Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin

 
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Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Light source technologies for next-
generation lighting applications
2022 DOE/IES Solid-State Lighting Workshop
January 31, 2022
Oleg Shchekin
CTO
Lumileds
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Outline

• Progress in lm/W and investment areas for the future

• Beyond source efficiency: Digital and Human centric lighting
                   Perspectives from Automotive lighting on digital light and enabling technology
                   Concepts for spatially adaptive and spectrally tunable lighting
                   Importance of source efficiency

• micro-LED technology and its potential for illumination

                                                                             ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   2
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Tremendous progress in Luminous Efficacy

    DOE BTO Lighting R&D Program, “2019 Lighting R&D Opportunities”
    Operating conditions: 35 A/cm2, 25 °C, 3000K warm white / 5700K cool white

     • New technology like narrow-FWHM phosphors and high efficiency direct colors are needed for
       next significant steps in lm/W for illumination

                                                                                 ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   3
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
CM-LED (RYGB)

                                                                                                                     Spectral power (W/nm)
                                                                                  State-of-the-art PC-LED
Color Mixed LED – CM LED

                                                                                                                                                                                       Spectral power (W/nm)
                                                          Spectral power (W/nm)
                                                                                                                                             380   480         580         680   780
                                                                                                                                                         Wavelength (nm)

• CM-LED – using four direct colors (Red, Amber,
  Green, Blue) to create white light                                380              480    580    680   780
                                                                                                                                                                                                 380             480   580    680   780

                                                                                      Wavelength (nm)                                                                                                            Wavelength (nm)

• Next level in luminous efficacy

• No longer trade-off between full gamut and
  efficiency

• Excellent color quality for vast majority of lighting
  applications

                                                                                                           ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022                                                       4
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
CM-LED meets TM-30 Annex E Preference Level 1

         130                               0.09

         120                               0.06

         110                               0.03             Rf

                                                   Rcs,h1
                                                            Rg
Rf, Rg

         100                               0
                                                            Min Rf
          90                               -0.03            Min Rg
          80                               -0.06            Rcs,h1
                                                            Min Rcs,h1
          70                               -0.09
               0   2000 4000 6000 8000 10000
                          CCT (K)

                                                                         ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   5
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
CM-LEDs are approaching PC-LEDs in efficacy
                                                                                                                                         Direct color performance
… and can go much further                                                                                                                targets for competitiveness
                                                                                                                                         with PC-LEDs

3000K/90CRI efficacy with state-of-the-art LED performance

    J             Tj         PC-LED efficacy      CM-LED efficacy
 (A/cm2)         (°C)            (lm/W)              (lm/W)

    10           25 °C             167                  145
    20           55 °C             134                  109
                                                                                AlInGaN                                          AlInGaP
    35           85 °C             124                   79
    70           85 °C             83                    48

                          Need technology research and development for CM-LEDs
                          • Green / yellow / amber emitter materials
                               - AlInGaP is the choice for red, amber
                               - InGaN for blue, green

                          • Package and system integration for CM-LED illumination
                                                                               ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022              6
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Phosphor downconversion

• Phosphor Converted (PC) LEDs is the dominant technology in SSL

• PC-LEDs are expected to be a key SSL technology even as CM-LED approach
  surpasses in lm/W

• Despite significant developments, there is not a sufficient set of phosphor
  materials to maximize lm/W for most applications and color rendering
  requirements and minimize the trade-off between efficacy and color rendering

• Development of “narrow red” and “narrow green” phosphors needs to continue

                                                                            ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   7
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Opportunities Beyond Source Luminous Efficacy
• Use light where it is needed
 - Leverage digital light source technology emerging in automotive and display
   fields
 - Custom, dynamic light distributions, indoors and outdoors

• Human health and wellbeing

 - Circadian lighting
   - CCT, melanopic content tuning with time of day
   - Challenge: maximizing source efficiency through the tuning range

 - Healthy daytime indoor lighting requires higher light levels
   - Indoor light levels are fraction of recommended
   - Challenge: reduce power consumption at higher lighting levels
   - Light source concepts to avoid overlighting
                                                                                 ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   8
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Melanopic light exposure during the day                                                                             •       Recommended MEDI levels
                                                                                                                                                    from IWCNP 2
                       1.2
                                                                                      0.0 045                                     1

                                                                                                                                  0.9
                                                                                                                                            •       > 250 lx daytime
                                                                                                                                            •
                                                                                       0.0 04

                                                                                                         Melanopic sensitivity
                        1
                                                                                                                                  0.8

                                                                                                                                                    < 10 lx evening
Relative sensitivity

                                                                                      0.0 035

                                                         photopic

                                                                     Spectral power
                                                                                                                                            •       < 1 lx nighttime (sleep)
                                                                                                                                  0.7

                                                                                       0.0 03

                       0.8                               rhodopic
                                                                                      0.0 025
                                                                                                                                  0.6

                                                         S-cone                                                                   0.5

                       0.6                                                             0.0 02

                                                         M-cone                                                                   0.4

                       0.4                               L-cone
                                                                                      0.0 015

                                                                                                                                  0.3

                                                                                                                                            •       Exposure depends on light spectrum
                                                                                                                                                    and intensity at ocular level
                                                                                       0.0 01

                                                                                                                                  0.2

                       0.2                               melanopic                    0.0 005
                                                                                                                                  0.1

                        0                                                                  0                                      0

                                                                                      380       480         580         680      780
                             380   480    580      680        780                                     Wavelength (nm)
                                     Wavelength (nm)

• Significant variations in lux levels indoors, ranging by
  an order of magnitude
• Most of us do not get enough exposure to light indoors

• Controlling spectrum and light levels can deliver
  needed EDI
                                                                                                                                        ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   9
Light source technologies for next-generation lighting applications - 2022 DOE/IES Solid-State Lighting Workshop January 31, 2022 Oleg Shchekin
Spectrum
Tunable white LED modules enable up to ~3x dynamic range
in melanopic EDI over practical CCT range
                                                                  0.0 045                                                      1

                                                                                                                               0.9
                                                                   0.0 04

                                                                                                                               0.8

                                                 Spectral power
                                                                  0.0 035

                                                                   0.0 03
                                                                                                                               0.7

                                                                                                                               0.6
                                                                                                                                                     1.4
                                                                  0.0 025

                                                                                                                               0.5

                                                                   0.0 02

                                                                  0.0 015
                                                                                                                               0.4
                                                                                                                                                     1.2
                                                                                                                               0.3

                                                                                                                                                      1
                                                                   0.0 01

                                                                                                                               0.2

                                                                                                                                     Melanopic DER
                                                                  0.0 005
                                                                                                                               0.1

                                                                       0                                                       0

                                                                  380             480           580       680                 780                    0.8
   LUXEON Fusion
                                                                                        Wavelength (nm)
                                                                                                                                                     0.6                                                               Planckian
                                                                                                                                                                                                                       CIE D series
                                                                                                                                                     0.4                                                               LUXEON Fusion
Engineered spectrum LEDs offer an additional ~1.5x                                                                                                   0.2
                                                                                                                                                                                                                       LUXEON SkyBlue
dynamic range in melanopic EDI at constant CCT                                                                                                                                                                         80CRI LED

                                       0.0 025                                                                          1
                                                                                                                                                      0
                                                                                                                4000K 80CRI
                                                                                                                        0.9

                                                                                                                                                       1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
                                        0.0 02
                                                                                                                4000K   0.8

                                                                                                                SkyBlue                                                                 CCT (K)
                      Spectral power

                                                                                                                melanopic
                                                                                                                        0.7

                                       0.0 015                                                                          0.6

                                                                                                                        0.5

                                        0.0 01                                                                          0.4

                                                                                                                        0.3

                                       0.0 005                                                                          0.2

                                                                                                                        0.1

                                            0                                                                           0

 LUXEON SkyBlue                        380                                  480           580         680             780
                                                                                   Wavelength (nm)                                                                  ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   10
Dynamic White Light: LUXEON Fusion
Improved color quality and human centric lighting performance

               6500K       5000K    4000K        3500K        3000K         2700K        2400K             2100K                1800K

CRI            >90         >90      >90          >90          >90           >90          >80               >80                  >80

Light Output   100%        100%     100%         100%         100%          94%                       Dim to Warm

lm/W           100%        100%     100%         100%         100%          94%

                       PERFORMANCE

                       •    Constant light output between 2,700K and > 6,500K with virtually no impact on efficacy
                       •    Track Planckian or off Planckian within 0.001 Du’v’
                       •    >90 CRI, typical 94CRI above 3000K, R9>50
                       •    Allow dim to warm to 1800K
                       •    Color consistency: 3McA,
Digital light sources for
dynamic indoor spaces
Many variables
•   People (# and position)
•   Activities
•   Space layout
•   Time of day

Benefits of digital light
source
•   Optimized visual
    performance for every
    situation
•   Optimized melanopic light
    dosage throughout the day
•   Energy savings

                                ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   12
Digital light sources are transforming automotive headlighting…

                                                                                                                      20K pixels

                                                       ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022          13
Digital light sources are transforming automotive headlighting…
                                          2. LED/CMOS Hybrid
                                          on L2 board
                                          20K pixels

                      Electronics                                         Sensor (camera) information processing and light
                                                                          source control is done via an ECU

                                              Segmented individually
                                              addressable light sources
                                              discrete or monolithic
1. Pixelated sources, discrete emitters
Integrated on L2 boards with driver
electronics                                          …what benefits can they bring to general lighting applications?
                                                                                       ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   14
Digital light source technology: from automotive to illumination applications
        Automotive                       Illumination                            Illumination
 Application characteristics      Application characteristics            Required technology elements

     Contrast over efficacy            Efficacy over contrast                               High luminance LEDs optimized
                                                                                             for efficacy with illumination-
         Color quality:                     Color quality:                                          grade phosphors
        cool white, color            full CCT range, high color
         discrimination                 fidelity, color tuning

    Complex lens system OK             Single lens preferred
                                                                                               Scalable optical designs with
  Image quality over efficiency    Efficiency over image quality                              illumination projection optics

       Single application            Scalable in area and flux
                                                                                             Driver and PCB technology for
       High pixel count,                Modular driver ICs,                                    routing and addressing of
      CMOS hybridization          deep dimming and color control                                    individual pixels

                                                                   ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   15
“Spatially Adaptive Tunable Lighting Control System with
                                                                          Expanded Wellness and Energy Saving Benefits”
Full-function dynamic light source                                        DE-EE0009167
Tuning over wide range of beam angles and spectra
                                                                          Rensselaer Polytechnic Institute, Lumileds, HKS

                                                                                                                         Recommended MEDI levels
                                                                                                                         from IWCNP 2
                                                                                                                         > 250 lx daytime
                                                                                                                         < 10 lx evening
                                                                                                                         < 1 lx nighttime (sleep)

            2’ x 2’ troffer

Projection optics for low/medium angles                      Light guide optics for high angles
• Precise beam control with pixelated source                 • Complement to cover full beam angle range
• Stitch light engines for full coverage of horizontal       • Enable vertical illuminance
    surface (desk/floor)                                     • Mitigate glare from projection optics

                                        Both sections fully CCT tunable
                                                                              ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   16
A digital source for special and spectral tuning
Digital source                                              Color / spectral tuning
• LED source consisting of multiple pixels or segments      • Color mixing at source level not practical with projection optics
  that can be individually and digitally addressed
                                                            • Mix colors in the far field, but beware of artefacts
• Projection lens or other optic with defined correlation
  between source position and exit angle

                                                                                              Place primaries close together to
                                                                                              minimize visible color separation

                                                                                       Use multiple primary clusters to soften shadows

                                                                                          ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   17
Digital light source application extend to all areas of lighting

Digital light source technology
Essential technology building blocks are available now
and will further improve over time

Digital light source applications
Initial applications based on                                                                  Advanced applications with value
conventional lighting                                                                          beyond traditional scope of lighting
performance criteria                                                                           • Human health and wellbeing
• Energy consumption                                                                           • Building space flexibility
• Beam definition                                                                              • Aesthetics / artistic design
• Illuminance uniformity                                                                       • Streamlined supply chain
• Glare control                                                                                • Accelerated building construction

                    How will you use digital light sources in your next product or lighting design?
                                                                              ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   18
Micro-LED Displays:
• Micro-LEDs will bring significant benefits
  over incumbent display technologies:

 - reduction in energy consumption

 - greater brightness and high dynamic range

 - customization

 - integration of sensors and other electronic
   and optical functions into the display and
   many others

                                                 ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   19
Micro-LED Display technology:

• Micro-LED size varies from single to tens of microns. The small size
  significantly lowers LED efficiency compared to that of mm-size
  LEDs.
• EQE targets are in 10-40% range depending on color/ application:
  not directly beneficial for meeting SSL lm/W roadmap
• Architectural elements of panel-level assembly’s with driver ICs and
  CMOS hybrids for HMD leverage packaging/hybridization
  technologies from silicon industries
                                                                                                                           Christopher A. Bower, et al, "Emissive displays with
• The adaption of micro-LED displays will result in significant shifts in                                                  transfer-printed assemblies of 8 μm × 15 μm inorganic
                                                                                                                           light-emitting diodes," Photon. Res. 5, A23-A29 (2017)
  LED technology, manufacturing and will require considerable
  investment                                                                AR/MR

• Realizing indirect benefits from micro-LED display adoption for
  general lighting (digital light, focus on direct color emission) will
  require dedicated effort and investment

                                                                                    ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022               20
Conclusion

• Investment in LED technology needs to continue to reach next level in source luminous efficacy
• Digital lighting will bring the benefits
 - Optimized visual performance for every situation
 - Optimized melanopic light dosage throughout the day
 - Energy savings
• Digital light is feasible: adoption is happening in automotive applications
• Micro-LED displays is a significant area of investment and development. Realizing indirect benefits for
  general lighting from micro-LED display adoption will require dedicated effort and investment

                                                                        ©2022 Lumileds Holding B.V. | 2022 DOE Workshop | February 3, 2022   21
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