KEENER GRINDER PUMPS - Pump Fundamentals

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KEENER GRINDER PUMPS - Pump Fundamentals
KEENER GRINDER PUMPS
                                           HGP2 - 2021 -50Hz (PATENTED)
                                           AVAILABLE WITH
                                           INTERNAL
                                           HGP2 - 2023-2034-50Hz
                                           2HP Grinder Pump
                                           High Head, Double Stage
                                           Doubled Output Pressure
                                           Unmatched Performance
                                           210 Shut-off Head
                                           Flows to 40 gpm
                                           Balanced Design
                                           Ideal for Long Discharge Runs or High Static Heads
                                           Potentially Replaces Higher HP Pumps
                                           Ductile Iron Impeller, Recessed, Clog-Free
                                           Silicon Carbide Seals - Grit Resistant
Features / Benefits
Cutter Assembly
     ●     Hardened 440 SST (56-60 Rockwell) shredding ring and grinding impeller.
     ●     11,500 cuts / second .....690,000 cuts / minute.
Impeller
     ●     Two Ductile Iron castings for superior quality and long life.
     ●     Recessed impeller provides high head & non-overloading performance.
     ●     Recessed (vortex) design reduces bearing load / increases bearing life.
     ●     Recessed impellers prevent clogging.
Shaft Seals
     ●     Dual full mechanical seals (silicon / carbide).
Motor
     ●     Capacitor start / run design for assured starting, strong torque and grinding under
           heavy load.
     ●     Utilizes a low voltage, stress-free electronic start switch.
     ●     Pressed stator design for precise shaft/bearing alignment.
     ●     Internal overload protection.
     ●     Dual ball bearings (upper and lower).
Oil-filled provides:
              1. Constant bearing lubrication.
              2. Maximum motor cooling, even temperature distribution.
KEENER GRINDER PUMPS
            PATENTED DUAL STAGE, 2 HP GRINDER PUMP
   DISCHARGE     1-1/4" NPT, Vertical
                       •   120 degrees F. (Continuous)
     LIQUID
                       •   140 degrees F. (Intermittent)
  TEMPERATURE

 MOTOR HOUSING     Cast Iron, ASTM A-48, Class 30
    CORD CAP       Cast Iron, ASTM A-48, Class 30
    VOLUTE         Cast Iron, ASTM A-48, Class 30
   SEAL PLATE      Cast Iron, ASTM A-48, Class 30
                       •   Ductile Iron
                       •   10 vane, Vortex with Pump-out Vanes, Dynamically
    IMPELLER
                           Balanced

                       •   Hardened 440C Stainless Steel
 SHREDDING RING        •   56-60 Rockwell C

                       •   Hardened 440C Stainless Steel
GRINDER IMPELLER       •   56-60 Rockwell C

     SHAFT         416 Stainless Steel
                   (Lower) Mechanical
                        Silicon - Rotating Face
                        Carbide - Stationary Face
                        Buna-N -Elastomer
   SHAFT SEAL           300 Series Stainless Steel - Hardware
                   (Upper) Mechanical
                        Silicon - Rotating Face
                        Carbide - Stationary Face

 BEARING (UPPER)   Single Row, Ball, Oil Lubricated
BEARING (LOWER)    Single Row, Ball, Oil Lubricated
   HARDWARE        300 Series Stainless Steel
  SQUARE RINGS     Buna-N
                       •   UL / C(UL) Listed 14 AWG, Type SJOW or SOOW
      CORD             •   20' Length Standard. Other Lengths Available.
Triple Sealed Design
                      Compression Grommet - Outer Jacket Seal
    CORD ENTRY
                      Epoxy Potted - Inner Conductor Seal
                      Butt Connector - Inner Wire Strand Wicking Blockage

                      2 HP, 2900 RPM, 50 Hz
                      NEMA L, Includes Overload Protection in the Motor
  MOTOR (SINGLE       Oil Filled, Class F
     PHASE)           Capacitor Start / Capacitor Run
                      Start Capacitor..... 400 mfd, 125 volts
                      Run Capacitor..... 90 mfd, 250 volts

                      2 HP, 2900 RPM, 50 Hz
                      450 volts 3Ø
MOTOR (THREE PHASE)
                      NEMA B, Requires Overload Protection in the Control Panel
                      Oil Filled, Class F

                      Seal Materials
                      Additional Cable Lengths
OPTIONAL EQUIPMENT
                      External Capacitor Start Kits
                      Impeller Trims
KEENER GRINDER PUMPS

                     2 HP Grinder Pumps HGP2 Series-50Hz

Specifications

Pump Model - Pump shall be of the centrifugal type, KEENER GRINDER PUMP HGP2 Series,
with an integrally built-in grinder unit and submersible type motor. The grinder unit shall be capable
of macerating all material in normal domestic and commercial sewage, including reasonable
amounts of foreign objects such as sanitary napkins, disposable diapers, thin rubber, small wood,
plastic and the like to a fine slurry that will easily pass through the pump and 1-1/4" NPT discharge.

Operating Conditions - The pump shall have a capacity of _____ GPM at a total head of _____
feet, and shall use a motor rated at 2 HP and 2900 RPM. The pump has capabilities of producing 10
gpm @ 190' TDH and maximum shut-off head of 210'.

Pump Impeller - Two cast Ductile Iron impellers, threaded on a common stainless steel shaft. The
impellers shall be of the recessed vortex type to provide an unobstructed passage through the two
volutes for the ground solids.

Grinder Construction - Both grinder impellers and shredding ring shall be of 440C stainless steel
hardened to 56-60 Rockwell C. The grinder assembly shall consist of a grinder impeller and
shredding ring mounted directly below the volute passage. The grinder impeller is threaded to a
stainless steel shaft, locked with a screw and washer. The shredding ring shall be pressed into an
iron holding flange for easy removal. The flange shall be provided with tapped back-off holes so
screws can be used to push the shredding ring from the housing. All grinding of solids shall be from
the action of the grinder impeller against the shredding ring. There shall be 11,500 cuts / second.

Seal - The motor shall be protected by dual sets of dual seal construction mounted in tandem. The
seals are mechanical, Type 21, (silicon / carbide). The mechanical seal face shall be lapped to a
flatness of one light band.

Motor - The pump motor shall be of the submersible type, rated 2 HP, 2900 RPM. The motor shall
be for 50 Hz, either 240 volt, single or 415 volt three phase operation. Single phase motors shall be
capacitor start, capacitor run type for high starting torque
The single phase motor will utilize an electronic, not mechanical starting switch. The electronic
start switch shall operate and release the start windings at the "zero" potential of the sinusoidal
wave form, thus eliminating any current flow during the switching operation. The start switch shall
only have 120 volt potential through the switch via a center tap lead from the main windings. Run
capacitor ratings shall not exceed 300 volts. Major operating temperature must not exceed Class B
ratings.

The stator winding shall be of the open type with Class F insulation. Winding housing shall be filled
with a clean, high dielectric oil that lubricates bearings and seals, transferring heat from windings
and rotor to the outer cast housing. Air-filled motors which do not have the superior heat dissipating
capabilities of oil-filled motors shall not be considered equal.

The motor shall have two heavy duty ball bearings to support the pump shaft, taking radial and
thrust loadings. Ball bearings shall be designed for a minimum 50,000 hours B-10 life. The stator
shall be pressed into the motor housing. The common motor pump and grinder shaft shall be of 416
SST, threaded to take the pump and grinder impeller.

Single phase motors shall have a heat sensor thermostat and overload attached to the top end of the
motor windings to stop the motor if the motor winding temperature reaches 200 degrees F. The high
temperature shut-off will cause the pump to cease operation, should a control failure cause the
pump to run in a dry wet well. The thermostat shall automatically reset when the motor cools to a
safe operating temperature.

Power Cord - The motor power cord shall be 14 Ga. SJOW/SJOWA or SOOW. The cable jacket
shall be sealed at the motor entrance by means of a rubber compression washer and compression
nut. An epoxy filled tube shall seal the outer cable jacket and individual leads to prevent water from
entering the motor housing. Individual conductor strands shall be soldered within the epoxy seal.
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