Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany
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Technical Center - Focus on Technology Hot Cells and Semi-hot Cells Radiochemical Laboratory • Fracture mechanical examinations • Metallographic examinations with specimens manufacturing • Materials and components testing and development • Failure Analyses Materials testing • Material examinations for reactor pressure vessel Mechanical – technological examinations (RPV) surveillance programs according to inter- 2 hot cells, 90 cm heavy concrete shielding, national standards activity handling up to 1014 Bq (based on • Testing of different fracture mechanics speci- Co-60) mens in the frame of RPV surveillance programs 3 material testing cells (20 cm lead shielding) according to specific fracture mechanics concepts Testing machines, equipment in • Material examination and testing of diverse cells/exhausters: materials and manufacturing components • Relaxation measurements on springs and • Impact testing machine with instrumented bending specimens 300 J and 15 J hammer, standard test temperatures –150 °C up to +300 °C • Non-destructive material testing for crack deter- (other temperature on request) mination on diverse components (penetration test, PT2) • Multi-purpose testing machines for alternate tension-compression load tests • Radiation resistance tests on plastics and up to 5 kN, 200 kN and 600 kN, standard adhesive joints as well as cable insulation and test temperatures –150 °C up to +300 °C cable coating materials (other temperature on request) • Pellini machine for drop weight test specimens, test temperatures –150 °C up to +300 °C • Resonance pulsator up to 20 kN and 250 Hz for fatigue precracking of fracture mechanics specimens and determination of crack growth rate • Optical systems for fracture surface evalua- tion, crack propagation measurement, documentation of pictures coupled to an image database and processing system useable for all common data formats • Annealing equipment for annealing temperatures up to 600 °C Manufacturing of the fatigue crack in a fracture mechanic specimen
Hot Cells and Semi-hot Cells Specimens manufacturing, preparations 2 material machining cell Machines, equipment in cells/exhausters: • Electrical discharge machine (wire-guided) • CNC-controlled milling and drilling machine with automatic 16 fold tool- changing mechanism • Turning lathes, milling machines Positioning of a sample • Broaching machine Specimens manufacturing • Electron beam welding machine for welding depths up to 110 mm • Manufacturing of Charpy, fracture mechanics and tensile specimens using modern machining • Demagnetization equipment, coil inner equipment dimensions 230 mm x 230 mm and • Manufacturing of reconstituted specimens with 230 mm x 1000 mm electron beam welding technique (e. g. fracture • Diamond wire saw, cut widths 0.15 mm mechanics specimens, Charpy specimens with a up to 0.7 mm diamond, circular, belt saws minimal material requirement of 10 mm long • Standard machining equipment inserts of 10 mm x 10 mm sample cross-section) • Manufacturing of test pieces from already tested specimens, material pieces and parts of failure pieces • Complete manufacturing up to the introduction of mechanical and fatigue cracks as well as dimension measurements of all manufactured specimens by digital photography Electrical discharge machine (EDM) Manufacturing of a specimen using EDM
Hot Cells and Semi-hot Cells Metallographic examinations • Failure analyses on different systems, e. g. Metallographic examinations SG tubes, springs, screws, center ring pins • Microstructure examinations on metallic 3 metallography/chemistry cells materials and nuclear fuel • Further development of materials in cooperation Apparatuses and equipment in with our customers, e. g. material for spacer cells/exhausters: grids, with examination of the oxide layer, the • Hardness tester for different testing hydrogen distribution and the content of ranges: micro, low load, macro hydrogen as well as geometric change of • Grinding and polishing tools as well as components etching equipment • Preparation of specimens for continuative • Metallography microscopes with examinations like SEM and TEM analyses magnification of up to 1000, stereo microscopes with magnification of up to 50, each with digital camera systems coupled to an image database and processing system usable for all common data formats • Cutting and abrasive equipment (diamond abrasive cut-off, diamond wire saw, other saws) Microscopy of fracture surface Unpacking of a sample
Hot Cells and Semi-hot Cells Our quality assurance Our all-included service • Accredited to DIN EN ISO/IEC 17025 • Provision of transport packages for highly • Quality management system certified to radioactive specimens DIN EN ISO 9001 • Organization and execution of transports • Environmental management system certified to • Performance of examinations, evaluation and DIN EN ISO 14001 documentation Hot Cells Your benefits at a glance • Urgent on-request metallography for failure analysis • Wide scope of material and components testing • Long-term experience and high customer satisfaction • Organization of shipment AREVA GmbH Your contact: Hilmar Schnabel Tel.: +49 (0)9131 900-97689 Fax: +49 (0)9131 900-97312 E-Mail: hilmar.schnabel@areva.com Editor and Copyright 2013: AREVA GmbH – Paul-Gossen-Straße 100 – 91052 Erlangen, Germany. It is prohibited to reproduce the present publication in its entirety or partially in whatever form without prior written consent. Legal action may be taken against any infringer and/or any person breaching the aforementioned prohibitions. Subject to change without notice, errors excepted. Illustrations may differ from the original. The statements and information contained in this publication are for advertising purposes only and do not constitute an offer of contract. They shall neither be construed as a guarantee of quality or durability, nor as warranties of merchantability or fitness for a particular purpose. These statements, even if they are future-orientated, are based on information that was available to us at the date of publication. Only the terms of individual contracts shall be authoritative for type, scope and characteristics of our products and services. G-186-V2-13-ENGPB
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