Optimization of antioxidant extraction from jackfruit (Artocarpus heterophyllus Lam.) seeds using response surface methodology
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Faculty of Bioscience Engineering Academic year 2011 – 2012 Optimization of antioxidant extraction from jackfruit (Artocarpus heterophyllus Lam.) seeds using response surface methodology Wahidu Zzaman Promoter: Prof. dr. ir. Koen Dewettinck Tutor: Mohammad Mozidul Islam Master’s dissertation submitted in partial fulfillment of the requirements for the degree of Master of Science in Nutrition and Rural Development, main subject Human Nutrition
Copyright “All rights reserved. The author, the promoter and the tutor permit the use of this Master’s dissertation for consulting purposes and copying of parts for personal use. However, any other use fall under the limitations of copyright regulations, particularly the stringent obligation to explicitly mention the source when citing parts out of this Master’s dissertation”. Ghent University, August, 2012 Promoter:…………………….. Tutor:.............................. Prof. dr. ir. Koen Dewettinck Mohammad Mozidul Islam Author Wahidu Zzaman i
ACKNOWLEDGEMENTS In the name of Allah, the most gracious, the most merciful, all praise is God Lord of all creation. I would sincerely like to thank all those who helped and inspired me to complete this dissertation. I express my sincere gratitude, heartfelt respect, profound regards and indebtedness to my respected promoter Prof. dr. ir. Koen Dewettinck, Head of the laboratory of Food Technology and Engineering, Department of Food Safety and Food Quality, Faculty of Bioscience Engineering, Ghent University, for his scholastic guidance, constructive valuable suggestions and continuous encouragement during the dissertation period. I am deeply indebted to my tutor Mr. Mohammad Mozidul Islam, Doctoral Student, Department of Food Safety and Food Quality, Faculty of Bioscience Engineering, Ghent University for showing whole hearted interest during this research. His supportive suggestions and intellectual perception helped me to carrying this research work. I am also grateful to Mrs. ir. Anne-Marie Remaut-Dewinter, Mrs. ir. Kathleen Anthierens, Mrs. Marian Mareen and Mrs. Ruth Van den Driessche for their friendly assistance and generous help on every occasion. To all members and staff of the Laboratory of Food Technology and Engineering, I am grateful for their cooperation and warm friendship. Especially Benny Lewille, Corine Loijson, and Beatrijs Vermeule for their valuable technical assistance. I am very much grateful to VLIR-UOS (Flemish Interuniversity Council–University Development Cooperation) for the financial and logistic support to pursue this master program, without which this study work would have not been possible and wish to extend my sincere thanks to the VLIR staff for their cordial concern about the international student. I would like to express my special thanks to my beloved parents, family members and relatives, who always blessed, inspired and sacrificed during my study. I am so indebted to Jesanuzzaman Shuvo my beloved son and Mrs. Julekha Wahid who always shares with me love, happiness and sorrow. Wahidu Zzaman Ghent, August, 2012 ii
TABLE OF CONTENTS ACKNOWLEDGEMENTS .......................................................................................................... II TABLE OF CONTENTS ............................................................................................................ III LIST OF TABLES ................................................................................................................... VII LIST OF ABBREVIATIONS .......................................................................................................IX LIST OF APPENDICES .............................................................................................................XI ABSTRACT ........................................................................................................................... XII CHAPTER I: INTRODUCTION ................................................................................................... 1 CHAPTER II: LITERATURE REVIEW ........................................................................................... 4 2.1. LIPID OXIDATION IN FOODS ......................................................................................................... 4 2.1.1. Mechanisms of Lipid Oxidation ..................................................................................... 5 2.1.2. Photo-oxidation............................................................................................................. 7 2.1.3. Enzyme-mediated Oxidation ......................................................................................... 7 2.2. ANTIOXIDANTS .......................................................................................................................... 8 2.2.1. Synthetic antioxidants................................................................................................... 8 2.2.2. Natural Antioxidants ..................................................................................................... 9 2.3. EXTRACTION OF POLYPHENOLS FROM PLANT MATERIALS .................................................................. 12 2.4. MEASURING ANTIOXIDANT ACTIVITY IN FOOD ................................................................................ 12 2.5. RESPONSE SURFACE METHODOLOGY (RSM) ................................................................................. 13 2.5.1. Screening ..................................................................................................................... 14 2.5.2. Factorial design ........................................................................................................... 14 2.5.3. Fractional factorial design .......................................................................................... 15 2.5.4. Addition of central point to factorial design ............................................................... 15 2.5.5. Blocking and randomization ....................................................................................... 15 2.5.6. Analysis for screening experiment .............................................................................. 16 2.5.7. Optimization ............................................................................................................... 16 CHAPTER III: MATERIALS AND METHODS ............................................................................. 19 3.1. CHEMICALS ............................................................................................................................ 19 3.2. PREPARATION OF MATERIALS ..................................................................................................... 19 3.3. EXTRACTION PROCEDURE .......................................................................................................... 19 3.4. DPPH RADICAL SCAVENGING ACTIVITY......................................................................................... 20 3.5. THE TOTAL PHENOLIC COMPOUNDS (FCR) .................................................................................... 21 iii
3.6. FERRIC REDUCING ANTIOXIDANT POWER (FRAP) ........................................................................... 22 3.7. EXPERIMENTAL DESIGN ............................................................................................................. 23 3.7.1. Variable identification and screening ......................................................................... 24 3.7.2. Fitting a first-order model ........................................................................................... 25 3.7.3. Fitting second-order model ......................................................................................... 26 3.8. CORRELATION BETWEEN PHENOLIC CONTENT AND ANTIOXIDANT ACTIVITIES ........................................ 29 3.9. STATISTICAL ANALYSIS............................................................................................................... 29 CHAPTER IV: RESULTS AND DISCUSSION .............................................................................. 30 4.1. SAMPLE ................................................................................................................................. 30 4.2. STANDARD CURVES .................................................................................................................. 30 4.3. FACTORS SCREENING AND IDENTIFICATION .................................................................................... 30 4.4. FITTING MODELS ..................................................................................................................... 31 4.4.1. Response surface analysis of radical scavenging property (DPPH) ............................ 31 4.4.2. Response surface analysis of total phenol content (FCR) ........................................... 34 4.4.3. Response surface analysis of antioxidant activity (FRAP)........................................... 36 4.5. OPTIMIZATION AND VERIFICATION OF THE MODELS......................................................................... 38 4.6. ROLE OF POLYPHENOLS AS ANTIOXIDANT ...................................................................................... 40 CHAPTER V: CONCLUSION AND FURTHER RECOMMENDATION ............................................ 42 5.1. CONCLUSION .......................................................................................................................... 42 5.2. FURTHER RECOMMENDATION .................................................................................................... 43 REFERENCES ........................................................................................................................ 44 iv
LIST OF FIGURES Figure 1. Mechanism of auto-oxidation............................................................................... 6 Figure 2. Mechanism of photo-oxidation............................................................................. 7 Figure 3. Antioxidant (AH) reactions with free radicals generated during lipid oxidation. 8 Figure 4. Chemical structures of some common synthetic antioxidants.............................. 9 Figure 5. Chemical structures of common flavonoids found in plants................................ 11 Figure 6. The 22 factorial design.......................................................................................... 14 Figure 7. Blocking in design................................................................................................ 15 Figure 8. Box-Behnken design for three factors-(a) shows the geometric representation and (b) shows the design...................................................................................... 17 Figure 9. Factor combinations for a central composite design............................................ 18 Figure 10. The standard curve by fitting the percentage of radical scavenging effect versus its corresponding Trolox concentration..................................................... 20 Figure 11. The standard curve fitted by plotting absorbance versus the corresponding concentration of Gallic acid solutions.................................................................. 21 Figure 12. The standard curve by fitting the absorbance versus its corresponding standard ascorbic solutions.................................................................................................. 22 Figure 13. A flow diagram of the overall optimization of the process.................................. 23 Figure 14. Standard residual plots of the three linear fitted models, where responses are (a) DPPH, (b) FCR and (c) FRAP...................................................................... 26 v
Figure 15. Standard residual plots of the three quadratic models, where responses are (a) DPPH (b) FCR and (c) FRAP.............................................................................. 28 Figure 16. Response surface plot showing the combined effect of (a) ethanol concentration and temperature at fixed 55.01 ml/g DM liquid-to-solid ratio, (b) liquid-to-solid ratio and temperature at fixed 72.19 % ethanol concentration, (c) ethanol concentration and liquid-to-solid ratio at fixed 35 oC temperature on radical scavenging activity measured by DPPH (mg TE/100 g DM).............. 32 Figure 17. Response surface plot showing the combined effect of (a) ethanol concentration and temperature at fixed 55.01 ml/g DM liquid-to-solid ratio, (b) liquid-to-solid ratio and temperature at fixed 72.19 % ethanol concentration, (c) ethanol concentration and liquid-to-solid ratio at fixed 35 oC temperature on phenolic content measured by FCR (mg GAE/100 g DM)............................. 35 Figure 18. Response surface plot showing the combined effect of (a) ethanol concentration and temperature at fixed 55.01 ml/g DM liquid-to-solid ratio, (b) liquid-to-solid ratio and temperature at fixed 72.19 % ethanol concentration, (c) ethanol concentration and liquid-to-solid ratio at fixed 35 oC temperature on phenolic content measured by FRAP (mg AA/100 g DM)............................. 37 Figure 19. Superimposed contour plots of responses DPPH and FRAP as a function of liquid-to-solid ratio and ethanol concentration at temperature 35 oC................... 40 vi
LIST OF TABLES Table 1. Regression coefficients and coefficient of determination of standard curves... 23 Table 2A. A full 24 factorial design experimental design and corresponding responses for an ethanolic extraction with x1=ethanol concentration (%, v/v), x2=temperature (oC), x3=liquid-to-solid ratio (ml/g DM), x4=time (minute); DPPH=radical scavenging property (mg TE/100 g DM); FCR=total phenolic content (mg GAE/100 g DM); FRAP=ferric reducing antioxidant property (mg AA/100 g DM)........................................................................................... 24 Table 2B Experimental results of full factorial (24) screening design to identify most influencing factors............................................................................................. 25 Table 3A. A full 23 factorial design experimental design with three replication at the center and corresponding responses for an ethanolic extraction with x1=ethanol concentration (%, v/v), x2=temperature (oC), x3=liquid-to-solid ratio (ml/g DM); DPPH=radical scavenging property (mg TE/100 g DM); FCR=total phenolic content (mg GAE/100 g DM); FRAP=ferric reducing antioxidant property (mg AA/100 g DM).......................................................... 25 Table 3B Coefficient of determination (R2) and lack of fit values to evaluate the linear fitted models with the experimental data of Table 3A; where DPPH=radical scavenging property (mg TE/100 g DM); FCR=total phenolic content (mg GAE/100 g DM); FRAP=ferric reducing antioxidant property (mg AA/100 g DM)..................................................................................................................... 26 vii
Table 4A Box-Behnken design and corresponding responses for an ethanolic extraction with x1=ethanol concentration (%, v/v), x2=temperature (oC) and x3=liquid-to- solid ratio (ml/ g DM); DPPH=radical scavenging property (mg TE/100 g DM); FCR=total phenolic content (mg GAE/100 g DM); FRAP=ferric reducing antioxidant property (mg AA/100 g DM)............................................ 27 Table 4B Regression coefficients, the coefficient of determination (R2), lack of fit values for the second order fitted models. Predicted values are DPPH=radical scavenging property (mg TE/100 g DM); FCR=total phenolic content (mg GAE/100 g DM); FRAP=ferric reducing antioxidant property (mg AA/100 g DM)..................................................................................................................... 28 Table 5. Maximum predicted values from the second order fitted models. Responses are DPPH=radical scavenging property (mg TE/100 g DM); FCR=Total phenolic content (mg GAE/100 g DM); FRAP=Ferric reducing antioxidant property (mg AA/100 g DM).............................................................................. 39 Table 6. Experimental data for verification of the models predicted at optimal condition with x1=ethanol concentration (v/v %), x2=temperature (oC), x3=liquid-to-solid ratio (ml/g DM); Responses are DPPH=radical scavenging property (mg TE/100 g DM); FCR=Total phenolic content (mg GAE/100 g DM); FRAP=Ferric reducing antioxidant property (mg AA/100 g DM)........... 39 viii
LIST OF ABBREVIATIONS ANOVA Analysis of Variance AH Antioxidant AA Ascorbic acid BHA Butylated hydroxyanisole BHT Butylated hydroxytoluene CVD Cardiovascular disease CCD Central composite design CCRD Central composite rotatable design CV Coefficient of variation DOE Design of experiment DPPH 2,2-diphenyl-1-picrylhydrazyl DM Dry matter ET Electron transfer FRAP Ferric ion reducing antioxidant power FCR Folin-Ciocalteu Phenol-Reagent GA Gallic acid GAE Gallic acid equivalent HAT Hydrogen atom transfer HN Hydroxynonenal MDA Malondialdehyde ORAC Oxygen radical absorbance capacity pAV p-anisidine value ix
PV Peroxide value PG Propyl gallate RSM Response surface methodology TBHQ Tert-butyl hydroquinone TBARS Thiobarbituric acid reactive substances TRAP Total radical trapping antioxidant parameters TE Trolox equivalent TEAC Trolox equivalence antioxidant capacity x
LIST OF APPENDICES Appendix Table 1: Crude extracts yield calculation of jackfruit seeds 52 Appendix Table 2: ANOVA on screening test for DPPH without interaction 53 Appendix Table 3: Full factorial (24) screening test for DPPH with 2 factors interaction. 54 Appendix Table 4: Full factorial (24) screening test for FCR without interaction 55 Appendix Table 5: Full factorial (24) screening test for FCR with interaction 56 Appendix Table 6: Full factorial (24) screening test for FRAP withoutu interaction 57 Appendix Table 7: Full factorial (24) screening test for FRAP with interaction 58 Appendix Table 8: ANOVA on second order regreession model for DPPH 59 Appendix Table 9: ANOVA check for the fitness of the model for DPPH 60 Appendix Table 10: ANOVA on second order regreession model for FCR 61 Appendix Table 11: ANOVA check for the fitness of the model for FCR 62 Appendix Table 12: ANOVA on second order regreession model for FRAP 63 Appendix Table13: ANOVA check for the fitness of the model for FRAP 64 xi
ABSTRACT Response surface methodology (RSM) in combination with Box-Behnken experimental design was performed in this study to optimize the extraction parameters for assessing maximum yield of antioxidant activity from jackfruit seeds. The RSM with a three level, three-factor mixture design was used to optimize the extraction condition. The aqueous extraction of antioxidant compounds from freeze-dried powder of jackfruit seeds were optimized by using the three independent variables, namely ethanol concentration (%, v/v), temperature (oC) and liquid-to- solid ratio (ml/g DM) were selected after factorial screening. The second order polynomial models were found to be adequate to fit with the experimental data for radical scavenging activity (R2=0.985), antioxidant activity (R2=0.968) and total phenolic content (R2=0.981). The optimal conditions were determined by using desirability function approach, where both radical scavenging activity measured by 2,2-diphenyl-1-picrylhydrazyl (DPPH) and reducing activity measured by ferric reducing antioxidant power (FRAP) were considered with equal importance. Using this approach, the following optimal conditions can be recommended: ethanol 72.16%, temperature 35oC and liquid-to-solid ratio 55.02ml/g DM. Under these conditions scavenging activity of 1003.22mg Trolox eq./100g DW, reducing activity of 679.18mg Asc. Acid equ./100g DM, and phenolic content of 1031.68mg GA/100g DM were obtained which was in close conformity with predicted values, thus indicating the suitability of the models developed and the success of RSM in optimizing the extraction setting. These methods could be utilized to prepare crude extracts containing antioxidant from underutilized jackfruit seeds for industrial use as food additives to protect the food products in retaining their sensorial quality, e.g. color, texture and taste, as well as their nutritional quality. xii
CHAPTER I: INTRODUCTION Jackfruit is the largest tree born fruit in the world. Historically, the fruit is native to India, and with time, the fruit has spread all over the world. Now jackfruit can be found in Bangladesh, Malaysia, Myanmar, Sri-Lanka, Indonesia, USA (Florida, California ), Australia, West Africa, the Caribbean, Brazil, Puerto Rico, Nauru, Samoa and many other countries (Bose, 1985; Elevitch and Manner, 2006; Haq, 2006; Samaddar, 1985). Jackfruit is a very popular fruit in India and Bangladesh (Bose, 1985; Morton, 1987), and in recent years the fruit is gaining popularity in the USA as well (Campbell and El-Sawa, 1998; Schnell et al., 2001). In India, jackfruit is the third largest harvested fruit ranked after mango and banana (Morton, 1987). During the season, the fruit grows in plenty and is quite cheap where grown, but expensive in the off-season. (Jagtap et al., 2010; Morton, 1987). Each year approximately 30-50% the total harvested fruit, e.g. jackfruit, is spoiled because of the lack of post-harvest processing in India and Bangladesh (Ali, 2003). The ripe sweet bulbs of the fruit can be processed into ice cream, jam, jelly, alcoholic beverages, nectars or fruit powder (Elevitch and Manner, 2006; Morton, 1987). However, the industrial use of jackfruit seed has not been as diversified as pulp; apart from the use as a substitute of wheat flour (Prakash et al., 2009) it is also processed in can. Jackfruit seeds are mostly consumed after roasting in some local dishes (Samaddar, 1985). Additionally, with comparison with others tropical fruits, such as orange, mango, banana, pineapple, papaya, jack fruit contains higher protein, calcium, iron and thiamine levels and is considered a good source of essential nutrients (Bhatia et al., 1955; Haq, 2006). Seeds are reported as comparatively higher in phenolic and antioxidant components than bulb (Lu and Foo, 1999; Meyer et al., 1998; Soong and Barlow, 2004). In term of health benefits, epidemiological studies already have indicated that diet enriched with phenolics probably play the protective role against different degenerative diseases (Halliwell, 2008). According to Haleem et al. (2008) most of the beneficial properties of phenolics are attributed due to their antioxidant activity. One of the possibilities is to increase the consumption of antioxidants as a functional compound in daily diets (Wijngaard and Brunton, 2010). However, consumers often reject food products that are enriched in with synthetic antioxidants and prefer natural antioxidants (Wettasinghe and Shahidi, 1999). 1
Besides playing the role as a functional component, antioxidants also help the food products in retaining their sensorial quality, e.g. color, texture and taste, as well as their nutritional quality through preventing the oxidation of essential fatty acids (Coda et al., 2012). Many researchers have already illustrated that natural antioxidant compounds isolated from different sources, are a good alternative for synthetic antioxidants in the retardation of fat oxidation (Saha et al., 2011; Viuda-Martos et al., 2009). Recently, a trend has been noticed for the search of newer antioxidants especially from the plant origin (Singh and Rajini, 2004). According to Prasad et al. (2011) in recent years research and development activities have especially focused on underutilized fruits. Moreover, in our modern life waste valorization has become an important issue for food industries (Wijngaard and Brunton, 2010). In (2004) Soong and Barlow emphasized on the importance of utilization of jack fruit seeds as a source of natural food additives and ingredients. One of the possibilities, is to use the seeds as a source of natural antioxidants (Bhushan et al., 2008). However before extraction, the process should be optimized because factors like extraction time, temperature, solvent concentration, pressure, solid-to-liquid ratio and pH can significantly influence the extraction process (Prasad et al., 2011). In a quest for natural antioxidant, Soong and Barlow (2004) used an identical method of extraction process for jackfruit, avocado, longan, mango and tamarind for a respective comparison of antioxidant activity between the edible portion and seeds. However according to Liu et al. (2000), it would be difficult of establish an universally optimized extraction protocol due to the complex internal matrix and diversity of the antioxidant compounds of natural sources. Hence, the optimum extraction protocol is anticipated to be different according to the type of fruits and between the edible portion and seeds. In a traditional method of optimization, also known as “one factor at a time” optimization, an individual factor is changed continuously while keeping all other remaining factors constant, until the best value of response can be selected. This traditional technique is laborious and could be erroneous, because it does not take into account the interactions between factors. This limitation can easily be solved using specific design of experiment (DOE) (Box and Draper, 1987). So far, no studies have reported the optimization of the antioxidant extraction from jackfruit seeds. Hence, in this present study, the antioxidant activity of jackfruit seeds will be studied by 2
using three different in vitro assay systems namely, radical scavenging activity (DPPH), antioxidant reducing activity (FRAP), and phenolic content (FCR), in order to identify the overall optimized antioxidant extraction protocol from jackfruit seeds. Considering the residual toxicity of solvent, in the study, only ethanol and water are used for the extraction procedure. A full factorial experimental design (24) will be carried out in the beginning for the variable screening, followed by 23 full factorial and Box-Behnken designs for the further optimization. The objectives of this study are: To explore the effects of solvent concentration, extraction time, extraction temperature and liquid-to-solid ratio on the extraction of antioxidant properties from jackfruit seeds; To optimise the extraction conditions for antioxidant properties from jackfruit seeds; To valorise of an under utilized product (jackfruit seeds). 3
CHAPTER II: LITERATURE REVIEW 2.1. Lipid Oxidation in Foods An antioxidant is a molecule that can prevent the oxidation of other molecules. Oxidation is the interaction between oxygen molecules and all the different substances. It is chemical reaction that transfers electrons or hydrogen atom from a substance to an oxidizing agent. Free radicals are produced by oxidation reaction and the free radicals are extremely reactive and unstable that prone to react with molecules, and these radicals can also start chain reactions. Antioxidants can neutralize free radicals and stop these chain reactions by removing free radical intermediates, and slow down other oxidation reactions. So antioxidants are often reducing agents they do this by being oxidized themselves, such as polyphenols, ascorbic acid or thiols. Lipid oxidation is one of the major economic concerns in food industry as they may cause bad effect on taste, flavour, colour, nutritional value and shelf life of foods (Juntachote et al., 2006). Synthetic antioxidants such as butylated hydroxyanisole (BHA) and butylated hydroxytoluene (BHT) are usually used to slow down the oxidative deterioration but due to their possible toxic and carcinogenic effects there has been increasing worry over the use of synthetic antioxidants to the fresh or processed foods (Arabshahi-Delouee and Urooj, 2006). As a result, the use of natural and safe antioxidants, especially of tropical fruits and vegetables has increased significantly in these recent years among consumer, institutionalists and food scientists. Lipids are one of the major components of many foods, and often need for the development of flavor, texture and color characteristic. Nevertheless, lipids are highly unstable and are readily reacted by oxygen, causing to a chain of chemical reactions that produce undesirable flavor and odor compounds. These oxidative reactions can be speed up by metals (e.g., iron, copper), light, temperature, and enzymes. Lipids are two main types as saturated or unsaturated fatty acids. The term „saturated‟ referring to the fact that all carbon atoms are bound to as many hydrogens as possible whereas unsaturated fatty acids have one (mono-unsaturated) or more (poly-unsaturated) double bonds between carbon atoms. The food products contain high levels of unsaturated fats such as meat and meat products, dairy, fish and oils that are particularly susceptible to oxidative reactions as oxygen is able to attack those double bonds and yield the 4
formation of free-radicals. The oxidations of lipids produce off-flavor and limiting the shelf- life of lipids and lipid containing foods (Shahidi, 1997). The lipid oxidation is a major economic problem in food industry because it makes products undesirable to consumer‟s satisfaction. Food industries bear significant losses because of decreased product shelf-life caused by lipid oxidation. Oxidative rancidity is the lipid oxidation in which various kinds of fats produce oxidized flavors in the presence of oxygen over time and can make a wide range of lipid-containing products during storage period. It is the most important factor that decreases the shelf-life of edible oils (Ryan et al., 2008). In addition, oxidative and hydrolytic rancidity are the major reason of milk quality. Hydrolytic rancidity is the hydrolysis of triglycerides in the presence of water and usually a catalyst such as lipoprotein lipase in milk and milk products. This lipase releases the free fatty acids which contribute to the rancid, bitter and unpleasant taste in milk and milk products (Gonzalez-Cordova and Vallejo-Cordoba, 2001). Lipid oxidations are not only affecting off-lavor and odor development, but also have bad impact on food texture, color and nutritive value of the products. The secondary products of lipid oxidation such as malondialdehyde (MDA) and 4-hydroxynonenal (4-HN) are known to interact with amino acids and proteins to produce undesirable products (Shahidi, 1997). In addition, textural changes are caused by oxidized products to the oxidative induction of protein cross linking (Kanner and Rosenthal, 1992). The oxidized products are also capable of destroying lipid- soluble vitamins and essential fatty acids (Shahidi, 1997). Several key nutrients in milk are destroyed by reason of light-induced lipid oxidation called photo-oxidation such as riboflavin (Vitamin B2) and ascorbic acid (Vitamin C). 2.1.1. Mechanisms of Lipid Oxidation The lipid oxidation can take place into three primary mechanisms: auto-oxidation, photosensitized oxidation and enzyme catalyzed oxidation process. Auto-oxidation process is extremely significance when it come contact to food. The auto-oxidation is a free-radical mediated chain reaction whereby unsaturated fatty acids are attacked by molecular oxygen to produce free radicals and a host of other oxidation products that negatively affect on texture, taste, safety and nutritional quality of food products. The auto-oxidation happens into three 5
stages: initiation that is the formation of free radicals, propagation making free-radical chain reaction and termination cause formation of non radical products which is shown in Figure. 1. 2.1.1.1. Initiation The initiation is the formation of free radicals via a hydrogen atom generalization by oxidizing agents. The oxidizing agents are singlet oxygen free radicals and transition metals. The formation of a hydrogen atom from an unsaturated fatty acid by an initiator makes to the generation of a lipid free radical (L•) and the L• quickly reacts with molecular oxygen to form the lipid peroxyl radical (LOO•) in the products. 2.1.1.2. Propagation The stages of propagation include the fast acceleration of the chain reaction started in initiation stage. In propagation stage, the peroxyl radical abstract a hydrogen atom from another unsaturated fatty acid and a lipid hydroperoxide (LOOH) and another L• are produced. The hydroperoxides are highly unstable primary products of oxidation, but do not contribute to the undesirable flavors and odors commonly associated with rancid food products. But due to their instability, peroxides can continue in the chain reaction and are further degraded into secondary reaction products such as aldehydes, ketones and acids. These secondary products of oxidation are mainly responsible for off-odor and off-flavor development in oxidized food products. 2.1.1.3. Termination The termination stage involves in which free radicals start to react to one another to make more stable and nonradical products, thus completing one cycle. There can be reinitiating causing the cycle to repeat as (Shahidi, 1997). Initiation : LH →L• Propagation : L• + O2 → LOO• LOO• + LH → LOOH + L• Termination : LOO• + LOO• → non-radical products LOO• + L• → non-radical products L• + L• → non-radical products Figure 1. Mechanism of auto-oxidation (Shahidi, 1997). 6
2.1.2. Photo-oxidation The photo-oxidation involves in which oxidation occurs due to the reaction of a photosensitizing agent with molecular oxygen in the presence of light in food products shown in Figure. 2. Common photosensitizers in food products are riboflavin chlorophyll and food dyes. In photo-oxidation, a photosensitizer (1S) absorbs ultraviolet light (hν) and reaches an excited state (3S*) and the excited sensitizer is then able to shift that energy to triplet oxygen atom, e.g. ground state oxygen (3O2), thereby producing the more extremely reactive singlet oxygen (1O2). The electrophilic nature of singlet oxygen permits it to directly attack unsaturated fatty acids and photo-oxidation take place at a much quicker rate than auto- oxidation. Transparent packaging and colorful foods make ideal conditions for the contact of food to light, thus raising the likelihood of oxidative damage products (Kanner and Rosenthal, 1992). The photo-oxidation in food primarily happens through the following mechanism route (Cuppett et al., 1997). 1S + hν →1S* →3S* 3S + 3O2→ 1O2 + 1S (energy transfer) 1O2 + LH→ LOOH Figure. 2 Mechanism of photo-oxidation (Cuppett et al., 1997). 2.1.3. Enzyme-mediated Oxidation Lipids oxidation can also be an enzyme-mediated way in which endogenous enzymes catalyze reactions that make to the generation of free radical. These enzymatic reactions are occurred by superoxide radical anion (O2•-) along with hydrogen peroxide (H2O2. For example, the enzyme superoxide dismutase, catalyzes a reaction that converts O2•- to H2O2 and O2 molecules. During the Fenton reaction (shown below), metal ions such as iron react with H2O2 to produce the highly reactive hydroxyl (OH•) radical and the hydroxyl radical can directly attack the double bond in lipids to begin the process of lipid oxidation (Cuppett et al., 1997). Fenton Reaction: Fe2+ + H2O2 → Fe3+ + OH• + OH- 7
2.2. Antioxidants Antioxidants slow down lipid oxidation in foods and prevent the cardiovascular disease (CVD) and cancer in human. In order to slow down lipid oxidation food industry currently uses a variety of synthetic antioxidants including butylated hydroxytoluene (BHT), butylated hydroxyanisole (BHA), tert-butyl hydroquinone (TBHQ) and propyl gallate (PG) in food products. Natural antioxidants, α-tocopherol, vitamin C and rosemary extracts are used by industry. The reactions shown in Figure 3 are suggesting that an appropriate antioxidant can totally stop lipid oxidation in food products. An antioxidant, AH, reacts with free radicals and neutralizes them in the following mechanism involved (Cuppett et al., 1997). L• + AH → LH + A• (1) LO• + AH → LOH + A• (2) LOO• + AH → LOOH + A• (3) LR• + A• → LA (4) LO• + A• → LOA (5) Figure 3. Antioxidant (AH) reactions with free radicals generated during lipid oxidation (Cuppett et al., 1997). 2.2.1. Synthetic antioxidants The synthetic antioxidants are widely employed to increase the shelf-life of various food products. Commonly used synthetic antioxidants in the food industry are BHT, BHA and TBHQ which is shown in Figure. 4. For undesirable color changes the use of PG are limited in food industry. The BHT and BHA are hydrophobic phenolic antioxidants that hinder free- radical initiated chain reactions in foods. The defense against lipid oxidation may occur for the formation of a BHT radical, which have a lower reduction potential than that of lipid peroxyl radicals in foods. The BHA is commonly used in combination with BHT or PG which generate a synergistic effect in reaction. The TBHQ is less volatile than BHA and BHT but is stable at 8
elevated temperatures also. For the stability of TBHQ at higher temperatures, it has established to be more effective in polyunsaturated vegetable oil products (Patterson, 1989). Though Synthetic antioxidants are extremely effective to slow down lipid oxidation, there have been recent consumer concerns over possible adverse health effects associated with these products. Many studies have showed that BHT and BHA cause a wide range of health trouble such as enlarged liver, increased liver microsomal enzyme activity and make some ingested materials into toxic and carcinogenic substances, especially if they are used in higher concentrations (Rehman, 2003). Figure 4. Chemical structures of some common synthetic antioxidants (Patterson, 1989) 2.2.2. Natural Antioxidants Many researchers have been carried out to identify the sources of natural antioxidants that can be used as an alternate of their synthetic antioxidants in recent years. The natural antioxidants are recognized safe by consumers because they are naturally found in plant materials (Frankel, 1999). The natural antioxidants such as ascorbic acid, β-carotene and other carotenoids have also been used in food products. The natural antioxidants not only decrease lipid oxidation in food systems, but have also been shown to take part in a significant role in preventing a number of chronic diseases including heart disease, Alzheimer‟s and Parkinson‟s diseases and cancer (Chu et al., 2002; Tedesco et al., 2001; Weinreb et al., 2004; Youdim et al., 2002). Antioxidant activity of plant extracts can be in large part credited to the existence of polyphenolic compounds located within the plant tissue materials. The polyphenols are playing a great deal of interest because their consumption in the diet may inhibit cancer, strokes and 9
neurological disorders. It is estimated that we consume about 1g of polyphenols per day because of the most abundant antioxidants in our diets (Scalbert and Williamson, 2000). Almost several thousands of natural polyphenols have been well-known in plants and plant food materials. The polyphenolic compounds are present in high concentrations in a variety of fruits, vegetables and beverages such as tea and wine products. They are also found in agricultural byproducts such as jackfruit seeds, peanut skins, hulls and roots, grape seeds and skins and in a number of herbs and spice products. The polyphenols are vital to plant growth and development and give a protective mechanism against injury and infection (Karakaya and Taş, 2001). Various polyphenolic compounds have been found to have a much higher antioxidant properties than vitamins C and E and β-carotene within the same food products (Chu et al., 2002). The flavonoids are the major class of polyphenolic compounds and can be divided into several sub-classes such as flavanols (catechin and catechin gallate esters), anthocyanidins and flavonols (quercetin, myricetin, kaempferol), flavanones and flavones (luteolin) shown in Figure. 5. Every flavonoids consist of a 15-carbon (C6C3C6) diphenylpropane skeleton structure. As the 15-carbon backbone have the form of two benzene rings (A and B) connected to a third heterocylic ring called the C ring in structure. The differences in substitution on ring C help to distinguish the different classes of flavonoid compounds. The flavonols, for example, lack a carbonyl at the carbon-4 (C-4) position on the C ring and the C-4 position in flavonols is occupied instead, by a keto group in structure. Most familiar of the flavanols are the flavan-3-ols, (+)-catechin and (-)-epicatechin that are recognized to give green tea some of its antioxidant activities. The number, existence, placement and degree of substitution of hydroxyl groups on the benzene ring gives much of the structural variation found in flavonoid compounds (Bohm, 1998). The flavonoids can act as free radical scavengers, singlet oxygen quenchers or metal chelators, depending on their chemical structure which is shown in Figure. 5 and there is much discusses in the literature in regards to which structural configuration give the highest degree of antioxidant properties. It is assumed that the antioxidant activity of flavonoids can be attributed to the hydroxyl groups positioned at the 3‟,4‟-OH of ring B and the 2,3-double bond of ring C, and the ability to stop free radical chain reactions increases with the number of OH groups on rings A and B in structure. The flavonoids can act as metal chelators by binding metals at two points: the orthodiphenol grouping in ring B and the ketol structure in the C ring 10
of flavonol compounds. Therefore different metals show different properties with regard to chelation by flavonoid compounds (Rice-Evans et al., 1996). Figure 5. Chemical structures of common flavonoids found in plants (Bohm, 1998). 11
2.3. Extraction of polyphenols from plant materials Naturally derived antioxidants to inhibit lipid oxidation in food products but standard procedures for the extraction of these compounds from plant materials must be developed in order to extend commercial uses. The researchers have developed a variety of extraction procedures usually based on method. According to Waterman and Mole, 33 different extraction procedures have been reported in recent plant biochemical literature review. Variation in these procedures are extraction times ranging from 30 seconds to 96 hours and from 2 to 200 for ratios of solvent volume to sample weight (Bohm, 1998). The main fact that one single plant may contain up to several thousand secondary metabolites requires developing high performance and rapid extraction methodology (Mandal et al., 2007). Optimization and standardization of the extraction process is urgently needed to reduce time, energy and solvent consumptions (Torres and Bobet, 2001). 2.4. Measuring antioxidant activity in food In order to measure the antioxidant activity (AOA), there are a number of chemical assays that have been developed. These assays are roughly divided into two main types depending on the type of reaction that is involved: i) assays based on hydrogen atom transfer (HAT) and ii) assay based on electron transfer (ET). The HAT-based assays are a competitive reaction scheme in which the antioxidant and substrate compete for thermally generated peroxyl radicals (Huang et al., 2005) and HAT-based assays include oxygen radical absorbance capacity (ORAC) and total radical trapping antioxidant parameters (TRAP). Whereas ET-based assays is the capacity of an antioxidant to reduce an oxidant and the oxidant changes color when reduced and the degree of color change is correlated to the antioxidant concentration present in the sample compounds. The ET-based assays are the Folin-Ciocalteu total phenols assay, Trolox equivalence antioxidant capacity (TEAC), ferric ion reducing antioxidant power (FRAP) and DPPH. The variety of the testing systems, methods and conditions employed for oxidation is a major factor in the difficulty of interpreting the literature regarding antioxidant capacity of natural antioxidants derived from plant extract materials (Frankel, 1999). The difficulty of the topic of antioxidants coupled with the improper use of questionable methods has lead to a state of confusion in the antioxidant research activities (Kinsella et al., 1993). 12
The antioxidants activity is not only dependent upon the chemical reactivity (e.g., free radical scavenging and chelating) of the antioxidant but also on factors including physical location, interaction with other food components and environmental conditions in food systems (Decker et al., 2005). Also the results derived these chemical assays are valid only for the specified reaction conditions employed in the assay, and those conditions are usually not accurate representations of real food systemic environments. However the current methods of measuring AOA there are several methods that have been used as industry standards when it comes to assessing oxidative deterioration in food products. These assessment methods are thiobarbituric acid reactive substances (TBARS) assay, peroxide value (PV), p-anisidine value (pAV), active oxygen method, Rancimat tests and sensory analysis. TBARS and PV are the most frequently used although there are some restrictions to both tests. Recently, the use of the ORAC assay to determine oxidation in food has increased in popularity in food system. Nevertheless, sensory analysis play the most reliable method as the task of assessing the acceptability and preference of products is best carried out by customers. 2.5. Response surface methodology (RSM) Response surface methodology (RSM) is a statistical method in which quantitative data used to determine and solve the multivariate equations from suitable experimental designs. To determine the interrelationships among the test variables and to describe the combined effect of all test variables on the response these equations were graphically represented as response surfaces which are used to describe how the test variables affected the response. The use of RSM in any experiments or optimization process, will save cost, energy time, and identify the caused of defects and also eliminated waste during production process. It is reported that many food researches and product developments such as in bread formulation design, cookies and also in development and optimization of baked goods formulation such as cake are performed using response surface methodology (RSM) (Myers and Montgomery, 1995). An experimental design is a general step to be applied in any experiments and RSM study. Firstly, the experiment is design to find out the purpose of the study and determined the responses and factors. The independent variables included processing conditions or ingredients. Dependent variables or Responses measured can be chemical constituents such as percent antioxidants, physical measurements such as viscosity, sensory scores, shelf life of a 13
product or microbiological stability results). Antioxidant extraction from plants or product development is generally employed in two stages, namely screening and optimization process (Dean and Voss, 1999). 2.5.1. Screening Screening is the investigation of a great number of something looking for those with a particular feature or problem. The aim of screening is to identify the critical control variables from a collection of many potential variables so that the experiments will be more efficient and fewer runs or tests required (Montgomery, 2005). It estimates the effect of each factor and selects factors which produced a significant effect on the response variable for further testing. For this purpose two level factorial and fractional factorial designs are employed (Myers et al., 1989). 2.5.2. Factorial design The factorial design is broadly employed in experiments involving several factors to examine the interaction effects of the factors on a response or dependent variable by carry out all possible combinations of levels and variable. During two level factorial designs, each variable is studied at only two levels, called the (-) and (+) levels which is known as 2k factorial design process. For 2k design; only two factors (A and B) are involved and each run at two levels and this design is called a 22 (4 factor combinations) factorial design process (Montgomery, 2005). A plot of the experimental region tested in a 22 factorial is shown in Figure 6. Figure 6. The 22 factorial design (Montgomery, 2005) 14
2.5.3. Fractional factorial design The fractional factorial design is employed to investigate only a fraction of the factor combinations in a full factorial design process. In fractional factorial design it does not determine the interaction effects between factors but used to test only a fraction of the factor such as a one half fraction of a 23 design is designated as a ½ 23 or 23 – 1 which have only four factor combinations compared to eight combinations in factorial design process (Dean and Voss, 1999). 2.5.4. Addition of central point to factorial design The addition of replicated centre points in a 2k factorial design is to give a protection against curvature and to obtain an independent estimate of error in design (Montgomery, 2005). 2.5.5. Blocking and randomization Protection against known enemies is called blocking. It makes sure that the blocking variable is as orthogonal as possible to all the predictive variables. As for example, design to compare paints from 4 suppliers shown in Figure 7. 1 2 3 4 A C C D C B A B D A D A B D B C Figure 7. Blocking in design (Dean and Voss, 1999) Protecting against unknown enemies is called randomization. The response can be affected by factors unknown at the time of designing the experiment and even unknown after the analysis such as time temperature and concentration. One of these gets seriously confounded with a variable of interest can be happened. The randomization is the best weapon to prevent this error. Therefore grouping together experiments is known as blocking, which helped in preventing experimental error, while randomization reduced the correlation with time in experiment (Dean 15
and Voss, 1999). As for example, when the 2k factorial design is replicated for n times then each set of this design is considered as a block and each replicated of the design is run in a separated block in design. Therefore the runs in each block were completed in random order (Montgomery, 2005). 2.5.6. Analysis for screening experiment During screening experiment, the first order model is constructed after evaluating the effects and interactions as shown in Equation 2.1 in the case of two independent variables or factors (Montgomery, 2005). First order model: y = ß0 + ß1χ1 + ß2χ2 + e (2.1) From the equation, y is the response, χ‟s represent factors, ß0 represents the y- intercept, ß‟s are known as parameters and e is the residuals or error. After an analysis of residuals and analysis of variance (ANOVA), when a model is built to evaluate how well the model represented the data which consisted of percent of confidence, percent of variation and coefficient of variation (CV) effect (Box et al., 2005). 2.5.7. Optimization The aim of optimization is to determine the optimum levels of the factors studied. It included both response surface methods and mixture experiments. Quantitative data is used to make an empirical model that illustrated the relationship between the response and each factor investigated. During optimization experiments the model most often used was the full second order polynomial model as shown in Equation (2.1) and (2.2) which including the interaction effects between factors and curvature effects. Usually two or three the number of factors in response surface method was used. Therefore, the model was used to evaluate the effects of each factor, interactions between and among factors and curvature effects. Such as ß11χ12 is the Curvature effect, produced parabolic shapes when the model was graphically represented. When two different levels of the same factor produced similar values of response and higher or lower responses at intermediate factor levels then these effects occurred (Box et al., 2005). 16
Second order model: y = ß0 + ß1χ1 + ß2χ2 + ß11χ12 + ß22χ22 + ß12χ1χ2 + e (2.2) From the equation, y is the response, ß0 represents the y-intercept and ß‟s was the regression coefficient, χ1 represents the first factor, χ2 represent the second factor and e represents the usual random error. Full response surface- second order design is a design that allows the estimation of a full quadratic model (Box-Behnken, and Central composite design). For three level factors, Box and Behnken (1960) introduced designs that are widely used in response surface methods to fit second-order models to the response and the designs are known as Box-Behnken designs. The combination of two level factorial designs with incomplete block designs used to develop the designs shown in Figure 8, the Box-Behnken for three factors designs. Figure 8. Box-Behnken design for three factors show the geometric representation (Box et al., 2005). By the combination of 22design with a balanced incomplete block design having three treatments and three blocks the design is obtained. The benefit of Box-Behnken designs is the fact that they are all spherical designs and need factors at only three levels to be run (Box et al., 2005). The Central composite design (CCD) consists of three types of points: Star points or axial points, the axial points are created by a Screening Analysis, Factorial points or cube points, the 17
cube points come from a Full Factorial design and Centre point, a single point in the center is created by a nominal design shown in Figure 9 (Myers and Montgomery, 1995). Figure 9. Factor combinations for a central composite design (Myers and Montgomery, 1995) The Central composite design (CCD) is widely used for fitting a second order method in response surface method which consisted of four runs at the corners of the square, four axial runs and four runs at the centre of this square that introduced by Box and William on 1957. The model was established by the analysis of variance (ANOVA) to test the adequacy of the model and the tests such as percent of variation, percent of confident, coefficient of variation (CV), press and R2 value and „Root MSE‟ value. The model was described in a three dimensional response surface plot and it represented a different response value and showed the factors levels responsible for that response which provided an understanding of how the experiment behaved when the factor levels were altered. A suitable model was selected when R2 value was maximum and the „press‟ and „Root MSE‟ value was minimum. The coefficient of variation (CV) value of the model should not exceeded than 10 % while the maximum R2 value was not less than 80 % which indicated that the confidence level of the chosen model was not due to the experimental error and the model was significant (Montgomery, 2005). 18
CHAPTER III: MATERIALS AND METHODS 3.1. Chemicals 2,2-diphenyl-1-picrylhydrazyl (DPPH) and ferric chloride (FeCl3) were purchased from Sigma- Aldrich Chemical Co. (USA). Folin-Ciocalteu Phenol-Reagent (FCR), ethanol (C2H6O), sodium carbonate (Na2CO3), di-sodium hydrogen phosphate (Na2HPO4) were purchased from Chem-Lab (Belgium). Sodium phosphate, monobasic di-hydrate (NaH2PO4.2H2O), Tricholoroacetic acid (C2HCl3O2), Potassium ferricyanide K3[Fe(CN)6] were supplied by Acros Organics (USA). 3.2. Preparation of materials According to Jagadeesh (2007) the chemical composition of jackfruit depends upon the type of cultivar. Therefore, one specific jackfruit variety named Khaja (firm one) was included in this study. Whole matured fruits were provided by the Bangladesh Agricultural University (Mymensigh, Bangladesh). On arrival, fruits were stored in a dry place until ripening. Upon ripening the seeds were separated from the pulp and were peeled off. Peeled seeds were lyophilized and hermetically stored at -20oC. 3.3. Extraction procedure The lyophilized samples were milled to a very fine power by using a planetary ball mill (Retsch PM 400, Germany) and strained with 0.3 mm strainer, in order to get rid of bigger chunks. The extraction was executed at three stages. Approximately, 0.23 g of sample (wet powder) was used for each extraction. For the first extraction, 24 full factorial screening design (Table 2A) was used, where x1 ethanol (% ,v/v), x2 temperature (oC), x3 liquid-to-solid ratio (ml/g DM), and x4 time (minute) were independent variables. However, in the second and third phases, only three independent variables of x1 ethanol (%, v/v), x2 temperature (°C), x3 liquid- to-solid ratio (ml/g DM) were used, utilizing the design of experiment of 23 full factorial with center points (Table 3A) and Box-Behnken (Table 4A), respectively. The samples were always vortexed well before and after the extraction. During the extraction procedure the samples were kept as airtight as possible, in order to prevent evaporation losses. At the end of each extraction, the samples were immediately cooled with ice water, and the extracts were filtered 19
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