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HIGH                                          Dosing Filling Packing

  LIGHT                                GRUNWALD’s customer magazine no. 48 / December 2020

   Editorial                                               2
   GRUNWALD News                                       3-5
   The allrounder for HOMANN                           6-7
   Berglandmilch chooses the pioneer                   8-9
   News from Grunwald UK                             10 - 11
   The page for your feedback                             12
HIGH LIGHT - grunwald-wangen.de
2 HIGHLIGHT - GRUNWALD‘s customer magazine no. 48 / December 2020

EDITORIAL                                                                                                                                                                                                                                                                     GRUNWA L D NE W S

                                                                                                                                                  GRUNWALD donate 10.000 Euros
                                                                                                                                                  for the victims of the explosion in Beirut
                                                Even though some difficult months lie behind      Nevertheless, we are looking ahead with         In 2020, with the world in the grip of the        (Transparent Civil Society Initiative) and            of the explosion in Beirut. This event took place
                                                us, the order situation at Grunwald remains       confidence because Grunwald will enter 2021     Covid 19 pandemic and the virus spreading         its commitment indicates that they will be a          outside on the balcony of the office due to
                                                good, and we will close the 2020 financial year   with a good order situation.                    faster and faster and changing the life of        reliable partner.                                     restriction in place because of the pandemic.
                                                on a positive note. Our employees, partners       After a year without the opportunity to         everybody, there are people in an even more
                                                and suppliers have made a major contribution      participate in a trade fair, we are eagerly     perilous situation and who have been living in    The signatories of the “Transparent Civil             Christian Springer, founder of Orienthelfer e.V.,
                                                to the fact that we were able to carry out        awaiting the opening of the Anuga FoodTec       an economic emergency for years.                  Society Initiative“ are committed to being            was delighted to receive the donation and
                                                our services, worldwide commissioning and         2021 trade fair in Cologne from 23 to 26        A severe economic crisis is shaking the           open and transparent about the aims of the            put the photo of the cheque transfer at our
                                                installations so positively and on schedule       March 2021. It is THE international supplier    country. The population is enduring the fall      organisation, where the funding comes from            disposal.
                                                in this difficult year. Through their prudent     fair for the food and beverage industry.        of the currency as a result of corruption         and the decision making process behind the
                                                behaviour and planning foresight, they helped     We very much hope that this fair can take       and mismanagement. The country has                allocation of the funding. This information is
                                                to ensure that processes could be continued,      place. Not least because a very detailed        been fighting with a massive waste and            clearly structured and can easily be found on
                                                and machine manufacture and delivery could        hygiene safety concept has been drawn up        environmental crisis for years as well as a       the internet.
                                                be continued - so that we were ultimately able    at the Cologne exhibition centre. Of course     permanent power shortage. We are describing
                                                to be on site worldwide and on time.              this comprehensive hygiene and infection        the Lebanon which is also suffering because       Those who know Grunwald, also knows
                                                                                                  protection concept will be continued at our     of the 9-year civil war in neighbouring Syria.    how much we care that the aid project is of
                                                Our good, solid order situation contributed       exhibition stand so that your visit will be a   It is estimated that the Lebanon with its         practical help and that the donated money
                                                to the fact that the recently purchased           reliable and successful #B-Safe visit to the    4.5 million inhabitants has taken in about        arrives where it is actually needed.
                                                2,774 sqm plot of land could be developed as      GRUNWALD-Alm. We are already looking            1.5 million people from Syria.
                                                planned. A 1,680 sqm multi-storey car park        forward to your visit at our exhibition stand                                                     In October our Sales Manager Stefan Sacher
C OV ER                                         with 8 half planes was built on time in an        in hall 7, stand E39.                           This alone would have been more than enough       visited Orienthelfer e.V. in Munich and handed        Information on this and other Orient aid
                                                economical construction method which now                                                          but nevertheless a disastrous explosion in the    over the symbolic cheque for our donation in          projects as well as how to make a donation
The Hindelang-Oberjoch ski resort is a          offers our employees sufficient space with its    Finally we wish all customers, employees,       capital Beirut reduced the residential areas      the amount of 10,000 Euros for the victims            can be found at: www.orienthelfer.de
very popular recreation area in the Allgäu      270 parking spaces.                               suppliers and partners a pleasant and festive   and the habour to rubble and ash – a harbour
and it offers over 30 kilometres of fantastic                                                     season, Happy New Year, all the best for a      which is vitally important for supplying the
ski slopes to cater for every taste.            Looking ahead                                     successful 2021 and above all - please stay     population. 2,750 tons of unsafely stored
Our employee Elmar Schennach captured this      In a few weeks’ time we will be in 2021 and       healthy!                                        ammonium nitrate had caught fire and
fantastic view of the winter landscape of the   it would be presumptuous to claim that the                                                        exploded. The detonation tore a 200 metre
Oberjoch with his camera before his ski run     pandemic will be over by the beginning of the     Yours                                           hole in the habour. The damage is estimated
down to the valley.                             new year and that we will regain our “former      Ralf Müller                                     to amount to several billion euros.
Photo: Elmar Schennach                          normality”. This pandemic will keep us busy for   and the               team
                                                a while.                                                                                          When we heard of this catastrophe with
                                                                                                                                                  at least 190 casualties and more than
Publisher’s imprint                                                                                                                               6,500 injured it was clear that we should grant
HIGHLIGHT is topical information for                                                                                                              this year’s Grunwald donation to the victims
customers, potential customers and partners                                                                                                       of the explosion in Beirut.
of GRUNWALD GMBH and is published                                                                               The GRUNWALD parking garage
three times a year.                                                                                               completed in November 2020
Editorial Dept. and Layout: Marlies Hodrius                                                                                                       We learned of the work of the „Orienthelfer
                                                                                                                                                  e.V.“ from reports in the newspapers. The
GRUNWALD GMBH                                                                                                                                     fact that this organisation belongs to the
Pettermandstr. 9                                                                                                                                  “Initiative Transparente Zivilgesellschaft”
88239 Wangen im Allgäu/Germany
Phone +49 7522 9705-0
info@grunwald-wangen.de
www.grunwald-wangen.de                                                                                                                                                                              Symbolic handover of the cheque on the balcony of the office of Orienthelfer e.V. in Munich.
GRUNWALD GMBH at                                                                                                                                                                                    Christian Springer, founder of Orienthelfer e.V. (on the left) and GRUNWALD Sales Manager Stefan Sacher.
HIGH LIGHT - grunwald-wangen.de
4 HIGHLIGHT - GRUNWALD‘s customer magazine no. 48 / December 2020

GRUNWA L D NE W S                                                                                                                                                                                                                                             GRUNWA L D NE W S

GRUNWALD company anniversaries 2020                                                                                                                  Our new sales office in Croatia
This year 16 long-standing employees have             anniversaries due to the current hygiene and     20-years service in the company:              A warm welcome Vedran Jakopaš to the              your advice on GRUNWALD filling, dosing and
celebrated their company anniversary for the          distance rules in place during the Corona        Christian Hasel, Administration               GRUNWALD family!                                  packaging machines.
first or even for a repeated time.                    pandemic.                                        Renate Joos, Human Resources                                                                    Perhaps you already know him from his
                                                                                                       Jürgen Kehrer, Construction Cept.             Mr. Vedran Jakopaš is the Area Sales              previous sales activities in these countries.
We are pleased about the high number of               We congratulate:                                 Hubert Merk, Construction Dept.               Manager in our newly opened sales office
employees celebrating their anniversary. We           30-years service in the company:                 Eugen Schloss, Programming                    GRUNWALD SEE (South East Europe) in
are proud of our committed and qualified              Ursula Alt, Financial Accounting                 Silvia Weber, Technical Documentation         Zagreb, Croatia. He is responsible for South      Contact:
employees who use their best efforts to satisfy       Roland Fießinger, Control Cabinet Construction                                                 East Europe, more precisely for the countries     Mobil: +385 99 521 0039
the customers, who, for many years, have              Volker Fräbel, Service Dept.                     10-years service in the company:              •• Albania                                        vedran.jakopas@grunwald-see.com
contributed with their ideas, their competence        Andreas Gotsch, Programming                      Oliver Hartmann, Sales                        •• Bosnia                                         www.grunwald-see.com
and their passion to design the future of             Herbert Holzer, Control Cabinet Construction     Stefan Natterer, Assembly Hall                •• Croatia
Grunwald. They are a significant factor in the                                                                                                       •• Slovenia
success of Grunwald and of our customers.             25-years service in the company:                 Many thanks to all employees celebrating      •• Serbia and Montenegro                          We are very pleased that Vedran Jakopaš has
                                                      Günther Hohenleitner, Programming                anniversaries for their years of loyalty to   •• Northern Macedonia                             joined the GRUNWALD team and we wish him
This time we have decided to forego the photo         Martin Huchel, Construction Dept.                Grunwald. We are proud to have so many old                                                      every success. We are confident that Vedran
shoot for a joint photo with all company              Bernd Martin, Production                         hands in our company.                         and your competent contact person for your        will soon be busy in the GRUNWALD SEE
                                                                                                                                                     enquiries, for detailed information and for       office.

The photo shows the view over the GRUNWALD premises,
taken from the upper parking deck of our recently completed parking garage.

                                                                                                                                                     A new member
                                                                                                                                                     in the GRUNWALD family

                                                                                                                                                     Our colleague Sarah Eichhorn, née Gürsching,      Milena will complete her apprenticeship
                                                                                                                                                     valuable support and our „omnipresent             as industrial clerk in January and then take
                                                                                                                                                     Brockhaus“ for the sales team, started an         over the job in the full extent. We are already
                                                                                                                                                     exciting new phase of her life in September:      keeping our fingers crossed for her final exams
                                                                                                                                                     Sarah is now the proud mum of her daughter        and are looking forward to working with her!
                                                                                                                                                     Lara. At this point again congratulations, dear
                                                                                                                                                     Sarah, from your GRUNWALD family!
                                                                                                                                                                                                       The photo of our colleagues of the sales assistance
                                                                                                                                                     We are happy that we could win our trainee        (from left to right: Lara Durach, Sarah Eichhorn and
                                                                                                                                                                                                       Milena Schneider) was taken in September, when we
                                                                                                                                                     Milena Schneider as Sarah’s successor for         said goodbye to Sarah during a small celebration in
                                                                                                                                                     the job of a sales assistant.                     our alpine garden.
HIGH LIGHT - grunwald-wangen.de
6 HIGHLIGHT - GRUNWALD‘s customer magazine no. 48 / December 2020

INF O                                               Cup filler GRUNWALD-FOODLINER 3.000 – the allrounder
                                                    Enormous flexibility for filling various products

In 1876 Fritz Homann founded a meat product         Over the last 20 years a significant change in     Supported by the right partner                     products which had not yet been developed.          The icing on the cake
and sausage factory in Dissen in the Teuto-         the delicatessen shelves could be seen. The        This enquiry was a welcome challenge for           In the course of the common project planning        A special feature is the integrated weighing
burger forest. Since that time Homann has           food habits of the consumers are changing          us to demonstrate our flexibility and our          a filling machine was designed which could          station. Directly after it has been filled each
represented taste, quality and tradition. In        rapidly and in ever shorter periods. Next to the   technical know-how! As a first step the sales      indeed be be called an allrounder.                  cup is precisely weighed. On the basis of           Photos on the bottom left:
2011 Homann became part of the company              mayonnaise-based gourmet salads of earlier         department passed on the requirements to the                                                           this weighing result the tendency control           Packing material samples of the products currently
                                                                                                                                                                                                                                                                  filled on the 2-lane inline machine GRUNWALD-
group Theo Müller and has continued its story       times in a limited range (meat, pasta, potato      product design department.                         This machine is designed for handling two           programmed by the Grunwald engineers                FOODLINER 3.000
of success: Today Homann and its approx.            salads) the consumer can now find a huge           After the preliminary product ideas had been       different cup sizes. Due to the special advance     permanently optimises the filling weight of the     The machine photos show the cup filler in the
3,000 employees achieve an annual turnover          number of products which are low-calorie, ve-      created it had to be assessed quickly whether      feed of the cup transport and owing to the          corresponding filler. In addition this offers the   Homann factory in Bottrop.
of approx. 460 million euros with the produc-       gan or high in protein. Exotic, Mediterranean      these products could be filled at all. In close    stations in quick-change design the very            option to post fill sauce or brine in a weight-     All photos provided by Homann Feinkost GmbH.
tion of delicatessen salads, fish delicatessen,     and oriental snacks are also extremely popular.    cooperation with the Homann staff we               simple format changeover can be carried out         accurate way by one of the downstream filling
dressings and sauces. With more than 90 %                                                              carried out filling trials on our trial machines   in only a few minutes. The cup slats are also       stations.
level of recognition Homann is the strongest        This is a big challenge for the producers.         GRUNWALD-FLEXODOS and GRUNWALD-                    in quick-change design. Looking ahead the
brand on the delicatessen market* and the           Nobody knows what is to be produced next           SERVODOS in our factory and discovered             modification of this filing line will be easily
market leader in the field of delicatessen side     year, much less in 10 years. Procuring a new       whether these products could be filled on our      possible for handling further cup sizes.            Further equipment features of this machine:
salads* (potato, pasta and vegetable salad).        cup filling machine is therefore challenging       machinery and also on their presentation in                                                             1. Headspace injection for a reduced
                                                    for it must meet today’s requirements as           the cups.                                                                                                  remaining oxygen value in the cup.
Their present portfolio comprises more than         well as the requirements for the products of                                                          Product-orientated flexibility                       2. Leak test control of the sealed seam.
                                                                                                                                                                                                                                                                                                    C ON TAC T
750 products. As consumers’ tastes change           tomorrow.                                          Technology with high potential for the             In total 4 filling stations are mounted on the       3. Discharging station on the outfeed
over time the company continues developing                                                             future                                             machine for filling different products:                 conveyor. Leaky cups or underweight cups                      If you are interested in receiving
new tastes. A few months ago a trio of veg-         HOMANN was confronted with this visionary          This new filling machine was considered to be      Filling station 1: Bulk filler GRUNWALD-                are discharged, if necessary.                        further information or if you are looking
etarian salads was entered into their portfolio.    task somewhat over a year ago. A new range         an investment for the future. Consequently the     FLEXODOS for non-pumpable products                   4. Open space for topping station:                      for a solution for your filling application
This trio, consisting of couscous, bulgur and       in products was intended to be launched            requirements for this new line were manifold.      with pieces (e.g. bulguar, quinoa salad,                Optionally a vibratory filler can be                     please do not hesitate to contact us.
penne salad, is offered in snack portions with      which fulfilled all requirements of healthy,       In addition to the newly developed products all    Mediterranean pasta salads, vegetable and               connected at this position for the variety
a fork in the lid (see photo below).                low-calorie and vegan products.                    options should be maintained for filling future    legume salads etc.). Due to the fact that the           of product toppings that appeal to                    For further information please contact:
For filling these salads the company purchased                                                                                                            auger transport treats the product carefully            consumers                                                                     Martin Rädler
a new fully-automatic GRUNWALD filling line.                                                                                                              and due to optimised vacuum technology                                                                                 Phone +49 7522 9705-220
Please see this report for more information.                                                                                                              the weight-accurate filling at a high speed                                                                   martin.raedler@grunwald-wangen.de
www.homann.de                                                                                                                                             (40 cycles/min.) is achieved. This 2-lane filling   With this allrounder the company HOMANN
                                                                                                                                                          machine has a considerably higher cycle speed       is perfectly equipped for the future. Nearly
* Source: .C. Nielsen LEH+DM, side salads,                                                                                                                compared to similar filling machines.               all product variations can be filled with this
   percentage of sales, fiscal year 2018                                                                                                                                                                      flexible machine. Changeover to other packing
** Source: Kantar Added Value, October 2018, in %
                                                                                                                                                          Filling station 2 for pumpable products:            materials is easy and fast, other recipes can
                                                                                                                                                          Equipped with the proven piston dosing pump         be easily adjusted by choosing the necessary
                                                                                                                                                          in CIP design for filling pumpable products.        dosing as well as by changed servo curves.
                                                                                                                                                          These dosing machines were also developed           The adjustments can be stored in the product
                                                                                                                                                          by Grunwald. The filling hoppers are fed via        menu.
                                                                                                                                                          bin lift systems and are integrated in the
                                                                                                                                                          circuit of the protective doors.                    Due to the close cooperation with our client
                                                                                                                                                                                                              HOMANN, the development of this complex
                                                                                                                                                          Filling stations 3 and 4 for filling dressings      line was made possible. On this occasion we
                                                                                                                                                          or toppings. These two sauce fillers are also       would like to say thank you to the team in
                                                                                                                                                          equipped with piston dosing pumps and               Bottrop and all persons involved for the trust
                                                                                                                                                          completely in CIP design.                           and the excellent cooperation.
HIGH LIGHT - grunwald-wangen.de
8 HIGHLIGHT - GRUNWALD‘s customer magazine no. 48 / December 2020

Decision for the pioneer
Berglandmilch sets clear benchmarks

                                                                                                                                                                                                                                                                                   PERF ORM A NC E DATA

                                                                                                                                                         bucket filling machine for a high production        We thank the representatives at Berglandmilch                                GRUNWALD-ROTAY XXL
                                                                                                                                                         output. Another crucial factor was that this        for their confidence in Grunwald and we                                         in ultra-clean design
                                                                                                                                                         GRUNWALD bucket filling machine also uses           feel proud to be the pioneer for a modern
                                                                                                                                                         the special UV technology and achieves at           environmentally friendly technology for                                        Product: stirred yoghurt
                                                                                                                                                         least sterilisation rates of log4 – and this also   packing material sterilisation and the sought
                                                                                                                                                         with 10 kg buckets!                                 after, necessary move away from the use of                              Packing material: 1 kg bucket
                                                                                                                                                                                                             sterilisation systems using peroxide. With our                                            2-lane design
                                                                                                                                                         Berglandmilch thus joins the group of well-         knowhow and knowledge Grunwald is going                                       Fills 3,000 kg per hour
                                                                                                                                                         known companies which successfully use the          to promote this new sterilisation system in the                       Handles 3,000 buckets per hour
                                                                                                                                                         forward-looking Grunwald UV technology in           future.                                                                         sterilised, filled, sealed
                                                                                                                                                         the field of the packing material sterilisation.                                                                         and closed with snap-on lid each

                                                                                                                                                                                                                                                                                 Packing material: bigger container
                                                                                                                                                                                                                                                                                                     Design: 1 lane
                                                                                                                                                                                                                                                                                     Fills up to 6,000 kg per hour

                                                                                                                                                         Photo on the left:                                  Photo below:
                                                                                                                                                         Aerial photo of Berglandmilch eGen,                 1- to 2-lane rotary-type machine
                                                                                                                                                         production site in Aschbach in Austria              GRUNWALD-ROTARY XXL; fully-automatic bucket
                                                                                                                                                                                                             filling and closing machine in ultra-clean design
                                                                                                                                                                                                             for 1 l, 5 l and 10 l buckets

                                                                                                                                 Photo: Berglandmilch

                                                                                                                                                                                                                                                                 UVC sterilisation on rotary-type bucket filler
Today the DACH markets are one of the            focused on quality and the courage to break         Berglandmilch at a sterilisation rate of at                                                                                                                 GRUNWALD-ROTARY XXL
most important sales areas for each German       new and forward-looking ground reflects in          least LOG4 (ultraclean). The use of this UV
mechanical engineering company. Generally        their manifold and innovative products which        technology also marks a move from the use
direct marketing offers the great advantage      were award prizes several times. According to       of peroxide to sterilise the packing materials
of fast contacts to the customers and quick      the company‘s philosophy and aim to “treat          towards a modern hygiene concept. This
decision-making.                                 each other and the environment thoughtfully         is an important factor for the filling and
                                                 in order to be able to look the next generation     production of the high-quality bio products of
The geographical location of Grunwald in the     in the eye with a clear conscience“ and with        Berglandmilch.                                                                                                                                                                                     C ON TAC T
border triangle of the Allgäu certainly was an   the decision to invest in Grunwald filling
advantage but not the only decisive criteria     machines with ultraclean technology and UV          Shortly after this linear cup filling machine had                                                                                                                            If you are interested in receiving
for Berglandmilch to place the order for two     packing material sterilisation , they set another   been commissioned they placed another order                                                                                                                         further information or if you are looking
ultraclean machines with Grunwald for their      clear benchmark in terms of sustainability,         with Grunwald for a rotary-type bucket filling                                                                                                                      for a solution for your filling application
production site Aschbach in Austria.             protection of the employees and a high degree       machine in ultra-clean design. The production                                                                                                                           please do not hesitate to contact us.
                                                 of environmental sustainability.                    speed of the new bucket filler was one of the
Berglandmilch is the biggest Austrian milk                                                           decisive criteria for the order placement.                                                                                                                            For further information please contact:
processor and distributor with 9 locations       The 8-lane Grunwald linear machine with             The model GRUNWALD-ROTARY XXL was                                                                                                                                                             Stefan Sacher
and solely belongs to 10,000 dairy farmers.      ultraclean design with appropriately certified      convincing by its extended design as a 1-lane                                                                                                                                  Phone +49 7522 9705-260
Peasant tradition, integrated approach           double UV sterilisation fills the products of       or 2-lane compact and flexible rotary-type                                                                                                                            stefan.sacher@grunwald-wangen.de
HIGH LIGHT - grunwald-wangen.de
10 HIGHLIGHT - GRUNWALD‘s customer magazine no. 48 / December 2020

NE W S FROM

Grunwald UK has been awarded employer of the year                     Grunwald UK looks to develop its customers
in their area for 2020!                                               and the wider world

A very proud moment of recognition amongst                            During these challenging times the company
Grunwald UK’s achievements this year - the                            is very proud to be offering new job
hard work (blood, sweat and tears) invested                           opportunities within its customer support and
into the business by Sam, James and Catherine                         engineering departments. Grunwald UK is
has been recognised by winning the Sleaford                           continuing to confidently expand to support
Town Employer of the Year award 2020!                                 its customers to maintain the best support for
Undoubtedly, Grunwald UK wouldn’t be where                            new customers and importantly all existing
they are without their amazing team.                                  installations with both Covid 19 and Brexit in
                                                                      mind. The company has brought forward its
                                                                      development plan by 3 years.
Since 2001 Grunwald UK have been the sole
agents for Grunwald GmbH successfully                                 This includes the following 4 newly appointed
selling the Grunwald range of cup and bucket                          staff.
filling and sealing equipment and now look                            Grant Wilson - Customer Service Engineer
after almost 300 Grunwald machines in the                             (see photo below)
UK and Ireland.                                                       With our commitment to enhancing service
                                                                      to our customers with our “15 years plus
                                                                      lifecycle provider” policy, backing the quality
                                                                      of Grunwald machines and developing
                                                                      relationships with customers, having well
                                                                      trained and experienced engineers like Grant is
                                                                      something we are passionate about continuing      From left to the right: Lydia Barnes (Project Engineer), Hannah Ross (Purchasing Officer) and
Photo above, from left to the right:                                  to invest in. Grant joins us from within the      Dan Alexander (Business Development Manager)
Sam Smith (Operation and Projects Director),                          industry with a vast knowledge of pot filling
James Causebrook (Managing Director),
Catherine Causebrook (Commercial and HR
Director), Councillor Anthony Brand (Mayor of                                                                           and has done an exceptional job at supporting           With questions over the importation of spare
Sleaford)                                                                                                               customers during the lockdown period.                   parts over the coming months, Grunwald
                                                                                                                                                                                UK’s after sales department has drastically
Photo on the right: Employer-award-2020                                                                                 Lydia Barnes - Project Engineer                         increased its spares stock held in the UK
                                                                                                                        Our first UK resource for sales and projects,           and has put in continuance plans to leading
                                                                                                                        design and programming. She has a degree in             component suppliers.
                                                                                                                        Product Design Engineering and masters in
C ON TAC T                                                                                                              Mechatronics, Lydia can provide excellent               Dan Alexander -
                                                                                                                        customer support for new installations and              Business Development Manager
Grunwald UK Limited                                                                                                     servicing.                                              Grunwald UK’s new department for business
Blankney Grange Unit 1                                                                                                                                                          development will be led by Dan, who, with a
Longwood Lane                                                                                                           Hannah Ross – Purchasing Officer                        degree in Product Design & Marketing and
Blankney                                                                                                                Hannah brings years of experience in stock              fifteen years’ experience in digital design &
Lincoln LN4 3BD                                                                                                         supply management and will be responsible               print, will drive business development through
tel. +44 1529 414999                                                                                                    for supporting after sales servicing and                marketing and communications.
info@grunwald-uk.com                                                                                                    management of a UK stock of spare parts to
www.grunwald-uk.com                                                                                                     all customers.
HIGH LIGHT - grunwald-wangen.de
Dosing Filling Packing

HIGHLIGHT - GRUNWALD‘s customer magazine no. 48 / December 2020

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