BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
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INTERNATIONAL EXPERT IN FASTENING AND ASSEMBLY SOLUTIONS At ARaymond we focus on engineering and innovation tailored to the demands of the automotive market. By working closely with our customers, our engineering teams are able to create the solutions which best meet their assembly challenges. We have advanced manufacturing capabilities worldwide and manage metal transformation, plastic injection, adhesive technology and assembly in-house. Our efficient supply chain management is a source of competitive advantage. APPLICATIONS POWERTRAIN P.4 CHASSIS P.5 CAR BODY P.6 ELECTRIC & MECHATRONIC P.7 GLAZING P.7 TECHNOLOGIES PLASTIC P.8 METAL P.9 INTEGRATED FUNCTIONS P.10 LIGHTWEIGHT P.11 2
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS FASTENING, PROTECTING & REINFORCING Available in plastic, spring steel, or combination assemblies, with or without metal anti-creep inserts, our brackets are high-strength, lightweight and flexible. Designed to perform in a wide variety of applications and environments. Weight saving Vibration and noise reduction Integrated functions 3
APPLICATIONS POWERTRAIN Supporting and protecting engine compartment elements such as SCR pollution treatment systems, HVAC lines, transmission and fluid delivery systems. Metal bracket to fix Bi-material anti-vibration bracket Plastic bracket with metal Secures the wiring particle ABS cables to the damper. for A/C tube holding. anti-creep inserts for radiator filter sensor, guides the urea fixing. tube and fastens the camshaft position sensor. VIBRATION AND NOISE REDUCTION Bi-material assembly bracket to avoid interference and mechanical friction with A/C lines, and to absorb vibration. Features a robust lockable holder with an additional spring steel closure to strenghten the fastening of the pipes. www.araymond-automotive.com 4
CHASSIS Reinforcement and fastening of pollution treatment systems, suspension & braking and tire & wheel systems. Support for selective catalytic Bracket for the NOX Bracket for protection Body height sensor rod reduction pipes. control unit. of the NOX sensor. bracket. ALL-IN-ONE, ANTI-RATTLE SUPPORT Due to the integrated features, this anti-rattle bracket allows a single assembly of all components such as the NOX control unit, the electric plug and the related cables. The compression limiters enable robust fastening points for high locking torque. 5
APPLICATIONS CAR BODY Holding and supporting lighting, interior & exterior trim, and cable routing. Holder to join pillar, Rocker panel bracket to Holder for headlight lens. Bumper-to-fender plastic car body and airbag wiring. fasten the sill protector, and bracket fastened to the BIW. to manage lower body shell expansion. ERGONOMIC AND MODULAR Connector bracket enabling easy electric connection and disconnection, for safety belts and heating, to the back seats. Ensuring electric connection for any selected seat position. Designed to dampen vibration. www.araymond-automotive.com 6
ELECTRIC & MECHATRONICS Fastening and protecting electrical distribution systems, battery, electronic control unit and infotainment equipment. Anti-vibration fastening Camera support fastened Multi-connector support Body control module system for HVAC. to the front fascia grille. for antenna systems. unit and relay holder. GLAZING Camera and sensor brackets, opening systems and wiper plate designed for bonding assembly. MULTI-COMPONENT SUPPORT A tailored-made multi-support bracket that enables integration of different electronic components such as cameras, sensors and lidar into the same area. Holder for sensors on windshield. Ball stud mount for opening backlite. Holder for wiper motor on backlite. 7
TECHNOLOGIES PLASTIC Plastic can be a lightweight and high performance alternative to metal. At ARaymond we use overmolding and bi-injection (multi-material) molding processes compatible with over 300 thermoplastic materials such as polyamide, polyethylene, polyvinyl acetates, polypropylenes, and more. Our plastic brackets can have integrated features such as hose AR-BAG™ and tube holders and reinforced metal anti-creep inserts. TECHNOLOGY FOR ELASTICITY REQUIREMENTS Our proprietary material was designed by ARaymond material experts to respond to elasticity requirements for applications like exterior trim parts, which must be able to withstand underbody impacts. Integrated pipe Reinforced with Integrated tube and tube support. metal inserts. and hose holders. BI-INJECTED & OVERMOLDED SOLUTIONS Vibration can compromise structural integrity, ultimately affecting vehicle safety and reliability. The resulting noise has an enormous impact on consumers’ perceptions of comfort, quality, and performance. That is why we focus on NVH and BSR in the very early stages of the design process to come up with solutions that enhance the overall perception of vehicle quality. Noise & vibration reduction Anti-vibration feature for brake pipes or A/C tube fastening. www.araymond-automotive.com 8
METAL Our metal brackets include multi-purpose attachment points for relays, In-house heat treatment connectors, electronic boxes and wire harnesses. They are ideal for harsh & coating capability environments and high temperature areas like the underbody, engine bay, and wheel arches. We can provide versatile, complex shapes to suit almost any packaging requirement and surface treatments to fit all vehicle environments. SPRING STEEL STAINLESS STEEL Spring steel is a lightweight, high strength and flexible material Stainless steel is specifically adapted for harsh and / or specifically suitable for ergonomic fastening. high temperature environments, and has a high corrosion resistance. BI-MATERIAL ASSEMBLY SOLUTIONS Brackets suited for high temperature requirements such as brake applications. The design is optimized combining metal and plastic, and adapted for complex fastening environments. Robust High temperature resistant Anti-vibration features for pipe and tube fastening. 9
TECHNOLOGIES INTEGRATED FUNCTIONS To combine functionality features, we develop brackets with integrated fastening systems such as tube, pipe or cable holders. Manual locking system. Variable diameter hose support. Integrated swivel clips. COMPRESSION LIMITERS Since plastic is a less creep-resistant material than metal, we insert anti-creep rings to our plastic parts. It stabilizes the screwing points and prevents plastic crushing, while ensuring a lightweight solution with high resistance. ARaymond provides a wide range of compression limiters; elastic and non-elastic, round or oblong, compatible with a variety of panel thicknesses. Robustness Tolerance management Bracket with reinforced attachment points to fasten beam candles on the engine block. www.araymond-automotive.com 10
LIGHTWEIGHT ASSEMBLY SOLUTIONS To strike the right balance between weight and performance, we develop solutions that reduce complexity, integrate multiple features into a single part or use alternative materials. OPTIMIZED SOLUTION INITIAL SOLUTION Optimized design with thin sheet Lightweight, cost efficient single molded Assembled metal bracket. metal and integrated features. plastic bracket. Reinforced with metal anti-creep inserts. BONDING SOLUTIONS Bonding solutions are ideal to ease assembly of brackets on glazing. They are also suited for assembly on material ADHESIVE EXPERTISE difficult to weld or drill such as painted metal or composite Techbond®pur materials. We design with the aim to ease the industrialization Our expertise in chemistry, of bonding solutions, and above all to support operations mechanics and electronics until the last day of production. combined with a unique adhesive technology, allow us to offer tailor-made bonding solutions to reach your expectations. ARaymond works with a network of partners on adhesives, surface treatments and equipment, to design the best possible bonding solution for your project. • Personalized services • Support throughout production cycle • Ensure high process uptime and maximum throughput • Reliable results 11
ARAYMOND, CLOSE TO YOU EVERYWHERE www.araymond-automotive.com YOUR CONTACTS AUTOMOTIVE Americas Asia USA & CANADA CHINA SINGAPORE +1 248 853 2500 +65 6634 1041 +86 0511-853 09 100 contact.us@araymond-automotive.com contact.cn@araymond-automotive.com contact.sg@araymond.com MEXICO INDIA SOUTH KOREA +1 248 853 2500 +91 (2135) 676 200 +82 70 5055 5000 contact.mx@araymond-automotive.com contact.in@araymond-automotive.com contact.kr@araymond.com BRAZIL JAPAN +55 19 3836-6900 +81 463 40 8600 Africa contact.br@araymond-automotive.com contact.jp@araymond.com MOROCCO +212 529048613 contact.ma@araymond.com Europe CZECH REPUBLIC ITALY TURKEY Hungary, Poland, Romania, Slovakia +39 0161 937311 +90 262 658 1058 +420 483 358 111 contact.it@araymond-automotive.com contact.tr@araymond-automotive.com contact.cz@araymond-automotive.com FRANCE RUSSIA UNITED KINGDOM +33 4 76 33 49 49 +7 831 3398 111 +44 1732 871934 contact.fr@araymond-automotive.com contact.ru@araymond-automotive.com contact.uk@araymond-automotive.com GERMANY SPAIN +49 7 621 174-0 +34 93 877 1314 contact.de@araymond-automotive.com contact.es@araymond-automotive.com 08/2019 © RAYGROUP SASU, RCS Grenoble 487 947 483– 113 Cours Berriat, BP 157, 38019 Grenoble cedex 1, has designed this communication material. “ARaymond ” means a network of companies which have a license of use of ARAYMOND™. «Security» and/or «safe» and/or «safety» and/or «high loads» and/or «high levels of security and traceability» mean in this brochure the compliance of a product with the PPAP (Production Parts Approval Process).This brochure is provided for information purposes only and does not constitute an offer or an agreement. RAYGROUP SASU makes no warranty or representation whatsoever, express or implied, including but not limited to the accuracy, reliability, novelty, completeness, fit for a particular purpose or merchantability of the information contained in it. If you need further information, please contact RAYGROUP SASU.
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