Solutions for the Wind Energy Industry

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Solutions for the Wind Energy Industry
Solutions for the
                       Wind Energy Industry

Meeting the Needs
of Harsh Industrial
and Mission-critical
Environments
Solutions for the Wind Energy Industry
Belden Products Have Been
        ®

Designed To Meet the Specific
Needs of the Wind Energy Industry.
Belden’s Signal Transmission Solutions

Increase the Reliability Factor at

Every Critical Stage of Your Wind Power

Generation and Distribution Process.
Solutions for the Wind Energy Industry
Belden ‘Connects’ with Wind Energy

Extracting power from wind offers many
advantages, most notably that it’s free. But
it’s also an inherently unpredictable source of
energy, one that fluctuates. What’s more, the
environment experienced in a wind farm setting
can be surprisingly harsh and extreme.
For example, the components used in a wind
farm installation might experience extremes of
temperature, humidity, condensation, vigorous
and prolonged vibration, electromagnetic
interference, and even lightning strikes and
damage from rodents. And, of course, unless
properly designed, cabling and switching
components in both offshore and onshore
facilities will always be at risk of corrosion.
                                                     Additionally, Belden products are not only
Only Belden has the proven track record,             able to ensure maximum uptime and maximum
the reliability you need.                            peace of mind for your wind energy operation,
                                                     but they are also available when and where
Can You Afford Downtime?                             you need them – anywhere in the world.

Consider this: a 1% loss of productivity, for        Belden top-performing products and services
any reason, in a large, 100MW wind farm              for the wind industry include:
equates to roughly $250,000 in revenue loss –        • Managed and unmanaged Ethernet switches
and that doesn’t even take into account repair       • Networking connectivity components                Belden Leads the Way
costs should a component fail.
                                                     • Copper and fiber optic cables                     Belden has been the leading manufacturer
Now, factor in the lack of certainty about wind      • Wireless LAN systems                              of industrial cabling products for decades –
availability, extreme environmental conditions       • Industrial network management software            providing an extensive range of industrial
and the potentially high costs associated with       • Comprehensive consultation services               networking products for control, data,
downtime and you have the ‘perfect storm’:                                                               instrumentation and power that have been
making it all the more crucial to have cabling,      Peace of mind is at-hand with Belden                engineered specifically for tough, demanding
connectivity and active networking devices in        leading-edge, zero-downtime active networking       environments. These products have also been
your wind turbine installation that are rock-solid   devices, cabling and connectivity products.         subjected to stringent tests to ensure their
reliable. You need components you can rely on                                                            viability in applications like yours.
to keep your power production up and running         Belden Provides End-to-end Ethernet
                                                                                                         Belden understands that consistent and
when Nature cooperates. You can’t control
                                                     Of particular importance to wind farm               predictable operation is absolutely critical
Nature, but you can control the quality of
                                                     operations – due to the increasing use of           to the commercial viability of your wind
your infrastructure.
                                                     Ethernet communications – is our end-to-end         farm investment. And, Belden provides the
                                                     Ethernet offering called Complete Industrial        resources needed to help ensure that the
Belden Offers Maximum Uptime,
                                                     Solutions. This high-performance, highly reliable   wind energy industry lives up to its stated
Peace of Mind
                                                     line of fully integrated Ethernet switches,         goal for providing over 10% of the world’s
As a long-time leader in the industrial arena,       connectivity and cabling products not only          electricity by the year 2020.
Belden offers high-performance data and              provides mission-critical reliability to your
signal transmission solutions that are ideal         operation, but includes access to a host of
for wind power generation and distribution:          system design verification and technical support
systems that permit the desired level of             services, as well as extended product warranties.
control, 99.999% reliably.
                                                     Belden is your Ethernet solution.

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Solutions for the Wind Energy Industry
From the Nacelle to the Control Center – and Everywhere In Between –
                          Belden Sends All the Right Signals®

                                                                                  G

Belden’s end-to-end
Ethernet system, called
Complete Industrial                         H

Solutions, is key to                                                          J
                                                    I
Wind Farm operations.

                                                                                  E

                                                                                                 F

                                                        A

                                             B
                                                            C

                                                                                        D

                          See www.belden.com/industrial for more product information.

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Solutions for the Wind Energy Industry
Onshore
A   Nacelle/Hub                                            F   Control Center
    Cables: DeviceBus® cable, lead wire, specialized           Cables: FiberExpress fiber and IBDN copper
    WTTC hi-temp, chemical- and oil-resistant                  LAN cable.
    cable and wire.
                                                               Connectivity: IBDN copper patch cords and patch
    Connectivity: IBDN copper patch cords;                     panels; FiberExpress fiber patch cords and Optimax
    FiberExpress ® fiber patch cords and breakout              field-installable connectors.
    kits; cordsets, receptacles, distribution
                                                               Ethernet Switches and Networking Devices:
    boxes and connectors.
                                                               MACH100 and MACH4000 switches, OpenRail
    Ethernet Switches and Networking Devices:                  compact switches, EAGLE VPN/firewall appliances
    Spider unmanaged switches and OpenRail RS20                and network management software.
    switches; e2c 20 IP20 I/O system and LioN-Link
                                                               Cable Management: Enclosures and racks.
    IP67 decentralized I/O system.

B   Tower
                                                               Offshore
    Cables: FiberExpress multimode cable,
    DataTuff® Ethernet cable, RS-485 cable                 G   Nacelle/Hub
    and WTTC control cable.                                    Connectivity: FiberExpress Optimax field-installable
    Connectivity: FiberExpress fiber cordsets,                 connectors, linking panel, breakout kits; cordsets,
    Optimax® field-installable connectors, patch               actuator/sensor connectors, field-attachable
    panels and breakout kits; cordsets, receptacles,           connectors, M12 connectors, receptacles, distribution
    distribution boxes, field-attachable connectors,           boxes, decentralized modules and e2c 20
    M12 connectors and IBDN copper patch panels.               centralized IP20 I/O system.

    Ethernet Switches and Networking Devices:                  Ethernet Switches and Networking Devices:
    BAT IP67 wireless system and LioN-Link IP67                OpenRail RS20 switches, LioN-Link IP67
    decentralized I/O system.                                  decentralized I/O system and the FiberExpress
                                                               connectivity manager.

C   Tower Base
                                                           H   Tower
    Cables: FiberExpress single-mode cable.
                                                               Cables: FiberExpress breakout cable.
    Connectivity: IBDN Cat 5e copper patch cords;
    FiberExpress fiber patch cords, Optimax                    Connectivity: FiberExpress Optimax field-installable
    field-installable connectors, Ultra patch panels,          connectors, linking panels and breakout kits;
    Ultra adapter strips and breakout kits.                    receptacles, distribution boxes; cordsets; sensor,
                                                               rectangular, field-attachable and MicroFX connectors.
    Ethernet Switches and Networking Devices:
    OCTOPUS control level switches, RS20/RS30 rail             Ethernet Switches and Networking Devices:
    switches and MICE modular switches.                        Fieldbus repeaters, OpenRail RS20 switches, MICE
                                                               modular switches, BAT IP67 wireless system and
D   Tower Interconnection                                      LioN-Link IP67 decentralized I/O system.
    Cables: Outside plant, single-mode and
    multimode cable with multiple jacket and               I   Tower Interconnection
    armoring options.                                          Connectivity: FiberExpress Optimax field-
    Connectivity: FiberExpress single-mode                     installable connectors, single-mode fiber pigtails
    pigtails, Optimax field-installable connectors             and breakout kits.
    and breakout kits.
                                                           J   Power Substation
E   Power Substation                                           Ethernet Switches and Networking Devices:
    Cables: FiberExpress single-mode and                       MACH1000 and RSR DIN rail switches.
    multimode cables; DataTuff Ethernet Cat 5e cable;
    RS-485 cable, 600V shielded control cable
    and lead wire.
    Connectivity: FiberExpress Optimax field-installable
    connectors, single-mode pigtails and breakout kits.
    Ethernet Switches and Networking Devices:
    MACH1000 and RSR DIN rail switches.

                                                                                                                    5
Belden Can Be Your Single Source for Industrial-grade
                             and Mission-critical Signal Transmission Solutions

                             Built-to-perform Industrial Ethernet                 OCTOPUS Family of IP67 Switches
                             Switches and Networking Devices                      • Broad line of IP67 managed or unmanaged
                             The Hirschmann™ line of Industrial Ethernet            switches with Ethernet port densities ranging
                                                                                    from 5 to 24 ports
                             switches and networking devices has earned a
                             solid reputation in the industry for ruggedness      Spider Family of Switches
                             and reliability. Key product families for the wind   • Transceiver, hub and field-level
Quality, reliability and     energy arena are:                                      unmanaged switches
interoperability are the     OpenRail DIN Rail Mounted Switches for               Fiber Optic Repeaters
                             Backbone and Control-level Applications              • Extends the range of fieldbus signals
hallmarks of the Belden      • Broad line of hardened, DIN rail mount                beyond the limitations of copper
                               modular and compact switches with Ethernet
Industrial Solutions line.     port densities ranging from 4 to 28 ports; MS      Network Management Software
                               and RS series feature speeds up to 1 Gigabit       • System software to map, commission,
                             • RSR Über-Rugged™ compact DIN rail                    manage and maintain the network
                               switches for extreme environmental
                               applications (-40°C to +85°C)                      Outstanding Media Performance
                             MACH100, MACH1000 and MACH4000                       To ensure optimum performance, the
                             Switches for Backbone Applications                   following families of field-proven cabling
                             • Modular workgroup switches                         components are offered.
                               (MACH100), modular rack-mount switches
                               for control room (MACH4000) and extreme            FiberExpress® Optical Fiber Cables
                               environmental and high temperature                 • Tight-buffered single-mode
                               applications (Über-Rugged MACH1000)                   or multimode fiber cable
                             MICE Family of Switches                              • Outside plant, single-mode and multimode
                             • Modular switches and media modules for                versions (12-fiber or more) available in
                               centralized and distributed arrangements              multiple jacket and armoring configurations

                             BAT Wireless Access Points/Clients                   FiberExpress Optical Fiber
                                                                                  Connectivity Components
                             • Complete line of IP67 802.11 a/b/g/h/n
                               access points, clients, related antennas           • Single-mode and multimode patch cords
                               and accessories                                    • Rack-mount and wall-mount patch panels
                             EAGLE Firewall and VPN Appliance                     • Single-mode and multimode Universal
                                                                                     or Ultra adapter strips
                             • Provides a firewall and VPN (virtual private
                               network) to control access to the network,         • Optimax® field-installable connectors
                               providing assurance protection of industrial          for a fast, secure and reliable LC, SC or
                               data communications                                   ST Compatible optical fiber termination
                                                                                     (single-mode or multimode)
                                                                                  • Breakout kits (single-mode and multimode)
                                                                                  • Pigtails (single-mode)
                                                                                  • Connectivity manager
                                                                                  • Linking panel (FiberExpress bar)

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DataTuff® Category 6, Enhanced 5e                    • Insulations: Datalene®, XLPE, FEP,
and 5e Industrial Ethernet Copper Cables               Polypropylene, Foam FEP, HDPE, PVC,
                                                       TPE, and PVC-Nylon
• Unshielded and shielded Bonded-Pair and
  Nonbonded-Pair cables with heavy-duty,             • Conductors: Solid and Stranded conductors,
  oil- and UV-resistant jackets; many are              either tinned or bare copper
  Ethernet/IP compliant; upjacketed and
  armored versions are available for the             LAN Cabling Systems
  most extreme areas                                 • FiberExpress fiber optic end-to-end systems
DataTuff Connectivity Components                     • IBDN copper end-to-end systems
– as complements to UTP or                           • Enclosures and racks, including
FTP Cable Constructions                                  custom designs
• Category 5e RJ45 cordsets
  for IP67 or IP20 installations                     Durable Connectivity Components
• Category 5e RJ45/IP67 jacks                        The Lumberg Automation™ connectivity
• Category 5e RJ45/IP67 plug kits                    line rounds out the Belden media and switch
• IP67 surface mount boxes                           offering for wind energy and includes:
  with stainless steel covers
                                                     Cordsets
• IP67 stainless steel faceplates
                                                     • Mini (7/8", 1" and 1-1/8"), Micro (M12)
DeviceBus® Cables for DeviceNet™                       and Pico (M8) single- and double-ended
                                                       overmolded cordsets with various
• Typically designated as Class I (600V)               configurations
  or Class 2 (300V)                                                                                   Rectangular DIN Valve Connectors
                                                       – 2 to 19 poles                                • Types A, B and C
RS-485/EIA-485 Cables                                  – Straight- and right-angle versions
• Shielded, twisted pair, PLTC cables:                                                                I/O Systems and Modules
                                                       – With or without LED function indicators
  28 AWG, 25-pair, stranded                                                                           • Centralized e2c 20 in-cabinet (IP20)
                                                       – TPE, PVC, PUR, CPE and halogen-free            or e2c 67 (IP67) enclosure-less
Instrumentation and Control Cables                        cable types                                   modular/compact fieldbus systems
• WTTC 1,000V approved products                                                                         for DeviceNet and Profibus-DP applications
                                                     Receptacles
• Hundreds of UL/CSA cables for every                                                                 • Decentralized I/O fieldbus modules (LioN-
                                                     • Mini (7/8", 1" and 1-1/8"), Micro (M12)          Link) and associated overmolded cordsets,
   conceivable device/control application              and Pico (M8) female and male front panel-       receptacles, and field attachable connectors
Lead Wire                                              mount receptacles with various thread sizes      for DeviceNet, CANopen, Profibus, and
• EPDM, high-temperature hook up/lead wire           Field Attachable Connectors                        AS-Interface applications
  (UL AWM Styles 3340 and 3374)                      • Mini (7/8", 1" and 1-1/8"), Micro (M12) and    MicroFX Connectors with Integrated
Specialty Cable & Wire                                   Pico (M8) female and male field attachable   Fiber Optic Connections
                                                         connectors used to modify cable runs with
• High-temperature, chemical- and oil-resistant          integrated quick disconnect connectors       • Switches, cordsets and field attachables,
  cable for custom applications                                                                          cable plugs and adaptors.
                                                     Distribution/Junction Boxes
Additionally, Belden cables can be customized                                                         These Belden products have been designed,
                                                     • Mini (7/8", 1" and 1-1/8"), Micro (M12)        tested, proven and warranted to work together
to meet your unique needs, utilizing any number          and Pico (M8) distribution boxes with
of construction features, such as:                       various configurations                       and they can be trusted to provide outstanding
• Armoring: Aluminum Interlock, Steel Interlock,                                                      performance at every level/segment of the wind
                                                     •   Top or side entry                            energy industry. What’s more, Belden provides
   and Continuous Corrugated Aluminum
                                                     •   4-, 6-, 8-, 10-, or 12-ports                 the four key service and support areas that are
• Armor Tapes: Corrugated Copper,
   Aluminum, and Steel                               •   On-board quick disconnect, integrated        critical to your success: Network design, training,
                                                         home run cable, or integrated home run       technical support and system performance.
• Jackets: PVC, CPE, TPE, PE, Fluorocopolymer,           cable with quick disconnect
   Oil Res II, Haloarrest® Low Smoke Zero Halogen,                                                    For more information go to:
   and Polyurethane                                  •   One or two signals per port
                                                                                                      www.belden.com/industrial
• Shielding: Overall Beldfoil®, Duofoil®,            •   With or without LED function indicators
                                                                                                      to see what we can do for you.
   TC Braid, TC Double Braid, and Individual
   Beldfoil Copper Tape Shields
                                                                                                                                                       7
www.belden.com

                                 GLOBAL LOCATIONS

For worldwide Industrial Sales
and Technical Support, visit:
www.belden.com/industrial

                                 UNITED STATES                   CANADA                     LATIN AMERICA and the
                                                                                            CARIBBEAN ISLANDS

                                 Division Headquarters–          National Business Center   Regional Office
                                 Americas                        2280 Alfred-Nobel          6100 Hollywood Boulevard
                                 2200 U.S. Highway 27 South      Suite 200                  Suite 110
                                 Richmond, IN 47374              Saint-Laurent, QC          Hollywood, Florida 33024
                                 Phone: 765-983-5200             Canada H4S 2A4             Phone: 954-987-5044
                                 Inside Sales: 800-235-3361      Phone: 514-822-2345        Fax: 954-987-8022
                                 Fax: 765-983-5294               Fax: 514-822-7979          salesla@belden.com
                                 info@belden.com
                                 web: www.belden.com

                                 Contact for Belden Brand
                                 2200 U.S. Highway 27 South
                                 Richmond, IN 47374
                                 Inside Sales: 1-800-BELDEN-1
                                              (1-800-235-3361)
                                 Phone: 765-983-5200
                                 Fax: 765-983-5294
                                 info@belden.com
                                 web: www.belden.com

                                 Contact for Hirschmann and
                                 Lumberg Automation Brands
                                 1540 Orchard Drive
                                 Chambersburg, PA 17201
                                 Phone: 717-217-2200
                                 Fax: 717-217-2279

                                                                                            ©Copyright 2009, Belden Inc.
                                                                                            Printed in U. S. A.
                                                                                            Wind 2009
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