Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany

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Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany
Technical Center - Focus on Technology

Hot Cells and Semi-hot Cells
Radiochemical Laboratory

                  • Fracture mechanical examinations
                  • Metallographic examinations with
                    specimens manufacturing
                  • Materials and components testing and
                    development
                  • Failure Analyses

Materials testing
• Material examinations for reactor pressure vessel   Mechanical – technological examinations
  (RPV) surveillance programs according to inter-     2 hot cells, 90 cm heavy concrete shielding,
  national standards                                  activity handling up to 1014 Bq (based on
• Testing of different fracture mechanics speci-       Co-60)
  mens in the frame of RPV surveillance programs
                                                      3 material testing cells (20 cm lead shielding)
  according to specific fracture mechanics
  concepts
                                                      Testing machines, equipment in
• Material examination and testing of diverse
                                                      cells/exhausters:
  materials and manufacturing components
• Relaxation measurements on springs and              • Impact testing machine with instrumented
  bending specimens                                     300 J and 15 J hammer, standard test
                                                        temperatures –150 °C up to +300 °C
• Non-destructive material testing for crack deter-     (other temperature on request)
  mination on diverse components (penetration
  test, PT2)                                          • Multi-purpose testing machines for
                                                        alternate tension-compression load tests
• Radiation resistance tests on plastics and
                                                        up to 5 kN, 200 kN and 600 kN, standard
  adhesive joints as well as cable insulation and
                                                        test temperatures –150 °C up to +300 °C
  cable coating materials
                                                        (other temperature on request)
                                                      • Pellini machine for drop weight test
                                                        specimens, test temperatures –150 °C up
                                                        to +300 °C
                                                      • Resonance pulsator up to 20 kN and
                                                        250 Hz for fatigue precracking of fracture
                                                        mechanics specimens and determination
                                                        of crack growth rate
                                                      • Optical systems for fracture surface evalua-
                                                        tion, crack propagation measurement,
                                                        documentation of pictures coupled to an
                                                        image database and processing system
                                                        useable for all common data formats
                                                      • Annealing equipment for annealing
                                                        temperatures up to 600 °C

Manufacturing of the fatigue crack in a fracture
mechanic specimen
Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany
Hot Cells and Semi-hot Cells

                                                         Specimens manufacturing,
                                                         preparations
                                                         2 material machining cell

                                                         Machines, equipment in cells/exhausters:
                                                         • Electrical discharge machine
                                                           (wire-guided)
                                                         • CNC-controlled milling and drilling
                                                           machine with automatic 16 fold tool-
                                                           changing mechanism
                                                         • Turning lathes, milling machines
Positioning of a sample
                                                         • Broaching machine
Specimens manufacturing                                  • Electron beam welding machine for
                                                           welding depths up to 110 mm
• Manufacturing of Charpy, fracture mechanics
  and tensile specimens using modern machining           • Demagnetization equipment, coil inner
  equipment                                                dimensions 230 mm x 230 mm and
• Manufacturing of reconstituted specimens with            230 mm x 1000 mm
  electron beam welding technique (e. g. fracture        • Diamond wire saw, cut widths 0.15 mm
  mechanics specimens, Charpy specimens with a             up to 0.7 mm diamond, circular, belt saws
  minimal material requirement of 10 mm long             • Standard machining equipment
  inserts of 10 mm x 10 mm sample cross-section)
• Manufacturing of test pieces from already tested
  specimens, material pieces and parts of failure
  pieces
• Complete manufacturing up to the introduction
  of mechanical and fatigue cracks as well as
  dimension measurements of all manufactured
  specimens by digital photography

Electrical discharge machine (EDM)                   Manufacturing of a specimen using EDM
Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany
Hot Cells and Semi-hot Cells

Metallographic examinations
• Failure analyses on different systems, e. g.           Metallographic examinations
  SG tubes, springs, screws, center ring pins
• Microstructure examinations on metallic               3 metallography/chemistry cells
  materials and nuclear fuel
• Further development of materials in cooperation       Apparatuses and equipment in
  with our customers, e. g. material for spacer         cells/exhausters:
  grids, with examination of the oxide layer, the       • Hardness tester for different testing
  hydrogen distribution and the content of                ranges: micro, low load, macro
  hydrogen as well as geometric change of               • Grinding and polishing tools as well as
  components                                              etching equipment
• Preparation of specimens for continuative
                                                        • Metallography microscopes with
  examinations like SEM and TEM analyses
                                                          magnification of up to 1000, stereo
                                                          microscopes with magnification of up to
                                                          50, each with digital camera systems
                                                          coupled to an image database and
                                                          processing system usable for all common
                                                          data formats
                                                        • Cutting and abrasive equipment
                                                          (diamond abrasive cut-off, diamond wire
                                                          saw, other saws)

Microscopy of fracture surface                      Unpacking of a sample
Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany
Hot Cells and Semi-hot Cells

Our quality assurance                                                                          Our all-included service
• Accredited to DIN EN ISO/IEC 17025                                                           • Provision of transport packages for highly
• Quality management system certified to                                                          radioactive specimens
  DIN EN ISO 9001                                                                              • Organization and execution of transports
• Environmental management system certified to                                                  • Performance of examinations, evaluation and
  DIN EN ISO 14001                                                                               documentation

                                                                                               Hot Cells

                    Your benefits at a glance

                    • Urgent on-request metallography for failure analysis
                    • Wide scope of material and components testing
                    • Long-term experience and high customer satisfaction
                    • Organization of shipment

AREVA GmbH
Your contact:
Hilmar Schnabel
Tel.: +49 (0)9131 900-97689
Fax: +49 (0)9131 900-97312
E-Mail: hilmar.schnabel@areva.com

Editor and Copyright 2013: AREVA GmbH – Paul-Gossen-Straße 100 – 91052 Erlangen, Germany. It is prohibited to reproduce the present publication in its entirety or partially in
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Subject to change without notice, errors excepted. Illustrations may differ from the original. The statements and information contained in this publication are for advertising purposes
only and do not constitute an offer of contract. They shall neither be construed as a guarantee of quality or durability, nor as warranties of merchantability or fitness for a particular
purpose. These statements, even if they are future-orientated, are based on information that was available to us at the date of publication. Only the terms of individual contracts shall
be authoritative for type, scope and characteristics of our products and services.                                                                                    G-186-V2-13-ENGPB
Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany Hot Cells and Semi-hot Cells - Radiochemical Laboratory - Germany
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