Indoor Cable Floor Heating Systems - Application manual - Danfoss
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Indoor Cable Floor Heating Systems Indoor Cable Floor Heating Systems Application manual Intelligent solutions with lasting effect Visit devi.com
Index Let DEVI do the work 1. DEVI electrical heating systems4 DEVI - an abbreviation of Dansk El-Varme Industri – was established in Copenhagen, Denmark, in 1942. As from January 1st 2003 DEVI has become 2. Application Briefing 5 a part of the Danfoss Group - Denmark’s largest industrial Group. Danfoss 2.1 General information 5 is one of the world’s leading companies within heating, cooling and air- conditioning. The Danfoss Group has more than 23000 employees and serves 3. Product overview 6 customers in more than 100 countries. 3.1. Cables 6 DEVI is Europe’s leading brand of electrical cable heating systems and electric 3.2 Mats 6 pipe heating systems with over 70 years of experience. The production of 3.3 Thermostats 7 heating cables takes place in France and Poland while the head office is situated in Denmark. 4. Heating systems in floor constructions9 4.1. Comfort Floor Heating 9 The value of experience 4.2. Total (Direct) floor heating 13 We have installed literally millions of systems across the globe, in every 4.3. Accumulating heating via conceivable setting. This experience means that we can offer you practical electrical floor heating system18 advice about precisely which components you need to get the best results at the lowest cost. 5. Electrical heating system floor constructions21 Indoor Cable Floor Heating Systems 5.1. Cable heating in thick concrete This design guide presents DEVI’s recommendations for design and floor construction 21 installation of cable floor heating systems for indoor application. 5.2. Electrical heating system in It provides guidance for heating cable positioning, electrical data and system thin floor construction 25 configurations. 5.3. Heating in wooden floors 30 Following DEVI’s recommendations will ensure energy efficient, reliable and Appendixes48 maintenance free solution for constant wattage heating cables with 20 year A.1. C-C distance and warranty. corresponding output W/m² 48 A.2. Fitting 49 A.3. Floor sensor installation 50 A.4. General installation guide 51 6. Cases 52 Our quality management system and compliances ISO 9001 TS 16949 ISO 14001 PED Along with full compliance with EU directives and product approvals
1. DEVI electrical heating systems This document includes all necessary Complete systems Thin heating mats designed for information about DEVI cable heating DEVI is the only global company in installation under the tiled floor are systems which can be helpful in your the industry that develops, pro- most in demand. DEVI mats consist decision making during its design, duces and markets complete systems of a thin cable fixed on a composite installation and operation. The containing both heating cables and or glass fiber self-adhesive mesh, distinctive feature of DEVI’s profile is thermostats in the global market. which makes mats easy to install and production of cable heating systems. Consequently, there is a full harmony a logical choice for thin floors. When between the single components that laying heating mats the floor level is DEVI A/S was founded in in Denmark make up our heating systems, which virtually the same since installation in 1942 and within over 75 years of its means high performance, optimum can be performed with a standard existence it has made the way from a reliability and usability and as a result thickness of the tile glue. private company to a large industrial low energy consumption. enterprise developing and providing System installation and calculation solutions for electrical heating Integrated solutions of desired output shall be performed cables in more than 100 countries For almost 75 years DEVI has been based on specific conditions of around the world. DEVI takes a producing a wide range of proven premises (application). To ensure leading position as a founder and tested heating cable solutions – proper installation and operation of an innovator in the field of electrical everything from thin heating mat each DEVI system it is accompanied heating cable systems for indoor and systems mainly intended for renova- by multilingual detailed instructions. outdoor installation. tion purposes, to complete heating In addition, most of heating cables Since 2003 DEVI has being a part of systems for room heating in private and mats have 20 year warranty. the Danfoss Group. dwellings as well as offices and in- dustrial buildings. DEVI also supplies DEVIreg™ Smart, the latest solution, DEVI is the Europe’s largest supplier ice and snow melting solutions. Our that is worth special attention – it of electrical floor heating. Our cables and thermostats keep traffic embodies the essence of DEVI business philosophy is based areas, loading ramps and roof con- commitment to improve user on marketing electrical heating structions safe in cold areas through- comfort, interaction with intelligent solutions that clearly stand out as the out the world. We provide anti-frost electronic devices, Nordic design following: systems for pipes and roof gutters and energy efficiency. DEVIreg™ • Increasing comfort in everyday life; and we heat the soil in greenhouses, Smart thermostat with: • Greater reliability; or even under football fields. • user-friendly interface via APP • Better design; and Wi-Fi control, • Improved operating costs. Intelligent heating systems • touchs creen, The main DEVI product is a complete • intelligent timer functions with DEVI develops, manufactures and heating system (heating cable or an intuitive user-friendly interface sells heating cable systems for the mat, thermostat and accessories). which is designed specifically to following main applications: meet the needs of modern users, • Total electrical floor heating; Energy efficiency and it’s intelligent • extended warranty period – • Comfort electrical floor heating; use is built in DEVI thermostats 5 years. • Ice and snow melting on ground – since the 90’s. Saving up to 30% of roads, pavements / pedestrian electrical bill, compared with an Reliable choice. walkways, bridges etc.; advanced electronic thermostat DEVI is the world leader in the • Ice protection and snow melting without a timer, DEVI intelligent production of electrical heating for roofs and gutters; thermostats are world leading cable systems and is a part of the • Protection against freezing example to follow in the area of Danfoss group. Presented in the and temperature maintenance intelligent electrical floor heating. global market for almost 75 years of pipelines, tanks and other and available in more than 100 industrial applications; High quality heating elements countries on five continents. You can • Heating of play-fields with manufactured in EU safely recommend products to your natural or artificial grass, soil in DEVI heating element is a screened clients as far as DEVI trademark has greenhouses, etc.; twin or single conductor made occupied a leading position on the • Heating of agricultural premises; with different specific outputs and world market and has been a trusted • Frost protection of foundations insulation options. DEVI heating partner for decades. and floors in cold stores and ice elements are produced in over thirty stadiums; different types allowing application as well as many other heating of the product that suits best to your solutions. specific requirements. 4 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
2. Application Briefing 2.1 General information Optimal comfort Flexible system Quick and Precise Response Time All heat moves upwards! This simple DEVI’s floor heating system ensures Electrical floor heating system has fact explains why a floor heating system comfortable room temperatures, be it a quick response time. Along with provides more comfortable heat, than at home, at the office, in a workshop, DEVIreg™ intelligent thermostats the alternative radiator system. The sports hall or virtually anywhere it also offers precise increase and radiator system provides convective where comfortable heat is required. regulation of room temperature air movement up to head height and Equally important is the fact that comparing to water based ceiling, only to travel downwards and DEVI’s floor heating system can be floor heating systems. System’s return as a cold draft around ones feet. installed in all floor types whether responsiveness to temperature they are new concrete or wooden changes and user adjustments is DEVI’s floor heating system, on the floors or renovated floors. also better. other hand, provides pleasant heat for ones feet, body and head. Invisible heat source 20-year DEVI Warranty™ and DEVI’s floor heating system is invisible. Full Service warranty As it produces only a very gentle As the system is hidden under the 20-year DEVI Warranty™ is valid upward air movement the amount floor it gives exciting new possibilities for most of DEVI heating mats and of travelling dust particles is reduced for furnishing and interior design and heating cables. DEVI support Full considerably making the system a the problem of space-consuming and service warranty for cables and mats great asset to people suffering from unattractive radiators (or heaters) no installed indoor for floor heating – allergies or asthma. It also minimizes longer has to be considered. included costs for installation and presence of moisture at floor level. floor materials such as damage to Ease of Installation bricklaying and tiles. Full Service Minimal energy consumption DEVI electrical underfloor heating 20-year warranty implies that Thanks to heat distribution from the provided as a system, be it a when there is a warranty case DEVI floor and precise temperature control heating mat, cable with installation undertakes a responsibility to system with a DEVIreg™ thermostat, accessories or a thermostat with easy correct the defect free of charge or the average room temperature can setup feature, quick and effortless offer product replacement during be reduced by 1-2 °C compared with installation. the warranty period. In addition, traditional radiator heating, without DEVI covers all costs associated with influencing the thermal comfort High durability, no maintenance the replacement of any heating or even improving it. This enables DEVI’s floor heating system has a long system element and floor cover reducing energy losses, from a life. Practically speaking DEVI’s heating restoration costs. dwelling, by 10-20%, which is both cables and mats last as long as the economically and environmentally house where they are installed and no beneficial. maintenance is required! Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI 5
3. Product overview 3.1. Cables Electrical floor heating system DEVI heating cable (e.g. DEVIflex™) Output of heating cables for consists of two main components: is designed for installation in thick installation in floor constructions is • Heating element (cable, thin concrete floor constructions. Usual limited to 20 W/m and DEVI cables are heating mat, or heating element thickness of top/finish floor layer is available with 6, 10. 18 and 20 [W/m] for laminate floors, etc.); at least 3 cm. Heating cables used in for 230 and 400 V. Most DEVI cables • Thermostat with air or/and floor floor constructions are serial resistive are manufactured and approved in temperature sensors. cables, preferably twin conductor, accordance with the latest version but also a limited range of single of IEC 60800:2009, with mechanical Heating cables are usually installed conductor cable is available. Cables strength class M2 (for rough concrete in thick/concrete floor constructions. are manufactured as ready-to-install constructions). The main type of DEVI The main feature of a thin heating heating elements with specific length heating cables for installation in the mat is its low thickness. This gives (i.e. 7, 10, 15, up to approx. 410 m), floor construction is DEVIflex™. the possibility for it to be installed with a power supply cable (cold tail) in a thin layer of tile glue avoiding and hermitically closed connections Internal and external design of considerable increase of floor level. (muffs or end terminations). modern DEVIflex™ cable is shown in the figures below. heating cable outer PVC coating supply cable protective screen foil (Aluminum) protective conductor connecting muff end of the heating cable internal insulation ( XLPE) heating element (resistance thread) connection to power supply DEVIflex™ heating cable construction DEVIflex™ 6T/10T/18T heating cable 3.2 Mats The thin heating mat is designed mesh usually of 50 cm width. Thin Thin heating mats are available with for installation in a thin tile glue heating cables are serial twin or various outputs, for example: 70 W/ layer adhesive, self-leveling mixture single conductor resistive cables. m², 100 W/m², 150 W/m² and 200 W/ or alike. The standard minimum Thin heating mats are manufactured m². DEVI thin heating mats comply thickness of the floor layer is 5-8 mm as ready-made heating sections with with IEC 60335-1 & IEC 60335-2-96. while the thickness of DEVI mats a specific area (i.e. 0,5, 1, 1,5 … 12 m²) is 3-4,5 mm. It allows minimizing including a power supply cable The most commonly used DEVI the floor level increase. DEVI thin (cold tail) and hermetically sealed twin conductor heating mats for heating mats consist of a thin cable connections. installation in the floor construction fixed on self-adhesive glass-fiber are DEVImat™ and DEVIcomfort™. heating cable adhesive mesh adhesive mesh heating cable connection to power supply connection to power supply connecting muff connecting muff supply cable supply cable DEVImat™ 100T/150T Heating mat DEVIheat™ 150S Heating mat 6 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
Center-to-center distance between DEVI heating cables and thin heating parquet, etc.) or/and on wooden mat’s cable lines is usually 7,5 cm. It mats mentioned above are the most subfloors. DEVIdry™ has 55 and 100 allows even distribution of heat on used floor heating elements. DEVI W/m² outputs. the floor surface avoiding cold zones also produces other floor heating between the cable lines. elements, i.e. DEVIdry™ and DEVIcell™ For further information please refer heat distribution panels for heating to the DEVI Product Catalogue. The modern thin twin conductor constructions with wooden surface DEVImat™ and single conductor (laminate, multi-layer boards, DEVIheat™ are shown below. 3.3 Thermostats DEVI offers specialized thermostats DEVIreg™ Smart is the DEVI’s latest for electrical floor heating systems. solution and a further development All thermostats are electronic devices of, the very well known DEVIreg™ allowing precise control of the Touch with Wi-Fi control via mobile floor surface or air temperatures. In application, unique Nordic design DEVI Link general three types of thermostats and advanced user experience, system covers the control are available: with application that enables up of both radiator • for air/room temperature to 10 different users to control heating and control and limitation of floor electrical heating systems from floor heating – individually or temperatures – with room sensor anywhere in the world using a combined and floor sensor; smartphone or a tablet. • for floor temperature control – with floor sensor only; DEVIreg™ Smart is an intuitive • for air/room temperature control – programmable intelligent timer with room sensor only. thermostat used for controlling DEVIlink™ CC electrical floor heating elements. DEVI offers thermostats that are: The thermostat is designed for flush- DEVIlink™ CC (Central Controller) • Intelligent, PWM (Pulse Width mount installation into a standard is the central brain in the DEVIlink™ Modulation regulated) wall installation box, or on wall with system which includes several • Simple (hysteresis regulated). a special on-wall box. Due to the wireless DEVIlink™ devices installed special 2-part construction it fits a inside the building. Intelligent thermostats provide state- wide range of frames and sensors. of-the-art wireless control system for Several functions, i.e. room control, control of heating and electrical units DEVIreg™ Smart builds further on intelligent timer, modes for the whole in private houses. Some thermostats energy saving functions introduced house – “Away”, “Comfort”’, “Frost are fitted with Wi-Fi allowing remote earlier in DEVIreg™ Touch, like: Protection”, are integrated into the unit control of heating systems via mobile • fast and intuitive setup using the to reduce energy consumption when application. built-in wizard; using electrical floor heating system. • energy-saving program – Simple thermostats are electronic including optimum start/end The idea of the DEVIlink™ System is control units with or without control ensuring the desired to provide wireless connection of display allowing setting the heating temperature at the correct time your heating system and to control it system type, adjustment of control and thereby reducing heating from one central point. The DEVIlink™ parameters and timer mode. costs; CC communicates wirelessly with • open window function; all other DEVIlink™ units of the • very precise regulation of user set installation. A single DEVIlink™ CC room temperature by means of a can control up to 30 rooms and specially developed PWM (Pulse allows connection up to 50 units and Width Modulaton) regulation, specially developed to satisfy the NEW!! including optimal change from needs of any family house: it can Adjust your comfort to economy mode. be also used for apartments, and floor heating multifamily buildings. from your smartphone DEVIlink™ is fitted with Danfoss Link™ App, and the latest version provides the possibility of Wi- Fi control by mobile application, DEVIreg™ Smart anywhere in the world. Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI 7
DEVIreg™ Touch DEVIreg™ 130 DEVIreg™ 330 DEVIreg™ Touch is a thermostat DEVIreg™ 13x series thermostats DEVIreg™ 330 (5…45°C) – is an fitted with a display and an intelli- are designed for mounting directly electronic thermostat to be installed gent timer. It is designed for flush- on the wall. Following models are in electric cabinets with DIN rail mount installation into a standard available: attachment. The set includes wire wall installation box. It operates with • DEVIreg™ 130 with wire temperature sensor. To control room two sensors – floor wire and built-in temperature sensor; temperature an external air sensor is room sensor. It allows control setting • DEVIreg™ 132 with built-in room required. for one of 3 heating systems: with sensor and wire floor sensor for wire floor temperature sensor, with limitation of floor temperature. DEVI offers over 20 different types built-in room sensor or with built-in of thermostats. The product range room sensor and wire floor sensor includes easy to operate (by APP) for limitation of floor temperature. intelligent Wi-Fi control thermostats The touch screen menu and intuitive to specifically designed digital, user friendly interface allow easy use thermostats with moisture sensors and quick service. The thermostat for ice and snow melting on ground has four original colors – polar white, as well as ice protection for roofs and pure white, ivory and black. It can be gutters (refer to Ice & Snow melting installed in complex frames of differ- Application Sheet). DEVIlink™ and ent manufacturers. DEVIreg™ Smart system is equipped with wireless functions and Wi-Fi DEVIreg™ Touch is fast and intuitive to control of heating systems and setup using the built-in wizard. It has indoor electrical equipment. DEVIreg™ 233 an energy saving program – including optimum start/end control ensuring DEVIreg™ 233 is an electronic DEVI provides a unique solution – the desired temperature at the correct thermostat designed to be flush- that is “top quality intelligent heating time and thereby reducing heating mounted in an installation box system”, giving consumers the costs. from the LK FUGA series frame. The highest level of comfort and safety! thermostat is provided with a single The intelligent component of these pole switch and a floor sensor (wire) systems is the DEVIreg™ electronic to measure and control the desired thermostat which is available in floor temperature. Alternatively an several options, i.e. for total heating external room sensor can be used, for or comfort floor heating. room temperature regulation. More information about DEVI The thermostat has a button to adjust thermostats you can find further the temperature setting in the range in this document and in the DEVI of (0) 1 to 6. Product Catalogue. DEVIreg™ 530 DEVIreg™ 53x series thermostats are designed for flush-mount installation into a standard wall installation box. Three models are available: • DEVIreg™ 530 with wire tempera- ture sensor; • DEVIreg™ 531 with built-in room sensor; • DEVIreg™ 532 with built-in room sensor and wire floor sensor for limitation of floor temperature. 8 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
4. Heating systems in floor constructions Electrical floor heating systems for • Comfort floor heating; This will be described in details on indoor heating can be divided into • Total or Direct heating; the following pages. 3 main heating categories (types): • Accumulating heating. 4.1. Comfort Floor Heating 4.1.1. About the system of floor surfaces during life time of Consequently to heat 1 m² of floor up floor construction, as well as that to 9 °С in relation to air temperature, Comfort Floor Heating or “Warm comfort temperature is perceived approximately an installation of Floor” system provides heated floor differently by different individuals. It 9 °С · 10 W/(m²·K) = 90 W/m² is surface, in any rooms, and especially is advised to use maximum comfort required. used for bathrooms and kitchens. floor temperature level to satisfy all Comfort floor heating can be used possible options, but often a floor As a “rule of thumb” a safety value of in any room fitted with another temperature few degrees above 30% should also be added offering heating system to provide required the current room temperature will a minimum output for electrical air temperature, for example water already satisfy the needs of most heating element used in comfort based radiators on the walls. Warm users. It is important that most of floor heating system as calulated in Floor/ Comfort heating installed wooden floor surfaces have limitation the following example: in such premises only maintains of max. temperature at the level of 90 W/m² · 1,3 ≈ 120 W/m² constant floor temperature at all 27 °C (for more details concerning times, regardless of the heating maximum allowed temperatures Recommendation: output for season. As an additional benefit of the floor surface please refer to comfort floor heating systems should the Comfort heating increases air a manufacturer of wooden floor be no less than 120 W/m², unless any temperature in the room, and due to materials). special restrictions are specified. large heated floor surface will allow compensation of inadequate heating The following power outputs for during extremely cold winter days comfort floor heating systems or in case of lack of heat regulation are recommended based on floor in rooms which are not fitted with constructions, insulation levels, a modern thermostat controlled surface types, room air temperature room heating systems. Comfort and individual user preferences: floor heating system is controlled by a thermostat with a floor sensor • Wooden floor constructions – no (usually wire sensor). The heating more than 100 W/m²; element is activated by a thermostat based on the floor temperature set • Dry rooms, thermal insulated by the user. floors – 100 W/m² or more; EXAMPLE: A comfortable floor temperature The optimal required output (in • Floors without thermal insulation – has been evaluated many times, for [W/m²]) for comfort floor heating 130-160 W/m²; example, described in standard ISO/ system, can be evaluated by a simple TS 13732-2. The maximum long term calculation. Assuming that the room • Wet rooms – 150-180 W/m²; comfort floor surface temperature temperature is 20 °C (supported by is defined at the level of 29,5 °C. another heating system during the • Low voltage, insufficient insulation, Additionally: sedentary people heating season) and the floor surface covered balcony slabs – needed extra 1-2 °C. For floors in needs to reach up to 29 °C. The floor 160-200 W/m²; wet rooms maximum temperature temperature must be increased as can reach 31 °C. These maximum follows: 29 - 20 = 9 °С. Information • maximum output in floor temperature values can be used for about the installed output (in [W/ construction – should not exceed calculation and selection of installed m²]) needed to heat up 1 m² of 200 W/m². outputs (in [W/m²]) of comfort floor floor surface to 1 °C can be found in heating systems. Different types of physic books and standards (e.g. DS/ Find more details and restrictions for floor surfaces need different comfort EN 1264. Heat exchange coefficient, special floor constructions such as floor temperatures, e.g. wooden usually named alfa – α [W/(m²·K)], can wood, later in this document. floor surface has an optimal comfort vary, however for general evaluation temperature of approximately 26 α =10 W/(m²·K) can be used. °C, carpet – approximately 24 °C. But it is impossible to predict type Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI 9
Comfort floor heating systems do not less than 3-5 cm, regardless If you plan to increase the floor not require heat loss calculation. It whether heating cables are to be construction by more than 30 mm, is advised to install power at least installed there or not. For thin floor a heating cable is usually applied. 100 W/m² in all dry premises, and constructions, such as tile glue, It should be noted that there are at least 150 W/m² in wet premises, laminate etc., the C-C distance no restrictions for use of heating however note that norms for wooden should not exceed 10 cm and is mats in concrete or thick floor floors specify no more than 100 W/ recommended to be even less: 7,5 constructions. The question of m², and require a thermostat with a cm. To install heating cables under thermal insulation, installation floor sensor to limit maximum floor the tile glue the best solution is thickness in floor construction should temperature. Heating system must DEVI thin heating mats with also be addressed, as it’s important to be controlled by thermostat and it is C-C = 7,5 cm that guarantees floor minimize heat losses downwards. worth mentioning that installation surface without cold zones. of increased power, e.g. 150 W/m² Choice of specific output. instead of 100 W/m² does not affect Recommendation: it is always Specific output (p in [W/m²]), for energy consumption of the system, advised to insulate the floor structure Comfort Floor Heating usually does but can influence user comfort below the heating cables. not require calculation and is selected feeling. from recommendations for specific More details about cable installation floor construction and environment. C-C distance step (C-C distance) and appropriate For standard floors without insulation Heating cables are installed inside outputs are described below in this the output of no less than 100 W/m² floor construction with some document. is usually chosen and for wet rooms – distance between them (or so called no less than 150 W/m². In the lack of installation step, centre-centre Thermostat with floor sensor: reliable information about the floor or cable-to-cable distance: C-C The thermostat uses a wire sensor to construction, flooring type, supply distance). To achieve a warm floor measure the temperature inside the voltage, etc., it is better to choose with even distribution of heat and floor construction. The sensor needs an output as close as possible to the to provide comfortable temperature to be placed directly between, and if maximum recommended (see page on the floor surface, the floor surface possible, slightly above the lines of a above). temperature variation should not heating cable or a mat. Temperature exceed 1,5 °С (e.g. DIN 44576). measured by the floor sensor is To fix heating cables DEVIfast™ fitting There will always be a difference in not the real surface temperature bands are usually applied, it offers temperature on the floor surface, in and depends on placement of the a cable attachments with a step areas between heating cables and floor sensor. It is difficult to give distance (C-C) of 2,5 cm. directly above them. The bigger C-C any recommendations about the This leads to the situation that the distance – thicker layer of concrete thermostat settings for a specific floor value of the specific output for a above cable is necessary to ensure construction. heating cable cannot be chosen a uniform/comfort temperature arbitrarily, and it should be taken distribution along the floor surface. The thermostat with a floor sensor into consideration that the cable can This difference is always more has a scale without degree marking. be installed at 2,5 cm intervals only, pronounced during periods, when and respectively output will match electrical heating cables are turned 4.1.2. System Design attachment distance. on (providing heat to the floor heating). The instant thermostat Following stages will help you to find For example if: disconnects the heating cables, a right solution for your comfort floor • cable is DEVIflex™ 18T, because desired floor temperature heating system (more about DEVI • supply voltage is 230 V, is reached, the temperature on the products find in the DEVI Product • the C-C distance of 12,5 cm top of the floor surface is equalized Catalogue): gives output of 145 W/m². greatly, giving an increasingly And for installation step with the comfortable floor surface. Choice of a heating element type C-C of 10 cm – 180 W/m² (see the (mat or cable). DEVI Product Catalogue for product A rule of thumb indicates: Define the thickness of floor selection). Thereby, for heated area • The thickness of concrete & floor construction over the cable, and a the value of the specific output - pINST structure above the heating cables type of the installation. For example [W/m²[, which is actually installed, need to be ~½ the C-C distance. for renovation, where small floor should be chosen for fixed C-C, structure needs to be enlarged, a following the table or calculated Here is the additional explanation: heating mat is a preferable solution value. due to the element’s height. For Warm Floor system installed It should be noted that in some into a thick concrete slab the If you plan to increase the floor countries the supply voltage is lower C-C distance of 5-10 cm is construction by less than 30 mm, than 230 V that leads to decrease recommended. The thickness of the it’s preferred to use a heating mat, of the cable specific output and concrete slab top layer is usually suitable for floor increase of 3-5 mm. respectively, different [W/m²] with 10 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
the same step (C-C). For example, The most frequently used cable type This equals to two (2) meters of band if the given output is 230 V the is DEVIflex™ 18T – twin conductor, for each square meter [m²] of cable coefficient of 0,915 should be applied 18 W/m at 230 V (16,5 W/m at 220 V). installation. with 220 V supply. A linear output of DEVIbasic™ of 20 W/m, is not the best choice for Simple calculation of the fitting band Estimation of heated floor area. even temperature distribution along length LFIX (m): cable installation Installation area of heating cable/mat the floor construction, if installed in space is multiplied by two, e.g. has to be calculated AINST [m²]. To do the same floor, compared to LFIX = SINST · 2 (m). this, from the total area of the room DEVIflex™ 6,10 or 18 W/m. (in [m²]), the area under stationary Thermostat selection. objects (bath, toilet, shower, cabinet, The heating mat is selected from a Thermostat for Comfort Floor Heating cupboards, etc.) and a strip of free range of factory-produced elements system should be fitted with a floor floor along walls (usually 10-15 cm (covering area from 0,5 to 12 m²), temperature sensor. wide) is deducted, as well as special with an area covering usually the customer’s preferences should be nearest less value to available Choice recommendations: taken into account. installation space AINST [m²]. If the heating area is larger than 5 m² – installation area (AINST [m²]) exceeds programmable thermostat with The heating cable or mat is set 12 m², a multiplication of chosen timer, for example, DEVIreg™ Smart; into the floor for many years, so it’s heating mats needs to be applied. smaller than 5 m² – simple one advised to exclude from heated area without a timer, for example, items/furniture that can be moved For example, DEVI screened heating DEVIreg™ 530 or DEVIreg™ 130, can over the operation life of the premises: mats designed for floor installation be chosen. Simple thermostats are cupboards, cabinets, bed etc. have the cable/mat thickness for: only recommended due to their • twin conductor of ~3,0 mm: lower cost, and as there are no Along the interior walls, where DEVImat™ 70T, DEVImat™ 100T, restrictions for use of thermostat with any furniture most probably will DEVImat™ 150T, DEVImat™ 200T; timer for small areas. be located up to 30-40 cm can be • twin conductor of ~4,0 mm: allowed. For heating systems installed DEVIcomfort™ 100T, DEVIcomfort™ The maximum output (in Amperes), in the floor construction, furniture 150T; that thermostat is able to switch on on legs, that provide air circulation • single conductor of ~3,0 mm: usually varies between 3450-3600 W underneath is recommended. DEVIheat™ 100S or (15-16 A). This needs to be taken into DEVIheat™ 150S. consideration for larger rooms. If Choice of a specific heating more than maximum 3450-3600 W is element (length of heating cable or The number at the end of a mat’s needed the following two solutions area of heating mat). name refers to its specific output for are possible: Heating cable is normally chosen 1 m² in [W/m²] at 230 V, and letter “T” based on required heating output means twin conductor mat (Twin), 1. Heating area is divided into for room (the calculated total output letter “S” a single conductor mat independent zones with separate PCALC [W]). This output is calculated as (Single). A single conductor heating cables and individual thermostats. the chosen specific output mat requires more planning before Each zone not exceeding the PINST [W/m²] multiplied by the installa- installation, to ensure that the power connected output indicated tion area AINST [m2]: supply cord attached to both ends above, and with the same output PCALC [W] = PINST [W/m²] · AINST [m²]. The of the heating mat starts and ends at (in [W/m²]) installed; heating element is selected from the the same place. product list of factory-produced ele- 2. Contactor (additional relay) with ments, with specific output PINST [W]. For Comfort Floor Heating increased maximum current is Always the product nearest to, but DEVImat™ 150T and DEVIcomfort™ 150T used (e.g. 20 A or more), usually larger than, calculated total output heating mats are used most often – mounted on a DIN rail in the PCALC [W], is to be chosen. For indoor twin conductor, 150 W/m² at 230 V electrical switchboard. heating DEVI recommends to use (135 W/m² for 220 V). screened twin conductor DEVIflex™ 18T, Recommendation: it is advised to DEVIflex™ 10T, DEVIflex™ 6T heating Calculation of the fitting band choose thermostat load of 70-80% of cables or if nothing else is suitable, a length (DEVIfast™). maximum installed output. screened single conductor If heating cable is applied, it is DEVIbasic™ 20S heating cable. recommended to use fitting band to Choice of additional equipment. fix it to the floor base. For example, Mounting box for thermostat, The number at the end of the cable’s metal galvanized DEVIfast™ fitting conduit pipe for floor temperature name refers to: its specific output for band. It is attached to the floor sensor, screws, nails or anchors for 1 m in [W/m] at 230 V, and letter “T” (nailed or fixed with screws or glued) attaching fitting band to the floor, etc. means a twin conductor cable (Twin), in parallel lines, usually every 50 cm. letter “S” - single conductor cable It is assumed that the voltage supply (Single). is stable and properly connected, Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI 11
according to electrical laws of the of power supply cable are properly Floor construction. country of installation e.g. fuse and chosen. Otherwise these elements Follow installation instructions RCD (Residual Current Device) are have to be selected too. provided by manufacturers of installed in switchboard, section and floor elements, and local building length and cross section area regulations. 4.1.3 Design Example. Calculation and selection of equipment Comfort floor heating for Installed output. If the mat covering 10 m² of floor is bathroom. Wet room, stable voltage, 2-nd floor, chosen, there will be a surplus of Input data: bathroom, 2nd floor (over tiles, heated room below: an output 0,67 m² of mat, and since it’s not heated room), no floor insulation, of 150-180 W/m² (chapter 4.1.1) is allowed to cut or shorten a heating size 3 x 4 m, total area of 12 m², with recommended. cables and mats, the mat covering installed 0,9 х 1,7 m bathtub, stable 9 m² of floor is a preferred choice. power supply voltage of 230 V, floor Calculation of heated floor space surface made of tiles. (area of cable installation). Fitting band. Restrictions for the floor height: can Out of the total space A (in [m²]) It is not needed, since DEVImat™ has be increased maximum by 2 cm. bathtub area (0,9 х 1,7 m) and strips a self-adhesive glue on the underside. of floor of 10 cm along the walls are We advise to clean the floor and Heating mat or cable? subtracted: remove all debris and dust. Since the floor height is an issue AINST = 12 m² – (0,9 m · 1,7 m) – ((3 m + 4 m) + the concrete thickness is less than + (3 m – 0,9 m) + (4 m – 1,7 m)) · 0,1 m = Thermostat selection. 3 cm. Choose a mat, DEVImat™ = 12 m² – 1,53 m² – 1,14 m² ≈ DEVImat™ 150T with 1235 W output, or DEVIcomfort™ twin conductor ≈ 9,33 m². less than 3450- 3680 W maximum screened mat (find a detailed allowed, can be connected to a description of products in the Select the desired mat size. DEVI thermostat. For the heating DEVI Product Catalogue). Available floor area is 9,33 m². area exceeding 5 m² – thermostat with a timer is recommended. For DEVImat™ 150T covering 9 m² of example, choose the most modern floor, and with total output of 1235 W programmable WiFi thermostat with at 230 V, is chosen. intelligent timer – DEVIreg™ Smart. Type System Temperature sensor Range IP class Load, max. DEVIreg™ Programmable: Air: embedded, Floor 5…45 °С. IP21 3680 W Smart Comfort Floor Heating or Heating Floor: included wire Air 5…35 °С with floor temperature limiting sensor As an option, simple thermostat Additional equipment. and regulations for safety elements with floor sensor can be chosen: Electrical materials necessary for of electrical installation, e.g. fuse and e.g. DEVIreg™ 530. When thermostat installation will typically include RCD are installed. is installed in a wet room, the the following: wall mounting box requirements of electrical safety for thermostat, 4-5 m conduit pipe Summary: norms and corresponding IP for a floor temperature sensor and For comfortably warm floor in 12 class should be strictly followed! additional power supply if necessary. m² bathroom (with free area of 9,33 It is recommended to install the It is assumed that there is a proper m²), the following DEVI floor system thermostat outside the bathroom. power supply, according to the rules elements are recommended: Equipment Characteristics Quantity Twin conductor screened DEVImat™ 150T 9 m² 1235 W (at 230 V), (150 W/m²) 1 pcs. heating mat DEVIreg™ Smart thermostat Programmable, WiFi, APP enabled, intelligent timer, 1 pcs. air and floor sensors, IP21 Conduit pipe Ø 16 4m Mounting box 1 pcs. 12 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
4 2,3 1,7 0,1 0,9 3 Temperature sensor in corrugated pipe End muff 0,5 0,075 Connection muff C-C distance Thermostat Figure 1 – Example of heating mat installation in bathroom. All distances are in [m]. 4.2. Total (Direct) floor heating 4.2.1. About the system that such temperature division is the Usually a safety factor of 20-30% is most comfortable for any person, added to the heat loss calculated Total or Direct electrical floor heating independent of gender, age and output value, depending on room’s is the only heating system installed activity level. Floor heating system specific thermal condition. As the in a room (or area) for maintaining a provides a feeling of the same or heating system is controlled by a user specified room temperature. It improved thermal comfort at lower thermostat, installing larger power is ensured by adjusting floor surface overall room temperature setting. output does not affect the overall temperature, due to the changeable consumption of electrical energy for heat transfer from the surface of As a result, it can be lowered by app. heating. the floor. Such a system is regulated 1...2 °C, compared with an earlier by a thermostat with air & floor or used radiator heating system, with Total electrical floor heating, “Heating only room temperature sensor. Air heating element installed visibly via floor” should not be confused room sensor is an integrated part under the window. This provides a with “Comfort Floor Heating/Warm of DEVIreg™ room thermostats. A user with improved thermal comfort Floor”. The need for warmth is floor heating system has a large and energy savings of approximately variable, because of the changing heated surface of the floor, and it is 10-20%. outside temperatures during the a convection and radiation heating heating period, and accordingly system. Advantage of a floor heating Output of a heating system is chosen floor temperatures varies too. As system is to provide heat in the based on the level of calculated an example, in October, when the lower part of a room near legs and heat loss (in Watts). Energy, which is outside temperature is +5 °C, it relatively less heat around room provided via a floor heating system, would be enough to heat the floor ceiling, where it’s not so highly must cover heat loss and support up to 21...22 °C to maintain indoor needed. It is proven by many studies, a specified air (room) temperature. temperature of 20 °C. But in February, Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI 13
when the outside temperature is desired output density is calculated the big heat loss leads to necessity lower e.g. -15 °C, floor will be heated and chosen, than C-C distance, of big output from a heating more e.g. 25...26 °C, to maintain the that will determine the number of system and, accordingly, to high same room temperature. cable lines per 1 m² of floor or the and perhaps not a comfortable cable length per 1 m² is calculated. temperature on the surface of the When utilizing floor heating system Multiplying the chosen cable length floor. The maximum temperatures for total heating you should always on a total area of heating cable of the floor surface for different choose as technically correct installation will give the calculated types of applications are specified in solution, but observe the limitation length of heating cable. the relevant standards. For a rough of the maximum floor temperature. estimation of the possible floor For regulation of a total heating C-C distance (cm) = temperature for a given output the system a thermostat measuring Available floor area (m²) · 100 (cm/m) value of heat exchange coefficient of = air (room) temperature and fitted Length of chosen cable (m) α =10 W/(m²·K) (more description is with floor temperature sensor is the Detailed information about cable found in paragraph about Comfort preferred choice. Allowing setting installation procedure is found later floor heating) should be used. For maximum floor temperature level in this document. example, if the output of the heating and constantly monitoring prevents system is 150 W/m² and heat loss overheating of floor. Such limitations For modern houses or dwellings down is ~ 20%, than the heat flow up are strictly necessary for floors with calculated heat loss is small and, is 150 – (150 · 20%) = 120 W/m². wooden surface. consequently, the output of floor If actual heat loss is close to that heating system is also limited. As a value, it will imply a requirement result, to prevent a heating cable of an increase of a floor surface from being installed with a large C-C temperature with as much as 12 °C distance, it’s advisable to use one (120 W/m² /10 W/(m²·K) in relation with less linear output. For example, to air temperature. E.g. if the air/ for calculated heat loss of 50 W/m², room temperature is 18 °C, the floor when using the most common temperature can reach 18 + 12 = 30 °C DEVI cable: DEVIflex™ 18T, the C-C in the coldest time of the year to distance will be as big as 36 cm. That satisfy the rooms actual heat loss. will inevitably lead to a floor surface pitted with cold zones situated 4.2.2. Calculation and selection of between lines of the installed heating elements/products cable. As aim for a floor heating Special DEVI thermostats are used system is to achieve and maintain For more detailed information refer where setting of the maximum a constant and comfortable floor to the DEVI Product Catalogue and floor temperature is necessary or temperature, for heating systems previous chapters of this document. advisable: with required low specific output, • in programmable models: by we recommend heating cables with Estimation of a heating system’s setting of special option. lower linear output (in [W/m²]): for calculated output. • in simple models: by manual example DEVIflex™ 10T or DEVIflex™ 6T. Define heat loss of the premises potentiometer under the This allows reduction of C-C Q [W]: from documentation or by thermostats cover. distance and leads to a more even calculation (e.g. EN 12831). temperature division on the floor. Factory default setting for maximum Floor heating system calculated floor temperature limit is 35 °C. Safety coefficient. output is determined with taking into For heating systems installed in account a safety factor of 1,3: Even if a specific floor installation floor structure, it’s necessary to add P = Q · 1,3 [W]. doesn’t particularly require a floor a safety coefficient of 1,2-1,3, when sensor to be installed, it’s strongly designing a power output that needs Choice of a specific heating advised to do so. Install a plastic pipe to be installed in the floor. This factor element (mat or cable). conduit where, at later date, floor is an experience value used by the Define the thickness of floor sensor could be fitted. The heating industry, and is based on following construction over the cable. If element (cable or mat), is installed in facts: planned concrete height is 3 cm the floor construction where it forms • heating cables length, resistance or more, heating cable is usually parallel lines. When using a heating and wattage tolerance, installed, if floor construction is thin cable: output density of heating • power supply voltage has some (tile adhesive, etc.), heating mat system (in [W/m²]) is determined accuracy, (with thickness of ~ 3-4,5 mm) is a by C-C distance (cable-to-cable or • heat loss downwards, floor preferred choice. It should be noted center-to-center distance) of heating buildup, and surface material type. that there are no restrictions for use cable. Increasing the distance of heating mat in concrete or thick between cables leads to decreasing Floor surface temperature. floor construction. of output and vice versa. When a It should be taken into account that 14 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
It’s strongly advised to install Heating cable. Output of the selected cable is insulation in the floor construction Cable is usually fixed with help of the actual output of the heating if possible. Its thickness should be DEVIfast™ metal fitting band, with system. selected according to local norms. cable attachment points every 2,5 cm When heating system works for a and allows to implement different For total room heating DEVI fairly long period during the year fixed output on 1 [m²]. This fact recommends to choose screened (e.g. in the Nordic countries for should be taken into consideration twin conductor DEVIflex™ 18T, 6-8 months per year), thickness of during calculation of a specific DEVIflex™ 10T, DEVIflex™ 6T heating thermal insulation in the floor has a solution. For example, if the cable is cables or, only if necessary, a single direct influence on level of heat loss DEVIflex™ 18T and supply voltage conductor DEVIbasic™ 20S heating and therefore additional electricity is 230 V for C-C distance of 12,5 cm, cable. costs. For the durability of the floor output is 145 [W/m²], and for construction concrete installed C-C = 10 cm – 180 [W/m²] The number at the end of the over/onto insulation, has to have (See also Appendix A.1). cable’s name refers to its specific a thickness of at least 3 cm and be output for 1 m – W/m at 230 V, in accordance with local building It should be noted that in some letter T – twin conductor cable norms. countries supply voltage is lower (Twin), letter S – single conductor than 230 V, which leads to a decrease cable (Single). Estimation of heated floor area. in cable output and, respectively, To estimate installation area of different [W/m²] with the same In floor construction the most heating cable or mat AINST (in [m²]): installation distance. For example frequently used cable is deduct the area, where cable is not DEVIflex™ 18T – twin conductor, installed, from the total area of the at 220 V electrical supply, the output 18 W/m at 230 V. installation (room). It’s recommended form a heating element, rated at that strip along the walls without 230 V is only 91,5% (coefficient Heating mat. cable/mat has width of ~ 10-15 cm 0,915 should be applied to heating When installing thin heating mat, it and along the interior walls, where element output from DEVI Product is chosen with a specific output furniture will be most probably Catalogue). pINST [W/m²] the nearest larger to installed, is within 30-40 cm. calculated output pCALC. However For heating systems in the floor For heating cable with defined installation also needs to look at construction, furniture on legs installation C-C distance, a specific the available floor area AINST [m²], (min. 5 cm of air gap to the floor) is output pINST [W/m²] is selected, and choose a mat, that covers an advised, allowing airflow underneath, with help of a product table or area close to available. Otherwise so the cable/mat under the furniture calculated using the formula. Usually installation will leave unheated will not overheat. a product with nearest larger value and cold floor areas, resulting in to calculated output pCALC is chosen. users dissatisfaction with the total Estimation of the calculated output This chosen/calculated output will heating system. per [m²]. be the actual output for 1 m² of the Specific calculated area output, pCALC heating system. In other words, it is For example, DEVI screened heating [W/m²] is calculated by dividing the area specific output pINST [W/m²] of mats designed for installation in calculated heat loss Q [W] by the selected heating cable installation floor construction: installation area AINST [m²]: C-C distance. • twin conductor of ~3,0 mm: DEVImat™ 70T, DEVImat™ 100T, pCALC = Q / AINST [W/m²]. Heating cable total output pCALC [W] is DEVImat™ 150T, DEVImat™ 200T; calculated as the specific output pINST • twin conductor of ~4,0 mm: It should be noted that the calculated [W/m²] multiplied by the installation DEVIcomfort™ 100T, output is typically slightly less than area AINST [m²]: DEVIcomfort™ 150T; real chosen output of heating cable, • single conductor of ~3,0 mm: which is installed in the floor. This pCALC [W] = pINST [W/m²] · AINST [m²] DEVIheat™ 150S. is due to the fact that cable can be attached on DEVIfast™ fitting band Cable is selected from a list of factory The number at the end of the mat’s with a fixed distance of 2,5 cm (or produced products, with output name refers to its specific output for multiplication thereof ) only. pINST [W], usually the nearest larger 1 m2 in [W/m²] at 230 V, letter T – to calculated output pCALC [W]. The twin conductor mat (Twin), letter S – Choice of length of heating cable nearest lower output can only be single conductor mat (Single). or area of heating mat. recommended, if it differs from the Total cable/mat output should not estimated no more than ~5%. be less than the calculated heat loss, including the safety factor of 1,3. Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI 15
For example, DEVIcomfort™ 100T temperature sensor (included independent zones with separate heating mat is a twin conductor, with thermostat). The floor sensor cables and individual thermostats, 100 W/m² at 230 V (91 W/m² at 220 V). allows controlling and limiting the each zone not exceeding the maximum temperature of the floor connected output indicated Output of the selected heating mat surface. This restriction is often above, and with the same output will be the actual output of the mandatory and standardized for (in [W/m²]) installed; heating system. some producers of floor coverings, 2. Contactor for proper current e.g. for laminate or parquet boards. isused (additional larger relay), Calculation of the length of the usually mounted on a DIN rail in fitting band. Following is recommended, if: the switch panel. If heating cable is chosen, it is • heating area is larger than 5 m²: recommended to use fitting band programmable thermostat with Recommendation: it is better to to fasten it to the floor base, for timer, for example, DEVIreg™ choose thermostat load at 70-80% example, galvanized DEVIfast™ Smart or DEVIreg™ Touch of maximum. fitting band. DEVIfast™ is usually • heating areas is smaller than 5 m²: attached to the floor (screwed, simple thermostat without timer, Choice of additional equipment. nailed or glued) in parallel lines for example, DEVIreg™ 532 or Mounting box for thermostat, spaced every 50 cm, but not more DEVIreg™ 132, can be chosen. conduit pipe for floor temperature than 1 m. As a result, approximately sensor, nails or anchors for two meters of band for each square Simpler thermostats are only attaching fitting band to the floor, meter of installation area are used. recommended in terms of their etc. lower cost. But for heating system Calculation of fitting band length thermostats with timer are the It is assumed that the voltage LFIX (m) - cable installation area is most energy-efficient choice, since properly supplies the place of multiplied by two: there is a possibility to save energy the thermostat installation, e.g. LFIX = ASINST · 2 [m]. during the absence of people in the fuse and RCD are installed in room, e.g. reduce temperature in switchboard, section and length of Alternatively, if installation allows, the room at night. power cable are properly chosen, heating cable can be fixed to metal etc. Otherwise these elements have reinforcement mesh placed in the Thermostats have an internal to be selected too. floor construction with help of relay that has a limitation of the DEVIclip™ twist. maximum output (Amperes), that Floor construction. thermostat can switch on: typically In multi-layer floor construction, Choose a thermostat. 3450-3680 W (15-16 A). consisting of many elements, a wide Thermostat designed for electrical range of considerations need to be floor heating system for total In case of need to install more than made. Always follow the national heating is fitted with an internal maximum 3450-3600 W, following rules for construction and in case of air temperature sensor and two solutions are possible: uncertainty get in contact with your usually with an additional floor 1. Heating area is divided into local DEVI product supplier. Example. Direct Floor Heating – calculation and selection of equipment Total heating system for new build Choice: heating mat or cable. (fixed) installations in the room, living room. Concrete is assumed not less than limiting the availability of the floor Total heating via electrical floor, using 3 cm thick, floor construction is area. Under these assumptions for the heating cable including limiting “thick”. Twin conductor screened 3 x 5 m room the area for cable of maximum floor temperature. DEVIflex™ 18T heating cable is installation is: chosen for installation. Data: AINST = 15 m² – (3 + 5 m) ∙ 0,1 m – Room size 3 x 5 m, total area of 15 m², It is assumed that insulation of – (5 + 3 m) ∙ 0,8 m = concrete floor, stable supply voltage necessary thickness will be laid under = 15 m² – 0,6 m² – 3,2 m² = 230 V, ground floor, concrete is the cable, so downward heat loss is = 11 m² assumed more than 3 cm thick, minimal and does not require taking calculated heat loss is 1100 W. into account. 4. Estimation of the calculated output per 1 m². Definition of cable system’s Estimation of heating cable or mat The calculated heat loss Q [W] should calculated output. installation area. be divided into cable installation area The calculated heat loss Q is 1100 W It is proposed that the cable is placed AINST [m²]: or per [m²]: 73,3 W/m². To select cable at a distance of 10 cm (0,1 m) from heating systems take into account the 3 m length outer wall and the pCALC = Q / AINST = 1430 W/11 m² = the safety factor of 1,3, the calculated same from opposite wall with the = 130,3 ≈ 131 W/m². output is: P = 1100 · 1,3 = 1430 [W]. door. There are no other permanent 16 Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
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