within a decade of discovering sis is deposited at the bottom of the vessel minum alloys. Jules Verne's vision became commercial production, the price dropped to and is usually later cast into ingots for further a reality. Where would aerospace be without just $1 per kilogram. The world had a precious processing. Recycling is an important part of aluminum alloys? metal that was about to become something aluminum production as it saves energy con- Aluminum has excellent properties: it is relatively cheap and common. But price often sumption significantly. strong, light, conductive, corrosion-resistant, does not reflect value. It is much like the air Electricity costs account for up to 40 % of non-toxic, and does not break. In addition to — it is free, but its value is essential. Indeed, the cost of aluminum production. For example, aerospace, it has a wide range of "down-to- suddenly common and cheap aluminum has in the United States, up to 5 % of all electricity earth" uses and has become a sought-after started down the road to a future that is head- produced is used to make aluminum. Alumi- material in engineering and technology in ing higher and higher even today. num smelters are therefore usually built close general: aluminum and its alloys are used to Even the public was enthusiastic about to power stations. The largest aluminum pro- make cars, bicycles, building elements such aluminum. In his novel From the Earth to the duction plants are located in China, India, Rus- as windows doors, electrical components and, Moon (1865), Jules Verne mentions that the sia, Canada, and the United Arab Emirates. for example, concert stages. But also crockery spacecraft for the flight to the moon is built The majority of aluminum comes from China, and cutlery. of aluminum, which is light and robust enough around 55 %. However, it also found uses in the smallest for this purpose. About fifteen years later, J. W. Thanks to the availability of aluminum, things: aluminum was used to make dishes or Richards wrote in his work "Aluminium": "It has humans took to the skies in the early 20th packaging for chewing gum or chocolate. The been rightly said that if the problem of flying century and then further into space. In 1903, first aluminum beverage can appeared in 1959 through the air is to be solved, aluminium will brothers Wilbur and Orville Wright worked on and was used to hold Coors beer. Until then, be the prime factor in the solution.” the first heavier-than-air aircraft to make his- beverage containers were mainly glass or steel. The French-American invention is still tory. They needed a material that was both However, the problem with steel for beer was used in aluminum production today. The whole strong and light enough to achieve an excel- that the material left an undesirable aftertaste. process starts with the extraction of aluminum lent lift-to-weight ratio. Charles Taylor, the That's where aluminum came in. The response ore and bauxite, usually mined at the surface. Wright brothers' mechanic, suggested using from customers was initially less than enthu- Bauxite is named after the picturesque village an alloy of aluminum and copper for the block siastic. However, by the mid-1960s, aluminum of Les Baux in Provence, France, where it was of a four-cylinder petrol engine. Every gram beer cans had caught on and are still popular discovered in 1821 by geologist Pierre Berthier. counted. The roughly ninety-pound engine, today. And they can also be popular with envi- The largest deposits of bauxite are found in 10 kg lighter than originally designed thanks ronmentally-minded customers: the American Australia, China, Guinea, Brazil, Indonesia, to aluminum, did its job: it flew successfully. company Novelis, the largest producer of alu- and Jamaica. This first-ever lighter-than-air flying machine minum sheets for beverage packaging, uses 60 The first step is the conversion of baux- and subsequent aircraft after it were made of % recycled aluminum. It is probably the most ite by the Bayer process into alumina. Then wood and textiles, but for speeds of over 250 recyclable and environmentally friendly pack- comes the Hall-Héroult method: alumina is km/h, more robust material was also needed aging material. And when you drink a can of dissolved in molten cryolite (a fluorine-con- to construct the entire fuselage. By the late beer and turn it in for recycling, the material taining aluminum compound) and calcium 1920s, aluminum was the obvious choice and can end up not only in new cans but also in the fluoride at 950 to 980 °C. A strong electric became the most widely used metal in avia- cases of electronic devices like the MacBook Air current is passed through this mixture. The tion. And for spacecraft, such as the American or Summit Lite watch. 14 Techno Story Aluminum Velvet Backstage Velvet Backstage Techno Story Aluminum 15
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