INSTALLATION INSTRUCTIONS - TileWarm DIY
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TileWarm™ DIY INSTALLATION INSTRUCTIONS Speedheat® US Woodstock, Georgia Phone: 678‐391‐3244 Toll Free: 1‐888‐WARM FLOOR Fax: 678‐391‐3248 Toll Free Fax: 1‐888‐927‐6357 www.speedheat.us 1 TWDIY-000-INST-01-07-09
Congratulations on choosing TileWarm™ by Speedheat® as the safe, energy efficient way to add a touch of warmth and luxury to your floors! In the following pages, you will find detailed, step‐by‐step instructions for installing your new flexible TileWarm™ electric floor heating strips. For Safety Reasons and to Avoid Damaging the Product, please pay special attention to all items labeled: Indicates a tip to help make your life easier! TWDIY-000-INST-01-07-09
TileWarm™ Installation Instructions Index Page IMPORTANT NOTICE 1 1.0 Electrical Rough‐in 2 2.0 Sub Floor Preparation 3 3.1 Contents of your TileWarm™ DIY System Package 4 3.2 Check the Contents of the Heater Package 5 4.0 SecuraMat™ Measurement and Preparation 6 5.0 Drywall & Sub‐floor Access Holes 7 6.0 Test Heaters 8–10 7.0 Sample Heater Layout and Installation Terminology 11 8.0 Floor Temperature Sensor Cable Installation 12 9.0 Heater Installation 9.1 Install Connector Block 1 13 9.2 Attach Heater Strip to the Sub Floor 13 9.3 Install the Heater According to the Layout Requirements 14 9.4 Tear and Turn Instructions 15 9.5 Freehand Instructions 16 9.6 Install Connector Block 2 17 9.7 Fish Hookup Wires & Floor Temp. Sensor Cable thru Conduits 17 9.8 Cover Connector Blocks with Tape 17 9.9 Re‐Attach Monitors to Heaters 18–19 10.0 Apply MatTac™ to Floor 20 11.0 Install SecuraMat™ 21–25 12.0 Thermostat Hookup 26 13.0 Thermostat Programming 27–28 14.0 PRECAUTIONS 29 15.0 Preparation Guidelines 30 TWDIY-000-INST-01-07-09
IMPORTANT NOTICE THESE INSTALLATION INSTRUCTIONS ARE ISSUED ON THE EXPRESS UNDERSTANDING THAT THE HEATING SYSTEM SUPPLIED HAS BEEN SPECIFIED BY AN AUTHORIZED SPEEDHEAT RESELLER. BEFORE PROCEEDING BE SURE OF THE FOLLOWING: 1. You will be using vinyl or ceramic, stone, marble, or porcelain tiles for your floor covering. TileWarm™ heaters are not designed for installation under laminate or wood floors, wall‐to‐wall carpets, or area rugs. Speedheat® has other specifically designed products for those applications. 2. The heaters supplied will adequately cover floor area to be heated without having to lengthen or shorten the element. 3. The correct electrical requirements have been specified: 3.1 Supply Voltage Required – 120 Volts or 240 Volts. 3.2 Current draw (Amps). 3.3 Required Voltage & Amperage of Dedicated Circuit Breaker. (Example – 240 Volt/30 Amp; 120 Volt/15 Amp ; 120 Volt/20 Amp, etc.) 3.4 Size & Type of Electrical Boxes to house the thermostat. Some require ¾” knockouts for specified electrical conduit. (Standard size is Double Gang with Single Gang Adapter Plate). 3.5 Electrical Cable from Service Panel to electrical box should be Correct Gauge and Number of Wires. (Example – 14/2; 12/2; 10/3, etc.) 3.6 Quantity & Diameter of Electrical Conduit to be installed from the specified electrical box to floor level for hookup wires and floor temperature sensor cable. (Example – ½”; ¾”; plastic or metal). Thermostat box must have correct knockouts for conduit size. CAREFULLY READ THE PRECAUTIONS AND PREPARATIONS ON PAGES 29 TO 30 TWDIY-000-INST-01-07-09 Page 1 of 30
1.0 Electrical Rough-in Cable from Double Gang Electrical Box Dedicated with at least two (2) ¾” knockouts Circuit Breaker with Single Gang Adapter Plate for in Service Panel the Thermostat Wall Stud One (1) or Two (2) ¾” Electrical Conduits for Floor Temperature Sensor Cable & Heater Hookup Wires (as specified with TileWarm™ DIY system). Complete Electrical Rough‐in BEFORE Heater Heater Hookup Wires Installation Drywall 1.1. Check that voltage and amperage of circuit breaker is as specified in TileWarm™ Floor Temperature DIY electrical requirements. Sensor Cable 1.2. Ensure the cable from the service panel is the correct gauge to carry the load specified Plate in the TileWarm™ electrical requirements. 1.3. Ensure the single gang adapter plate (mud ring) has the correct lip size and has been correctly attached for a flush mount thermostat. 1.4. ENSURE THAT ELECTRICAL BOXES AND CONDUITS COMPLY WITH LOCAL ELECTRICAL REGULATIONS. Heating Element TWDIY-000-INST-01-07-09 Page 2 of 30
2.0 Sub Floor Preparation 2.1 2.2 2.1 PLY WOOD SUB FLOOR PREPARATION 2.2 CONCRETE SLAB REPARATION 2.1.1. Cover the ply wood sub floor with a cement board 2.2.1. Concrete slab must be dry and cured. Any surface cracks de‐coupler in accordance with the tile manufacturer’s to be filled in accordance with tile manufacturer’s requirements. requirements. 2.1.2. Fill or cover gaps between adjoining cement boards. 2.2.2. Ensure the floor is smooth and free from protruding 2.1.3. Ensure the floor is smooth and free from protruding lumps of cement, etc. screws, nails, lumps of cement, etc. 2.2.3. Thoroughly sweep or vacuum all dust off prepared sub 2.1.4. Thoroughly sweep or vacuum all dust off prepared sub floor. Use a damp cloth to remove dust from new concrete floor. slabs. TWDIY-000-INST-01-07-09 Page 3 of 30
3.1 TileWarm™ DIY System Package Contents 120 Volt Heater MatTac™ Primer with Roller and Tray Wooden Block for Smoothing DetectaBreak™ SecuraMat™ Continuity Monitor SecuraMat™ SmartStat™ Box Protective (Thermostat, Floor Membrane Temp. Sensor Cable, Screws) Connector Block 1 Hookup Wire Connector Neutral + Ground Block 2 TWDIY-000-INST-01-07-09 Page 4 of 30
3.2 Check the Contents of your Package 3.2.1 Before opening, check the labels on the outer plastic bag to Notes: ensure the heating system received corresponds with that _____________________ which was ordered. 3.2.2 CAREFULLY cut off one end of the outer plastic bag using a _____________________ pair of scissors. Remove the heating element from the _____________________ inner plastic bag. _____________________ 3.2.3 Note the voltage, model number, serial number, and factory rated resistance shown on the identity label. _____________________ DO NOT remove the label. _____________________ 3.2.4 Clearly identify whether the unit is 120V or 240V. _____________________ This is shown on the identity label, but as an additional _____________________ check, hookup wires are color coded: _____________________ 3.3.4.1. 120V units have ONE (1) YELLOW wire, ONE (1) WHITE wire, and TWO (2) GREEN ground wires _____________________ attached to the element via a plastic block. _____________________ 3.3.4.2. 240V units have ONE (1) RED wire, and ONE (1) _____________________ BLACK wire, and TWO (2) GREEN ground wires attached to the element via a plastic block. _____________________ _____________________ Note: _____________________ Hookup Wires may have been Inserted inside Cardboard Core _____________________ During Packaging. ______ TWDIY-000-INST-01-07-09 Page 5 of 30
4.0 Measure out SecuraMat™ Protective Membrane 4.1. SecuraMat is supplied in a roll sufficient to cover the heated area plus 2" extra all the way round. SAMPLE SecuraMat™ LAYOUT 4.2 Measure out the SecuraMat BEFORE installing the heating element. 4.3 Make Sure Measurements are accurate! This piece cut from You CANNOT CUT SecuraMat after SecuraMat Section 1 IT HAS BEEN GLUED OVER THE must be used for HEATING ELEMENT Sections 4, 7, and 8 4.4 DO NOT REMOVE THE WAX PAPER FROM THE SecuraMat DURING THE MEASURING PROCESS. (It will stick to itself and everything around it if you do.) 4.5 Measure out Section 1 of the SecuraMat to cover 8 an additional 2” around heating element. 7 Starting at a logical position on the floor. 4 Starting point 1 4.5 Measure out Section 1 of the SecuraMat to cover 3’ x 10’ an additional 2” around heating element. Starting at a logical position on the floor. (that’s right… measure twice before 4.6) 4.6 Did you measure twice? You can only cut once, you 2 know? 3’2 x 10’ Now, cut with a knife or scissors to fit the floor layout. 4.7 Save pieces cut out of each section to cover small 3 6 7 additional areas. 3’ x 2’ 3” 4 5 3’ x 2’ 6” 4.8 Measure out Section 2 and cut to fit the floor layout. AND SO ON. 4.9 Roll up each section and remove from the room until required for installation over the heating 8 element. 3’ x 1’ 2” Page 6 of 30
5.0 Dry Wall & Sub Floor Access Holes Drywall 3” x 4” Hole in Drywall to Expose Electrical Electrical Conduits from Conduits Thermostat Box. Install Number of ¾” Plate (Horizontal stud) Conduit Specified with in Drywall TileWarm™ DIY System. 4” x 4” x ¼” Hole in Cement Board or Concrete Slab Cement Board on for Connector Blocks Plywood Sub floor or Concrete Slab 16” x ½” x ¼” Channel in Cement board or Concrete Slab for Floor Temperature Sensor Cable TWDIY-000-INST-01-07-09 Page 7 of 30
6 Test Heater 6.1.1 Each Heater is shipped, rolled around a cardboard core and packed in a double plastic bag 6.1.2 Remove the heater from plastic bags for testing. 6.1.1 Each Heater has 2 pairs of heater hook up wires. The “inner” pair of heater hook up wires is inserted in the cardboard core to avoid twisting and damage to the element when the heater is unrolled from the core during installation. 6.1.3 Carefully remove the “inner” pair of heater hook up 6.1.2 wires from the core to expose the stripped ends of the wires so the heater can be tested with the DetectaBreak™ Continuity Monitor before continuing installation. 6.1.3 The “outer” pair of heater hook up wires is secured to the outside of the heater roll. “Outer” pair of heater hook up wires. “Inner” pair of heater hook up wires. TWDIY-000-INST-01-07-09 Page 8 of 30
6.2 DetectaBreak Continuity Monitors 6.2 Monitor As Received In Package 6.2.1 One DetectaBreak™ Continuity Monitor is shipped with each heater. It is firstly used to test that the heater is good before installation and is later reconnected to continuously monitor the electrical integrity of the heater during tile setting. 6.2.2 The monitor is shipped with the alligator clips of the RED and BLACK monitor leads connected together. This keeps 6.2.1 the unit silent and puts it into “sleep mode” to extend battery life. 6.2.2 Red and Black leads 6.2.3 When the RED and BLACK Monitor leads are separated, the connected to each unit will chirp 3 times then emit a continuous alternating other to keep tone until connected to a good heater as described in 6.3 monitor silent in or 6.4. sleep mode. 6.2.4 TO SILENCE THE MONITOR AT ANY TIME, RECONNECT THE RED AND BLACK MONITOR LEADS 6.2.2 TWDIY-000-INST-01-07-09 Page 9 of 30
6.3 Test 120‐Volt TileWarm™ DIY Heater 6.3.1 Twist together the stripped ends of the two (2) GREEN heater hook up wires. 6.3.2 Attach GREEN/YELLOW monitor lead to both GREEN heater hook up wires. 6.3.3 Attach RED monitor lead to YELLOW heater hook up wire. 6.3.4 Attach BLACK monitor lead to WHITE heater hook up wire. …Continue to 6.4.5… 6.4 Test 240‐Volt TileWarm™ DIY Heater 6.4.1 Twist together the stripped ends of the two (2) GREEN heater hook up wires. 6.4.2 Attach GREEN/YELLOW monitor lead to both GREEN 6.4 6.3 heater hook up wires. 120‐Volt Heater 6.4.3 Attach RED monitor lead to RED heater hook up wire. 240‐Volt Heater 6.4.4 Attach BLACK monitor lead to BLACK heater hook up wire. IF HEATER IS WORKING PROPERLY 6.4.5 If heater is good, monitor will go silent and a GREEN LED will flash continuously on the face of the monitor. 6.4.6 Disconnect Monitor from heater and reconnect RED and BLACK monitor leads to each other to silence the unit. IF DAMAGED 6.5 VERY IMPORTANT 6.4.7 If heater has been damaged, monitor will continue to emit Carefully re‐insert an alternating tone and a RED LED will flash continuously. 6.5 “inner” pair of heater 6.4.8 Disconnect Monitor from heater and reconnect RED and hook up wires into BLACK monitor leads to each other to silence the unit. cardboard core before IF DAMAGED, DO NOT CONTINUE INSTALLATION! continuing with Call 1‐888‐WARM‐FLOOR installation. (1‐888‐927‐6356 Ext. 201) for further instructions. TWDIY-000-INST-01-07-09 Page 10 of 30
7.0 Sample Heater Layout & Installation Terminology “Tear & Turn” – See 9.4 2d Freehand – See 9.5 Floor temperature sensor cable – See 8.0 1b 1c 1d 2a 2b 2c 1a Heater 1 Heater 1 Heater 2 Heater 2 Heater “out” “in” “out” “in” “in” hot tail hot tail hot tail hot tail hot tail Heater Floor temperature “out” sensor cable hot tail TWDIY-000-INST-01-07-09 Page 11 of 30
8.0 Floor Temperature Sensor Installation Drywall Drywall Floor temperature sensor cable Duct Tape Cement Board Cement Board Thicker Tip of the on Plywood on Plywood Floor Temperature Sub Floor or Sub floor or Sensor Cable Concrete Slab Concrete Slab 8.1 Place Floor Temp. Sensor Cable in the channel cut out 8.3 Cover the floor temperature cable with in the sub floor. duct tape. 8.2 The tip of the cable (which is thicker than the rest of the cable) should be positioned so that it will be covered by the heating element. TWDIY-000-INST-01-07-09 Page 12 of 30
Drywall 9.1 Out Hot tail 9.0 Heater Installation Heater Hookup 9.1 Install Connector Block 1 Wire 9.1.1 Secure Connector Block 1 for the “Out Hot Tail” to the ply wood sub Insulated Staple floor with an insulated staple. 9.1.2 On a concrete slab, use hot glue to Connector Block 1 stick the block to the sub floor. NEVER ALLOW Cement Board on Plywood Sub‐floor ELEMENT WIRES TO Floor Temperature CROSS OVER EACH Sensor Cable or Concrete Slab OTHER! 9.2 Attach Heater Strip to the Sub‐floor 9.2 9.2.1 Secure the “Out Hot Tail” to the sub floor with masking or duct tape. Adhesive Tape 2 Masking Out Hot tail Tape 9.2.2 Remove factory fitted wax paper from Adhesive Tape 1 about 24” at a time. 9.2.3 Attach the first 24” of Adhesive Tape 1 to the floor. Press firmly into place. 9.2.4 Remove the next 24” of Adhesive Tape 1. Press firmly to the floor in a straight line with the previous 24” 9.2.5 Remove factory fitted wax paper from Adhesive Tape 2, about 12” at a time. 9.2.6 Stretch out the heater strip so that the element wire is straight. Adhesive Tape 1 9.2.7 Attach first 12” of Adhesive Tape 2 to the floor. Press firmly into place. 9.2.8 Remove the next 12” of Adhesive Tape 2. Stretch & stick. Wax Paper on Adhesive Tape Page 13 of 30 TWDIY-000-INST-01-07-09
9.0 Heater Installation Sample Heater Layout 9.3 Install Heater According to Layout Requirements 9.3.1 Continue installing the heater according to the pre‐ “Tear & Turn” – See 9.4 determined layout requirements. 9.3.2 See 9.4 for “Tear and Turn” instructions. 2d Freehand 9.3.3 See 9.5 for “Freehand” instructions. (See 9.5) Floor temperature sensor cable – See 8.0 NEVER ALLOW 1b 1c 1d ELEMENT WIRES TO 2a 2b 2c CROSS OVER EACH OTHER! 1a Heater 1 Heater 1 Heater 2 Heater 2 “out” “in” “out” “in” hot tail hot tail hot tail hot tail TWDIY-000-INST-01-07-09 Page 14 of 30
9.4.1 Connector Block 1 9.0 Heater Installation 9.4 Tear & Turn Instructions 9.4.1 Identify Correct turn Loop A Use this method to turn the heater through 180° 9.4.1 Identify the correct turn Loop A according to the layout Tape 1 requirements. 9.4.2 Carefully cut or tear Tape 1. DO NOT CUT THE HEATING ELEMENT. 9.4.3 Carefully cut or tear Tape 2. Tape 2 Connector block 2 DO NOT CUT THE HEATING ELEMENT. 9.4.4 Turn Section 2 of the heater through 180°. 9.4.2 9.4.5 Attach heater sections 1 and 2 to the floor with the factory fitted adhesive tape. Section 1 9.4.4 Loop A Section 2 Section 2 9.4.2 Carefully Cut Section 1 Turned or Tear Tape 1 through 180° 9.4.3 Loop A NEVER ALLOW 9.4.4 Turn Heater 9.4.3 Carefully Cut or ELEMENT WIRES TO Section 2 Tear Tape 2 CROSS OVER EACH through OTHER! 180° TWDIY-000-INST-01-07-09 Page 15 of 30
A to B = Element Run 9.0 Heater Installation A B 9.5 FREEHAND INSTRUCTIONS C C to D = D Element Pitch Covering Odd‐shaped Sections of the Floor 9.5.1 Detach the heating element from the factory fitted adhesive tape by giving it a sharp tug upwards. YES √ 9.5.2 Keep the 2 pieces of adhesive tape from which the element has been removed and use it to attach the freehand sections of element to the sub floor. Use masking tape or duct tape to adhere the element to the sub‐floor if more tape is required. 9.5.3 Alternatively, tear the tape between each element run, leaving small pieces of tape attached to the element to stick to the sub‐floor. 9.5.4 Maintain the same “element pitch” between “element runs” as the original strip. This spacing varies from 1.24” to 2.5” depending on the power density of the heater. NO X Never Allow Element Wires to Cross Over Each Other! TWDIY-000-INST-01-07-09 Page 16 of 30
9.0 Heater Installation 9.6 9.6 Install Connector Block 2 Connector 9.6.1 Secure Connector Block 2 for the “In Hot Tail” to the Block 2 plywood sub floor with an insulated staple. 9.6.2 On a concrete slab, use hot glue to stick the block to the sub floor. Insulated Staple In Hot Tail 9.7 9.8 9.7 Fish Wires & Sensor Cable into Conduit 9.7.1 Fish the heater hook up wires and floor temperature sensor cable through the electrical conduits in the dry‐wall up to the electrical box which will house the thermostat. 9.8 Cover Connector Blocks with Tape 9.7.2 Tape the hook up wires together for each heater with electrical tape just above the point at which the wires enter the electrical box 9.8.1 Cover the element blocks in the 4” x 4” x 1/4” from the electrical conduit. cut out in the sub floor and with duct tape. 9.7.3 Separately identify the 4 wires for each heater to simplify the re‐ attachment of the Continuity Monitor later. TWDIY-000-INST-01-07-09 Page 17 of 30
9.0 Heater Installation 9.9 9.9 Re‐attach Monitors to Heaters 9.9.1 Re‐Connect a DetectaBreak™ Continuity Monitor to each heater according to the instructions that follow. (See Section 9.9.4) 9.9.2 Tape around the alligator clips with electrical tape so that false alarms do not occur if the Monitor is accidentally bumped and the alligator clips touch each other. 9.9.3 Ensure that the floor temperature sensor cable has been fished through the conduit and that it is secured so it will not fall back down the conduit.. TWDIY-000-INST-01-07-09 Page 18 of 30
9.9 Attach Monitors to Heaters 9.0 Heater Installation 9.9.4 Re‐attach DetectaBreak™ Monitor to 120‐Volt TileWarm™ DIY Heater 9.9.4.1 Attach RED monitor lead to YELLOW heater hook up wire and BLACK monitor lead to WHITE heater hook up wire. 9.9.4.2 Attach GREEN/YELLOW monitor lead to both GREEN heater hook up wires tightly twisted together. …Continue to 9.9.6.1… 9.9.4 9.9.5 Re‐attach DetectaBreak™ Monitor to 240‐Volt TileWarm™ DIY Heater 9.9.5 9.9.5.1 Attach RED monitor lead to RED heater hook up wire and BLACK monitor lead to BLACK heater hook up wire. 9.9.5.2 Attach GREEN/YELLOW monitor lead to both GREEN heater hook up wires tightly twisted together. …Continue to 9.9.6.1… IF HEATER IS WORKING PROPERLY 9.9.6.1 If heater is good, monitor will go silent and a GREEN LED will flash continuously on the face of the monitor. 9.9.6.2 Disconnect Monitor from heater and reconnect RED and BLACK monitor leads to each other to silence the unit. IF DAMAGED 9.9.6.3 If heater has been damaged, monitor will continue to emit an alternating tone and a RED LED will flash continuously. 9.9.6.4 Disconnect Monitor from heater and reconnect RED and BLACK monitor leads to each other to silence the unit. IF DAMAGED, DO NOT CONTINUE INSTALLATION! Call 1‐888‐WARM‐FLOOR (1‐888‐927‐6356 Ext. 201) for further instructions. TWDIY-000-INST-01-07-09 Page 19 of 30
10.0 Apply MatTac Primer Before applying the MatTac™ primer, ensure that the floor is still clean and free of dust. 10.1 Apply MatTac™ Primer to the floor. 10.1.1 Pour MatTac™ Primer from the bottle into the plastic tray supplied. 10.1.2 Dip the supplied Roller into MatTac™ Primer until the roller is fully covered. 10.1.3 Apply a thin film of MatTac™ Primer evenly across the floor with the roller. 10.1.4 Do not apply excessive primer as it can slow drying time. 10.1.5 Some floor surfaces may be more absorbent than others and may 10.1 require an extra coat of MatTac™ Primer. c 10.2 Allow MatTac™ Primer to dry. 10.2.1 Drying takes 10 to 45 minutes dependant on temperature and humidity. 10.2.2 The MatTac™ Primer is sufficiently dry when it is “tacky” to the touch and no liquid is transferred to your fingers. 10.2.3 Protect primed surface from dust and dirt until SecuraMat™ is installed. You can walk on the primer to install the SecuraMat™. 10.2.3 SecuraMat™ protective membrane must be installed within 4 hours of the MatTac™ Primer drying. 10.3 Clean up 10.3.1 The roller and tray are disposable, but may be cleaned with plain 10.2 water and a cloth before the primer dries. 10.3.2 If the primer has already dried on the equipment, use mineral spirits to clean up. TWDIY-000-INST-01-07-09 Page 20 of 30
11.0 Install SecuraMat 11.1 Important Precautions 11.1.1 THE BLACK UNDERSIDE OF THE SecuraMat™ IS COVERED WITH A VERY AGGRESSIVE ADHESIVE. 11.1.2 DO NOT FOLD MAT on Underside. If the mat is folded over on the underside, it will stick to itself and CANNOT BE SEPARATED. 11.1.3 REMOVE 1 ft or less of the White Wax Paper at a time to avoid this. 11.1.4 Hold the roll upright and taught at a 90° angle to the floor while rolling out onto the primed floor. White Wax Paper Protective Layer Black Underside Covered with Aggressive Adhesive TWDIY-000-INST-01-07-09 Page 21 of 30
11.0 Install SecuraMat 11.2 Install SecuraMat onto the Primed Floor 11.2.1 Roll back 1 ft. of 11.2.3 Lift the previously White wax paper measured section on the first of SecuraMat section of upright and taught previously at a 90o angle to measured the floor. SecuraMat to expose the black 11.2.1 adhesive underside. 11.2.3 11.2.2 Flip the section of 11.2.4 Stand on the first 11.2.2 SecuraMat over 1ft. portion of into the correct SecuraMat already starting position secured to the on the primed floor. floor and press the exposed black adhesive underside firmly into place. 11.2.4 TWDIY-000-INST-01-07-09 Page 22 of 30
11.0 Install SecuraMat 11.2 Install SecuraMat onto the Primed Floor 11.2.5. Still standing on the first portion already secured to the floor, remove another 1 ft. of white wax paper and lower the exposed black adhesive underside of the mat down onto the primed floor. 11.2.6. Walk forward 1 ft. and unroll another 1 ft. of white wax paper. The weight of the mat and the pressure from your feet will lightly adhere the mat to the floor. 11.2.7. Keep walking forward and unrolling until you reach the end of the measured out section of SecuraMat. 11.2.8. Repeat for each section of previously measured SecuraMat. 11.2.9 As far as possible, each section of SecuraMat should be butted up against the edge of an adjoining section and should not overlap. TWDIY-000-INST-01-07-09 Page 23 of 30
11.0 Install SecuraMat 11.2 Install SecuraMat onto the Primed Floor 11.2.10. Using the wooden block supplied, apply moderate 11.2.11. When the profile of the heating element shows pressure to the top surface of the SecuraMat to through the surface of the SecuraMat across the remove any air that may have been trapped entire heated area, you can be sure all the during the roll out process. trapped air has been removed. TWDIY-000-INST-01-07-09 Page 24 of 30
11.0 Install SecuraMat 11.3 Completed Sample Installation Continuity Monitors SecuraMat section 1 with cut out to fit floor layout. Adjoining SecuraMat sections butted against each other, not overlapped TWDIY-000-INST-01-07-09 Page 25 of 30
12.1 Thermostat auto senses 120 Volt or 240 Volt system 12.2 Strip ¼” of insulation from red and green wires in 12.0 Thermostat Hookup floor temperature sensor cable. 12.3 Press down on 2 spring loaded screws of the Floor Sensor Block, insert red and green wires, then release screws. 12.4 Tug on sensor cable to insure firm connection. Floor Sensor Block with 12.5 If sensor cable is incorrectly installed, E2 error will spring loaded screws. Heater Grounds be shown on thermostat display when connected to power. Green 12.6 Insert heater hot and neutral hookup wires into screw connectors as shown. House 12.7 Connect house ground to heater grounds with a screw Ground Floor Temp. connector. USE THE CORRECT SIZE CONNECTOR. Sensor Cable Copper 12.8 Insert the hot and neutral wires from the circuit breaker in the service panel, into the screw connectors as shown. 12.9 Some installations with more than 3 heaters on one thermostat may require a separate relay/contactor and would be connected within a junction box. Hot Heater Heater Neutral Floor Sensor Block with Hot Cable from Heater Grounds Neutral spring loaded screws. Yellow Circuit Breaker Green White 14/2 or 12/2 House 120 VOLT SYSTEM Ground Copper Floor Temp. Sensor Cable CONNECT MULTIPLE HEATERS IN PARALLEL. USE PIGTAIL WIRES IF NECESSARY. USE CORRECT SIZE SCREW CONNECTORS Heater Heater Hot 2 Hot 1 FOR THE NUMBER OF WIRES TO BE CONNECTED. Hot 2 Hot 1 Cable from Black Red Circuit Breaker 12/2 or 10/2 240 VOLT SYSTEM TWDIY-000-INST-01-07-09 Page 26 of 30
13.1 First Time Power On 13.0 Thermostat Programming 13.1.1 Set correct time and correct day using Up and Down Adjust Buttons. At first time power on, Clock flashes 12:00 midnight 13.1 First Time Power on Day flashes 1 = Monday. 13.1.2 To adjust Clock and Day later on, insert pin into Clock Adjust Hole, then use Up and Down Adjust Buttons. 13.1.3 The thermostat has a 4 ‐ event time and AIR temperature program for Days 1 thru 5 and a 2‐event program for days 6 and 7. SPEEDHEAT 13.1.4 The Adaptive function of the thermostat calculates when to switch ON the heating to ensure that the set temperature is achieved at Display the set time. Up Adjust 13.1.4 To program the thermostat, hold down the Accept Button for 3 Button seconds until a time appears on the display (e.g.. 6:00). Release the button and the Event 1 start time will flash ready for Accept adjustment. Button 13.1.5 Use Up and Down Adjust Buttons to set Event 1 start time. Press the Accept Button to accept this time. Down Adjust 13.1.6 A temperature will now flash on the display. Use Up and Down Button Adjust Buttons to set Event 1 temperature. Press the Accept Button to accept this temperature. Clock Reset to Adjust Factory 13.1.7 Event 2 time will now flash on the display. Use Up and Down Hole Default Adjust Buttons to set Event 2 start time. Press the Accept Button Hole to accept this time. And so on for 4 weekday events and 2 weekend events. 13.1.8 Typically : Event 1 = Morning wake up time. Event 2 = Leave home time. Event 3 = Return home time Event 4 = Evening sleep time. Page 27 of 30 TWDIY-000-INST-01-07-09
13.0 Thermostat Programming 13.2 Maximum and Minimum FLOOR Temperatures. 13.2.1 For wood floors, the MAXIMUM FLOOR temperature 13.2 Maximum and Minimum Floor should not exceed 83oF. Temperatures 13.2.2 Because hot air rises, it is often important to ensure that the MINIMUM FLOOR temperature does not fall below a comfortable level when the AIR temperature set point has been achieved. SPEEDHEAT 13.2.3 Hold down the Up Adjust Button and Down Adjust Button together for 3 seconds until “Info” flashes on Display the display. 13.2.4 Press Up Adjust Button once and “Pro” will appear on Up Adjust the display. Press the Up Adjust Button once again and Button “HiLi” will flash on the display. Accept 13.2.5 Press the Accept Button and a temperature will flash on Button the display. Use Up and Down Adjust Buttons to set MAXIMUM FLOOR temperature to 83oF. Down Adjust 13.2.6 Press the Accept Button and “LoLi” will flash on the Button display. Press the Accept Button and a temperature will flash on the display. Use Up and Down Adjust Buttons to set MINIMUM FLOOR temperature to (say) 75oF. Clock Reset to Adjust Factory 13.2.7 Press the Accept Button and the current time will return Hole Default to the Display. Hole There are several other functions described in the full THERMOSTAT USER MANUAL which is packed in the box in which the thermostat is shipped. TWDIY-000-INST-01-07-09 Page 28 of 30
14.0 Precautions 14.1 REGULATIONS 14.1.1 THIS EQUIPMENT IS AN ELECTRICAL FIXTURE AND SHALL ONLY BE INSTALLED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE APPARATUS AND THE HAZARDS INVOLVED. 14.1.2 INSTALLATION OF THIS HEATING SYSTEM SHALL BE IN ACCORDANCE WITH THE REGULATIONS OF ALL AUTHORITIES HAVING JURISDICTION. 14.1.3 THE ELECTRICAL HOOK UP WIRES FOR THIS HEATING SYSTEM MUST BE ENCLOSED IN ELECTRICAL CONDUIT WHEN DRAWN UP THROUGH DRY WALL. 14.2 DAMAGE AND REPAIRS 14.2.1 DO NOT Install the Heating System if the Continuity Test Fails. 14.2.2 DO NOT Cut, Shorten or Lengthen the Heating Element. 14.2.3 DO NOT Attempt to Repair the Heating Element, Connection Block or Hookup Wires if they are Damaged During or after Installation. 14.2.4 DO NOT Remove Excess Thinset from a Trowel by Banging it on the Heating Element, the Connection Block or the Cold Wire Leads. 14.2.5 DO NOT Use Excessive Pressure with the Notched Trowel when Applying Thinset over the Protective Mesh and the Heating Element. 14.2.6 DO NOT Use an Angle Grinder to Cut Tiles Installed over the Heating Element. 14.2.7 DO NOT Clean Out Thinset or Grout Between Adjoining Tiles Using a Sharp Object which Extends below the Bottom Surface of the Tile. 14.3. POSITIONING 14.3.1 DO NOT Install One Heating Strip on Top of Another or Overlap the Strip on Itself as it may Cause Dangerous Overheating. 14.3.2 DO NOT Install Heating Element Under Cabinets or Other Built‐in Units. 14.3.3 DO NOT Install Heating Element Closer than 8 Inches to Heating Supply Ducts, other Heating Elements or other Heating Appliances or Sources of Heat. 14.3.4 DO NOT Install the Heating Element over Floor Expansion Joints. 14.3.5 DO NOT Install the Heating Element over Rough And Uneven Floors. 14.3.6 DO NOT Install the Heating Element over Protruding Screws, Nails, Staples. 14.3.7 DO NOT Install the Heating Strip UNDER Insulating or Water‐proof Underlayment. TWDIY-000-INST-01-07-09 Page 29 of 30
15.0 Preparation Guidelines 15.1. WALL AND FLOOR POSITIONING CONSIDERATIONS 15.1.1 BEFORE planning the floor layout for heating elements, an appropriate wall position must be selected for the thermostat. The Following Requirements SHOULD be Considered: 15.1.1.1 Electrical cable must be installed from the service panel to the selected wall position. 15.1.1.2 The SmartStat™ will be installed in an electrical box , which will be secured to a vertical stud in the dry wall no more than 5 feet above floor level. A single gang electrical box is large enough to receive hookup wires from a maximum of two heaters. A double gang electrical box with a single gang reduction plate (mud ring), may be used for up to 3 heaters attached to a single thermostat. 15.1.1.3 Electrical conduit will be installed from the electrical box for the thermostat to the horizontal stud at floor level. 15.1.1.4 The heater hookup leads will be drawn up through electrical conduit in the dry wall from a point at floor level no more than 5 feet below the thermostat. 15.1.1.5 The thermostat should be in a convenient position for safe and easy access by occupants of the room; preferably on an internal wall away from direct sunlight and drafts. 15.1.2 The Following Flooring Criteria MUST be Considered: 15.1.2.1 The heating element cannot be installed directly onto a plywood sub‐floor. Cement board or a de‐coupler must be installed first. 15.1.2.2 Elements CAN be installed directly onto concrete floors. END Speedheat® TileWarm™ Installation Instructions TWDIY-000-INST-01-07-09 Page 30 of 30
Thank you for choosing Speedheat! Enjoy your New Warm Floors!
Speedheat® Generation4™ Energy Efficient Electric Radiant Floor Heating Systems Speedheat® is the world leader in Generation4™ electric radiant floor heating systems. Primary, Supplementary, and Floor Warming Systems available: CarpetMate™ Wall-to-Wall Carpeting RugBuddy™ Area Rug Heaters, Foot Warmer TileWarm™, VinylPal™, and ShowerWarm™ Tile, Marble, Slate, and Stone, Vinyl & Linoleum, Showers WoodBeWarmer™ Nailed Down Wood LamiMate™ Floating Laminate Speedheat® US Woodstock, Georgia Phone: 678‐391‐3244 Toll Free: 1‐888‐WARM FLOOR www.speedheat.us TWDIY-000-INST-01-07-09
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