Unlocking Value Through Digital Transformation - 20 In The Face Of Evolving Threats 32 Specialty Chemicals: The Next Frontier 44 A Lifestyle ...
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Unlocking Value Through Digital Transformation 20 • In The Face Of Evolving Threats 32 • Specialty Chemicals: The Next Frontier 44 • A Lifestyle Within Reach
GREETINGS 2 | FLOW MAGAZINE 3 | FLOW MAGAZINE With this first edition of Flow in 2018, propelling Malaysia’s economic growth and we are reaffirming our foot in the future and competitiveness, the Pengerang Integrated solidifying our forays into the world of tomorrow. Complex (PIC) in Johor’s larger Pengerang Integrated Petroleum Complex (PIPC) is set to Time waits for no man, they say, and in the Oil, Gas position Malaysia as the hub for petrochemicals & Energy industry, this couldn’t be more true. For in Asia within the next two decades. We talked the past few years, we at PETRONAS have been to three experienced professionals from our encouraging our employees to embrace change petrochemicals business to learn more about in an effort to ensure that we move in tandem this next frontier. with the ever evolving world. There were things we had to unlearn and relearn in embracing It’s impossible to talk about our tomorrow fresh ways and ideas. without a mention of natural gas. As the national oil and gas company, our responsibility Aptly, in the cover story, we delve into the Unlocking Value to manage and add value to the country’s realm of Digitalisation and look at how, by resources have given us the opportunity to understanding and analysing the science Through Digital behind data, we are able to surface that understand the need for a more sustainable world. It’s no longer a choice but rather a Transformation additional value in our business and operations. As the industry shifts landscape, we are left with necessity to #SwitchtoGas for us to achieve ON THE that goal together and leave a better world for no choice but to always be on the lookout for future generations. To better understand how new ways to add more value to the natural crucial clean air is, we sat down with Dr Helmy COVER resources entrusted to us. Haja Mydin, Consultant Respiratory Physician at the Twin Towers Medical Centre and Pantai However, no change is without Hospital Kuala Lumpur, and co-founder of its threats and challenges. Asthma Malaysia. While 20 years have seen a lot of changes And who better to vouch for the importance of to the sector’s security air quality than those who are physically active landscape, new forms outdoors. We met with six of our employees The advent of new technologies has of more impactful who have made it a lifestyle to exercise out truly transformed the way we do things threats like terrorism, in the open air. Having breathed different air cyberattacks, piracy across the globe, they have the advantage of across our businesses— marking the and hijacking of knowing what fresh and clean air feels like. 20 • In The Face Of Evolving Threats dawn of Digitalisation. We will see more vessels, militancy 32 • Specialty Chemicals: The Next Frontier 44 • A Lifestyle Within Reach values being unlocked, setting the and community In this issue too, we rounded up our Corporate protests have Social Responsibility (CSR) activities at the course for the future where a cleaner, been making end of last year when Malaysia was struck more sustainable world awaits. waves in this with heavy downpours, causing floods in industry. some areas in the country. It was a time These when Malaysians’ spirit of unity prevailed as threats are volunteers from all across the nation lent a discussed and helping hand to lessen the hardship of the elaborated in flood victims. this issue. We look forward to sharing more stories with As we step you in our coming issues. Until then, I hope further into the you find this one enlightening and refreshing. future, we take a Enjoy your read, and of course, I would love peek at the world to hear from you. Do drop us an email at Editor-in-Chief of petrochemicals. In flow@petronas.com for feedback and queries. Zahariah (Liza) Abdul Rahman Editorial Committee Lita Osman • Azura Hashim Kamal • Praevitriana Yuliawiratman • Lili Suryani M Idris M Harizal Kamdin • Nursyaza Nadiah Ahmad Marzuki • Chelvi Kathirgamatamby • Nur Hidayah Mazlan Editor-in-Chief Contributors Zahariah (Liza) Abdul Rahman Sreerema Banoo • Jacqueline Pereira • Brigitte Rozario
FIND INSIDE Editor’s Note 03 Managing Climate Change - Why Not Gas? 06 Unlocking Value Through Digital Transformation 10 In The Face Of Evolving Threats 20 Eastern Promises: Strength Through Unity 28 Specialty Chemicals: The Next Frontier 32 That Particulate Matter by Dr Helmy Haja Mydin 40 A Lifestyle Within Reach 44 The Ties That Bind 56
7 | FLOW MAGAZINE 6 | FLOW MAGAZINE Managing Climate Change Why Not Gas? By TK Tamby Climate change - no matter how you spin it, the stark image of melting ice sheets tells you that it’s real. And the oil and gas (O&G) industry often finds itself stuck between the need to fulfill voracious energy demand and not destroying the environment in the process. Despite its faults, can the O&G sector provide a remedy to reduce the amount of greenhouse gasses (GHG) spewed into the atmosphere? Though renewables are hailed as the panacea for all that ails the environment, there is a ready solution with a largely untapped potential of reducing GHG emissions. This solution is natural gas. Granted, it is still a fossil fuel - however, it is low carbon. When natural gas burns, it produces 50 per cent less carbon dioxide (CO2) than coal and 30 per cent less than oil. Though an obvious choice, there is considerable resistance especially from parties peddling other options for fuel. The number one argument against natural gas is that it consists purely of methane – a GHG 21 times more potent than CO2.
9 | FLOW MAGAZINE 8 | FLOW MAGAZINE However, methane is a fuel that burns For inherited or legacy assets designed the immense potential of natural gas. completely, emitting significantly less more than 20 years ago, methane Apart from electricity, it can be used as CO2 - the primary GHG as well as is monetised in facilities with gas a fuel for any mode of transportation. Sulfur Dioxide and Nitrogen Oxide– the evacuation infrastructure. As for fugitive Natural gas vehicles (NGVs) are not precursor of acid rain. Additionally, emissions, PETRONAS has put in place a zero-emission but their environmental, natural gas produces no smog-creating Leak Detection and Repair Programme. economic and availability advantages ash and particulate matter, which affect make them a realistic alternative to health and visibility. There has been increased investments vehicles running on fossil fuels. in research aimed at improving the The global methane emission is roughly industry’s ability to detect methane The reduction of pollution would be split between anthropogenic and natural leaks, improve emissions reporting and a much welcome change for cities sources. Anthropogenic methane enhance efforts to reduce emissions. Late shrouded in thick smog. The city of sources include agriculture, energy last year, the Canadian government Lanzhou in China, once described as a production, landfills and waste water. announced an investment of C$5.3 city you can’t see from satellite due to According to the US Environmental million for seven projects aimed at dense smog, managed to improve its air Protection Agency, agriculture accounts tackling methane emissions in the oil and quality after switching from coal to gas. for more than 50 per cent of total gas sector. anthropogenic emission followed by At present, natural gas is O&G supply chain, which accounts PETRONAS has pumped RM275 million for around 20 per cent of emission - into carbon reduction measures since the most viable solution to mostly, fugitive emission from leaks 2013, which has contributed to an reduce our carbon footprint along the value chain. 8 million-tonne reduction of CO2 and improve air quality. equivalent emission. Whilst renewables are in the Natural emissions of methane are attributable to amongst others, wetland, The push to reduce GHG emission is spotlight, its viability calls natural seeps, animals and vegetation not only motivated by the need to meet for time, large investments decay. multiple environmental goals, but also as well as political and to curb revenue loss. According to a 2015 article by Forbes, global oil and gas social will. Furthermore, the Over the years, there has been tremendous effort by oil majors to industries allow as much as 3.6 trillion intermittency of renewables cut methane emissions. In the case cubic feet of natural gas to escape, in generating energy when of PETRONAS, as part of its Carbon representing at least USD30 billion in the wind blows and the sun Commitment, the Group has imposed revenue loss. a mandatory requirement of no shines requires a reliable continuous venting and flaring of Resistance on the basis of methane and compatible partner, like methane in the design of new facilities. leak should not stop us from unlocking natural gas.
11 | FLOW MAGAZINE 10 | FLOW MAGAZINE Unlocking Value Through Digital Transformation Digital is enabling and disrupting the the fuel of the future, a May 2017 article behind 180) of data will exist. way we work. The impact of the digital in The Economist reported. The same revolution for organisations depends article reveals that data is to this century Such data flows have not only created on digital transformation. It propels what oil was to the previous one. new businesses like Grab, WeChat the creation of differentiated business and AirBnB, but relentlessly propel models based on unique digital assets, “Data is the most valuable resource in all businesses to transform. Big Data, where organisations are able to this digital age, the driving force behind Internet of Things (IoT), Analytics, leverage the power of data to optimise growth and change,” emphasised Wan Artificial Intelligence (AI) and High- production and deliver new value. This Shamilah Saidi, PETRONAS’ Chief Digital Performance Computing (HPC) are allows them to increase operational Officer in her talk, The Power of Data, no longer buzzwords capturing the effectiveness, make the right strategic as part of the Brown Bag Series for imagination, but are today’s reality. decisions and reinvent their business PETRONAS staff in 2017. models. New opportunities arise with digital, So When Did Data PETRONAS’ Activity Outlook 2018- 2020 states clearly that to heighten resulting in novel value propositions Become So Definitive? the industry’s resilience, sustainable A radical rethink of how to draw insights from data. In offering solutions around integration and new competitiveness must prevail. Digital information is unlike any Industry 4.0’s next level will further organisations leverage services to capture this emerging previous resource. Currently 2.7 open up market players to intense digital to fundamentally value, we should view data as an asset, leveraged to generate value and drive zettabytes of data exist in the digital global competition. “To thrive in this universe, 90 per cent of it created in the challenging environment, technology change ways of precision in decision-making. last two years, driven by exponential is key for us to unlock value and deliver working. Data is giving rise to a new economy as technological advances. It is predicted sustainable solutions for our industry,” that by 2025, 180 zettabytes (21 zeros says Mazuin Ismail, PETRONAS’ Senior By Jacqueline Pereira
13 | FLOW MAGAZINE 12 | FLOW MAGAZINE Encouraging Disruption n elevating digital fluency, Wan Shamilah expects successful pilot programmes to spread the word in their digitalisation drive. “Our approach is not about convincing staff, but rather immersing them in new ways of working through digital projects,” she states. Another practice she promotes is ‘Fail Fast, Fail Small,’ encouraging the digital teams to be creative and innovative in coming Being up with business solutions, working in sprints of weeks. The aim is to develop solutions that can be scaled Groupwide. This empowers staff because it proposed new way of working, however, Bold encourages understanding lessons requires shared purpose and passion, learnt, thus diminishing the fear of without being disabled by hierarchy. failure that can paralyse projects from While her core team is small, she has truly succeeding. “What matters is: an extended team, aptly named Digital did we learn from it? How then do we Squad made up of digital leads in the pivot?” She finds this journey liberating, key business units. The Digital Squad benefitting both talent and potential. works hand-in-hand with businesses on prioritised business pain points. Appointed less than a year ago and Deciding to run digital operations in a backed by a lean team, Wan Shamilah is flat, lean environment was a calculated responsible for driving PETRONAS’ digital move. Digital is about bringing together “By collapsing transformation. For her, digital is not about technology or software, but rather multifunctional disciplines without a limiting reporting structure. The boundaries, we work a new way of working for over 51,000 PETRONAS staff all around the globe. smarter, collaborate She also foresees agile and innovative Another practice better and naturally digital leaders using data to deliver new increased value, translating into higher she promotes unleash creativity.” Vice President of Project Delivery and productivity and reduced costs. Technology. is ‘Fail Fast, Fail She strongly believes that no hierarchy To be agile in adapting, we must consider exists in creativity, although their digital “To put it simply, digital is the innovative digital as the accelerator, anchored in Small,’encouraging pilots are very regimented, with stage- gate processes. “How can we leverage way information is combined with technology to raise human and machine business outcomes. the digital teams what the data is telling us?” In a contained performance,” Wan Shamilah affirms, viewing the expected change not just as “You must always be to be creative and environment, with very clear purpose and scope, pilots allow digital teams to digital, but as business transformation obsessed with solving innovative... creatively think problems through. too. pain points. Then In addressing growing unease about machines replacing humans, and the For PETRONAS, the everything else will economic and social consequences, she affirms that part of digital transformation aim is to be a data- come together.” is the opportunity for the organisation driven organisation, “Just like oil, data is being extracted, and its staff to establish new skills and refresh existing ones. “We need to adapt adopting new ways assembled, refined and used to generate economic activity,” the maths geek with organisationally to combine wisdom and challenges to benefit the wider industry.” of working, to deliver an accounting background assured her With digital entrenched in day-to-day audience in a sharing session, The Power new value. of Data in the Digital Era. work, she foresees the organisation moving at a pace to push boundaries. “Ultimately, we want digital to be Guided by business priorities, the digital entrenched in the way we work, team works closely with businesses to intuitively using the tools just as we do accelerate and enable realisation of in our personal lives.” business goals.
15 | FLOW MAGAZINE 14 | FLOW MAGAZINE Deciphering Data Classic model: statistics and Big data analytics: working with text, data, probability, that videos, images and audio; are still relevant examples include seismic With wisdom, and geographical data data becomes the solution. Explaining his trainee data scientist’s understanding of the discipline, Chief Data Scientist Dr Rajamani Sambasivam or Dr Samba as he is mostly known said, “The insights from data science are going to improve the knowledge or expertise in every area of the organisation,” referring to how the subject has helped improve his own mechanical engineering knowledge. That is the crux of data science. As an enabler, it takes what you already know and leverages information gained to the next level with specific digital tools. Defining Data Machine learning: including rom as far back as 1962, data analysis algorithms like clustering, has been debated. According to Forbes’ Optimisation and decision-tree, random forest, A Very Short History of Data Science, system simulation: artificial neural networks and data scientists came into vogue when propagating what-if deep learning algorithms the mature discipline of statistics was analysis combined with a newer discovery – computer science. Dr Samba classifies data science into four general areas: • classic model: statistics and probability, As when Facebook identifies the person you are with in a photograph, big Building Capability Can you think differently?” he asks potential candidates. They must not be that are still relevant data analytics is already at work in the averse to mathematics and have the skill • machine learning: including algorithms background. In leading PETRONAS’ ambitious analytics to develop applications, programmes like clustering, decision-tree, random practice, which aims to deliver value and algorithms. In decreasing levels of forest, artificial neural networks and For Dr Samba, a mechanical engineer across the Group’s entire value chain, importance, he stresses, the arithmetical deep learning algorithms with a PhD in fluid mechanics who data science capability-building is a key and coding angles can be taught. “But • optimisation and system simulation: has been practicing data science for criterion. Data scientists are sourced the personality of an exploring mindset propagating what-if analysis 15 years, data science is like watching internally, as well as externally, for is innate to an individual. That is the • big data analytics: working with text, movies in 3D. Unlike the more limited more experienced personnel and fresh most important trait of a successful data data, videos, images and audio; 2D experience, data science offers graduates. Other than continuous training scientist.” examples include seismic and additional depth in understanding one’s and certification to develop this niche geographical data core expertise with the third dimension. expertise, Dr Samba is involved in project While people are curious about the “Whatever we can’t see in our delivery through several pilot projects. subject, general apprehension still Until about a decade ago, a few experience or expertise, that third angle prevails. However, they have managed corporate giants controlled algorithms. is brought out through data science, Data scientists must be able to challenge to attract internal staff with ten or Their democratisation has now made adding more depth to the knowledge conventional thinking. “Are you ready to more years’ experience to consider these open-source tools readily available. we have already gained.” explore, challenge how things are done? pursuing data science. The team did so
17 | FLOW MAGAZINE 16 | FLOW MAGAZINE “Nowadays, more and more, your competitors are not who you expect them to be”. Current accelerated advances in referring to, with very little imprecise technology allude to a future where information given by you. Human humans and machines will coexist. This mind can simply pluck that information new dynamic will require humans to very fast, because the mind’s neuron use judgement as they are posed with connection is unique.” The human brain different options to choose from when is also furnished with the contextual completing tasks and activities in the information established by culture and workplace, and even in more general environment, thus enabling us to process daily interactions. information based on cues from the world around us. “One thing is certain,” As humans, we do not get stuck at one stresses Dr Samba, place. We continuously innovate and change. This is what differentiates humans “the world is changing, from machines. so people need to Although artificial intelligence (AI) continuously learn, unlearn will serve certain purposes, it will not and relearn. This learning overtake human beings, he feels. To by communicating through SWITCH, a digital immersion programme which is Pushing Boundaries cycle is not going to stop.” him, technology is neither beneficial nor damaging – how it is applied makes it aimed at evangelising digital fluency of The next decade, it is predicted, will good or bad. all staff in PETRONAS. witness ways to use all the data the It calls for continuous upskilling to industry has generated to automate adapt to the constantly changing External influences today precipitate The initial three-week training simple decisions and guide harder ones. environment. Similarly, he asserts that disruptions. While individuals and mainly focuses on introducing data Ultimately, this will work towards reducing digital will continue to provide more job organisations enjoy a certain stability in science, mathematical principles and risk and resulting in finding and producing opportunities, as the scarcity of data their current existences, they must never programming with small data-set more oil and gas with less environmental scientists is already considerable. discount the possibility of adapting to projects. After that, candidates work impact. forces beyond their control. in groups, solving independent data- He also feels that machines can never set problems. Then they work on Individuals have easily adapted on a global overtake human beings as humans He cites how auto companies are digital pilots with experts and business scale to digital or analytics, with apps such have two fundamental needs. With threatened by software, rather than partners. Weekly knowledge-sharing as Waze, Facebook and Google. However, their inherent thirst for knowledge and competitors from the same industry. The sessions further enhance this hands- in corporations, with deeply entrenched wisdom, humans always want to know software for driver-less cars will cost more on application, demystify concepts, hereditary systems, migration to digital why. The human mind is also better than its hardware. When disruption comes and encourage extra reading. Further requires not only the process but also coped to sift through highly ambiguous, from a competitor, they may have a plan practice ensures the required expertise, orientation, changed mentality and new imprecise data as compared to machines. in place. But in digital, you do not know a little like learning to ride a bicycle. “The ways of working. Observes Dr Samba, “For example, I will be able to, within where it will come from. “Nowadays, more actual learning takes place in projects,” “Adopting digital will be very easy to an a fraction of a second, pinpoint that and more, your competitors are not who Dr Samba asserts. organisation born today!” one particular event of the past you are you expect them to be.”
19 | FLOW MAGAZINE 18 | FLOW MAGAZINE Industry 4.0 Analytics in Action In today’s Industry 4.0 era, data-driven The report drew on significant primary To augment data science into a business data to estimate the likelihood organisations need agile, able leaders market research, including a survey of model, it must be anchored on solving of future events and trends who integrate innovation and add value 300 participants from the US, Germany specific business pain points. For • Prescriptive Analytics: applies to their products and services. and Japan. It revealed three dimensions example, how might we predict when a for manufacturing companies and, by machine is going to break down? How do algorithms to optimise a sequence of decisions for 2018 Digital Trends A 2015 McKinsey & Company Digital extension, other companies. we ensure retention and easy availability of corporate knowledge? How do we desired end result and advise Report, Industry 4.0 - How to Navigate Digitisation of the Manufacturing Sector, To capture the potential of Industry 4.0, optimise chemical injections? on best course of action Two key trends that will gain even more defines Industry 4.0 as digitisation companies must: • Cognitive Analytics: applies ground in 2018 are as follows: driven by four clusters of disruptive Data is critical in addressing business human-like intelligence to technologies: pain points such as these. In turn, data tasks, such as understanding • drive the next wave of operational effectiveness analytics allows for the identification of the full context of what is 1. Artificial Intelligence 2. Blockchain patterns in data and provides insights that being written or spoken A key discussion point at the World Blockchain is an emerging • data, computational power • adapt business models to can help organisations make informed Economic Forum 2018 was that technology to create secured and and connectivity capture shifting value pools decisions. Depending on the business pain point, while AI seeks to replicate human trusted database that can simplify • analytics and intelligence • build foundations for digital a suitable analytics model is then intelligence to drive productivity and workflows and reduce intermediary • human-machine interaction transformation Broadly, there are four types of analytics: determined. These models are live and improve lives, ultimately, there is costs. It is a distributed database comprising, for instance, are continuously iterated and refined still a need for human touch. Today, shared among a network of touch interfaces and to address the pain point. To support there is an opportunity to develop computers, with each computer To leverage these multiple • Descriptive Analytics: augmented reality this, an agile method of implementation superhuman intelligence by pairing possessing an identical copy of opportunities, companies need to summarises historical data the complementary abilities of human the database. Using blockchain, • digital-to-physical embark on a digital transformation- from multiple sources for quick is followed, resulting in a minimum cognition with the best available AI viable product (MVP). With each MVP various stages in a workflow can be conversion, examples a continuous, long-term effort to identification of patterns for methods to create hybrid distributed verified and made transparent to the include advanced robotics successfully navigate the changing comes incremental, bite-sized progress, users to draw actionable insights with continued lessons learnt to finally intelligent systems. blockchain’s community, instead of and 3D printing industrial environment. • Predictive Analytics: uses past achieve a suitable end product. a single centralised authority.
21 | FLOW MAGAZINE 20 | FLOW MAGAZINE IN THE FACE OF EVOLVING THREATS By Brigitte Rozario he security landscape Roy Manchip, Security Advisor, Group in the oil and gas Health, Safety, Security and Environment (GHSSE), echoes the sentiment that sector has changed these new threats affect all corporations over the past 20 years. competing in the global economy. Traditional asset protection concerns like theft, robbery “It’s an increasingly unstable and volatile and pilferage have taken a world with a range of geopolitical, socio- economic and environmental conditions back seat to more impactful generating physical security threats to threats including terrorism; operations of corporations. We have cyberattacks; piracy and the evolving threat from cyberspace – hijacking of vessels; militancy cyberattacks against websites, networks and community protests. and SCADA (supervisory control and data acquisition) systems, and data theft. “In some countries, terrorist and militant Then there are threats from militant attacks are a direct threat to O&G and terrorist groups, civil war or military industry operations,” notes M A Kader conflict between nations, which are M Kassim, Head of Security, Group real in certain countries and have a Health, Safety, Security and Environment high impact. Recent examples include (GHSSE) at PETRONAS. ongoing piracy and attacks by Niger Delta militant groups against the oil industry “Therefore, security measures should in Nigeria, the rise of ISIS in Iraq, and be able to withstand these threats in battles between militant groups in South ensuring the safety and security of our Sudan which disrupted or closed down people and sustainability of business production for considerable periods of operations,” he adds. time,” he explains.
He explains further that under Project 23 | FLOW MAGAZINE 22 | FLOW MAGAZINE Umbra, a benchmarking exercise was conducted to review the existing business model and identify gaps for improvement. “One of the key findings from the study was the need for an updated and standardised security management system for the organisation,” says Dzafri. Subsequently, an enhanced security management framework, known as Security Management System (SeMS) was developed and launched, and is currently being implemented Group-wide. The management system enables a more systematic and Roy Manchip standardised approach Security Advisor, Group Health, Safety, Security to handling security and Environment (GHSSE), PETRONAS Security drills are periodically held in the Target of attacks risks. It also includes vicinity of the PETRONAS Twin Towers, Industry consultant Deloitte LLP in a June companies better equipped to deal with as a precautionary measure. the introduction of 2017 report said that three out of four operational and security risks. Because minimum security O&G companies encountered at least of the money tied up with oil production, standards which Risk management one cyberattack last year. host governments, and the oil companies are designed for Manchip, who has an extensive themselves, are prepared to invest more Malaysian and background in security risk Meanwhile, global insurance company resources than some other sectors to overseas operations management, observes that the energy Aon, in its latest Terrorism & Political secure their operations. Security is seen across PETRONAS and oil services companies tend to have Violence map, reported that 2016 saw a as a necessary and strategic investment.” Group. a strong risk management culture. 14.2 per cent increase in the number of terrorist attacks, with many focusing on According to market research firm Complementing “Security is one of a number of the O&G industry. Markets and Markets, the O&G security PETRONAS’ operational risks that O&G companies sector is estimated to grow from digitalisation agenda, face and it has to be managed. This The obvious reason why O&G is targeted US$26.3 billion in 2015 to US$33.9 an integrated online does not always mean that all oil is that it is worth an estimated 4.5-6.5 per billion by 2020. The highest expenditure system has also been companies get it right all of the time, but cent of the global GDP (gross domestic projections are for companies operating introduced to improve the fact that new supplies are brought product), hence its role in driving in the Middle East, Africa, Central Asia the management of on stream safely suggests that their corporate and government revenues. and South America, where physical and contractors, visitors security risk management is effective. A major security incident or attack on cybersecurity threats are escalating. and personnel O&G production can cause supply chain entering its facilities. “This means that while there have been disruption to the sector, which can The report indicates that projected Dzafri Sham Ahmad The system is intended to better manage attacks, and unpredictable shocks in have dire consequences for a company security spending in North America VP of Group Health, Safety, Security and contractors or visitors at PETRONAS’ the past (e.g., the rise of ISIS in Iraq), the and country’s revenues and economic (the US and Canada) is also expected to Environment (GHSSE), PETRONAS installations. industry has to be able to absorb them, growth. rise as companies invest in improving adapt and recover quickly, adjusting the protection of their systems and “As far as PETRONAS is concerned, we their operations to meet the changed Another factor that makes O&G more infrastructure against a range of threats, have a robust plan to manage emerging threat or risk profile, while guaranteeing vulnerable than most businesses is the including cyber and environmental security threats. We have our own reliable supply,” says Manchip. nature of the work. To find and bring on activism. contingency and crisis management stream production from new fields, O&G plans, and security Incident Action Plans He believes that O&G companies need companies have to explore blocks in Investing in security (IAP) for responding to the assessed to monitor and continually update areas of the world that are remote, exhibit Like its peers, PETRONAS too has been security risks. These plans are regularly their security risk registers, and have hostile environments or have inherent investing in security solutions. tested to check our preparedness in appropriate strategies and decision- security risks, putting personnel in the line the event of a security breach. We also making procedures in place to deal with of danger. Dzafri Sham Ahmad, VP of GHSSE, maintain a close relationship with the security risks and crises, should they PETRONAS, explains that in 2015, arising authorities, especially the National occur. According to Manchip, while the O&G from the evident changes in the global Security Council, Police, Navy, and sector is vulnerable and has been security landscape, the Group embarked Malaysian Maritime Enforcement Agency Kader concurs, saying, “Security risk, for a number of years, “The inherent on an initiative to assess the adequacy as well as with host nation governments as part of project management, is one ‘can do’ engineering and project risk and preparedness of PETRONAS’ security in our international operations,” explains of the top priorities for PETRONAS. We management approach has made oil management system. Kader. always train our (GHSSE Security)
25 | FLOW MAGAZINE 24 | FLOW MAGAZINE Combating Piracy Militant Attacks Threaten Nigerian Oil Production and Revenues The industry is pretty robust and has been able to absorb the shocks - geopolitical, economic and security as well as new threats. people to enhance their competency In light of rampant piracy incidents in and capability. We also ensure that they 2008, Malaysian International Shipping are kept up to date on security matters Company (MISC) and the Royal Malaysian affecting our operations as we believe in Navy established a strategic partnership being prepared. which would be a significant milestone for the company and set a bold precedent “We have put in place measures to deter, for the shipping industry. It resulted in the detect, deny and respond to security conversion of MISC’s Bunga Mas Lima threats. We have our own response (BM5), a 699 TEUs container ship, into an team who have been trained specially as RMN Naval Auxiliary Vessel. It was the first first responders to any Malaysian merchant vessel to be repurposed eventuality. The team is for security reasons. To date, MISC is the first groomed to be physically and only shipping company to implement After just 1½ years of ceasefire, the the Bonga Platform and the Agbami, EA fit and responsive, and is such a unique security arrangement to militants were at it again in Niger Delta. and Akpo fields. The militants also said equipped with relevant protect its ships, crew and cargo against The January 2018 attacks did not come they would target Nigerian oil company training such as profiling piracy threats in the Gulf of Aden. entirely as a surprise. Last November, Brittania-U. Shell operates the Bonga and of people so they can there were already rumblings that the EA fields while Chevron operates Agbami. identify suspicious BM5 went to sea as a Naval Auxiliary Vessel Niger Delta Avengers militant group was Akpo stakeholders include Total, China’s activity when patrolling. on 1 June 2009. Its mission was to escort dissatisfied with progress made since the CNOOC, Brazil’s Petrobras and Nigeria’s MISC ships sailing through the Gulf of Aden, August 2016 ceasefire negotiations. Sapetro. “PETRONAS’ security which was notorious for piracy activities. policy clearly says that The talks came on the heels of the The threat was designed to pressure we are committed To support the operations for BM5 as a Naval Avengers’ attacks on oil pipelines, which Nigeria’s President Muhammadu Buhari to implementing an Auxiliary Vessel, its crew underwent training caused international oil companies to address inadequate development, effective security to become Naval Reservists. to evacuate expatriate staff and cut pollution and the uneven distribution of management system Nigeria’s oil production by 30 per cent revenues from Niger Delta oil production Group-wide to identify BM5 was enhanced with various facilities from 2.2 million barrels per day to over the past 30 years. The Avengers and evaluate as well such as rigid-hulled inflatable boats around 1.4 million. It was the lowest claim insufficient progress has been made as manage security (RHIB), to facilitate the transfer of RMN’s the top African country had produced since they agreed to a ceasefire in August risks to our people, Special Forces to MISC ships (prior to the in 30 years, tipping the country into 2016. property, information commencement of an escort through the recession. The attacks in 2016 ended and operations. We high-risk areas); light weapon mounts; seven years of peace and stability after The country has been linked with have a very strong improved communication apparatus; and the militant group for the Movement allegations of corruption involving policy and we live by it. medical facilities. The operations, code- of Emancipation of the Niger Delta politicians and community leaders. There Security is everyone’s named OP FAJAR, saw BM5 safely escorting signed a peace deal with the Nigerian has also been uneasiness over oil industry responsibility,” says over 415 Malaysian vessels plying the Gulf of Government in 2009, ending a three- jobs going to foreigners; many question Kader. Aden and its adjacent areas. year insurgency against government why its citizens live in poverty while the forces and the oil industry. country has some of the world’s richest oil Safety first Subsequently, MISC handed over BM5 to deposits. “Ultimately, and most RMN in 2016. The vessel joined RMN’s In January this year, the Avengers M A Kader M Kassim importantly, we want current fleet to safeguard our Malaysian threatened to carry out attacks on deep The threats of attacks this year raised fears Head of Security, Group Health, Safety, Security and everyone to go back waters and strengthen the country’s future sea oil facilities in the offshore oilfields of of a repeat of 2016 with waves of violence Environment (GHSSE), PETRONAS home safely,” he adds. maritime defence strategy. the Niger Delta. The group had targeted and another dalliance with a recession.
29 | FLOW MAGAZINE 26 | FLOW MAGAZINE Cyberattacks a Major Risk to the Oil and Gas Sector Successful cyberattacks can affect upstream exploration, drilling, oil collection and processing, gas compression, and production metering. In the midstream, processes disruption from cyberattacks can impact oil and gas processing, transportation and storage. While downstream cyber risks include threats to oil processing and regasification, refining, production of petrochemicals, oil and gas storage, and transportation to consumers. According to the Industrial Control Systems Cyber Emergency Response Team (ICS-CERT), more than a third of the 2015 attacks on critical infrastructure was untraceable or had an unknown “infection vector”. As such, the attacks could remain undetected for days, not only crippling computers and The oil and gas sector is one of the top This report serves as a call to arms,” they networks, but even reappearing as new targets for hackers. In fact, it is the second said. forms over time. industry most prone to cyberattacks according to a report released by The worst cyberattack reported on the The industry is expected to spend up to consulting firm Deloitte LLP in June 2017. oil industry occurred in 2012 when an US$1.87 billion on cybersecurity in 2018, The Protecting the Connected Barrels— introduced Shamoon malware wiped in a sector that is expected to be worth Cybersecurity for Upstream Oil and Gas over 35,000 Saudi Aramco computers in US$25.68 billion by 2020. report, based on research conducted hours, forcing operators to use typewriters by the Ponemon Institute, revealed that and faxes to maintain operations until Although many oil companies over 75 per cent of companies surveyed IT services were restored. The attack are setting up industry forums, admitted to being hit by at least one threatened, but fortunately did not stop, collaborating with others and working cyberattack in 2016. Threat groups Saudi Aramco’s oil production which with governments to secure their include state-sponsored actors, industrial makes up 10 per cent of the world’s oil operations, the solution doesn’t just espionage, terrorists, environmental and/ supply. lie in new technology investments and or anti-industry activists, and “hacktivists”. cybersecurity fixes. The same year, the networks of the Risks include loss of commercially- Canadian branch of Telvent, a provider Beefing up cybersecurity is not just sensitive data and intellectual property; of IT-based remote administration and about throwing money at IT solutions. SCADA systems shutdown that could monitoring tools for the energy sector, Companies need to identify risks and cripple production; loss of containment; were breached in an advanced persistent develop risk mitigation strategies. Staff, and environmental issues. The challenge threat attack and infiltration of malware. vendors, partners and contractors need for companies is the tension between IT The attackers, believed to be a Chinese to be trained and made aware of risks departments to secure the network and hacking group, stole project files related to to close any security gaps. All of which control access to data and operating one of its core products, OASys SCADA. needs to be done while allowing the systems, and field operators who need Internet of Things to flourish, providing ready availability of access to data, logic In 2014, dozens of Norwegian O&G mobility and remote access to data and and control systems for extraction and companies, including STATOIL, were systems. production. victims of cyberattacks. The threat group and motives have not been identified. It is imperative that O&G companies The report’s authors, Andrew Slaughter, remain vigilant and resilient while Paul Zonneveld and Thomas Shattuck, Motives for these cyberattacks include prioritising the safety and security of stressed the significance of Deloitte’s cyberterrorism, industrial espionage, people and assets; maintaining reliable findings. “The culture needs to change, market manipulation and fraud, and operations; and delivering new value and that’s happening but it takes time. operations disruption. streams.
29 | FLOW MAGAZINE 28 | FLOW MAGAZINE EASTERN PROMISES: STRENGTH THROUGH UNITY by Tengku Fairuz Khalisah Tuan Ibrahim With “Creating Value Through Collaboration” as its production from Canada, Brazil and Norway is expected to support and theme, the Asia Petrochemical Industry Conference drive global demand, while the Middle East continues to remain as Asia’s (APIC) 2018 puts the spotlight on the imperative of biggest supplier. collaboration and cooperation in paving the way for a prosperous and robust petrochemical industry. Asia as the key driver of global petrochemical industry Rising optimism in the oil & Asia’s robust economic growth gas industry supported by megatrends; rapid urbanisation, growing population and ROAD TO TOMORROW. With 2017 deemed by many as the year rising middle-class income will lead A view of Pengerang Integrated Complex taken in March 2017. of recovery, 2018 brings about a sense to higher demand of petrochemicals. of optimism as the oil and gas industry This will increase the potential for continues its slow and steady recovery continuous growth of the industry in from the 2014 downturn. Global oil prices the region. Growing capacity expansion The need to collaborate name a few. Against this backdrop, there are rising gradually from around $30 per in the US for the sustainability of the is a need for the petrochemicals fraternity industry to come together and collaborate to offer barrel in early 2016 to around $53 per One of the bright stars in Asia is China. The shale revolution brought about a sustainable solutions demanded by these barrel in 2017. There is also an increase Availability of coal resources and robust petrochemical capacity expansion megatrends.” in upstream and downstream activities imported LPG from the US, and the With intensifying competition from other which is a positive indicator of the health development of integrated refinery in the US. According to an analysis by regions, collaboration plays a prominent of the industry. and petrochemical complexes have Independent Chemical Information role in enhancing the robustness of the Malaysia’s petrochemical made the availability of feedstock for Service (ICIS) eight new ethane crackers Asian petrochemical industry. Strong industry landscape Robust global economic growth has the development of the petrochemical are expected to commence production cooperation between manufacturer and led to a steady increase in oil and gas industry. from 2017 to 2018, producing a total consumer is needed to develop new Malaysia’s petrochemical industry began demand. In its latest report, International of 9.2 million tonnes/year of ethylene markets for differentiated products. The in the early 1990s with the development Energy Agency (IEA) forecasted that India is also expanding its capacity. focus on creating high-value specialty of three major petrochemical facilities global oil demand will rise from 97.8 petrochemical capacities and chemicals which are customised to cater strategically located in Gebeng, Kertih million barrels per day (bpd) to 104.7 increasing its flexibility in petrochemical The US polyethylene capacity is for the niche market will help propel the and Pasir Gudang. Since then, Malaysia million bpd from 2018 to 2023 with China production. The government is planning projected to rise by 6.5 million tonnes/ industry further in positioning the Asian has been among the key petrochemical and India contributing half of the increase to develop petrochemical complexes year, accounting for about 42 per cent of petrochemical producers as solution players in the region with a wide range in demand. around India to meet the increasing global polyethylene capacity expansion providers. of petrochemicals being produced demand for polymers and specialty up till 2020. The US polyethylene and exported from the country such Non-OPEC countries are forecasted chemicals across the diverse industrial production will mostly be meant for Akbar Md Thayoob, President, Malaysian as olefins, aromatics, ethylene oxides to dominate the global oil supply segments. In 2017, India’s Reliance export to key regions such as Latin Petrochemicals Association (MPA) said, and glycols, among many others. These contributing 59.26 million bpd of crude Industries Limited (RIL) has successfully America and Europe. The increased “Today, Petrochemicals are regarded as world-scale plants have also contributed oil this year, with the US contributing commissioned the world’s largest expansion has opened arbitrage the key engine of growth as we move significantly to the production of the local the largest supply growth amounting ethane importing plant and has now opportunities to Asia, competing with into the future, shaped by the megatrends plastic processing activities in the country to 1.4 million bpd for 2018. Apart from begun to import ethane from the US for the regional producers as well as of urbanisation, ageing population, rising by providing a steady supply of feedstock the surging output from the US, rising its crackers in Dahej and Hazira. producers from the Middle East. middle-income, energy efficiency, just to material for the plastic industry.
33 | FLOW MAGAZINE 30 | FLOW MAGAZINE PETRONAS’ largest downstream project, Pengerang Integrated Complex (PIC), is currently on track for overall start up by early 2019. This bold move by PETRONAS is expected to push the Malaysian Oil and Gas downstream sector into a new frontier of technology and economic development. During the construction period, PIC employed up to 60,000 workers and created spin-off from economic activities to its surrounding areas. Its proximity to the world’s busiest shipping lane and international trading hub makes it the most strategic regional downstream hub. The Malaysian government’s support in providing a conducive ecosystem has also helped the petrochemical industry to thrive in the country. This includes the development of infrastructure and offering of incentives to attract foreign companies to invest in Malaysia and boost local manufacturing sector activities. APIC 2018: Creating Value Through Collaboration Against the backdrop of these opportunities, APIC 2018 will gather key business players, leading market analysts and industry experts in Kuala Lumpur from 20 to 21 August to provide insights and critical analysis from across the chemical value chain to enhance the growth of the industry. Notable speakers for the event includes Dave Witte, Senior Vice President, Division Head – Energy & Chemicals, IHS Markit, Clive Gibson, Vice President, Asia, Energy & Chemicals Advisory, Nexant, Dr Charles Fryer, Chairman, Tecnon OrbiChem and Datuk Sazali Hamzah, Managing Director and Chief Executive Officer, PETRONAS Chemicals Group Berhad. For more information about APIC 2018, visit www.apic2018.org.my.
33 | FLOW MAGAZINE 32 | FLOW MAGAZINE SPECIALTY THE NEXT FRONTIER by Sreerema Banoo PETRONAS, through PETRONAS Chemicals Group Bhd, is upping its game in the chemicals sector thanks to a two-pronged strategy for growth. A major ace up its sleeve is the Pengerang Integrated Complex (PIC) that houses the Refinery and Petrochemical Integrated Development (RAPID) project in Pengerang, Johor. W hat makes a shampoo products that we use and come into Reports suggest that the worldwide so moisturising that it contact with every day. specialty chemicals market will hit leaves your hair silky soft, US$530 billion by 2022, growing at or a toothpaste taste Whether it’s the toothbrush, soaps or a CAGR (compound annual growth so minty fresh, or your shampoos that you use, your choice of rate) of 6.3 per cent from 2015 shirt wrinkle-free? The answer to that lies breakfast, the clothes that you put on, or to 2022. Rising population, rapid in the realm of specialty chemicals. These the cars that you drive, specialty chemicals industrialisation and urbanisation, are performance-enhancing properties are ever-present in our daily lives. They and increasing demand from and solutions - the “secret ingredients” - are the formulations that make modern, automotive, construction and that go into additives, plastics, coatings, urban life easier, more comfortable, and consumer goods industries are some fertilisers, fragrances, and flavours of appealing. of the factors driving this growth.
35 | FLOW MAGAZINE 34 | FLOW MAGAZINE FUTURE- Processed Gas PROOFING Akbar Md Thayoob Head of Strategic Planning THE BUSINESS & Ventures, PETRONAS Chemicals Group Berhad. Natural Gas Processing Liquefaction The push towards specialty chemicals, Petroleum Products Akbar says, was born of an internal Exploration, Development project that sought to develop & Production a strategy to future-proof PCG’s Petrochemical Plant business. Dubbed Project Titanium – so named for the metal’s versatility and ubiquitous applications, it commenced in September 2017 with a series of in- Crude Oil Basic commodities house brainstorming sessions, labs and workshops. • Ethylene • Methanol “It was from here that we came up with • MTBE the blueprint to grow our specialty Refining • Polyethylene chemicals segment,” he says. • Polypropylene • Propylene Growth will be driven through • Urea three levers – organic growth i.e. • Ammonia extension of the value chain from PIC’s Intermediates/Specialty petrochemicals and existing complexes, Polypropylene, mergers and acquisitions (M&A), and Polyethylene Acrylates by creating optionality for growth via (dashboard) (baby’s diaper) corporate venture capital and internal The group is also looking at its existing research and development. portfolio of basic petrochemical products and the options to extend the value Polyethylene In recent past, PCG’s CEO Datuk Sazali chain. “Instead of selling raw materials, “We have a two- (plastic bag) Hamzah has spoken about the group’s interest in looking at M&A as part of we turn them into derivatives and some we can turn into specialty chemicals. It’s pronged strategy its growth strategy. In an interview a step-by-step approach. The idea is to to realise our vision with CEO Magazine, Sazali said that PCG is “evaluating some of the latest extend as far down the value chain as possible and create better value,” says to be the preferred MTBE (fuel additive) technology applications beyond 2020 via Akbar. chemical company, MMA/PIB/IIR (tyre) partnerships and/or possible mergers and acquisitions”. Through its joint venture company, and that is to BASF PETRONAS Chemicals Sdn Bhd, continue sustaining “We have the mandate to pursue the group has already added specialty M&As,” reiterates Akbar, adding that chemicals into its portfolio with the our strength in basic Cognisant of the growth opportunities polymers, fertilisers, methanol, and other Planning & Ventures, Akbar Md Thayoob. technological strength, market access commissioning of new plants in Gebeng, petrochemicals, and trends that are changing the world basic chemicals and derivative products. and management capability of its Kuantan. we live in, Petroliam Nasional Bhd The specialty chemicals segment is the This strategy, he says, increases PCG’s prospective partners or investments are and selectively (PETRONAS) is widening its footprint in next frontier of its business strategy. volume-play advantage as a competitive key criteria. These products include aroma ingredients, which are sold to the diversifying into this arena. And it is doing this through regional player and at the same time its petrochemical arm, PETRONAS “We have a two-pronged strategy to harnesses value-play from higher- “We’re also looking at placing small flavour and fragrance industry, specialty chemicals Chemicals Group Bhd (PCG). realise our vision to be the preferred chemical company, and that is to margin products. The latter is where specialty chemicals come in. These bets through corporate venture capital on start-ups or companies that are 2-Ethylhexanoic Acid (2-EHAcid), which are used in esters for film plasticisers and solutions.” – Listed on Bursa Malaysia in 2010, PCG continue sustaining our strength in products, he adds, also insulate the working on breakthrough technologies and synthetic lubricants, and Highly Akbar Md Thayoob is involved primarily in manufacturing, basic petrochemicals, and selectively group against market cyclicality and or solutions that fit into chemical Reactive Polyisobutene (HR-PIB) used in marketing and selling a diversified range diversifying into specialty chemicals and volatility - ensuring sustainability in the segments based on megatrends,” manufacturing high performance fuel and of chemical products such as olefins, solutions,” says PCG Head of Strategic longer term. he adds. lubricant additives.
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