King E50 & E60 The electric protective coating sprayer that rules in all conditions - First Integrated Solutions
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King E50 & E60 The electric protective coating sprayer that rules in all conditions ////////////////// 1
INTRODUCING GRACO’S Electric King ////////////////// 1 About the Electric King Introduction Features and benefits 2 Target Markets Which markets to target Why the electric King 3 How it works How to prepare the unit for usage Demonstration 4 Support tools Marketing campaign Sales tools
INTRODUCING THE Electric King ////////////////// “We’ve applied what customers like about the pneumatic King and developed and designed a full electric driven airless sprayer for protective coating materials. Offering a flexible alternative to conventional air operated sprayers as it works on single phase, 230 Volt (15 Amp) or 110 Volt (25 Amp) power supply. The electric drive offers great energy efficiency, eliminates all icing issues and lower noise levels drastically” 3
THE KING ELECTRIC Highlights ////////////////// Offer a direct electric driven airless sprayer for protective coating materials ▶ Powerful enough to spray most common coating materials ▶ Provides enough Volume for the most popular tips sizes – Depending on tip size, enough volume for 2 guns ▶ Works on standard single phase power supply – 230 Volt, 15 Amp – 110 Volt, 25 Amp ▶ Rugged and Robust pump design, same as air operated KING sprayers ▶ Same “Look and Feel” as existing GRACO KING airless sprayers ▶ Is ATEX and IECEx approved for use in hazardous locations 4
THE ELECTRIC KING How does it work? ////////////////// ▶ A brushless DC motor drives the lower pump through a pinion/rack assembly ▶ An encoder measures stroke length and position to generate change-over ▶ Fluid pressure is regulated by a potentiometer which acts like a pressure-regulator Electric King operations 7
1 KING ELECTRIC Highlights 2 ////////////////// 1 Pressure Control Knob Built-in 3 2 Disconnect Switch (Ex rated) 4 3 Electric Motor 4 Pinch protection dust cover 5 5 Integrated filter, Rupture disk 6 7 6 Drain valve, “Outlet checkvalve” 7 Xtreme lower pump 8
THE ELECTRIC KING Features ////////////////// Lower pump is a proven “Xtreme” design with a rupture disk safety device ▶ Large ported inlet valves and outlets for higher solid material ▶ Easy to service and to repair with little to no tools ▶ With integrated filter ▶ Cart mounted or wall mounted ▶ Pressure relief valve ▶ Lower pumps can easily be changed to switch between KING E60 and KING E50 Xtreme – For other sizes please consult with Technical lower Assistance 9
THE ELECTRIC KING Protected electronics Features ////////////////// Electronics are protected against high or low voltage, but not against wrong wiring ▶ Control will warn if input voltage is outside the specified parameters – Between 110 and 250 Volt AC, single phase Electronics are protecting the unit against extreme temperatures to avoid motor failures ▶ Extended time stalled under pressure will move unit into a “standby-mode”. Fluid movement through the gun will clear that mode 10
THE ELECTRIC KING Features ////////////////// Pressure drop during change-over is minimized by software (much better than any air driven motor) ▶ Provides a much smoother and uniform spray pattern KING E60 ▶ Less fatigue for user due to less pulsation at gun 11
Spray preformance ////////////////// 12
King XL70 King E60 13
THE ELECTRIC KING Benefits ////////////////// ELECTRIC POWER COST SAVINGS ATEX APPROVED USER COMFORT ▶ No need for an air ▶ Improved efficiency ▶ ATEX, IECEX, and ▶ Plug in & Spray compressor ▶ Energy savings Class 1, DIV. 1 ▶ Quite electric motor ▶ Environmental friendly ▶ Stay productive Approvals ▶ No more icing ▶ Consistent Quality ▶ Safe operation ▶ Spray solvent-based coatings 14
THE ELECTRIC KING Benefits ////////////////// Cost savings ▶ Compared to air driven Airless units, KING E series will safe up to 80% on energy usage.* ▶ Improved efficiency with direct electric driven piston pump * Study completed on pump pressure of 240 Bar for 20 hours/week, spraying 1.200 liter of high solid epoxy material with XHD519 tip 15
THE ELECTRIC KING Benefits ////////////////// Reduced Noise ▶ The use of an electric motor reduces the noise emissions during operation significantly ▶ Operators can stay close to the unit for an extended time King OSHA Pneumatic E60 standard ▶ No loud air-exhaust noise or mechanical King change-over sounds King E60 16
Noise level XL70 vs E60 ////////////////// 17
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THE ELECTRIC KING Benefits ////////////////// Approved for use in hazardous locations ▶ The unit is approved for use in hazardous locations. ATEX Zone 1 & IECEx approvals allows the unit to be used in any location where generating a spark is a concern ▶ Requires electrical installation, according to local rules & regulations by authorized electricians 19
THE ELECTRIC KING’S Technical specifications ////////////////// 20
THE ELECTRIC KING’S Configurations ////////////////// Both pressure versions are available in 5 different configurations: Cart mounted package with integrated filter, with or without hose/gun set , including suction set for 20 liter pails Wall mounted package with integrated filter, with or without hose/gun set, including suction set for 20 liter pail Cart mounted package with 10 gal (38 liter) stainless steel hopper, no filter, larger diameter spray hose and XHF spray gun 21
TA R G E T M A R K E T S F O R T H E Electric King ////////////////// 22
THE ELECTRIC KING’S Applications ////////////////// The electric King can be used to apply: ▶ Primer ▶ Topcoat The electric King is easy to use both ▶ On-site ▶ Off-site 23
THE ELECTRIC KING’S Target Markets ////////////////// STEEL FABRICATION SHOPS OFF SHORE/PLATFORMS MARINE & SHIPBUILDING PETRO-CHEMICAL PLANTS CORROSION CONTROL CONTRACTORS 24
WHY BUY ELECTRIC KING FOR Marine ////////////////// ▶ Small, portable unit which can be used on-board for touch up jobs ▶ Electrical power is always present, and no need to run extensive air lines from compressor to air driven pump ▶ Unit is small enough to be moved around which also reduces the need of long paint hoses. Results in lower pressure drop, less wear on packings and piston ▶ In Marine Paint shops the reduced noise level will improve working environement 25
WHY BUY ELECTRIC KING FOR Steel Fabrication ////////////////// ▶ Flexible unit which can be moved around easily on electric power ▶ Easy to install and operate with no need for long air lines ▶ Handles most, if not all materials used in that segment ▶ Reduces the need of long paint hoses. Results in lower pressure drop, less wear on packings and piston ▶ The reduced noise level will improve working environement ▶ If no blasting required, large compresors won´t be needed anymore 26
WHY BUY ELECTRIC KING FOR Off shore & refineries ////////////////// ▶ Flexible unit which can be moved around easily on electric power ▶ Easy to install and operate with no need for long air lines ▶ Reduces the need for special compressors or installation on “hot spots” ▶ Reduces the need of long paint hoses. Results in lower pressure drop, less wear on packings and piston ▶ Full ATEX and IECEx approval for Zone 1 installations 27
WHY BUY ELECTRIC KING FOR Contractors ////////////////// ▶ Unit can be moved around easily on electric power for off site jobs ▶ Easy to install and operate with no need for long air lines ▶ Paint jobs can be done outside the “blasting time” without running an expensive compressor ▶ Reduces the need of long paint hoses. Results in lower pressure drop, less wear on packings and piston ▶ Full ATEX and IECEx approval for on- site or paint-booth applications ▶ For offsite jobs a small generator will be sufficient to do paint jobs 28
MARKETING PLAN FOR THE Electric King ////////////////// 29
THE ELECTRIC KING’S Campaign Image ////////////////// 30
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