Solutions for the Wind Energy Industry
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Solutions for the Wind Energy Industry Meeting the Needs of Harsh Industrial and Mission-critical Environments
Belden Products Have Been ® Designed To Meet the Specific Needs of the Wind Energy Industry. Belden’s Signal Transmission Solutions Increase the Reliability Factor at Every Critical Stage of Your Wind Power Generation and Distribution Process.
Belden ‘Connects’ with Wind Energy Extracting power from wind offers many advantages, most notably that it’s free. But it’s also an inherently unpredictable source of energy, one that fluctuates. What’s more, the environment experienced in a wind farm setting can be surprisingly harsh and extreme. For example, the components used in a wind farm installation might experience extremes of temperature, humidity, condensation, vigorous and prolonged vibration, electromagnetic interference, and even lightning strikes and damage from rodents. And, of course, unless properly designed, cabling and switching components in both offshore and onshore facilities will always be at risk of corrosion. Additionally, Belden products are not only Only Belden has the proven track record, able to ensure maximum uptime and maximum the reliability you need. peace of mind for your wind energy operation, but they are also available when and where Can You Afford Downtime? you need them – anywhere in the world. Consider this: a 1% loss of productivity, for Belden top-performing products and services any reason, in a large, 100MW wind farm for the wind industry include: equates to roughly $250,000 in revenue loss – • Managed and unmanaged Ethernet switches and that doesn’t even take into account repair • Networking connectivity components Belden Leads the Way costs should a component fail. • Copper and fiber optic cables Belden has been the leading manufacturer Now, factor in the lack of certainty about wind • Wireless LAN systems of industrial cabling products for decades – availability, extreme environmental conditions • Industrial network management software providing an extensive range of industrial and the potentially high costs associated with • Comprehensive consultation services networking products for control, data, downtime and you have the ‘perfect storm’: instrumentation and power that have been making it all the more crucial to have cabling, Peace of mind is at-hand with Belden engineered specifically for tough, demanding connectivity and active networking devices in leading-edge, zero-downtime active networking environments. These products have also been your wind turbine installation that are rock-solid devices, cabling and connectivity products. subjected to stringent tests to ensure their reliable. You need components you can rely on viability in applications like yours. to keep your power production up and running Belden Provides End-to-end Ethernet Belden understands that consistent and when Nature cooperates. You can’t control Of particular importance to wind farm predictable operation is absolutely critical Nature, but you can control the quality of operations – due to the increasing use of to the commercial viability of your wind your infrastructure. Ethernet communications – is our end-to-end farm investment. And, Belden provides the Ethernet offering called Complete Industrial resources needed to help ensure that the Belden Offers Maximum Uptime, Solutions. This high-performance, highly reliable wind energy industry lives up to its stated Peace of Mind line of fully integrated Ethernet switches, goal for providing over 10% of the world’s As a long-time leader in the industrial arena, connectivity and cabling products not only electricity by the year 2020. Belden offers high-performance data and provides mission-critical reliability to your signal transmission solutions that are ideal operation, but includes access to a host of for wind power generation and distribution: system design verification and technical support systems that permit the desired level of services, as well as extended product warranties. control, 99.999% reliably. Belden is your Ethernet solution. 3
From the Nacelle to the Control Center – and Everywhere In Between – Belden Sends All the Right Signals® G Belden’s end-to-end Ethernet system, called Complete Industrial H Solutions, is key to J I Wind Farm operations. E F A B C D See www.belden.com/industrial for more product information. 4
Onshore A Nacelle/Hub F Control Center Cables: DeviceBus® cable, lead wire, specialized Cables: FiberExpress fiber and IBDN copper WTTC hi-temp, chemical- and oil-resistant LAN cable. cable and wire. Connectivity: IBDN copper patch cords and patch Connectivity: IBDN copper patch cords; panels; FiberExpress fiber patch cords and Optimax FiberExpress ® fiber patch cords and breakout field-installable connectors. kits; cordsets, receptacles, distribution Ethernet Switches and Networking Devices: boxes and connectors. MACH100 and MACH4000 switches, OpenRail Ethernet Switches and Networking Devices: compact switches, EAGLE VPN/firewall appliances Spider unmanaged switches and OpenRail RS20 and network management software. switches; e2c 20 IP20 I/O system and LioN-Link Cable Management: Enclosures and racks. IP67 decentralized I/O system. B Tower Offshore Cables: FiberExpress multimode cable, DataTuff® Ethernet cable, RS-485 cable G Nacelle/Hub and WTTC control cable. Connectivity: FiberExpress Optimax field-installable Connectivity: FiberExpress fiber cordsets, connectors, linking panel, breakout kits; cordsets, Optimax® field-installable connectors, patch actuator/sensor connectors, field-attachable panels and breakout kits; cordsets, receptacles, connectors, M12 connectors, receptacles, distribution distribution boxes, field-attachable connectors, boxes, decentralized modules and e2c 20 M12 connectors and IBDN copper patch panels. centralized IP20 I/O system. Ethernet Switches and Networking Devices: Ethernet Switches and Networking Devices: BAT IP67 wireless system and LioN-Link IP67 OpenRail RS20 switches, LioN-Link IP67 decentralized I/O system. decentralized I/O system and the FiberExpress connectivity manager. C Tower Base H Tower Cables: FiberExpress single-mode cable. Cables: FiberExpress breakout cable. Connectivity: IBDN Cat 5e copper patch cords; FiberExpress fiber patch cords, Optimax Connectivity: FiberExpress Optimax field-installable field-installable connectors, Ultra patch panels, connectors, linking panels and breakout kits; Ultra adapter strips and breakout kits. receptacles, distribution boxes; cordsets; sensor, rectangular, field-attachable and MicroFX connectors. Ethernet Switches and Networking Devices: OCTOPUS control level switches, RS20/RS30 rail Ethernet Switches and Networking Devices: switches and MICE modular switches. Fieldbus repeaters, OpenRail RS20 switches, MICE modular switches, BAT IP67 wireless system and D Tower Interconnection LioN-Link IP67 decentralized I/O system. Cables: Outside plant, single-mode and multimode cable with multiple jacket and I Tower Interconnection armoring options. Connectivity: FiberExpress Optimax field- Connectivity: FiberExpress single-mode installable connectors, single-mode fiber pigtails pigtails, Optimax field-installable connectors and breakout kits. and breakout kits. J Power Substation E Power Substation Ethernet Switches and Networking Devices: Cables: FiberExpress single-mode and MACH1000 and RSR DIN rail switches. multimode cables; DataTuff Ethernet Cat 5e cable; RS-485 cable, 600V shielded control cable and lead wire. Connectivity: FiberExpress Optimax field-installable connectors, single-mode pigtails and breakout kits. Ethernet Switches and Networking Devices: MACH1000 and RSR DIN rail switches. 5
Belden Can Be Your Single Source for Industrial-grade and Mission-critical Signal Transmission Solutions Built-to-perform Industrial Ethernet OCTOPUS Family of IP67 Switches Switches and Networking Devices • Broad line of IP67 managed or unmanaged The Hirschmann™ line of Industrial Ethernet switches with Ethernet port densities ranging from 5 to 24 ports switches and networking devices has earned a solid reputation in the industry for ruggedness Spider Family of Switches and reliability. Key product families for the wind • Transceiver, hub and field-level Quality, reliability and energy arena are: unmanaged switches interoperability are the OpenRail DIN Rail Mounted Switches for Fiber Optic Repeaters Backbone and Control-level Applications • Extends the range of fieldbus signals hallmarks of the Belden • Broad line of hardened, DIN rail mount beyond the limitations of copper modular and compact switches with Ethernet Industrial Solutions line. port densities ranging from 4 to 28 ports; MS Network Management Software and RS series feature speeds up to 1 Gigabit • System software to map, commission, • RSR Über-Rugged™ compact DIN rail manage and maintain the network switches for extreme environmental applications (-40°C to +85°C) Outstanding Media Performance MACH100, MACH1000 and MACH4000 To ensure optimum performance, the Switches for Backbone Applications following families of field-proven cabling • Modular workgroup switches components are offered. (MACH100), modular rack-mount switches for control room (MACH4000) and extreme FiberExpress® Optical Fiber Cables environmental and high temperature • Tight-buffered single-mode applications (Über-Rugged MACH1000) or multimode fiber cable MICE Family of Switches • Outside plant, single-mode and multimode • Modular switches and media modules for versions (12-fiber or more) available in centralized and distributed arrangements multiple jacket and armoring configurations BAT Wireless Access Points/Clients FiberExpress Optical Fiber Connectivity Components • Complete line of IP67 802.11 a/b/g/h/n access points, clients, related antennas • Single-mode and multimode patch cords and accessories • Rack-mount and wall-mount patch panels EAGLE Firewall and VPN Appliance • Single-mode and multimode Universal or Ultra adapter strips • Provides a firewall and VPN (virtual private network) to control access to the network, • Optimax® field-installable connectors providing assurance protection of industrial for a fast, secure and reliable LC, SC or data communications ST Compatible optical fiber termination (single-mode or multimode) • Breakout kits (single-mode and multimode) • Pigtails (single-mode) • Connectivity manager • Linking panel (FiberExpress bar) 6
DataTuff® Category 6, Enhanced 5e • Insulations: Datalene®, XLPE, FEP, and 5e Industrial Ethernet Copper Cables Polypropylene, Foam FEP, HDPE, PVC, TPE, and PVC-Nylon • Unshielded and shielded Bonded-Pair and Nonbonded-Pair cables with heavy-duty, • Conductors: Solid and Stranded conductors, oil- and UV-resistant jackets; many are either tinned or bare copper Ethernet/IP compliant; upjacketed and armored versions are available for the LAN Cabling Systems most extreme areas • FiberExpress fiber optic end-to-end systems DataTuff Connectivity Components • IBDN copper end-to-end systems – as complements to UTP or • Enclosures and racks, including FTP Cable Constructions custom designs • Category 5e RJ45 cordsets for IP67 or IP20 installations Durable Connectivity Components • Category 5e RJ45/IP67 jacks The Lumberg Automation™ connectivity • Category 5e RJ45/IP67 plug kits line rounds out the Belden media and switch • IP67 surface mount boxes offering for wind energy and includes: with stainless steel covers Cordsets • IP67 stainless steel faceplates • Mini (7/8", 1" and 1-1/8"), Micro (M12) DeviceBus® Cables for DeviceNet™ and Pico (M8) single- and double-ended overmolded cordsets with various • Typically designated as Class I (600V) configurations or Class 2 (300V) Rectangular DIN Valve Connectors – 2 to 19 poles • Types A, B and C RS-485/EIA-485 Cables – Straight- and right-angle versions • Shielded, twisted pair, PLTC cables: I/O Systems and Modules – With or without LED function indicators 28 AWG, 25-pair, stranded • Centralized e2c 20 in-cabinet (IP20) – TPE, PVC, PUR, CPE and halogen-free or e2c 67 (IP67) enclosure-less Instrumentation and Control Cables cable types modular/compact fieldbus systems • WTTC 1,000V approved products for DeviceNet and Profibus-DP applications Receptacles • Hundreds of UL/CSA cables for every • Decentralized I/O fieldbus modules (LioN- • Mini (7/8", 1" and 1-1/8"), Micro (M12) Link) and associated overmolded cordsets, conceivable device/control application and Pico (M8) female and male front panel- receptacles, and field attachable connectors Lead Wire mount receptacles with various thread sizes for DeviceNet, CANopen, Profibus, and • EPDM, high-temperature hook up/lead wire Field Attachable Connectors AS-Interface applications (UL AWM Styles 3340 and 3374) • Mini (7/8", 1" and 1-1/8"), Micro (M12) and MicroFX Connectors with Integrated Specialty Cable & Wire Pico (M8) female and male field attachable Fiber Optic Connections connectors used to modify cable runs with • High-temperature, chemical- and oil-resistant integrated quick disconnect connectors • Switches, cordsets and field attachables, cable for custom applications cable plugs and adaptors. Distribution/Junction Boxes Additionally, Belden cables can be customized These Belden products have been designed, • Mini (7/8", 1" and 1-1/8"), Micro (M12) tested, proven and warranted to work together to meet your unique needs, utilizing any number and Pico (M8) distribution boxes with of construction features, such as: various configurations and they can be trusted to provide outstanding • Armoring: Aluminum Interlock, Steel Interlock, performance at every level/segment of the wind • Top or side entry energy industry. What’s more, Belden provides and Continuous Corrugated Aluminum • 4-, 6-, 8-, 10-, or 12-ports the four key service and support areas that are • Armor Tapes: Corrugated Copper, Aluminum, and Steel • On-board quick disconnect, integrated critical to your success: Network design, training, home run cable, or integrated home run technical support and system performance. • Jackets: PVC, CPE, TPE, PE, Fluorocopolymer, cable with quick disconnect Oil Res II, Haloarrest® Low Smoke Zero Halogen, For more information go to: and Polyurethane • One or two signals per port www.belden.com/industrial • Shielding: Overall Beldfoil®, Duofoil®, • With or without LED function indicators to see what we can do for you. TC Braid, TC Double Braid, and Individual Beldfoil Copper Tape Shields 7
www.belden.com GLOBAL LOCATIONS For worldwide Industrial Sales and Technical Support, visit: www.belden.com/industrial UNITED STATES CANADA LATIN AMERICA and the CARIBBEAN ISLANDS Division Headquarters– National Business Center Regional Office Americas 2280 Alfred-Nobel 6100 Hollywood Boulevard 2200 U.S. Highway 27 South Suite 200 Suite 110 Richmond, IN 47374 Saint-Laurent, QC Hollywood, Florida 33024 Phone: 765-983-5200 Canada H4S 2A4 Phone: 954-987-5044 Inside Sales: 800-235-3361 Phone: 514-822-2345 Fax: 954-987-8022 Fax: 765-983-5294 Fax: 514-822-7979 salesla@belden.com info@belden.com web: www.belden.com Contact for Belden Brand 2200 U.S. Highway 27 South Richmond, IN 47374 Inside Sales: 1-800-BELDEN-1 (1-800-235-3361) Phone: 765-983-5200 Fax: 765-983-5294 info@belden.com web: www.belden.com Contact for Hirschmann and Lumberg Automation Brands 1540 Orchard Drive Chambersburg, PA 17201 Phone: 717-217-2200 Fax: 717-217-2279 ©Copyright 2009, Belden Inc. Printed in U. S. A. Wind 2009
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