CESSNA 172 AND A LOCKHEED C-130 PHOTOSHOOT - OIL LEAKS - LISTENING TO THOSE VOICES p.48
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OIL LEAKS - LISTENING TO THOSE VOICES p.48 April 2021 • cessnaflyer.org CESSNA 172 AND A LOCKHEED C-130 PHOTOSHOOT p.38 Avionics Upgrade Tips for Cessna Twins p.30 Destination: Social Distancing and the Simple Pleasures of GA Flying p.52
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SPECIALIZING IN CUSTOM INTERIORS Vol.18 • Issue 4 • April 2021 The Official Magazine of The Cessna Flyer Association PRESIDENT Jennifer Dellenbusch IMAGINATION SEWN INTO REALITY jen@aviationgroupltd.com SEATS, TRIM PANELS, CARPET, YOLKS, SEATBELTS, HARWARE, & MORE VICE PRESIDENT/DIRECTOR OF SALES WWW. A VIATIONS C REATIONS.COM 480-980-0639 Kent Dellenbusch kent@aviationgroupltd.com CREATIVE DIRECTOR Pierre Kotze ASSOCIATE EDITOR Scott Kinney EDITORIAL AND PRODUCTION ASSISTANT Diana Hart CONTRIBUTING EDITORS Mike Berry Steve Ells Kevin Garrison Michael Leighton John Ruley Dale Smith Kristin Winter Dennis Wolter CONTRIBUTING PHOTOGRAPHERS Paul Bowen James Lawrence Keith Wilson 1042 Mountain Ave., Ste. B #337 Upland, CA 91786 626.844.0125 www.cessnaflyer.org Cessna Flyer is the official publication of the Cessna Flyer Association. Cessna Flyer is published monthly by Aviation Group Limited, 1042 Mountain Ave., Ste. B #337, Upland, CA 91786. POSTMASTER: Send address changes to Cessna Flyer, 1042 Mountain Ave., Ste. B #337, Upland, CA 91786. Subscriptions, advertising orders, and correspondence should be addressed to 1042 Mountain Ave., Ste. B #337, Upland, CA 91786. Annual dues: $44.00 in the U.S.; Canada and Mexico add $15.00 per year; all others add $25.00 per year (U.S. Dollars only). Eighty percent (80%) of annual dues is designated for your magazine subscriptions. The information presented in Cessna Flyer is from many sources for this reason there can be no warranty or responsibility by the publisher as to accuracy, originality, or completeness. The magazine is sold with the understanding that the publisher is not engaged in rendering product endorsements or providing instruction as a substitute for appropriate training by qualified sources. Cessna Flyer and Aviation Group Limited will not assume responsibility for any actions arising from any information published in Cessna Flyer. We invite comments and welcome any report of inferior products obtained through our advertising, so corrective action may be taken. 4 • Cessna Flyer / April 2021
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April 2021 • Volume 18 • Issue 4 GMT is a term Prop & Cowling coined by 8 THE VIEW from HERE • the people in Jennifer Dellenbusch Greenwich, and 8 LETTERS to the EDITOR it means “Get 12 CESSNA FLYER EVENTS My Tea.” 14 THE HIGH and the WRITEY • Kevin Garrison 16 QUESTIONS & ANSWERS • Steve Ells Cockpit & Fuselage 22 RENOVATING AN INTERIOR, PART TWENTY-TWO: PAPERWORK • Dennis Wolter 30 AVIONICS UPGRADE TIPS FOR CESSNA TWINS • Dale Smith 38 ONE-OF-A-KIND PHOTOSHOOT: CESSNA 172 G-HERC AND A LOCKHEED C-130 HERCULES • Keith Wilson 48 LISTENING TO THOSE VOICES • Mike Davis 52 DESTINATION: SOCIAL DISTANCING AND THE SIMPLE PLEASURES OF GA FLYING • Jeff Chipetine Tail & Rudder 60 NEWS 72 ADVERTISER INDEX 74 BACK WHEN: VINTAGE CESSNA ADVERTISING AND MARKETING COVER: Cambridge Aero Club's Cessna 172 Skyhawk. Photo: Keith Wilson. 6 • Cessna Flyer / April 2021
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The View from Here Letters to the Editor By JENNIFER DELLENBUSCH Send your letters to editor@cessnaflyer.org New Tech Support Ticket Up and Running Cessna Flyer Association - Tech Support Ticket Cessna Model: 1968 310P Request: Looking for a list of service bulletins, letters etc. for the 310. Remote Work Kent’s answer: There are over 400 Service Bulletins for your 310 based on your serial number. IT’S BEEN NEARLY A YEAR since the stay-at-home order went into effect in our I’m sending you a list. Pick the ones you state. The building in which our office was located was closed for cleaning. On need and I can download them. It might March 19, 2020, we grabbed all the essentials from the office and set up our com- take time based on how far back you go. puters at home. We naively thought it would be a temporary move and that we’d be Kent back in the office soon. Weeks stretched into months as the pandemic and resulting closures continued. A couple of months in, we canceled the lease on our office to Kent, work from home permanently, for now. Thank you very much. This is what I We have worked from home off and on in the 17 years we’ve been running the needed to help me understand the Cessna Association, so this arrangement is not new to us. The remote work situation that 310 status I am evaluating for purchase. many businesses found themselves adapting to in 2020 is something we’ve been Respectfully, doing all along. All our writers, editors, and designers have always worked remotely. Ken Smith This allows us to tap into the best talent in aviation, anywhere in the world. These dedicated and experienced aviators live in California, Oregon, Minnesota, Kentucky, Kansas, Florida, North Carolina, South Carolina, as well as in Canada and the U.K. They bring decades and decades of aviation experience. They research, fly, maintain, photograph, and instruct in Cessna aircraft. Their work is supplemented by the contributions of Cessna Flyer members who share stories, photos, questions, and expertise to the magazine and the online forums. I’m old enough to remember a time before the internet was available to folks like us, so it is amazing and rather humbling to sit in my office in Upland, California, and yet be connected to so much knowledge and expertise around the world. Blue skies, Praise for Recent Webinar; Complete Guide to Supplemental Oxygen Use for General Aviation with Scott Ashton, President and CEO Aerox Aviation Oxygen Systems, LLC Excellent presentation, thank you for inviting me. Excellent program! [Scott Ashton] did a very good job. Letters continued on Page 10 8 • Cessna Flyer / April 2021
Continued from Page 8 Excellent and thorough presentation. It was worth my time. Thank you! Limit question/answer period. Well done. More gift cards! More seminars like this. Need more of these, very good topic. Excellent, balanced presentation. Thank you. Thanks for the good information! Viewing Past Webinars I was unable to attend the Cessna 206 cargo door webinar at the last min- ute tonight due to work. This topic was something that I was very interested in. Is there a way to see this somehow if it was recorded and able to be view later somehow? Thank You, Brian T206 owner Reply: All our webinars are recorded and can be viewed on our YouTube channel Cessna Flyer: https://www.youtube.com/channel/ UCq5m8Oo2YzSfu8qBovBYvbA or search Cessna Flyer Association on YouTube. PILOTS HAVE OPINIONS. LET'S HEAR YOURS. Send your letters to editor@cessnaflyer.org 10 • Cessna Flyer / April 2021
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The High & The Writey By KEVIN GARRISON Spring Ahead and Fly! Warm weather and blue skies beckon, but make sure you and your aircraft are ready. Spring has sprung teenage, love-starved squirrels at a square dance, but I need to The grass has riz, brief you first. I wonder where my hangar is Flying in the spring season of the year is not all Gatorade With apologies to Ogden Nash sipping, hacky sack kicking, and wearing loose clothing with the witty saying “remove before flight” printed on the front. S pring has arrived, and aviators throughout the land of Your return to warm-weather flying can be treacherous and the free are peeking out from under their aircraft's en- can lead to injury and unrecoverable coolness-loss if you don't gine warming blankets and blinking at the sun, thinking: do it right. For goodness' sake, please put down your flight bag “Hey, I made it!” and finish reading this column. Your aviation street cred may It is time to unplug the plug on your oil tank heater and tape depend on this. the end of the cord to your engine mount. You won't use the heater again until next autumn. A time to “spring” into flight? This is the season to stop worrying about de-icing your Twice a year, the people in charge of the measurement of pitot tube and to start worrying about removing wasps from time in these United States take it upon themselves to make your pitot tube. Even if it hasn't gotten to your neck of the us reset our clocks or at least instruct our robotically orient- woods yet, warm weather is on the way, and it cannot come ed hockey-puck-shaped assistants to do so. We “fall back” or too soon for me. “spring ahead” our time reporting and indicating devices based on whether it is fall or spring. GMT is a term coined by the The time that all of us aviators officially use is UTC, which is stands for “Universal Thames (River) Clock.” This is the clock setting system people in Greenwich, England, use for people in Greenwich, and it deciding what time of the day to have tea. Tea time in that part of the world is usually around 4 p.m. UTC, and is later in means “Get My Tea.” areas where those little finger tea sandwiches are desired but aren't quite ready. Many American pilots confuse UTC with other things and Months and months have been spent facemask-clad and because of this, they are not able to adjust their clocks. I am chilled to the bone, wondering if we could ever fly again in our here to clear things up. Here are a few hints: neon-colored tennis shorts and T-shirts. Long underwear is • UTC is not an infection of any kind, and you do not need to now optional for flight, and is most likely not needed. The only leave vials of medically required bodily fluids anywhere or warm drinks we will encounter from now on will not be coffee; ingest antibiotics to use this system of time reporting. they will be hot sodas we forgot to put in our hangar refriger- • UTC is the most recent name for GMT. GMT is a term ators. coined by the people in Greenwich, and it means “Get My I realize that the subject of recovering and thawing out from Tea.” GMT is also called, but not to be confused with: a tough winter is lost on our readers who live in the warmer • Zulu time. I have no idea why they call it “Zulu time,” un- climes of places like Florida. They are no doubt already at less the people in charge of clocks really enjoyed the 1964 the Tiki bar talking about their yachts or are swimming with epic movie “Zulu,” starring a young and handsome Michael dolphins and manatees while sipping citrus-based drinks. Caine, playing the role of Lt. Gonville Bromhead. Please do not despair, cold-climate fliers. We can safely assume that they will get their comeuppance during the next heat wave Why is all of this clock nonsense an issue for us this spring? when they get an uncomfortable heat rash for making fun of us. We have all just worked out how many hours we need to add or subtract or divide or find the cosine or tangent to get to UTC OK, everybody calm down! during non-daylight savings times and now we have to start I know you are getting ready to fling this magazine aside all over again. Doing your clock adjusting wrong could lead to and run out to try to fly your aircraft in the newly warm and horrible consequences, like being so late to every single airport sultry weather with more haste and less self-control than Continued on Page 70 14 • Cessna Flyer / April 2021
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Questions & Answers By STEVE ELLS Oil Analysis, AV-30 Installation, Stall Warning Horn Testing Q I just wanted to update you on the results of my latest oil analysis on the low-time Lycoming IO-360 in my Cessna 172 Skyhawk. Last month, when I changed my oil, I took an oil sample. the filter. You also noticed that I had flown 57 hours since the last oil change. You told me that the additive package in modern oils gets Since we are both based on the same airport, I dropped by “used up” at around 30 hours, and told me to shorten my oil your hangar and showed you the report. change interval. You told me, “Don’t pull your hair out yet; the high iron on I just got my latest sample back and, you’re right. the Oct. 21 sample is 60 parts per million.” Changing the oil at 30 hours instead of 50 hours made a huge You recommended that the next time I change the oil, I difference in the iron levels. pull and check the suction screen and remove and cut open Thanks for that hint. the oil filter. I did that, and didn’t find any crud or metal in Dave 16 • Cessna Flyer / April 2021
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Questions & Answers A Thanks for sending me a copy of your latest oil analysis. at each change, compression checks, and inspecting the As I know you realize, all oil analysis companies provide exhaust valves with a borescope at each annual provide a a running record of the metals and contaminants is clear-cut story on how your engine is doing. each sample. Ideally, you would always like oil and fuel usage, and CHT Aviation oil analysis by ALS Tribology, the oil analysis and EGT numbers, to be stable. Any change, such as the one company you’re using, also provided you with a graphical you found in your oil analysis reading, is an early warning depiction of all the wear metals. Across the board, the levels that your operating conditions need changing, as yours did. of every important metal—aluminum, iron, copper, nickel, Or that there’s something else that needs attention. chromium, and silicon—went down. That 360-series Lycoming is one of best engines Ly- I want to commend you for not only flying often (140 coming ever built. Keep doing what you’re doing, and I’ll hours this year) but for using all the tools available to mon- guarantee you’ll be flying it for many years to come. itor the health of your engine. I know you have a JPI EDM Happy flying, 930 engine monitor that you use to record engine data. Steve Oil analysis, a good engine monitor, data recording, continued on Page 20 always cutting open the oil filter and inspecting the media 18 • Cessna Flyer / April 2021
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Questions & Answers Continued from Page 18 Q I just read your article in the February 2021 issue of Piper Flyer magazine regarding the uAvionix AV-30 flight instruments. I’ve been looking to install a pair of these in my 1979 Cessna 172 Skyhawk. A I believe that you may have misunderstood my article, or I’m guilty of being unclear. I just re-read the text of my AV-30 article and it says that I found that when I inadvertently entered IFR-like You stated in the beginning half of the article that you had conditions, my eyes went to the screen of the Sandia SA 340, installed a pair in your airplane and were able to remove all of and it provided all the information I needed; I didn’t have to the legacy six-pack. However, toward the end of the article it’s scan the “sacred six.” stated that “if replacing the attitude indicator (AI), the legacy A dual AV-30 installation replaces the artificial horizon airspeed indicator (ASI) must remain.” Does that mean that if (AH, also referred to as the attitude indicator [AI] in the ar- the AI only is being replaced, then the ASI must remain? ticle) and the Directional Gyro (DG). The airspeed indicator, I’ve been trying to find out if two AV-30s are STC’d in the the vertical speed indicator, turn and bank instrument, and same manner as the Garmin GI-275s, which allows all legacy the altimeter cannot be removed following the installation of instruments to be replaced when using two GI-275s; one as two AV-30s. an AI and the second as a HSI? The following is text from the installation manual: Derrick 5.1 Mechanical Instrument Replacement Approval is granted to replace legacy mechanical instrumentation as follows: Instal- lation of the AV-30-C (Dedicated AI mode) as the primary source for attitude and slip. Installation replaces the existing stand- alone vacuum or electrically powered attitude indicator. Installation of the AV-30-C (Dedicated DG mode) as the primary source for direction-of-flight. Installation replaces the existing stand-alone vacuum or electrically powered non-slaved directional gyro indicator. Note that when installed as a DG, a reversionary AI is available for display. This functionality is supplemental only and does not satisfy requirements for a backup or standby attitude, turn and slip, or turn coordinator. 5.2 Non-Required Instrument Addition Approval is granted to install the AV-30-C as a non-required instrument, augmenting existing required instrumentation. In this configuration, the AV-30-C must not replace an exist- ing required instrument. The AV-30 can be thought of as a condensed display instrument—although it displays airspeed, vertical speed, altitude, and other information that’s significant for flight, legally it replaces only the artificial horizon and the turn and slip indicator. The second AV-30 replaces the directional gyro, although it also displays many data points. I am not familiar with the approvals for the Garmin GI- 275, but in a phone call to Garmin product support I learned that there is approval to install a GI-275 for each of the “sacred six” primary flight instruments; you can install six GI-275 instruments in your panel should you so desire. Happy flying, Steve Q My annual is coming up in a month. The stall warning horn on my 1963 Cessna 182F Skylane works every time I land at the proper airspeed. But when I test it on the ground during pre- and post-flight, I cannot get the horn to sound. I test with master on, avionics on, and simply push the tab open/back and forth. Can you offer any guidance on this issue? Kimball continued on Page 73 20 • Cessna Flyer / April 2021
WHAT’S RIDING ON YOUR CYLINDERS? “When it’s time for an overhaul, owners choose RAM because they want the best overall performance, reliability, and value for their engine and aircraft. Exceeding those expectations is why we use Millennium Cylinders from Superior Air Parts.” —Brian Adamik, President, RAM Aircraft, LP Since they welcomed modifications. They won’t settle for using anything their first customer back but the best in their engines. So, when it came time in 1976, RAM Aircraft, to select their preferred cylinders, they put their LP has built its industry-leading reputation on trust in the number one replacement cylinders for providing piston-engine aircraft owners with top- Continental and Lycoming engines: Superior Air tier engine overhauls, and performance-enhancing Parts’ Millennium Cylinders. For more information, contact your nearest Superior Air Parts distributor, or visit: www.SuperiorAirParts.com April 2021 / Cessna Flyer • 21
Typical logbook entry for a 182 interior renovation that includes STC’d Rosen sunvisors. 22 • Cessna Flyer / April 2021
Renovating an Interior, Part Twenty-Two PAPERWORK Aircraft interiors expert DENNIS WOLTER discusses the final steps of your interior project: paperwork and logbook entries. I can’t say that I’ve saved the best for change that must be kept in the airplane A vertical-flammability test result last. The only part of this airplane as part of the flight manual. document, verifying that the material renovation job that I don’t like is—you So here goes! passes the appropriate FAR will be per- guessed it— paperwork. manently kept on file at Air Mod. That said, I think it’s important A logbook entry example Since this 182 was thoroughly corro- for an aircraft owner to understand what The first line identifies the airplane by sion-proofed with zinc chromate at the should be included in a logbook entry model number, its registration num- factory, a thorough clean-up of cabin describing an interior renovation, as ber, serial number, current time on the skins and application of zinc chromate well as all the supporting documentation airframe, and the date that the work was was not necessary. showing conformity to Federal Aviation completed. Then it’s on to identifying all The next item on the logbook entry Regulations (FARs). It is the aircraft the materials used in the interior includ- describes how we cleaned and inspected owner who is ultimately responsible for ing product name, who made it, where the cabin area for any corrosion as well the airworthiness of the airplane, its it is used in the airplane, and what FAR as cleaned and fogged below the floors conformity to current FARs, and the flameproofing specification it passes. with Corrosion X. accuracy of related paperwork. … it’s important for an aircraft owner to The Cessna I have chosen to refer- ence in this article is a restart-production 182S Skylane built in the early 2000s that went through our shop for a complete understand what should be included in a interior, STC’d Rosen sunvisors, an Oplite reading light, and a Stratus USB port. This is a fairly typical project for us. logbook entry describing an interior renovation. We will begin with an item-by-item ex- planation of the logbook entry and show We use only materials that pass FAR In this project, we insulated the entire examples and explanations of supporting 25.853a in our interiors. That standard cabin with SoundEx composite flame-re- documents for each entry. Then we will confirms that these materials will not tardant soundproofing that also passes dive into how we keep track of all the support continuous combustion and will FAR 25.853a. The SoundEx is an upgrade weight and balance data needed to cal- basically self-extinguish within 15 seconds from the typical fiberglass insulation culate and document an accurate revised after a test ignition flame is removed. package included in our original interiors. weight and balance and equipment list This is a big safety enhancement! We describe how the seats are April 2021 / Cessna Flyer • 23
If there is anything that makes you feel you’ve finished the job, it’s the completion of paperwork. stripped to the bare frames, installed on The next entry describes how we test rails, and inspected. Any repairs or replaced the badly damaged original parts required to ensure that the seats headliner with a more durable FAA/ are brought back to like-new airworthy PMA approved headliner and related condition would be called out at this parts, manufactured by Vantage part of the logbook entry. Plane Plastics. Again, all part num- The next entry describes all the bers are listed. upholstery foam, where it was installed, We also describe how we reinforced and what flame test FAR was used. the new headliner with formed alu- Then we describe how the headrest minum bonded to the back surface of foam was cosmetically changed without the headliner panel. Then we list the changing the design and integrity of the installation of upgraded and approved headrest structure. Birk aluminum air nozzles and Wemac We move on to the statement iden- reading lights, including a continu- tifying four Cessna seat stops that were ing airworthiness statement that is installed because the originals were required when non-original components missing when the aircraft was delivered are installed. A newly removed pilot seat being weighed on a cer- to us for work to begin. Because the aluminum nozzles and tified digital scale, recording the weight as removed Next is an entry describing the reading lights mountings are identical from the aircraft. STC (Supplemental Type Certificate) to the originals, the continuing airwor- approval for the installation of Rosen thiness references the Cessna mainte- sunvisors, identified by part number nance manual for this installation. and STC number. Also, reference is Next, we state how the previously A tape measure temporarily taped to the side of the made to the FAA Form 337 (Major Re- installed BAS four-point inertia reels airplane, indexed to the aircraft’s datum point. This pair and Alteration) that was filled out were reinstalled, and that the original allows for the quick and accurate location of every by a licensed A&P mechanic who holds unused three-point shoulder harness renovated interior component as it is installed back an Inspection Authorization (IA) rating. brackets were removed. in the cabin. We then come to new, PMA Vantage Plane Plastics plastic trim components that were painted, placarded, and installed, making sure that all required placards called out in the Type Certifi- cate Data Sheet are in place. The next item describes how, per the customer’s request, we improved pilot and co-pilot ventilation by moving the existing vents from the side panels to the outer corners of the instrument panel. Since this change only required relocation of an existing system, no statements of continuing airworthiness or conformity to the FARs are required. Then it’s on to the write up for the installation of two FAA/PMA approved LED Oplite reading lights and two MaxDim dimmer controls, including the relocation of the original instrument panel dimmer transistors from above the glove box to a more accessible location behind the co-pilot side panel forward of the cabin door. 24 • Cessna Flyer / April 2021
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Easy to Install Multi-Function DISPLAYS THAT DON’T SUCK Replace high-maintenance vacuum driven instruments with precise digital displays that add 21st-century tech for safer, more informed flights. A copy of the actual STC form that came with the Rosen sunvisor kit. Due to the fact that these FAA-ap- so a new weight and balance must be proved Oplites and MaxDim dimmers provided. are permanently installed and wired Any additional equipment installa- directly into the aircraft’s electrical tions must also be included in the new system, items such as wiring, connec- weight and balance. If the preexisting tors, routing, insulators, etc., must be weight and balance information is installed per all the FARs found in the accurate, a new weight and balance and aviation technician’s bible, AC43.13-2B. revised equipment list can be calculated Also, since these components were mathematically. not part of the original equipment This process involves weighing offered by the manufacturer, it is nec- every individual component as removed essary to include a continuing airwor- from the aircraft. Then we weigh each thiness statement for this installation. renovated or new component as it is re- Listing this data as part of the logbook installed. Using a measuring tape on the write-up meets the requirements of side of the aircraft, indexed to the datum a legitimate minor modification, not of the aircraft, allows us to accurately 3” requiring the filing of an FAA major measure the precise location of every 2” modification 337 form. component we are reinstalling. The The remaining entries are pretty datum point is the location from which self-explanatory, including the instal- all components are measured. AV-20-S AV-30 lation of Mountain View Aviation Door With all this information, we can $895 from $1595 Steward kits that necessitated the nor- calculate the new empty weight of the mal filing of a 337 form with reference to aircraft and the all-important empty the STC number. weight center of gravity. If the existing Classic Cockpit Look weight and balance records are inaccu- Maintenance-Free Weight and balance rate or questionable, we must have the Customizable Renovating an interior adds weight. aircraft weighed. We use more insulation, higher quality foams, better upholstery materials, and Reasons for proper paperwork denser carpet than most light plane I know this technical minutia can be uAvionix.com/DigitalPanel manufacturers originally installed, a bit boring (it is for me), but in the past 26 • Cessna Flyer / April 2021
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Final weight & balance and equipment list change document that becomes part of the aircraft’s records. 50 years of being involved in this busi- this point, we may take a short hiatus. Industrial designer and aviation ness, I’ve seen several situations where Until the next topic, fly safe! enthusiast DENNIS WOLTER is well- good maintenance records protected an known for giving countless seminars aircraft owner from some real problems IMPORTANT: This article describes and contributing his expertise about all with lawyers and the FAA. work that may need to be performed/ phases of aircraft renovation in various supervised by a certificated aviation publications. Wolter founded AirMod If there is anything that makes you maintenance technician. Know in 1973 to offer private aircraft owners feel you’ve finished the job, it’s the com- your FAR/AIM and check with your the same professional, high-quality pletion of paperwork. mechanic before starting any work. work then only offered to corporate I’ve enjoyed sharing information with jet operators. Send questions or you in this interior renovation series. At comments to editor@cessnaflyer.org. 28 • Cessna Flyer / April 2021
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Cessna 310 Cessna 320 Cessna 340 Cessna 350 Cessna 400 Cessna 441 Cessna 401 Cessna 402 Cessna 404 Cessna 411 Cessna 414 Cessna 421 Cessna 425 With the help of a well-thought-out plan, a realistic budget, and an experienced avionics shop, you can have twice , as much fun upgrading your twin s panel. By Dale Smith April 2021 / Cessna Flyer • 31
I f you’re lucky enough to be the 20-year-old avionics that won’t deliver owner of one of, what I believe, the capabilities today’s units can,” stated are a stable of truly fantastic, Fred Ahles, founder, Premier Aircraft recent-generation classic twin-en- Sales. “Owners want an aircraft that will gine aircraft—I’m speaking of the deliver the functions and features of a Cessna 300 and 400 series—you modern panel.” are truly one fortunate flyer. But adding the “features of a modern Sure, they require a lot of panel” leaves the door open to literally upkeep. But what classic doesn’t? thousands of avionics and instrument up- Next time there’s a Cars and Coffee grade options. How do you put together a event in your area, drop by and ask a few plan that gets you what you want without owners of classic cars what they pay for mortgaging the farm? spare parts and upkeep. Odds are you’ll Let’s assume first that all the avionics be amazed at how their world of driving and instruments in your panel are func- a car that’s in a constant state of mainte- tioning properly. If not, unless it’s your nance parallels yours. LORAN or ADF, you’re going to want to As you and your bank account can put that change/upgrade at the top of well attest, classic aircraft are always in your “must-have” list. need of some repair, replacement, or up- “The way I advise our customers grade. While the need to swap out engine on this is to think about the primary and airframe parts is usually due to wear mission they have for their airplane,” and tear; when it comes to your avionics explained Mark Lee, CEO, Carpenter and instruments, upgrades are more a Avionics. “What can you add to your matter of want than need. aircraft that will enable pilots to fly their Yep, sooner or later, you’re going to typical mission better and more safely? need to replace those legacy instruments To me, that’s the best starting point for and radios with the new-generation glass an upgrade.” panels, digital autopilots, and touch- “If they fly a lot of IFR or at night, screen navcoms that you really want. then they’ll benefit from a more capable …the new display units deliver a quantum leap in what kind of information you can see on your panel. Panel planning 101 GPS navigator or autopilot,” he added. panel, as you know, the sky’s the proverbi- We’re going to assume that your twin “If the owner is trying to improve the al limit when it comes to upgrade options. is somewhere around 40 years old. And performance, reliability, and longevity of There are great glass units from Avidyne, that sometime along the line, at least one their engines, then a new digital engine Aspen, Dynon, and Garmin. And with of the original King or Narco radios has monitor will be a great addition.” great autopilots from Avidyne, Garmin, been upgraded to an Avidyne or Garmin Of course, who wouldn’t want to and Genesys (S-TEC), there’s a system to GPS navigator, and that you’ve done the replace their tired old mechanical ADI fit pretty much every twin. ADS-B Out installation. and HSI with a cool new electronic And, while we’re not going to point Then again, just because the radios flight instrument? Inch-for-inch, the new out specific units, there is a new product were upgraded in the past two decades display units deliver a quantum leap in that I think will be a “game-changer” in or so doesn’t mean those same avionics what kind of information you can see on twin-engine safety: the new Smart Rud- are not ripe for replacement. The last your panel. As an added bonus, if you do der Bias technology for Garmin’s GFC century called, and they want their replace your old autopilot with a digital 600 autopilot. This amazing new system technology back... unit, you may well be able to remove the basically brings turbine-class, automat- “If you were to use a 20-year-old aircraft’s problem-prone vacuum system. ed single-engine control enhancement aircraft with Garmin 430s as an exam- That’s a true win/win. to piston twin aircraft. Knowing what a ple, you could buy [aircraft equipped in As for what kinds of avionics you problem Vmca (minimum control speed this manner] all day, but you’re buying might want to consider for your new with critical engine inoperative) loss of 32 • Cessna Flyer / April 2021
control accidents are for light twins, I Sure, back in the pre-COVID days, it’s like to use new-generation avionics think the rudder bias capability is a great you would have just gone to a local and autopilots in the real world. And you safety-enhancing system. aviation event and gotten some per- can see how they’ve integrated new-gen But, as you know, avionics technolo- sonal time with the various avionics equipment with their legacy avionics gy is changing so fast that in the 60 or OEMs and their demo units. That’s a lot and instruments. so days that will have passed from the harder nowadays. time this is written until you read it, it’s Luckily, you have options beyond bro- Will what you want work with a safe bet that one of the avionics OEMs chures and webpages. Most of the major what you have? will introduce something that changes avionics manufacturers have online tools Unless you’re planning on ripping out everything—again. that you can use to demo their products. your entire current panel and replacing These tools do a pretty good job of giving it, you and your avionics shop are going A little help from your friends you “hands-on” experience with their to have to deal with integrating legacy While you’d think that picking the avi- units. I’d have to say that the Avidyne and and new avionics. While it’s not usually onics you want in your new panel would Garmin tools are especially helpful. an issue, in some cases, the added work be nothing but fun, the fact is, it can drive If you’re a fan of YouTube, you can to integrate such systems can add a lot of you a bit, well, nuts. There are so many search out some popular vloggers like time and cost to the installation. options, and each unit has features and 310 Pilot, Baron Pilot, or Martin Pauly. “Generally speaking, twins are going functions that you may or may not use. They’ll give you some insights into what to be a bit more complex than a typical April 2021 / Cessna Flyer • 33
single, so the question of integrating may lose some functionality,” he added. new digital avionics with legacy analog “On the other hand, if you have a pan- systems takes on a bit more importance el-full of avionics that aren’t Garmin, and One of the hardest parts in panel planning,” Lee said. “Even if it’s a relatively simple upgrade like adding a you don’t have the budget for a full-on upgrade, then the Avidyne IFD may be a of an avionics upgrade is new touch-screen GPS navigator, you still need to look at how it will operate with better solution. “It’s a great flight management sys- choosing the right shop to the equipment that will stay in the panel. tem, and it’s very compatible with many “The Garmin GTN TXi is a stellar different kinds of avionics and autopi- do the work. GPS navigator, and its interoperability lots,” he said. “It will deliver a full array of is best when it’s working with other its capabilities without having to remake Garmin units. Mixing it with other your panel.” avionics can be done, of course, but you Of course, glass displays, touch- screen navigators, and autopilots may be at the top of the upgrade heap, but they’re not your only options. Another popular option is a new electronic engine monitor and/or fuel totalizer. There’s nothing more disconcerting in a light twin than engines running out of sync… except for running out of fuel! www.jerrytemple.net With the popularity of iPads and smartphones in the cockpit and cabin, What does it take to sell an aircraft? who could say no to installing a few USB power ports in the cockpit or Goals | Objectives | Targets cabin? Not me. Research | Due Diligence | Homework But, you ask, when I start planning Follow Up | Service | Support how all this comes together, how do I know what role my current avionics will Honesty | Truth | Integrity play in the panel? What can I keep? And, Experience | Knowledge | Expertise more importantly, how will it all actually Marketing | Web Presence | Temple Talk integrate with my new systems? Teamwork | Synergy | Combined Effort That’s where being able to rely on the experience of a highly qualified avionics shop will make the difference between MPLE AVIA avionics upgrade success and failure. TE TI Y R O R JE N Choosing the right avionics shop 2 020 1995 One of the hardest parts of an TWE RY sA L avionics upgrade is choosing the right N Er Y T SI IV XY N E AR A N shop to do the work. No doubt, you’ll do even more homework in making That would be difficult to define.* your shop selection than actually Jerry Temple Aviation has developed proven aircraft brokerage procedures choosing your avionics. There’s a lot for 25+ years, which support both Buyers and Sellers. Although each riding on your decision. project is unique, we utilize the same core values that have defined JTA “Again, twins are very sophisticated, from the beginning. Our unsurpassed customer service and support always makes each transaction a successful one. and so are their avionics, so make sure you’re dealing with a licensed, Part 145 *All true. Then there is the backstory you don’t read about in our ads. Our avionics shop. I’d strongly recommend customer service also involves hundreds of airline flights and hotel/motel stays, gourmet dinners consisting of crackers and cheese with a side of you contact the Aircraft Electronics jerky, arduous negotiations, challenging pre-purchase inspections, difficult Association to find AEA member shops issues to resolve, more negotiations, insurance hurdles, pilot training , in your area,” Lee said. “Make sure the deliveries worldwide, follow-up, follow-up... and more following up. shop is an authorized dealer and ser- JTA is committed to you & your goals. Call us to discuss your aviation needs. vice center for the avionics you want. That can make any warranty issues easier to resolve.” Jerry Temple “Speaking of warranties, make sure TEXAS 972 . 712 . 7302 | sales@jtatwins.com the shop also offers a written, in-house Rachel Schwartz Dan Moore warranty for their labor and installation TX - Dallas | CELL 469 . 877 . 0543 TN | CELL 423 . 647 . 4359 work,” he added. “And when they present rachel@jerrytempleaviation.com dmoo@jerrytempleaviation.com their quote, make sure it includes every- 34 • Cessna Flyer / April 2021
thing for the project and it is all clearly spelled out. That’s a sign of a profession- ally run and managed shop.” OK, so you have your three written quotes, and you’re ready to decide. Un- fortunately, this is the stage where way too many owners make a dream-crush- ing mistake. “Do not go with the lowest bid. That’s a huge mistake,” stated Matt Schloss, Sales Manager, Gulf Coast Avionics. “I’m always getting phone calls from aircraft owners who went with the low-priced shop, saying their airplane is still in the shop several months later.” “When it comes to comparing one quote to another, there’s often a variety of very good reasons why a shop is a bit more expensive. If you take the time Premium Performance to look into those differences, you’ll probably see the added cost is worth it,” he continued. “Larger [more expen- from the Hartzell Voyager sive] shops have more experience and Hartzell’s latest 3-blade scimitar prop STC probably have more trained technicians on staff.” is custom designed for the 180, 182, 185 and 206. Getting to know the shop and its capabilities is the reason you need to per- • Up to 7 knots faster cruise speed sonally visit the facility before you sign • 10% better take-off acceleration the papers. Is the shop clean? Do they and exceptional climb rate have the right tools? Do they have expe- rience with your aircraft type? Do you • Rugged and durable see a number of aircraft sitting around in aluminum blades various stages of disassembly? Again, working on a Cessna is not the same as working on a twin Cessna. A good rule of thumb is to contact owners of similar aircraft and ask who they’ve worked with—and would they work with them again. “A smaller shop may promise you ‘personal service,’ but what happens when their only technician gets called off to fix a stranded aircraft or is home sick? Your airplane just sits there,” Schloss said. “Cutting corners on your installa- tion cost is pretty much a prescription for problems.” “If they’ve never installed a com- plete glass panel upgrade in your make and model before, I’d probably take a pass and look for a shop that has,” he added. “I’m not suggesting that the shop can’t do the work; I’m just saying that I wouldn’t want to be the first one on their list.” Now available for immediate delivery and installation. And while we’re on the subject of Visit hartzellprop.com installations, now’s a good time to put the inspection of your aircraft’s alternator and electrical system on your upgrade Built on Honor for over 100 years, Hartzell propellers are backed by our industry-leading warranty through HartzellProp.com/TopProp “to-do” list. You’ll want to make sure up first overhaul up to 6 years/2,400 hrs. Contact us at 800-942-7767 front that the alternator/electrical system April 2021 / Cessna Flyer • 35
is providing all the clean, consistent Keep in mind that avionics technology inconceivable, believe me, they occur power your new systems will need. changes pretty fast, and any ROI guesti- more often than you think. Why? Well, You’d be surprised how many mate you get today may be miles off the the obvious reason is these less-than-op- avionics technicians have spent hours mark in three to five years. timal locations make the installation a chasing down a problem only to find No matter where you stand on the lot easier and less expensive. For most that the cause was a worn wire or avionics upgrade ROI discussion, there owners, saving a few hundred dollars is a weak alternator. are still some sound guidelines you powerful motivator. need to consider when laying out your How much upgrade is too much? new panel. One thing to avoid is getting One final upgrade… When it comes to determining your too “creative” with your panel’s content Well, there she is: your twin-engine budget and any possible return on and layout. beauty is on the ramp with her newly that investment, there are two ways Work with your avionics shop to de- upgraded panel. Now all you need to do of looking at it. The first is the owner sign a panel that not only makes efficient is climb aboard and take off for some real who plans on keeping that airplane use of the space but also maximizes all aviating fun! for a long, long time. If that’s you, then the benefits that your new avionics may Not so fast, my friend. Chances are, any amount you spend in making your offer. For example, if you’re installing a it’s been a number of weeks or perhaps airplane more capable and safer will be touch-screen GPS navigator, don’t install months since you’ve been in the left seat a great investment. it so far away that it becomes awkward to and, your single-engine skills are proba- The second is the owner who wants to use. Or, don’t mount your standby ADI in bly a bit rusty. Everyone was thinking it. upgrade now but will probably be selling a location that makes it difficult to use in I’m just saying it. in the foreseeable future. This pilot needs critical situations. It’s an excellent idea to schedule to take a different approach to their When it comes to a good panel lay- some refresher training time with your upgrade. If you’re really curious, it may out, thinking something will work when multi-engine instructor. Having an expe- be worth it to contact a licensed aircraft you’re sitting on the ramp and knowing rienced pilot in the right seat isn’t only a appraiser to see how your aircraft may you can actually use it when you’re benefit to sharpen your flying skills, it’s stack up against the market. AOPA’s trying to shoot an IFR approach with also a great way to learn all about your VREF guide can also help. (CFA Support- your eyes looking at your knees are two new avionics. er VREF.com offers many aircraft valuation different things. The instructor/pilot can fly and look services. —Ed.) While situations like these may seem for traffic while you are concentrating ENGINES Hard-to-find parts LYCOMING O-235 to IO-540 CONTINENTAL O-200 to IO-520 aren’t hard to find here! Complete engines with accessories and complete logs! Also Cylinders, Mags, Accessories WENTWORTH AIRFRAME Wings, Cowlings, Interiors, AIRCRAFT, INC. Control Surfaces, Landing Gear, Tail Surfaces, Engine and Flight Instruments CESSNA | PIPER | HOMEBUILTS AVIONICS As the LARGEST Single-Engine Cessna King, Narco, ARC, Collins, Used Parts Dealer IN THE WORLD, Nav/Com, Transponder, AME, DME, Autopilot we’ll help you find everything you need Trays and complete harness included! ...with only ONE call! All units 100% satisfaction guaranteed Huge Volume | Fresh Stock | 80,000 Sq. Ft. of Indoor Storage | 30-Day Satisfaction Guarantee Phone 763-231-8484 Fax 763-231-8482 RFQs Online, Fax or Phone Wentworth Aircraft Inc. • 6000 Douglas Drive N. • Crystal, MN 55429 Email wentacpart@aol.com 36 • Cessna Flyer / April 2021
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