Epoxy Resins and Structural Adhesives for Composite Materials Resine Epossidiche e Adesivi Strutturali per i Materiali Compositi
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Epoxy Resins and Structural Adhesives for Composite Materials Resine Epossidiche e Adesivi Strutturali per i Materiali Compositi
EPOXY SYSTEMS FOR COMPOSITE
AND MARINE APPLICATIONS
RESINE EPOSSIDICHE
PER MATERIALI COMPOSITI
E APPLICAZIONI MARINE
RESIN HARDENER MIXING POT-LIFE CURING POST Tg °C APPLICATIONS/PROPERTIES
RATIO (% weight) MIN 25°C TEMP. CURING Max
RESINA INDURENTE RAPPORTO MIX TEMPO TEMP. POST APPLICAZIONI/PROPRIETÁ
(% in peso) DI UTILIZZO 25°C POLIMER. INDURIMENTO
COLD TO HOT CURING WET-LAY UP
Room
W 341 8-15 min.
100:30 temperature (120°C) 125
fast react (100ml) 70°C
Room Short, medium, long, extra long pot-life,
W 342 medium 22-27 min. thermal resistant, high performance system.
100:30 temperature (120°C) 118
react (100ml) W 342 UV resistant. W 132, W 131, W340
70°C
Room are recommended for medium and large surface
EC 130LV W 340 50-70 min. vacuum bag laminating.
100:30 temperature (120°C) 135 Resina ad alte prestazioni termoresistente, con
Light violet Slow react (100ml) 70°C indurenti a breve, medio, lungo, extra lungo pot-life.
Room W 342 è resistente agli UV.
W 152 XLR 180-200 min.
100:30 temperature (80°C) 103 W 132, W131, W 340 sono indicati per laminazione
Extra slow react (100ml) 70°C di medie e ampie superfici con sacco a vuoto.
Room
W 132 240-280 min.
100:38 temperature (80°C) 100
ultra slow react (100ml) 70°C
AW 91
medium react Coupling layer between cured and wet lay-up
10-14 min Room 75
AW 92 laminating (also on vinylester cured layer).
100:50 35-45 min temperature (70°C) 85
extra slow react 65-80 min 70°C 82 Strato di collegamento tra laminati induriti
AW93 e laminazione a umido (anche su vinilestere).
Ultra slow react
EC 152 Room
W 152.1 HR 12-17 min.
100:30 temperature (70°C) 96
Pale yellow Fast react (200ml) 70°C High performance resin with short, medium, long,
Systems 35-45 Room extra long pot-life hardeners, for:
W 152.1 MR small pieces wet-lay-up laminating at R.T
GL Approved 100:30 min. temperature (70°C) 96
Medium react medium and large surface vacuum bag laminating.
(200ml) 70°C
Resina ad alte prestazioni con indurenti a breve,
Room medio, lungo, extra lungo pot-life indicati
W152.1MLR 90-110 min.
100:30 temperature (70°C) 96 per laminazione:
Slow react (200ml) 70°C di piccoli manufatti in ambiente di medie e ampie
Room superfici con sacco a vuoto.
W 152 XLR 100-120 min.
100:30 temperature (70°C) 96
extra slow react (200ml) 70°C
W152.1HR 14-20 min Thixotropic resin, fast or extra long gelification,
67 for bonding PVC foam core in sandwich laminating
Fast react
EC 255Tix 100:24 Room (70°C) structures.
Milky temperature Resina tissotropica, rapido o extra lunga gelificazione
W152XLR per incollaggio anime in schiuma di PVC
125-160 min 77
Extra slow react nelle strutture sandwich.
Chemical resistant wet lay-up epoxy system,
Room
EC 170 K 24 100:14 15-20 min. temperature (60°C) 87 for chemical product tank laminating.
Pale yellow Medium react (100ml +50°C Sistema chimicoresistente per laminazione a umido
di layer di serbatoi nell’industria chimica.
COLD TO HOT CURING PRESS MOULDING – RTM
EC 396 Room
W 153 100: 32 6-8 min temperature (80°C) 98
Pale yellow Fast react 15 min. 80°C
Room
W 152.1HR 100: 30 8-10 min temperature (80°C) 98
Fast react Fast or long pot-life systems with high reactivity,for
EC 114 100°C
hot press or RTM moulding (ex.helmets, fins, wakeboards,
Pale yellow snowboards, bike and automotive parts, etc).
W 340 80-100 min
100:27 --/ 100°C 100-130°C 150 Sistemi a rapido o lungo pot-life per stampaggio
Medium react (8 min. 80°C)
a pressa o RTM, con elevata reattività a caldo
Room (es. per caschi, pinne, wakeboards, snowboards, parti
EC 157.1 W 557 100:18 20-30 min temperature (120°C) 100 di moto e autovetture, ecc).
Pale yellow Fast react (100ml) 100°C
W 340 -/ 30 min
EC 201 100:32 320-360 min 100-170°C 198
Medium react 100°C
COLD CURING + POST CURING INFUSION
W152.1 HR 40-50 min.
accelerator 85
(200 ml) Very low viscosity with several reactivity.
Fast react
EC 157.1 Suitable for small and large infusion component
Pale yellow W152.1MLR 80-100 min. Room (70°C) (i.e. wind turbine blades and boats).
85 Sistema a bassissima viscosità e diverse reattività.
Slow react 100:30 (200ml) temperature
Systems 50°C Specifico per l’infusione di parti di piccole e grandi
GL Approved W 152 XLR 120-150 min. dimensioni (es.pale eoliche, barche).
85
Extra slow react (100ml)RESIN HARDENER MIXING POT-LIFE CURING POST Tg °C APPLICATIONS/PROPERTIES
RATIO (% weight) MIN 25°C TEMP. CURING Max
RESINA INDURENTE RAPPORTO MIX TEMPO TEMP. POST APPLICAZIONI/PROPRIETÁ
(% in peso) DI UTILIZZO 25°C POLIMER. INDURIMENTO
COLD CURING MAINTENANCE AND CASTING
EC 147 100:45 65 Room temperature fast curing system. Easy mixing ratio 2:1
Pale yellow For putty add: in volume. EC398Tix/W147 is a light thixotropic system.
W 147 12-20 min. Room
Fast react EF 36 (100 ml) temperature (50°C) Rapido indurimento a T. ambiente. Facile rapporto di
EC 398 Tix EF18T
75
impiego 2:1 in volume. EC398Tix/W147 è leggermente
Pale yellow tix EF 31 tissotropico.
W 160 100:30 70-85 min. 80
Fast, medium or Long pot-life System developed in order
EC 360 W 161HR Room (50°C) to receive a higher amount of charges.
Pale yellow 100: 25 10-20 min. temperature 85 Sistema a medio o lungo pot-life sviluppato per ricevere
Fast react
una più alta quantità di cariche.
W 222 180-300 min.
100:45 63
Extra slow react
EC 251 30-40 min. -8 U.V. protected low viscosity, transparent, flexible
Flexible (100ml) (EC 251) and low module (EC252) Systems.
Room
W 242NF For glass slab coupling layer and agglomerated materials.
EC 252 100:40 temperature (60°C)
Medium react +50°C Sistema con protezione U.V., trasparente, flessibile
Low module 25-40 min. (EC251) e basso modulo (EC252), per strati
40
Transparent (500ml) di collegamento su vetro e materiali agglomerati.
UV protecte
W 242NF 100:45 35-45 min. Room U.V. protected low viscosity, clear casting System.
(50°C) 58
Medium react temperature Different hardeners, for transparent and agglomerated
EC 141 NF piece and coating.
Transparent W 243 40-60 min. Room Sistema con protezione U.V., trasparente, a bassa visco-
100:40 (50°C) 70
UV protected Slow react (200ml) temperature sità, differenti indurenti per manufatti colati similvetro,
W 241 Room agglomerati e finiture.
100:45 75-95 min. (50°C) 65
Extra slow react temperature
U.V. protected low viscosity System, for carbon look
Room
EC 254LB W 254N 15-25 min. composites coating and materials finishing.
Medium-fast react 100:50 temperature (60°C) 87
UV protected (100ml) +50°C Sistema per finitura trasparente di manufatti compositi
a vista di carbonio ed altri materiali.
AS 15 W 242NF Thixotropic casting resin, foaming up to 2-5 times
5-15 70
milky Medium react Room for small or large light elements
100: 0,5-1,5: 45 (50°C)
+ Y 28 W 241 temperature Sistema da colata tissotropico, espandente da 2 a 5
foaming Agent 15-30 70 volte per piccoli o grandi elementi leggeri.
Slow react
PC224 GLASS MR U.V. resistant aliphatic PU System for solid casting
Transparent G124 25-35 min. Room maximum thickness 40 mm.
100:65 (50°C) 83
aliphatic System transparent (500ml) temperature Sistema poliuretanico alifatico, resistente U.V. per colate
PU, UV resistant a spessore massimo 40 mm.
COLD CURING + POST CURING MASTER MODELS AND TOOLS FOR COMPOSITES
EPOXY BOARD d=650 Master models and thermoresistant tools for epoxy
EPIBLOCK EB * standard size : 1500x500x100/75/50mm. pre-pregs tools and parts.
GREEN 135
690 TAVOLA EPOSSIDICA d=650 Modelli master e stampi termoreisistenti per pre-pregs
*dimensione standard 1500x500x100/75/50 mm. epossidici.
PURBLOCK Many density Polyurethane boards for modeling and tools 80-90 Refer to “Tooling Resins Overview”
RANGE and colours
MS 655 A Machine applied several epoxy pastes (d=0,6-0,7-0,75)
MS 655 B
MS 657 A 68 for CNC large model and mould.
MS 657 B 35 - 45 min. Room
MS 658 A MS 658 B 100:100 (500ml) temperature (60°C) 68 Diverse paste epossidiche (d=0,6-0,7-0,75) estrudibile
Grey or brown White 63 a macchina mix-dos per modelli e stampi di media e
grande dimensione.
W 341 25 - 35 min. Room Aluminium filled thermal conductive system for mould
100:9 100-130°C 133
MC 1164 Fast react (200ml) temperature casting.
filled Alu W 340 150 - 180 min. Room Sistemi caricati alluminio termoconduttivi
100:9 100-130°C 135 per stampi colati.
Medium react (200ml) temperature
W 503 15 – 25 min. Room temperature Polishable gelcoat, fast or long pot-life, room temp.
100: 19 130°C 150
MG 536 Fast react (100 ml) /40°C curing, for thermal resistant. moulds and tools.
brown W 506 Room temperature Gelcoat lucidabile a corto o lungo pot-life, per stampi
100:33 182 min 160°C 190 e attrezzi ad alta resistenza termica.
Slow react /40°C
Room Long pot-life System for thermoresistant tools, infusion processed.
EC 57 W 61 100:16 68- 82 min. temperature 120°C 140 Sistema a lungo pot-life per stampi termoresistenti
Pale yellow Slow react (100ml) +50°C realizzati per infusione.
Room Long pot-life System for thermoresistant tools, infusion processed.
EC 257 W 61 220 – 240 min
Pale yellow Slow react 100:16 (200 ml) temperature 160°C 190 Sistema a lungo pot-life per stampi termoresistenti
+35°C realizzati per infusione.
Long pot-life, Room temp. curing System, for thermal
W340 Room
EC 180 220 – 240 min resistant. moulds and tools. Wet lay-up processed.
Medium-slow 100:36 temperature 160°C 185
Amber
react (100 ml) + 35°C Sistema a lungo pot-life per laminazione manuale, induri-
mento a T.A. per stampi e attrezzi alta resistenza termica.RESIN HARDENER ACCELERATOR MIXING POT LIFE HOT Tg °C APPLICATIONS/PROPERTIES
RATIO (% weight) at 25°C CURING Max
RESINA INDURENTE CATALIZZATORE RAPPORTO MIX TEMPO UTILE INDURIMENTO APPLICAZIONI/PROPRIETÁ
(% in peso) a 25°C A CALDO
HOT CURING PULTRUSION/FILAMENT WINDING CASTING (*)
Long pot-life System curing at moderate
temperature. Filament Winding for small-medium
EC 114 W 132 size composite parts.
Amine slow react n.a. 100:37 400-460 min 90°c 110
Pale yellow Sistema a lungo pot-life con indurimento
a moderata temperature. Avvolgimento filamentare
di manufatti piccole e medie dimensioni.
Long pot-life Systems. High temperature curing
only, reactivity depending on % accelerator. F.W.,
WH 850.1
EC 01 W 45 or W847 press molding.
Anidryde Pale yellow /brown 100:90:0,5÷2 6-24 h 100-160°C 130
Pale yellow
hardener Sistemi a lungo pot-life con indurimento solo
a caldo, con reattività dipendente dalla %
di catalizzatore. Processi F.W., pressatura a caldo.
As above, specific for high curing filled Systems
WH 850.1 (abrasive tools for stone and ceramic slabs)
EC 361 W 45
Pale yellow
Anidryde Pale yellow 100:85:1,5÷2 6-24 h 100-150°C 130 Come sopra ma specifico per Sistemi
hardener con indurimento a caldo, molto caricati (utensili
abrasive per lapidei e ceramico).
WH 102 W 45 or W847
Anidryde
EC 14PT Pale yellow/brown 100:90:0,5÷2 5-15 min 160-
hardener Long pot life system. High temperature curing only.
Milk, 6-24 h 190°C 150
with release agent WH 113 + post-curing Containing wax releasing additive for high speed
Anidryde hardener - 100:90 pultrusion composite parts.
accelerated Sistema a lungo pot-life con Indurimento solo
ad alta T, contenente cera distaccante per
MC 103 WH113 5-15 min 160- pultrusione ad alta velocità di parti in composito.
Light filled Anidryde hardener - 100:77 6-8 h 190°C 120
with release agent acelerated + post-curing
Very low viscosity and long pot-life system. High
temperature curing only.
Filament Winding and press moulding for high
EC 327 WH 102 W 45 or W847 80°C+140°C thermal resistant composite part.
Pale yellow/brown 100:115:1,5-3 6-24 h 200
Pale yellow Pale yellow +180°C Sistemi a bassissima viscosità, Lungo pot-life
con indurimento solo ad alta T.
Filament winding e stampaggio sotto pressa
di parti in composito ad alta resistenza termica.
(*) Other Systems available for specific needs (i.e. different reactivity) – Altri Sistemi sono disponibili per specifiche necessità (es. differente reattività)
U.V. CURE RESIN WITH SPECIAL LAMP AND ANCILLARY PRODUCTS RESINA INDURENTE CON LAMPADA U.V. E ACCESSORI
CLEAR FINISH RETOUCH RITOCCO DI FINITURE TRASPARENTI
UV cure system complete with lamp, protected
resin cartridge DYMAX, ancillary products for fast
DYMAX retouch of transparent surfaces finish and carbon
SYSTEM look composite.
Sistema completo composto da lampada U.V.
SISTEMA e cartucce di resina protetta DYMAX per il ritocco
DYMAX rapido di superficia finitura trasparente quali
i manufatti in materiale composito con fibra
di carbonio a vista.
Special additive compatibilizer gelcoat or polye-
ster/vinylester skin coat with epoxy resins. Please
For gelcoat or
polyester/ vinyle- Transparent check TDS.
ADD-UP2 100:1,8-2,2 - -
ster resins Trasparente - Speciale additivo compatibilizzante gelcoat e
resine poliesteri/vinilesteri skin coat con resine
epossidiche. Vedi procedura sul B.T.STRUCTURAL ADHESIVES
ADH version available in cartridges
ADESIVI STRUTTURALI
ADH: versione disponibile in cartucce
FAST ASPECT MIX RATIO GELIFICATION SETTING TIME // Tg °C SHEAR APPLICATIONS/PROPERTIES
by WEIGHT TIME RECOMMENDED MAX STRENGTH
MIX RATIO (1 mm 25°C) CURING PROFILE (*) (N/mm2)
SLOW by VOLUME minutes
2-COMPONENT SYSTEMS - COLD OR MODERATE TEMPERATURE CURING
Fluid Aluminium, steel, plastic, composite fast repairing and bonding.
AS52/AW13 100:100 7 m. RT // 45 11-13 Alum
(ADH52.13) Transparent 100:100 3 2h 25°C or more 11-13 Inox Riparazioni e incollaggi rapidi di alluminio, acciaio, compositi,
Lightly yellow plastici.
7 h RT // Universal adhesives with different viscosity for plastics,
AS46/AW46 Lightly thixo 100:80 57 21-26 Alum
330 7 days RT or aluminium, steel, carbon composite and FRP part, wood, glass,
(ADH 46.46) Amber 100:100 21-26 Inox
16h 40°C ceramic, and tooling board.
7 h RT // Adesivi universali a diversa viscosità per incollaggi strutturali
AS90/AW42 Heavy thixo 100:80 70 30-37 Alum di alluminio, acciaio, legno, materiali compositi, vetro, ceramici,
210 7 days RT or
(ADH90.42) Milky 100:100 17-21 Inox plastici, tavole lavorabili.
6h 60÷80°C
Black, fatigue resistant structural Adhesive for carbon/alumi-
Thixo 27-33 Alum nium/steel composite parts (car, bike, sporting goods).
4 h. RT //
AS89.1/AW89.2 Black 100:45 80 27-33 Inox High thermal and chemical resistance.
135 2 h 80°C or 32-39 Carbon Incollaggio strutturale resistente alla fatica, di parti in composito
(ADH891.892) Contrasting 100:50 5 h 50°C
colours fiber laminated carbonio/alluminio/acciaio, (auto, bici, moto, articoli sportivi).
Elevata resistenza termica e chimica.
AS90/AW90 75
(ADH90.90) 90 2,5 h RT Fatigue resistant structural Adhesives whit different reactivities
Heavy Thixo for Wind blade, aircraft, boat hull, train part assembling
AS90/AW91 Lightly contr. (aluminium/ FRP/ honeycomb/ steel/ ceramic/ glass).
(ADH90.91) colours 100:45 330 7 h RT 7 days 25-30 Alum High chemical resistance.
No sag till 10mm 100:50 RT or 26-31 Inox Adesivi strutturali resistenti alla fatica con differenti reattività
AS90/AW92 GL Approved 5h70°C 80 per assemblaggio di pale eoliche, ultraleggeri, scafi
540 14 h RT
Systems (metalli/ FRP/ honeycomb/ ceramica /vetro).
Elevata resistenza chimica.
AS90/AW93 840 24 h RT
E Black or Grey structural epoxy adhesive for ski and Winter
P 1,5 h 60°C or 18-22 Alum
Black or grey 180 / sports composites articles.
O AS94/AW94 castable 100:30 3 - 100 C° 30 m 80°C or 67 22-26 Inox
Adesivo strutturale per sci e articoli sportivi. Disponibile nel
X 15 m 100°C 4-6 ABS
colore Nero e Grigio
Y Clear epoxy-acrylate Adhesive for quick repairing and bonding
20 m RT//
AS95/AW95 Thixo 100:45 98 11-13 Alum for aluminium, steel, plastic, composite and tooling board.
5 24 h RT or
(ADH95.95) Transparent 100:50 15,5-18,5 Inox Adesivo epossi-acrilato per riparazioni e incollaggi rapidi
3h 50°C or more di alluminio, acciaio, compositi, plastici e tavole lavorabili
Filled Thixo Black 35 m RT//
AS96/AW96 100:100 84 15,5-18,5 Alum
Contrasting 7 24 h RT or
(ADH96.96) 100:100 16-20 Inox
colours 3 h 50°C or more
Epoxy-acrylate adhesives with different reactivities
Filled Thixo Black 1,5 h RT//
AS97/AW96 100:100 86 15,5-18,5 Alum for repairing and bonding aluminium, steel, plastic, composite.
Contrasting 70 24 h RT or
(ADH97.96) 100:100 20-24,5 Inox Adesivi epossi-acrilato per riparazioni e incollaggi rapidi
colours 3 h 50°C or more di alluminio, acciaio, compositi, plastici e tavole lavorabili
4 h RT//
AS98/AW98 Filled Thixo 100:100 18-22 Alum
90 24 h RT or 78 24-28 Inox
(ADH98.98) Beige 100:100 3 h 50°C or more
Thixotropic adhesive with separated filler for epoxy board
Thixotropic 3,5 h RT/
AS15/AW15 + bonding and sealing.
Milky, filled with 100:15:20 110 24 h RT + 103 8-10 Alum
EF18T Adesivo tissotropico con carica a parte, per Incollaggio
EF18T green 12 h 60°C or more e stuccatura di tavole epossidiche
Filled Heavy thixo Structural Adhesives for pultruded part, metal, ceramic and glass.
2 h RT//
AS50/AW50 Dark grey 100:50 105 14-18 Alum Low thermal expansion coefficient, good thermal conductivity.
60 7 days RT
(ADH50.50) Contrasting 100:50 18-22 Inox High chemical and thermal resistance.
or 6h 60÷80°C
colours AS60/AW60 withstand 150°C.
Filled Heavy thixo Incollaggi strutturali di elementi pultrusi, SMC, metalli, ceramica
Dark grey 100:50 2,5 40 C°// 15hRT + 135 14-18 Alum e vetro. Basso coefficiente di dilatazione, buona conducibilità
90 termica, elevata resistenza termica e chimica.
AS60/AW60 Contrasting 100:50 3h 130°C 15-19 Inox
colours AS60/AW60 può operare fino a T. di 150°C.
Filled adhesives PU for Aluminium and phenolic laminate sheet
13,5-16,5 Alum of honeycomb panels, thermoplastic, FRP, tooling board
Filled PU liquid n.a.
P PC200/G8 100:25 240 6 h RT// 1-2 days RT 6,5-7,5 Inox bonding. Fluid and thissotropic type.
PC200DT/G200 Neutral milky
O Thixotropic 100:25 90 3 h RT// 1-2 days RT n.a. 3,5-4,5 ABS Adesivi PU caricati, versione fluida e tissotropica (DT), per
L 5-7 PVC incollaggi di alluminio e laminati fenolici di pannelli honeycomb,
Y termoplastici, vetroresina, tavole lavorabili compatte.
U ADH PU 3005 Three type of sealant adhesives PU, flexible ShoreA85,
R -10 6-8 PVC
flexible low module Shore D60, rigid Shore D85 for fast repairing
E 6-8 PA
translucent and bonding thermoplastic, FRP and many other materials
T ADH PU 6005 10-12 Alum (available in cartridge with static mixer and manual dispenser
H Unfilled PU very
low module 15 m. RT // 50 7-8 ABS for 50 ml, 200 ml, 400 ml)
A tixotropic 100:100 6
translucent 8 h RT 8-10 SMC Tre tipi di adesivi sigillanti PU, flessibile Shore A85, basso
N modulo Shore D60, rigido Shore D85, adatti per riparazioni ra-
E 11-14 Alum pide e incollaggi strutturali di termoplastici, vetroresina e molti
ADH PU 8505 55 10-12 Inox altri materiali (disponibili in cartucce da 50 ml, 200 ml, 400 ml
rigid black 13-15 FRP con mixer statico e erogatore manuale).
(*) The recommended curing profile refers to the maximum adhesive properties. For different curing cycles refers to data sheets.ELANTAS Europe s.r.l.
Strada Antolini, 1
Fraz. Lemignano
43044 Collecchio (PR) - Italy
Tel. +39 0521 304777
Fax +39 0521 804410
EEMEurope.elantas@altana.com
info.elantas.europe@altana.com
www.elantas.com
Selling organisation
Application laboratories
Production plant
R&D centre of competence
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