Diamonds Luna Park undergoes faceLift
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diamonds Official Publication for the Concrete Sawing and Drilling Association of Australia Luna Park undergoes facelift CSDAA Member touches up an Historic Victorian Landmark wallsawing on qLD's legacy way project CSDAA WELCOMES SURFACE PREPARATION CONTRACTORS Issue 10 OCT 2012 Regulars CSDAA Members Global Update Local News www.csdaa.com.au
tony@brokkaustralia.com.au www.brokkaustralia.com.au Tel: +61 (0)8 8387 7742 Concrete sawing & drilling association ISSUe 10 of australia (CSDAA) features c/o Australian Industry Group 20 Queens Rd, Melbourne VICTORIA 3004 wallsawing on AUSTRALIA Qld's legacy E | associations@aigroup.asn.au way project W | www.csdaa.com.au AGE 5 CSDAA Board president Jason franken VicTORIAN Icon supercity concrete cutting supercity@bigpond.com undergoes facelift VICE PRESIDENT peter king smith and osbourne nsw PAGE 17 sales@smithosbornensw.com.au CSDAA Secretariat carolyn mcgill AUSTRALIAN INDUSTRY GROUP when it comes to efficient, cost-effective and secure solutions for every type of demolition challenges: carolyn.macgill@aigroup.asn.au With over 5 000 machines in use worldwide, there is no doubt who the building industry is trusting Special feature: csdaa executive Surface rob east rob.east@hotmail.com preparation PAGE 30 scott fleming husqvarna construction products scott.fleming@husqvarnagroup.com Mario gomizelJ Advanced sawing & drilling info@advancedsawing.com.au Brokk is No 1 in radio controlled demolition for more than 30 years. scott hanley diacore scott@diacore.com.au GREG MAHONEY Condrill greg.mahoney@condrill.com.au kevin smith ripa concrete cutting kevin@ripagroup.com.au REGULARS ray thomson auscut ray@auscut.com.au PRESIDENT'S MESSAGE PAGE 3 Preferred. editorial review salesadmin.cp@husqvarnagroup.com industry bits PAGE 39 Industry Calendar PAGE 33 membership application PAGE 43 members listing PAGE 45 diamonds ADVERTISERS listing PAGE 41 CSDAA.COM.AU
3 WELCOMECSDAA MEMBERSERVICES 4 CSDAA Stickers T he CSDAA has both a Member Logo and an Accredited Contractor LETTER from the president logo for use in marketing your business. The ‘Member’ logo is available issue 10, NOVEMBER 2013 for download from the CSDAA website (under the Resources Tab). The 'Member' logo is available to all current CSDAA Member Companies The 'Accredited Contractor' logo is only available to companies with Gold Accredited Logo Membership. Once the Gold Membership application is processed and all The first half of this year has been quite challenging for the documentation and payment is received, the Certificate of Accreditation executive committee as we try to breathe new life back in to the and the ‘Accredited’ logo will be sent to the Member. association. Since the financial crash back in 2008 the association has Members who utilize either the current CSDAA Training manual (Gold steadily seen a decline in membership numbers. Unfortunately we as Members) and previous CSDAA Training Manual (Note: any legislative the executive must assume responsibility for this decline and need updates for this publication are now the responsibility of the individual to work harder to gain the trust and support of the members once members to update) or who can show they have a similar training and again. management system developed for their businesses can display the New initiatives derived from our 2012 business plan have been ‘Accredited’ Contractor Logo. put in place to address the short comings identified through member These decals are for use on your vehicles, websites or associated business surveys and feedback from contractors. The development of the safe publications or wherever you wish to display your membership to the work method statement (swms) library and operation manual is the CSDAA. first step in this process. I would like to take this time to point out that Member Logo these benefits to members are only the start of much more to come. w w w.csdaa.com.au Feedback from members who use the operations manual, the swms library and the helpline support has been encouraging. We acknowledge that minor issues have been identified by users of the Jason franken, president csdaa system and we continue to address these promptly. We consider this material a work in progress and will always do our best to update and inform members of any changes. None of the business tools or services developed for CSDAA members will be “one size fits all”. This has not and will not be DR. BENDER GmbH our intention. Many members have in place similar operating systems to what has been developed by the association. The Clever Module System important thing to remember is that there are many potential members that do not have any reference material or operational manuals, and feel daunted in the task of compiling such material. It is a great marketing opportunity to attract new members to our ranks based on providing benefits and service. Currently the executive committee is working on the next phase of the business plan which is the development and accreditation of a training qualification certificate. Initial interviews with training consultants anticipate a budget of $150,000.00 to design, format, and deliver a training standard unique to the sawing and drilling industry. I would also like to NO FUMES reiterate that this cost is for the design and accreditation only. The actual training and assessment phase of the qualification will be delivered through a registered training organisation (RTO) yet to be identified or confirmed. This aspect of the training NO HASSLES THERE IS AN ALTERNATIVE TO HOT, will be completed once the approval is given by the executive to fund stage one of the design for the qualification. HEAVY AND MESSY It is the associations belief that with sufficient support from current and new members within the industry that this HYDRAULIC qualification can become a reality. It is however unsustainable without the support and revenue generated from membership. EQUIPMENT & HOSES. To any and all ex members and contractors who at one point in time have or have not been a member of the CSDAA we need your support now more than ever. THE NEW GENERATION Our commitment to deliver this goal relies entirely on increasing membership numbers to sustain and deliver this training qualification. If for no other reason your decision is based on past performance please let me reassure you; all current and DR BENDER HI future endeavors are for the sole benefit and survival of our industry. The time for action and commitment is now, our industry FREQUENCY CLEVER is not dead, stand up for what you believe in and work with us to create a proud, professional and profitable industry now and MODULE SYSTEM for the futue. IS LIGHTER, FUMELESS, MORE Jason franken - PRESIDENT POWERFUL, WORKS IN JUST MORE POWER! SINGLE AND 3 PHASE AND IS LESS Call Clive for a Demo on 0418 356 767 EXPENSIVE. CSDAA.COM.AU Check out our YouTube Videos to see why other contractors are already using it! www.youtube.com/user/smartdiamondtools
5 CSDAAMEMBER Wallsawing on QLD's Legacy Way Project. Cutting Force, Cutting Australia's Concrete C utting Force has just power to spin the required blade size. successfully completed In addition to sawing, there were another major project in over 2,000 core holes ranging from Brisbane, our client Transcity is an 115mm to 175mm diameter, many of integrated team comprising BMD which were inverted. These cores were Constructions, Italian company Ghella used to eliminate over cutting and and Spanish construction company also for the fitting of rock anchors, to Acciona. ensure tunnel segment stabilisation. Legacy Way is a 1.5 billion dollar Cutting Force’s role was to project that will deliver significant complete concrete cutting of the sub reduction in peak hour traffic and stations and xpassages in both tunnels. reduce travel time from the Brisbane This resulted in day / night shifts being Centenary Bridge to ICB (Inner City implemented to maintain the work Bypass). The construction of twin scheduling of this major project. tunnels approximately 4.6 km in length. Cutting Force specialise in major Cutting Force has been engaged on projects of this nature due to the this tunnelling project since November specialised equipment and capacity of 2012. Our involvement in the project our business to perform the scheduled consisted of Wall sawing 90 openings works in the required time lines. at approximately 6 meters x 8 meters ABOVE Cutting Force selected Tyrolit Wall Sawing using Tyrolit WSE each. These openings were required 1217 high-frequency wall saw. to create xpassages between the WSE 1620 and the new WSE 1217 two tunnels every 100m which serve high frequency wall saws. The wall Right as emergency escapes as well as its saws were used continually in 24 Substation under construction. primary purpose of vehicle movement. hour shifts. The WSE 1217 with P2 technology proved to be a highly FAr Right The xpassages required Wall Tunnel boring machine cutting it's powerful, efficient and user friendly, way through. Sawing a total of 2.7 km’s. The depth with longer service period times being was 350 mm which consisted of two a major benefit when tendering for layers of Y20 mm bars running both this contract. Tyrolit’S high frequency horizontally and vertically. Making it core drills were also used extensively one of Australia’s largest wall sawing to perform the specific works through projects to date. the entire project. To make the task more difficult, two Cutting Force is located in and thirds of the sawing was completed services the following areas, Brisbane, vertically on a curved radius of the Melbourne, Gippsland and Gladstone. 12.5 meter diameter tunnel wall. We can be contacted on 1800 Curved track was considered, but not CUTTING (1800 288 846). an option due to the thickness of the concrete and heavy steel. The only available saws did not have enough CSDAA.COM.AU
7 SUPPLIERNEWS "Breakthrough" technology hits professional cutting industry T he newly released Husqvarna Field trials such as the one on Tony Watson, Westside Contracting High-Frequency products Melbourne Airport upgrade by a Brisbane, was one of the first to receive are receiving feedback from CSDAA member found that the K6500 a K 6500 Handsaw, “The first job was a professional contractors in Australia Ringsaw, on single-phase, outperformed good one because it was quite difficult, that is creating waves in the Swedish the existing hydraulic set-ups. a 200mm thick panel with a fair amount factories producing these products. of steel and hard aggregates from Darra, “Australia is a worldwide lead market west of Brisbane. The machine was light The system has been carefully field for these products and we have been and no cumbersome hoses. Surprisingly trialled to ensure that these products pushing our Swedish R & D team it has good consistent power that equals enter the market ready for the rigours with feedback of the outstanding or surpasses my hydraulic unit (use in of professional cutting, however, now performance to ensure we get the 3-phase on this job). There is no torsion after the first run of products sold out factories expecting our volumes” twist on start-up and I like that it is not we are finding the demand will be much says Husqvarna Construction General consistently flowing water when my greater than first thought. Manager Scott Fleming, “put simply hand isn’t on the trigger. Overall, I give this is breakthrough technology for it a big thumbs up and I can’t wait to The system consists of interchangeable play with the Ringsaw.” handsaw, ringsaw, drill and wallsaw the market and this will become a components, ALL usable on 3-phase or standard kit for the professional cutting single phase power supplies. contractor.” PP 65 Power Pack PP 220 Power Pack k 6500 k 6500 dm 650 Power cutter ring saw core drill I’ve lost 88 kilos this week. THE NEW HUSQVARNA K6500 electric power cutter really makes you WS 220 feel the force of a new generation high frequency technology. A massive 5.5 kW wall saw (using 3-phase) output at the spindle means outstanding power/weight ratio. Husqvarna High Frequency System And you’ll easily move it around, the K 6500 and the PP 65 power pack weighs only 10 kilos each. That’s 88 kilos less than the equivalent hydraulic systems! HUSQVARNA HIGH FREQUENCY TECHNOLOGY. Revolutionary performance, system compatibility for economics, Visit our website today for more information, videos and contact details. LIGHT EQUIPMENT FOR HEAVY JOBS. the most powerful electronic products on the market. www.husqvarnacp.com www.husqvarnacp.com Copyright © 2013 Husqvarna AB (publ). All rights reserved. Husqvarna is a registered trademark of Husqvarna AB (publ.) Copyright © 2013 Husqvarna AB (publ). All rights reserved. Husqvarna is a registered trademark of Husqvarna AB (publ.)
9 SUPPLIERNEWS SUPPLIERNEWS 10 new tgd fsx*** Roadsaw Blades T he new Tyrolit TGD FSX*** road in the Australian market in July and mind. Each segment contains a higher saw blade has been designed to August of 2013. concentration of diamond allowing cut through concrete and steel for better performance when cutting reinforcement allowing for a higher With positive reviews such as: through steel reinforcement. cutting rate and long service life in “The FSX blade is the best we have ever used" – Kustom Cut, This innovation provides a number Australian conditions. of advantages, such as reduced work The TGD® technology behind the new “The operator was thrilled with the times thanks to faster sawing, reduced FSX*** road saw blade is what gives performance and life" – Ripa Concrete tool costs as a result of an increase in the blade its impressive attributes, the Cutting tool service life, and lower maintenance abrasive diamond grains are distributed “I have never used a better blade" – costs, since the load on the machine is optimally in the segment, so that over minimised and it is therefore protected. KENNARDS GROUND PENETRATING RADAR A1 Concrete Services the lifetime of the blade a consistently In addition, tools with TGD® technology high cutting performance can be Tyrolit Representative Ben Whittaker increase efficiency because they can be achieved. This improves the cutting explains it best, by saying that the universally applied and are also suitable speed, service life and versatility of the “Feedback for this blade has been for special applications under extreme Tyrolit FSX*** road saw blade. extremely positive I can’t wait to see the FSX blade reach its full potential working conditions. SPECIALISED HIRE EQUIPENT FOR CUTTING, With demand for a road saw blade The future of road saw blades is now which can cope with Australia’s harsh and shake things up in the market” available, only from Tyrolit Australia. SAWING AND DRILLING CONTRACTORS condition on the rise it was imperative This blade was designed with that Tyrolit found a solution. The contractors who are looking for a FSX*** road saw blade was first tested greater quality road saw blade in K ennards Concrete Care’s equipment range is now available for hire. uniquely tailored to a wide range of concrete Our new Ground Penetrating Radar Detector is a compact, cutting, sawing and drilling jobs. easy-to-use handheld machine that helps you to detect Specialist Cutting, Sawing & Drilling Equipment objects up to 300mm. It allows you to find a safe spot to drill, core or saw. Hire equipment available for cutting penetrations, sawing roadways, expansion joint cutting and utility repairs or Our new Hydraulic Pipe Saw is extremely versatile. By simply taking core samples. Kennards Concrete Care’s hire adding extra drive chain lengths, the saw can tackle larger fleet offers Road Saws to obtain a 305mm cutting depth, pipes and vessels, leaving a smooth, machined finish. With Concrete Chainsaws that can plunge cut to 630mm deep, the use of bevel blades, the Hydraulic Pipe Saw is capable a wide range of Core Rigs and Barrels up to 600mm in of welding prep bevels of 30 and 37.5 degrees, with other diameter and a full range of hydraulic options capable of angles available by special request. confined space work or for underwater applications. We Our new portable concrete slurry water system (Mud Hen) also offer the latest diamond tooling technology to ensure has been designed for processing concrete slurry. In one optimum performance is always maintained. step, the slurry system filters, provides clean water to drain Dust Control Equipment or for re-use, and compacts concrete sludge construction waste into a semi-solid form of general concrete waste With any cutting or drilling job, dust and concrete particles instead of contaminated waste. It provides a simple-to- are generated from working with concrete and pose OHS use-method for dealing with the slurry produced from implications if not managed effectively. Kennards Concrete wet processing of concrete and also allows for inexpensive Care has available for hire small, medium and large dust compliance with local, state and federal clean water laws extractors to connect with other tooling. Modular 1000cfm and ordinances. and 2000cfm air scrubbers with HEPA filtration for filtering airborne particles and expelling clean air are also available. Our research and development team are always looking Larger dust suppression units capable of blanketing a whole for solutions to your everyday industry challenges. We site (up to 1950m2) with positively charged water particles understand that you can’t upgrade every time new which attract dust complete our dust control range. equipment or technology comes into the market. That is why hiring makes sense! New Equipment – just arrived and available for hire For further information visit www.concretecare.com.au Staying at the forefront of technology and advancement or find us on www.youtube.com/kennardconcrete. is important to Kennards Concrete Care. We have recently added the Hydraulic Pipe Saw and the Ground Penetrating Radar Detector to our range of specialised tooling and it is CONCRETECARE.COM.AU
11 SUPPLIERNEWS 15 CSDAAMEMBER Condrill GPR DISCOVER THE DIFFERENCE I n early 2012 Condrill invested in a Traxx Conquest level of detail shown. Ground penetrating Radar System, the decision to We have seen strong growth in demand for the GPR ALL TRAXX EQUIPMENT IS SUPPORTED 24/7/365 invest in this system was not taken lightly, we had service since we introduced it, we believe this is based been watching for trends in the industry that could assist us on many factors which include the following of trends in to remain at the leading edge of the industry and continue other markets around the world to use these systems, the to supply the highest level support and services to our ever increasing legislative requirements in the construction customer base and also improve our operating margins. industry to maintain the maximum level of safety (Post Even though GPR has been around for quite a few years tension, reinforcing and live power cable placement), the we had noticed that there were a lot of misconception increased awareness of site engineers of the capabilities of about these systems and there capabilities in the GPR and the ability to maintain the maximum integrity of construction industry. Most of these I believe where due to the structure that is to be drilled or sawn. the capabilities of these systems not being explained to the While we have seen good returns on investment from customer fully and the level of operator training not being scanning for clients prior to work commencing, we have what it could have been. also taken advantage of being able to use the GPR on many Given these two point we embarked on a purchasing jobs to enable us to minimize the amount of reinforcing process to find a GPR system that would give us the we have had to cut or drill which in turn improves our support which would assist us in overcoming these productivity and reduces consumable costs, while it is hard misconceptions. Since purchasing the Traxx Conquest GPR to put a exact dollar amount on the savings we are certain we have been very happy with our decision and would they have been substantial. agree that the system was defiantly designed specifically for the Professional Concrete Sawing and drilling Industry. We find the level of technical support is excellent, our Melbourne, Sydney, Brisbane, Perth, Adelaide, Darwin, Hobart operators find the system very user friendly and really like For more details about this project contact Condrill or Greg the remote control feature they also find the inbuilt training program very helpful when training a new operator or even Mahoney (07) 5519-9011 For more information on Conquest GPR contact Traxx PASSION. INNOVATION. EXCELLENCE. explaining to a customer the principles of the system. We Construction Products on (03) 9646 9200 or vist us online have had many customers look at the screen while we are www.traxxcp.com.au. doing a scan and they are quite surprised by the clarity and TRAXX CONSTRUCTION PRODUCTS. Head Office Unit 4/1 Rocklea Drive, Port Melbourne Victoria Australia, 3207 Phone 1300 109 108 | Telephone +61 (0) 3 9646 9200 | Email info@traxxcp.com.au CSDAA.COM.AU WWW.TRAXXCP.COM.AU
13 SUPPLIERNEWS CONCRETE SCANING WITH J&m CORING M ick Corrigan and his team from J&M Coring (WA) were recently working on McDonalds’ renovation project where a concrete scanning contractor had been commissioned to locate plumbing pipework and electrical conduit. However, despite this inspection work being done, they cored through both pipework and electrical cables. Luckily the power had been turned off, which prevented what could have been a fatal situation. J&M had previously purchased diamond drilling machines from Hilti and relayed this story to his Hilti Account Manager Luke Buchanan, who suggested that Mick and his crew take a look at the Hilti PS 1000 X-Scan. They invited Mick for a demonstration at the local Hilti Centre in Belmont (Perth) with the support of Hilti’s local field engineer. Within a short time, J&M were able to see how the tool worked and how it can help locate, not only rebar concrete scanning with ps 1000 x-Scan but other services, including live electrical cables. They were particularly impressed with this feature of the tool, including the easy to interpret scan image, produced immediately from the scanning unit itself. In Mick’s X-Scan PS 1000 detection system words “did not require a PhD in reading and interpreting parabolas”. He was also very impressed with the 3D images produced by the monitor, which can be sent directly to engineers and head contractors for confirmation of site specific requirements. He had looked at other scanners in the past but liked the portability of the PS 1000, and the ability to reach overhead or horizontal scanning applications with the extension handle. J&M were convinced to make the investment in the Hilti PS 1000 when they learned that all relevant training and trouble-shooting support from Hilti’s experienced engineers was included in the package price, whereas the competitors charged extra for training and support, and Inside insight. were not based locally. Hilti. Outperform. Outlast. Mick would highly recommend the PS1000 to all professional diamond contractors, for the reasons above, and based on simple economics; being able to cut-out the middle man in the form of scanning contractors. J&M have been able to offer a one-stop-shop for their clients, saving Husqvarna DXR The new remote-controlled demolition robots from Husqvarna, are the very latest in compact demolition robot technology. High power, the customer time and money, substantially increasing demolition robots. low weight and functional design make them an obvious choice for their own profit margin. professionals who want a highly manoeuvrable, super-strong and The power of sturdy machine with a long reach. The remote controlfeatures a unique user-friendly and well-considered design offering the only intelligence. Bluetooth-assisted remote control on the market. Let your choice be a Application: Husqvarna DXR demolition robot ! Concrete Scanning prior to drilling or cutting. Supplier/Equipment: For more information call 131 292 or visit www.hilti.com.au Hilti PS 1000 X-Scan. HUSQVARNA CONSTRUCTION PRODUCTS www.husqvarnacp.com CSDAA.COM.AU Copyright © 2013 Husqvarna AB (publ). All rights reserved. Husqvarna is a registered trademark of Husqvarna AB (publ.)
DD 350 diamond coring system 11 SUPPLIERNEWS 15 CSDAAMEMBER A few extra dollars means increased productivity. P rofessional Diamond Contractors from all over the • Parts and repair cost savings, compared to world first became aware of Hilti’s high-frequency conventional motors thanks to brushless technology. drilling motors at the Bauma expo back in 2007, and Super City use the DD 350 on a daily basis on all work Jason Franken of Super City Concrete Cutting was there to sites across in Australia, and would recommend the tool to see a live demonstration of the single-phase DD 350, along with the larger 3-phase version, the DD 500. Jason explained that one of the main factors in choosing other contractors: “There is an old saying - you pay for what you get - and Power without compromise. that is the case with this unit. A few extra dollars spent on to invest in this equipment was the brushless technology in quality equipment can mean a great deal over time in terms comparison to conventional armature units found in other drilling motors. In addition, the 10-speed electronic gear- of productivity, performance, and servicing requirements. Hilti. Outperform. Outlast. box and slow start up function was also a major incentive These units are built to last and have minimal in this decision. maintenance requirements. Our operators always comment on the more difficult core drilling jobs they are sent to - • Brushless high-frequency electric motor delivers • Optimal drilling range 52 – 500mm Having used conventional motors until investing in make sure we take the DD350." 2 Years the Hilti DD 350, the team at Super City suggests the outstanding power transfer covers all professional applications LIFETIME SERVICE NO COSTS technology delivers outstanding benefits, including; • 10-speed electronic gears, adjustable during drilling, • IP 55 water spray protected for Lifetime Lifetime • Productivity gains from the 3500 watts of power, ensures optimum drilling performance working in adverse conditions REPAIR COST LIMIT MANUFACTURER’S WARRANTY providing a 15amp source is available, compared to other units with similar rated outputs, the DD 350 maintains • 3500 watts on 240V single phase, 16A current constant rpm and torque. offering jobsite versatility • Versatility of the 10 speed electronic gear Customer: selection, allowing you to operate at various speeds Super City Concrete Cutting. Jason Franken. depending on hardness of material and steel content; Application: • Added bonus of the ability to reduce drive speed General Drilling >500mm diameter. More Hilti via the ‘Iron Boost’ function when drilling through heavy Supplier / Equipment: innovations: reinforcing. Hilti DD 350. DSH 700 / 900 petrol saw PS 38 multi-detector HKD drop-in anchor CSDAA.COM.AU For more information call 131 292 or visit www.hilti.com.au
COVERPROJECT 18 Luna Park undergoes Facelift! Auscut Concrete Drilling & Sawing take on works from Client, 2Construct to touch up a Victorian icon. A s part of continued improvements to the St Kilda Foreshore, the City of Port Phillip has upgraded the Luna Park Forecourt, awarding the project to major construction company 2Construct. Auscut, as a preferred supplier to 2Construct, were contracted to assist with the project, undertaking concrete cutting services around this famous Melbourne landmark. The improvement works consisted of the construction of a new extended forecourt, including an inlay feature in the entrance paving designed to reflect the iconic crown, providing visitors a safer space to visit and photograph the renowned Luna Park Mr Moonface. Construction works also included public lighting, major drainage construction along Cavell Street and The Esplanade and a raised zebra crossing to connect Luna Park to the Palais Theatre. Auscut’s involvement was to perform road sawing services around the project, including 150mm depth road sawing of the paved entrance for the crown inlay feature, ensuring that the works which were in a very public area, were cut precisely to the client’s requirements in a professional and timely manner. Auscut also provided road sawing for the new underground drainage infrastructure. " I am really proud to be The outcome of the works was to improve the quality and safety of the roads and footpaths while a part of this industry, rejuvenating the appearance of this much loved but more importantly, and popular area. Completion of works will also enable greater access to the major entertainment being involved in the precinct, increase pedestrian connectivity and well familybusiness " as improving safety in and around Luna Park and the Esplanade Super Tram Stop. Auscut are a major subcontractor in the Victorian construction industry and although the works were KERRYN THOMSON only modest in scale, Auscut were proud to be GENERAL MANAGER, involved in delivering services for the renewal of this AUSCUT VICTORIA. well-known Melbourne icon.
19 COVERPROJECT PART ONE A longstanding and highly respected contractor in the industry is Victorian based, Auscut Concrete Drilling and Sawing. Built from the ground up by brothers Ray Women in Construction: and Ian Thomson, Ray's daughter Kerryn has a very active and integral role in their organisation. Kerryn Thomson Explain your role in the company. I've grown up with this company but came on board around What are your thoughts on the CSDAA and Auscut Concrete Drilling & Sawing 5 years ago to work with my father and manage the business. as well as articles like this one to highlight the women in our could they do more to encourage women in industry, it continues to promote and encourage women in My role as General Manager is a diverse role that has me overseeing the running of the business and all the varying the Industry? our industry to be more involved. aspects that it entails. The CSDAA is something Auscut have been a part of for Any last comments? What attracted you to the industry? as long as I remember. My father always believed in the importance of supporting the Association and encouraged I am really proud to be involved in this industry, but more Being the daughter of a concrete cutter, I have grown up in myself and Catherine to be involved. At times it can feel very importantly involved in the family business and working the industry and it has always been a part of my life. I have male dominated, but I think that’s our industry and I've always with the team we have here. We have a really great bunch always wanted to work ‘hands on’ in the business, working felt welcomed to be involved in the CSDAA. As time goes by I of people working here, many of whom have been around along side with family. Now that Im here, I want to carry on in see more women getting involved, one of the recent CSDAA for as long as I can remember as well as a lot of new friendly the business and with my sister, Catherine Thomson, running meetings I was pleased to meet Ebony Knight from Cut & faces that have joined over the years. Our customers benefit QCDS in Queensland, it makes even more sense. Catherine Clean. I see the networking as one of the real benefits of the from our longevity in our experience and workforce and its has been in the industry a long time so its great to be working Association, that it brings people from our industry together, great to be part of something so positive, working towards with her and have that support of family as well as another working together to better our industry for everyone. Its great the common goal of building the business. woman in the industry. to see more & more women involved, both in the association and within our industry and both here and overseas. I think What is your favourite aspect of the job? if the CSDAA can continue to highlight these sort of things, The variety of it, my work changes from day to day and week to week. The challenges are hard, but worth it in the end and there is a certain satisfaction from a hard-days’ work. It’s also good to be in amongst something I’ve seen for so long and rewarding to see our brand develop and grow. What has been your biggest challenge so far? TOP Kerryn Thomson and father Ray Thomson. BELOW Auscut Van's onsite at Luna Park. Well, working in a male dominated industry is not without its RIGHT Auscut complete addional road sawing works. challenges but really when I first started, we had a tough time regarding an issue with our name and trademark. Auscut is a name my family had established and grown over many years of hard work and is something we wanted to preserve. So the first couple of years I spent a lot of my time fighting for the business, our reputation and our heritage. Now all that is behind us, my biggest drive is to see our brand that we have all worked so hard for continue to grow and prosper. What has been a major success? A recent success has been the Regional Rail Link here in Melbourne. It is a major infrastructure project designed to remove major bottlenecks in Victoria’s rail network. This has kept our whole team busy since last April, testing our skills on various sites across the project. Our main work has been on the rail bridges north & west of Melbourne, as well as works at Southern Cross & North Melbourne stations. Our team has been really involved on this project, quite a few times there we've needed all hands on deck to deal with the work load and the specialised nature of the works. It's been great to see our guys all pull together to ensure works get completed and keep the client happy. The job itself and the contacts we've made have also opened us up to other works and we are really pleased to have been involved. CSDAA.COM.AU
SUPPLIERNEWS 22 Traxx construction PRODUCTS releases mudhen max T he Mud Hen series of portable concrete slurry required. The Mud Hen can outpace most teams of concrete water systems has been designed for processing professionals who saw and grind with conventional any concrete slurry. In one step, the Mud Hen filters, industrial equipment. provides clean water to drain or for re-use, and compacts For more information, please contact: concrete sludge construction waste. • Provides a simple-to-use-method for dealing with Lloyd Williams CEO the slurry produced from wet processing of concrete Ph: 03 9646 9200 E: lloyd.w illiams@traxxcp.com.au • Eliminates the hassles and costs associated with Go to www.traxxcp.com storing, hauling, and treating concrete slurry • For eco-minded clients, it affords a marketing advantage over your competition The Mud Hen processes from 1 to 20 gallons per minute of Dimensions: L 83.82cm x W 152.4cm x H 121cm concrete slurry water; it then stores up to 3.5 cubic feet of Gallons p/m: Up to 10 gpm concrete sludge cake before the 10 minute cleaning cycle is Filter Screen Capacity: 3.6 ft3 Conquest On-site concrete imaging Ground penetrating radar (GPR), designed specifically for the concrete sawing and drilling professional. DISCOVER THE DIFFERENCE ALL TRAXX EQUIPMENT IS SUPPORTED 24/7/365 Designed for non-destructive inspection of concrete, Conquest uses radio waves and electromagnetic signals to detect structures in concrete. Results are provided on site, in real time. TRAXX CONSTRUCTION PRODUCTS. Head Office Unit 4/1 Rocklea Drive, Port Melbourne Victoria Australia, 3207 Phone 1300 109 108 | Telephone +61 (0) 3 9646 9200 | Email info@traxxcp.com.au WWW.TRAXXCP.COM.AU
BECOME AMEMBER 24 O N V E N T I O N 4 C S DA A C 20 1 THE MARRIOTT SURFERS PARADIS E, QLD CSDAA RCH 2014 AT 6-7 MA TH CONCRETE SAWING & DRILLING ASSOCIATION - AUSTRALIA Some exciting news about our Online Operations Manual and SWMs ONLINE OPERATORS MANUAL swms EXAMPLE COME AND SEE THE LATEST EQUIPMENT ON DISPLAY BY INDUSTRY LEADERS IN DIAMOND C TOOL AND MACHINERY TECHNOLOGY AT THE MARRIOTT RESORT ON THE GOLD COAST. ontractors in the concrete most areas of the business primarily To start viewing the manual, sawing and drilling industry related to health, safety and risks, please go to our web site at www. Two action packed days of exhibitions, industry relevant seminars and social events. sector can now trial the and has generated a great response csdaa.com.au click on the Operations Stay at the luxurious Marriott Resort and join us for the ever popular BBQ on Thursday night. Concrete Sawing and Drilling from members and a strong interest Manual tab, click on Trial Membership Association of Australia’s (CSDAA) from non-members. and enter all of the details required. latest member service free for 5 days. You will then be able to see why so To allow non-members to see why many have taken out membership to The CSDAA recently launched its the manual has been received so include access to the online manual. new online operations manual and well, we created a trial membership SWM’s to members. The manual that will provide viewing only access If you have any questions, please has been designed to meet all to the Operations Manual and a email associations@aigroup.asn.au. national legislation and compliance sample SWM. All you have to do is obligations, and to increase create a trial login and you can view productivity. The manual includes the information for 5 days. For more information call the CSDAA on (03) 9867 0227 or email info@csdaa.com.au CSDAA.COM.AU www.csdaa.com.au
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27 SAFETYSPOTLIGHT The dangers for children, depending on weight. three companies—Monster, Red Bull So if you consume more than four and Rockstar—showing double-digit regular cups of coffee per day, you gains. of energy are at or over your limit. A recent test by Consumer Reports found that: However, as sales rise, so do reports of adverse events suffered by people drinks · Monster Energy contains 92mg of caffeine per serving (2 servings per who use the products. Some of these events include: drink) · Deaths due to heart attack or loss · Rockstar Energy contains 80mg of of consciousness linked to Monster caffeine per serving (2 servings per · Hospitalization due to irregular drink) heartbeat, severe diarrhea, migraine, · Rockstar Energy Shot contains psychotic disorder, heart attack and/ A 229mg of caffeine per serving or vomiting linked to Monster person can rarely turn on the TV, listen to the radio · Red Bull Energy Drink contains · Disability from irregular heartbeat or flip through a magazine 80mg of caffeine per serving or stroke linked to Rockstar these days without seeing an High doses of caffeine and other · Hospitalization due to psychotic advertisement for an energy drink. stimulants can result in restlessness, disorder, increased heart rate or loss Some of the more recognizable nervousness, insomnia and tremors. of consciousness linked to Rockstar brands include Monster, Rockstar, High doses can also trigger seizures and Red Bull. These drinks are and heart arrhythmias (unstable These adverse events were filed often marketed towards teenagers heart rhythms). All of these by patients, families or doctors and and college students, but are often symptoms have been reported in simply warn that the products may used by adults in order to get an cases of patient hospitalization have harmed someone – but they do extra “jolt” of energy to get through following the consumption of an not prove that the product caused the workday. Concrete cutting and energy drink. Unfortunately, some harm. polishing operators are no exception. of these hospitalizations have lead to Often, energy drinks are a Operators often work long hours and permanent disability or even death. contributing factor in an adverse may start a shift early in the morning event, where other factors including From 2007 to 2011, it is estimated or work late into the night. Because physical activity, heat, nutrition and that the number of emergency these drinks offer a quick shot of age may also play a role. room visits involving energy drinks energy, many operators will be increased from about 10,000 to more Concrete sawing and polishing tempted to forgo their usual coffee than 20,000. Most of those cases operators can be subjected to similar and grab an energy drink for a long involved teens and young adults. conditions while working outside day of work. Concerns pover energy drinks have or in a confined environment Heat, The problem lies with what the intensified following reports in the sun, dehydration, poor diet and energy drink contains. The obvious fall of 2012 of 18 deaths possibly the consumption of energy drinks ingredient is caffeine, offering tied to the drinks – including a 14- can combine to create a deadly that boost of energy. However, year old Maryland (USA) girl who situation. It is important to recognize other ingredients are also present, died after drinking two large cans the dangers of energy drinks and including taurine, guarana (both of Monster energy drinks. Concern consume them responsibly, if at all. stimulants) and B vitamins. The is high enough that two senators While cases of adverse events have boost of energy you receive when are calling for the Food and Drug been reported primarily in teenagers consuming an energy drink comes Administration to investigate safety and young adults, anyone is at risk, from this combination of stimulants. concerns about energy drinks and especially when contributing factors their ingredients. are involved. A typical cup of coffee brewed at home or at work contains Although energy drinks represent about 100mg of caffeine. A cup of only a small part of the carbonated Starbucks coffee has about 165mg beverage market, about 3.3% of sales of caffeine. According to Consumer volume, the growth of energy drink Reports, safe limits of caffeine are sales is quickly casting a shadow Reprinted courtesy of the up to 400mg per day for healthy over the declining sales of soda. In Concrete Sawing & Drilling Association, adults, 200mg a day for pregnant 2011, sales volume for energy drinks Concrete Openings magazine, women and up to 45-85mg per day rose by almost 17%, with the top Volume 22, Number 1. March 2013. CSDAA.COM.AU
30 SPECIAL FEATURE SURFACE PREPARATION DURABLE CONCRETE POLISHING Our processes: INDUSTRIAL FINISH A low-gloss finish customized for industrial floors. Primarily an indoor application targeting large areas such as warehouses and department stores where flooring functionality is of primary concern. CSDAA welcomes Surface Reference: Polished Concrete Ltd, Rotorua, NZ. Premium Finish. Preparation Contractors HiPERFLOOR™ is a complete concrete surface The CSDAA has recognized that the concrete industry is finishing system and Husqvarna product brand. The evolving, and that contractors are now doing much more COMMERCIAL FINISH HiPERFLOOR™ system enhances the beauty, strength than just sawing and drilling. A medium-gloss finish for semi-exposed and low- and abrasion resistance of the floor while reducing exposed floors. An indoor application aimed for retail maintenance and costs. HiPERFLOOR™ can radically T areas, shop fronts and public spaces. he CSDAA announces now that it will transform a broad range of new and old constructions. environments are driving a growth in polished With HiPERFLOOR™, Husqvarna offers first-class results expand it's membership categories to concrete floors as an alternative to traditional include a Grinding Contractor cateogry. floor finishes. from a premium brand with premium service. CSDAA member contractors over the years It is time now to not simpy recognise have faced many changes in the construction but assist in supporting current members industry and if we had not learnt to change, expanding into this field and also specialst we would not have prospered. As a result the contractors operating in this field who could CSDAA must also respond to change, or find benefit from a professional contractors PREMIUM FINISH itself left behind in a fast-paced industry. organisation, networking opportunties and A decorative, high-gloss finish for exposed floors. An the use of the CSDAA Training Manual. General Contractors are asking sawing and indoor application for showrooms, high end real estate drilling contractors to offer more services, and CSDAA's focus will always be on the and areas where aesthetic properties that include one area that is growing is surface preparation concrete sawing and drilling industry, but flatness and reflectivity of the floor are a top priority. and concrete polishing. as our members expand the CSDAA needs to develop to serve the membership and the www.husqvarnacp.com Trends in commerial building and 'green' industry in the best possible way. Contact your local Husqvarna Support Centre to enquire on dates for Polished Concrete Training Courses. CSDAA.COM.AU NSW: 02 9729 3203 QLD: 07 3899 6416 VIC: 03 9568 2476 SA: 08 8375 1000 WA: 08 6254 6111
31 SURFACEPREP HISTORICALPROJECT 24 How to select a Planetary Grinder - T Reprinted courtesy of the hanks in part to “green” building, one of the Concrete Sawing & Drilling Association, fastest growing flooring options in recent years Concrete Openings magazine, is polished concrete. There are many advantages Volume 21, Number 4. December 2012. to polished concrete when compared with other types of flooring. Polished concrete is a highly durable surface with a high resistance to scratching, low maintenance and high reflectivity to light - decreasing the number of light fixtures needed. Because polished concrete is such a fast growing segment in the construction industry, there are many manufacturers of planetary concrete grinders/polishers vying for business. Some of these manufacturers offer numerous models of grinders/polishers with all sorts of features and benefits, so determining which unit is correct for a particular application can be a difficult decision for any Contractor. This decision can affect operators, schedules, final floor finishes and ultimately, the company’s bottom line. Choosing the Correct Grinder When looking to purchase a planetary concrete grinder / polisher, there are many factors a contractor has to take For example, if a contractor attempted to tackle a 2,000 Differences in Planetary into consideration. sqm polishing job with one 21in diameter grinder/polisher, Grinders / Polishers the job would take too long and the machine most likely The planetary grinder/polisher is one of the most common Matching Applications would not perform at its optimum level. types of concrete grinders available on the market. It is Since concrete grinders / polishers are very versatile composed of three, four or six satellite heads that spin Power Availability machines and can perform many different applications - in conjunction with the large planetary drum. There are from concrete surface preparation and concrete polishing Another factor to be aware of is the correct use of power four basic designs of planetary grinders: unrestricted to removing materials over the concrete - a polishing for the unit. Most planetary grinders/polishers are electric planetary, restricted planetary, driven planetary and dual contractor needs to determine which application will be powered and run on 240V single-phase, 415V three-phase motor planetary. performed most often. It is very important to match the power. Unrestricted Planetary planetary grinder/ polisher with the right application. Making sure the unit can perform the required treatment is Single-phase machines can use power from a 240V outlet In unrestricted planetary grinders, the satellite heads critical to finishing a job correctly, and can directly affect and are great for smaller commercial or residential jobs. spin on the floor and the planetary drum spins with the a contractor’s bottom line and reputation. In any industry, Since an additional power source is not needed, the single- satellite heads. This means there is no planetary control. it is imperative a company handles its first few jobs well to phase machines make setup and tear down quick and The planetary drum always spins in a counter-rotating grow and strengthen its reputation in the market. simple. direction, meaning if the satellite heads spin in a clockwise The three-phase machines use power more efficiently direction the planetary drum spins in a counter-clockwise A contractor needs to decide if their company will be direction or vice versa. bidding on large commercial projects or trying to acquire and therefore are more powerful. However, three-phase smaller or residential projects. Contractors might only want power is not accessible in all facilities, thus there is a need The advantage of an unrestricted planetary machine is to offer removal services - the removal of glue or epoxy, for for a secondary power source, such as a generator. Some the low cost. It is a good choice for a contractor that is just example - or light polishing applications. Using the wrong specialized facilities do have three-phase power available, entering the surface preparation and polishing industry. machine with the wrong application will drastically affect so it is always important for the contractor to check with The disadvantage is that it has no planetary control, which profitability. the facility. means it is very weak in grinding applications. CSDAA.COM.AU
33 SURFACEPREP grinder will enable a contractor to feel and see the differences, Please note: and then choose the grinder that is right for their business Even if the correct grinder is chosen for a particular based on the results. application, contractors must also choose the correct The polished concrete market in Australia is growing rapidly diamond tools to use with the machine and application. and the advantages of a polished concrete floor far outweigh Grinders / polishers and diamond tooling work must be those of traditional methods. This is showing particularly used hand-in-hand to make sure a project is completed on in the commercial market with in excess of 10,000 sqm of schedule, within budget and with a great end result. polished concrete already completed in major retailers this drum. This can sometimes depend on the manufacturer’s year. This can only grow as word continues to spread. specifications. If the grinder is geared to spin the planetary and satellites in the same direction, then the grinder will be much more aggressive during grinding. The disadvantage to this grinder, like the unrestricted and restricted models, is that the planetary drum still speeds up or slows down in conjunction with the satellite heads. Dual Motor Planetary Restricted Planetary The planetary function on dual motor planetary grinders The restricted planetary grinders have a planetary is operated via a driven gear mechanism while the function operation that is driven by a clutch-type mechanism of the satellite head is driven by a belt. This provides fully using a belt. This type of grinder has a stable operation adjustable speed and fully adjustable direction control for and creates more friction between the diamonds and planetary and satellite heads. floor. The planetary control makes it more aggressive than unrestricted planetary grinders. Just like on the The advantages are that dual motor planetary grinders unrestricted grinders, the satellite head speed works in have independent setting controls for planetary and conjunction with the planetary speed. This means it does satellite heads, enabling optimum setting control for all not perform well on applications where low planetary applications. This type of grinder has higher production speed is necessary, as the head speed will also be low. rates during heavy removals due to the ability to spin both planetary and satellites in the same direction and tailors Since the restricted planetary grinders are belt driven, the speed settings specifically for the application. The contractors should be aware that the planetary action disadvantage to dual motor planetary grinders is the wear causes the belt to slip while removing heavier materials. on the operator. The resistance caused at the handlebar due This can lead to excessive wear on the belt. to the aggressive nature of heavy removals can cause the Driven Planetary operator to become fatigued. Driven planetary grinders are similar to the restricted There are major advantages and disadvantages of each planetary grinders, but instead of a belt mechanism, driven of the four planetary grinder/ polisher options available. planetary grinders are operated by gears. One major One of the best days a polishing contractor can decide, difference is that the heads can either turn in a counter- after looking at exactly what applications they will be rotating direction or same direction as the planetary performing, is to run the machines. Operating each type of CSDAA.COM.AU
35 SURFACEPREP Concrete FX does The Block Skyhigh P hil took a small break from the industry and began back by rebuilding relationships and a new customer base. Once back he realized just how much the industry had changed in the short period of time during his absence. Amongst other TraxxFloor involves a process of grinding, filling of voids, things, being provided with a fantastic service and knowledge of products hardening of the surface, then polishing to a desired was what was going to help rebuild this gloss and finally, sealed for perfection and long life. very successful business. After mucking around with single phase grinders and as Phil’s work load became greater it was crunch time. TRAXXLok GRINDING SEGmENTS “Time is money”, were Phil’s words “I Select from our three performance series need production and speed in three available - 600 series, 800 series or 1200 phase but on a tight budget” series. Available in a range of bonds to suit any grinding job. By this time several contracts had been won for several thousand meters of polishing, and single phase grinders just wouldn’t cut it. “Justin Berry-Smith (Master completed many demo jobs as well as “I’m very happy with the purchase TRAXXRESIN PADS Franchisee Victoria from Traxx CP) full polishing jobs “using the amazing and value for money of the Traxx Made for the professional that requires with his very well stocked mobile TraxxFloor system and adding the SC650 and SD6000 Separator and a perfect gloss finish when polishing Traxx Shop on wheels, has the DE6000 separator, in tandem with the would recommend this for any flooring concrete using the TRAXXFloor consumables required and at a very SC650 and SD6000 vacuum system”, a contractor whether it is a small 50m2 process. competitive price delivered to site in a god send with saving hours per shift in job or a 4000m2 job. Concrete FX timely manner, saving me down time in cleaning vacuums, and emptying bags. specialise in the Highest quality A One Stop Shop For All of Your getting the goods.” concrete flooring finishes, whether it ConcreteFx then appeared on the be commercial or domestic, concrete “Justin suggested value for money 2013 Melbourne series of “THE polishing, epoxy coatings, acid stain, GRINDING mACHINES AND you can’t go past the SC650 planetary 3 head, variable speed, left/right head BLOCK SKY HIGH” supplying its TOP IT range for incorporation in decorative coatings and polished concrete floors and bench tops been a Surface Preparation Needs DuST CoLLECToRS At TRAXX we well recognize what is rotation and best of all only requiring the apartments of the twins, Bec specialty. needed to be successful in servicing 3 Phase 20 Amp.” Phil inspected and and George, and Trixie and Johnno! this market sector. researched the machine and others “Judges were amazed at our polished For more details about ConcreteFX CHEmICAL RANGE which made the decision very easy; 0403 949 049 or visit the website If the surface being worked requires a We have brought together a full range concrete benchtop. Polished concrete is the Traxx SC650 was it and delivered www.concretefx.com.au/ super hard, supremely polished and of harmonized machines and tools to fast becoming a sought after addition the very next day to site to enable fully sealed surface, you can select cover the full spectrum. to the modern and elegant home. For more information on Surface Prep completion of approx 2000m2 of from a range of chemical treatments to With polished concrete the choices Equipment contact Traxx Construction polished concrete at South Wharf DFO, provide that superb result. are almost endless.” ConcreteFx also Products on (03) 9646 9200 or visit then quickly followed up by another provided its experience and expertise online www.traxxcp.com.au. 400m2 at Moorabbin DFO Food court. to form subfloors in preparation for M e l b o u r n e , S y d n e y, B r i s b a n e , P e r t h , A d e l a i d e , D a r w i n , H o b a r t Since the purchase Phil has alternative floor coverings. TRAXX CONSTRUCTION PRODUCTS. Head Office Unit 4/1 Rocklea Drive, Port Melbourne Victoria Australia, 3207 CSDAA.COM.AU Phone 1300 109 108 | Telephone +61 (0) 3 9646 9200 | Email info@traxxcp.com.au WWW.TRAXXCP.COM.AU
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