FLUID SERVICE // Automatic ATF stations - Mahle
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I T S I M P LY W O R K S . FLUID SERVICE // Automatic ATF stations
BRAIN BEE – FLUID SERVICE
2
IT SIMPLY WORKS.
PROFESSIONAL ATF STATIONS
FOR AUTOMATIC GEARBOXES.
AGC-8150 // AGC-8250
The increasing popularity of automatic gearboxes demands new ways of servicing. Our solution:
the AGC-8150 and the AGC-8250 fully automatic ATF stations.
Vehicle manufacturers recommend servicing automatic gearboxes:
+ To avoid high secondary costs in the event of problems
+ To extend the service life of automatic gearboxes
+ To maintain good vehicle performance
+ To prevent malfunctions due to wear and contaminated ATF
+ To ensure a more comfortable ride
3
BRAIN BEE – FLUID SERVICE
// OVERVIEW OF ATF STATIONS
AND ACCESSORIES
AGC series
AGC-8150 AGC-8250
+ Additive functions + Additive functions
+ database online + database online
+ database on board
+ Standard KIT included
REQUIRED ACCESSORIES
AGC-8300 AGC-8310
STANDARD ADAPTER KIT LEVEL 1 ADAPTER KIT
ATF-CHECK UP
With ATF CHECK UP, your customers will be so
delighted that you will not get rid of them easily!
REPORT
+ Check up function
DOCTOR
REPORT
CHECK Take a picture before the service operation and share the
UP
SPAZIO PER
C IMMAGINE
ROSSI
I MARIO SN
TE
DEL CLIEN
ROSS via verd MARIO
SNC
i, 15
15 43100
via verdi, PAR
efficiency measurement report with your customer
TEL. 0521 MA
43100 PARMA 6789 12345678
12345 e-mail
TEL. 0521 rossimario.it rossi@ro 9
e-mail rossi@rio.it www.ross ssimario.
MATICOimar it
www.rossima k.com/rossimario BIO AUTOwww.facebook io.it
www.faceboo eseg uito sul CAM .com /rossima SPAZIO
I BIO OLIO PER
GIO VERD TO DI CAM Gentile rio IMMAGI
Gentile GIOR ’INTERVEN GIORGI DEL CLI NE
LTATO DELL ecco il O VERDI
ecco il RISU TARGA FG223GG RISULT
ATO DI
ENTE
tua aut
della tua auto o TARGA EFF
FG223G ICIENZA del
G test esegui
to sull’oli
o del CAM
BIO AUT
OMATI
+ Doctor function
CO del
la
ZIONE TEST:
DATA DI ESECU
29/03/2018
DOPO
Take a picture during the service operation and
OTTIMA
share the service report with your customer
LE DATA DI
ESECUZIO
29/03/20 NE TES
18 T:
PRIMA BIO.
O IL CAM
STATO UTILISSIM
enza ed E’ ensabile per
il suo
ndo effici
stava perde ne ma è indispra l’efficienza e riduce
Il tuo olio lubrificazio mi miglio
non è di sola nirne proble
io automatico ATF, oltre a preve
nel camb e del
ne dell’olio nto: la sostituzion in futuro.
La funzio maggiori
name
corretto funzioveicolo. ti ed interventi Il tuo olio
del one evita
guas sta per ATTUAL
i consumi manutenzi La fun dendo E
tta E: di efficien
+ Remote control
Una corre RIPARATORcorr zione dell’olio za. TI SUG
TUO AUTO etto fun
IALE DAL i con zioname nel cambio GERIAM
AGGIO SPEC COMPLETO sumi del nto: la aut O DI EFF
UN MESS IL TAGLIANDO Devi sap veicolo. sostitu omatico non ETTUAR
PROMOZION
E PER ere ( firma) zione è di sola E IL CAM
1 MESE DI
che una del ATF lubrifica
DAL 03/04 123456789 corrett , oltre
a prevenir zione ma BIO.
AUTO. TEL. 0521 a manut
DELLA TUA NTAMENTO: enzion ne problem è indispe
SUBITO IL
TUO APPU UN OME OFFICINA], BRAIN BEE
e evita i migliora nsabile per
SSA AFFIDA A SOLUZIONI
Check the operation of your station on your Smartphone.
A [NOME
PRENOTA TI RIVOLT
PER ESSER ATICO CHE
GGI
SI O
SPECIA guasti l’efficien il suo
TI RINGRAZIA IO AUTOM LE ed inte za e ridu
LA TUA AUTO IO SU CAMB DAL 03/0 DAL TUO rventi ma ce
SPECIALISTA
DEL SERVIZ 4 1 MES AUTORI ggiori in
PRE NOTA SUB E DI PROMOZ PARATO futuro.
ITO IL TUO IONE PER RE:
APPUNT IL TAG
AMENTO LIANDO
: TEL. 052 COMPLE
1 123456 TO DELLA TUA
789 AUTO.
LA TUA
AUTO TI
SPECIAL RINGRAZ
ISTA DEL IA
SERVIZI PER ESSERTI
O SU CAM RIVO
BIO AUT LTO A [NOM
OMATICO E OFFICIN
+ Remote diagnosis
CHE SI A],
AFFIDA
A SOLUZIO
NI BRAIN
BEE
Immediate assistance at any time
4
BRAIN BEE – FLUID SERVICE
// MODES OF OPERATION
The number of vehicles with automatic gearboxes has risen sharply in recent years. The recommendation is to service the gearbox
system every 60,000 km/37,500 miles, on average. With the right equipment, such as the BRAIN BEE FLUID SERVICE, this is an
uncomplicated job.
Our unique zero cross-contamination solution An extensive range of adapters
ensures there is no mixing of old and new oil: ensures optimum market coverage:
ATF stations should ensure the gearbox is filled with ATF without any ATF stations not only replace all the oil in the automatic gearbox,
contamination. Contamination from residues of the wrong type of but simultaneously clean its components.
oil can adversely affect the automatic gearbox, resulting in serious
and costly damage. It is therefore essential to keep the oil pure. Thanks to the large number of available adapters, every type of
automatic gearbox on the market is covered.
Our zero cross-contamination solution makes sure there is no
possibility of contamination from ATF oils with different specs. The right adapter is indicated on the station’s display (optional
In addition, BRAIN BEE AGC stations can be fitted with optional for 8150), so peace of mind is guaranteed. An optional database is
interchangeable oil tanks. available for a more extensive range of possible applications.
Dedicated oil tanks for vehicle manufacturers' different
specifications combined with our quick coupler system ensure fast
and uncomplicated oil tank changes.
The advantage: Our ATF stations clean the entire ATF circuit with
just one litre of oil.
Advantages at a glance:
+ Time savings: Tanks are replaced in seconds and there is no
need to clean or empty them. STANDARD ADAPTER KIT LEVEL 1 ADAPTER KIT
+ Efficiency: No oil is lost when oil tanks are changed; unused AGC-8300 AGC-8310
oil can subsequently be reused.
+ Precision: Integrated draining unit for automatic adjustment
of the fill level and return quantity in weight and volume.
Fully automated ATF station:
In the BRAIN BEE FLUID SERVICE, the ATF is replaced
automatically in a process that is controlled and monitored by
intelligent software. Operator guidance is available for some
applications, such as filter replacement or starting the engine.
All you need to do to start with is enter the vehicle data.
The integrated database tells you the vehicle-specific quantity
of ATF and the correct specification.
The automatic ATF temperature detector automatically starts
the flushing process.
Cleaning Additives can be added as an option.
5
BRAIN BEE – FLUID SERVICE
// AGC-8400 ON BOARD DATABASE
// AGC-8410 ON LINE DATABASE
Integrated database with illustrations:
The database integrated in the station enables you to find the right
adapter quickly and confidently. The AGC-8400 DATABASE provides
comprehensive instructions for the flushing process:
+ Vehicle model/gearbox type
+ ATF type with vehicle manufacturer's specification
+ ATF quantity
+ Tightening torques
+ Correct adapter
Additional features: Advanced electronics:
The dipstick feature enables you to work on sealed gearbox All servicing processes are monitored by advanced electronics,
systems, which can only be serviced via the oil refill hole. With the preventing any damage to components.
12 V power supply from the car battery, the station can be used + The automatic recirculation feature prevents damage due to
without a lifting platform, enabling its use in various conditions. excess pressure.
+ Automatic flow direction detection: The integrated pressure
If the gearbox has a pump with a low flow rate, the AGC-8200 sensors always detect the right direction of flow of ATF.
automatically switches to Boost mode, accelerating the entire + Automatic ATF temperature measurement:
flushing process. The flushing process is started automatically.
+ The electronically controlled pump (two pumps in the case
Printer: of the AGC-8200) ensures the ideal flushing speed, adapted
The AGC-8250 is equipped with an integrated printer. to the type of gearbox.
For the AGC-8150, an optional printer can be retrofitted.
Ease of service:
When developing the BRAIN BEE FLUID SERVICE, we focused a lot
of our efforts into making servicing as easy as possible. The BRAIN
BEE FLUID SERVICE has been designed to make the most important
components quickly and easily accessible for servicing.
6
BRAIN BEE – FLUID SERVICE
// TECHNICAL DATA
ATF STATIONS AGC-8150 AGC-8250
Tanks for new/old ATF:
Volume 25 l 25 l
Measuring method Scales Scales
Additive container:
Volume 500 ml 500 ml
Measuring method Scales Scales
Hydraulic circuit:
Feed pump 10 l/min, single-stage gear pump 10 l/min, single-stage gear pump
Suction pump – 10 l/min, single-stage gear pump
Displacement 3.6 cm³ 3.6 cm³
Fresh oil filter:
Filter Stainless steel mesh Stainless steel mesh
Flow rate 150 l/m 150 l/m
Nominal pressure 10 bar 10 bar
Hydraulic connections:
Length of service hoses 1 and 2 3m 3m
Length of old ATF drain hose – 1.5 m
User interface: LCD 4.3’’ LCD 4.3’’
Display Alphanumeric membrane keypad Membrane
Keypad USB type A for USB 2.0 stick USB type A with USB 2.0 key
Update interface USB type B for direct connection to a PC USB type B for direct connection to a PC
Functions:
Automatic cycle Automatic Automatic
Flushing – filling only Manual Manual
Flushing – draining only Manual Manual
Automatic flushing Manual Manual
Hose cleaning Automatic Automatic
Drainage of old oil tank Manual Manual
Dimensions:
WxDxH 750 x 750 x 1200 mm 750 x 750 x 1200 mm
Weight when empty Approx. 65 kg Approx. 65 kg
Power supply:
Frequency 50–60 Hz 50–60 Hz
Voltage 230/240 V AC 230/240 V AC
Power 500 W 500 W
Fuse 12 A 12 A
Self-reset circuit breaker
installation class Cat. II Cat. II
Ambient conditions:
Operating temperature 0–50 °C 0–50 °C
Air humidity 10–90 % RH (non-condensing) 10–90 % RH (non-condensing)
Drain grille for Quick couplers for
oil sump ATF tanks
Holders for Additional container
hose storage (500 ml)
Interchangeable tank for
new ATF
AGC-8250
7I T S I M P LY W O R K S .
EN |COD. 841090151202 08/2018 MAHLE Aftermarket Italy SPA reserves the right to modify without any notice and at
any moment the technical data and the features described in this documentation. Design: FACT | factnet.de
MAHLE AFTERMARKET MAHLE AFTERMARKET MAHLE AFTERMARKET
ITALY S.P.A. IBERICA S.A.U. DEUTSCHLAND GmbH
via Quasimodo, 4/A Carrer de Saturn, 31 Gewerbestr. 10–16
43126 Parma 08228 Terrasse (BCN) 78594 Gunningen
Italy Spain Germany
Tel. +39 0521 954411 Tel. +34 93 731 3802 Tel. +49 7424 982320
Fax +39 0521 954490 Fax +34 93 786 2476 Fax +49 7424 9823290
contact@brainbee.com administracion.iberica@brainbee.com info.de@brainbee.com
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