BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive

Page created by Rachel Adkins
 
CONTINUE READING
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
BRACKETS
CUSTOM DESIGN
MECHANICAL
SUPPORTS
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
INTERNATIONAL EXPERT
    IN FASTENING AND
  ASSEMBLY SOLUTIONS
       At ARaymond we focus on engineering and innovation
            tailored to the demands of the automotive market.
 By working closely with our customers, our engineering teams
                     are able to create the solutions which best
                                meet their assembly challenges.

     We have advanced manufacturing capabilities worldwide
          and manage metal transformation, plastic injection,
                adhesive technology and assembly in-house.

            Our efficient supply chain management is a source
                                     of competitive advantage.

               APPLICATIONS
               POWERTRAIN				                                P.4
               CHASSIS 			                                   P.5
               CAR BODY			                                   P.6
               ELECTRIC & MECHATRONIC			                     P.7
               GLAZING			                                    P.7

               TECHNOLOGIES
               PLASTIC                                       P.8
               METAL                                         P.9
               INTEGRATED FUNCTIONS                        P.10
               LIGHTWEIGHT                                 P.11

                                             2
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
BRACKETS
CUSTOM DESIGN MECHANICAL SUPPORTS

FASTENING, PROTECTING
& REINFORCING
Available in plastic, spring steel, or combination assemblies,
with or without metal anti-creep inserts, our brackets
are high-strength, lightweight and flexible.
Designed to perform in a wide variety of applications
and environments.

Weight saving
Vibration and noise reduction
Integrated functions

                       3
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
APPLICATIONS

                  POWERTRAIN
                  Supporting and protecting
                  engine compartment elements
                  such as SCR pollution treatment
                  systems, HVAC lines, transmission
                  and fluid delivery systems.

               Metal bracket to fix        Bi-material anti-vibration bracket       Plastic bracket with metal          Secures the wiring particle
               ABS cables to the damper.   for A/C tube holding.                    anti-creep inserts for radiator     filter sensor, guides the urea
                                                                                    fixing.                             tube and fastens the camshaft
                                                                                                                        position sensor.

                                                                                             VIBRATION AND NOISE REDUCTION

                                                                                             Bi-material assembly bracket to avoid interference
                                                                                             and mechanical friction with A/C lines, and to absorb
                                                                                             vibration.
                                                                                             Features a robust lockable holder with an additional
                                                                                             spring steel closure to strenghten the fastening
                                                                                             of the pipes.

 www.araymond-automotive.com

                                                                                4
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
CHASSIS
         Reinforcement and fastening
         of pollution treatment systems,
         suspension & braking
         and tire & wheel systems.

Support for selective catalytic   Bracket for the NOX   Bracket for protection             Body height sensor rod
reduction pipes.                  control unit.         of the NOX sensor.                 bracket.

                                                             ALL-IN-ONE, ANTI-RATTLE SUPPORT

                                                             Due to the integrated features, this anti-rattle bracket
                                                             allows a single assembly of all components such as the
                                                             NOX control unit, the electric plug and the related cables.
                                                             The compression limiters enable robust fastening points
                                                             for high locking torque.

                                                        5
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
APPLICATIONS

                CAR BODY
                Holding and supporting lighting,
                interior & exterior trim,
                and cable routing.

                Holder to join pillar, 		     Rocker panel bracket to              Holder for headlight lens.         Bumper-to-fender plastic
                car body and airbag wiring.   fasten the sill protector, and                                          bracket fastened to the BIW.
                                              to manage lower body shell
                                              expansion.

                                                                                        ERGONOMIC AND MODULAR

                                                                                        Connector bracket enabling easy electric connection and
                                                                                        disconnection, for safety belts and heating, to the back seats.
                                                                                        Ensuring electric connection for any selected seat position.
                                                                                        Designed to dampen vibration.

 www.araymond-automotive.com

                                                                               6
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
ELECTRIC
& MECHATRONICS
Fastening and protecting electrical distribution
systems, battery, electronic control unit
and infotainment equipment.

Anti-vibration fastening              Camera support fastened           Multi-connector support            Body control module
system for HVAC.                      to the front fascia grille.       for antenna systems.               unit and relay holder.

GLAZING
Camera and sensor brackets, opening systems
and wiper plate designed for bonding assembly.

                                                                                              MULTI-COMPONENT SUPPORT

                                                                                              A tailored-made multi-support bracket that
                                                                                              enables integration of different electronic
                                                                                              components such as cameras, sensors and
                                                                                              lidar into the same area.
Holder for sensors on windshield.             Ball stud mount for opening backlite.

Holder for wiper motor on backlite.

                                                                         7
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
TECHNOLOGIES

                                             PLASTIC
                                             Plastic can be a lightweight and high performance alternative to metal. At ARaymond we use
                                             overmolding and bi-injection (multi-material) molding processes compatible with over
                                             300 thermoplastic materials such as polyamide, polyethylene, polyvinyl acetates,
                                             polypropylenes, and more. Our plastic brackets can have integrated features such as hose
        AR-BAG™                              and tube holders and reinforced metal anti-creep inserts.
        TECHNOLOGY FOR
        ELASTICITY
        REQUIREMENTS
        Our proprietary material was
        designed by ARaymond material
        experts to respond to elasticity
        requirements for applications like
        exterior trim parts, which must
        be able to withstand underbody
        impacts.
                                                Integrated pipe                        Reinforced with          Integrated tube
                                                and tube support.                      metal inserts.           and hose holders.

                                             BI-INJECTED & OVERMOLDED
                                             SOLUTIONS
                                             Vibration can compromise structural integrity, ultimately affecting vehicle safety and reliability.
                                             The resulting noise has an enormous impact on consumers’ perceptions of comfort, quality,
                                             and performance. That is why we focus on NVH and BSR in the very early stages of the design
                                             process to come up with solutions that enhance the overall perception of vehicle quality.

                                                                                                                 Noise & vibration reduction

                                                Anti-vibration feature for brake pipes or A/C tube fastening.

 www.araymond-automotive.com

                                                                                   8
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
METAL
Our metal brackets include multi-purpose attachment points for relays,                                   In-house heat treatment
connectors, electronic boxes and wire harnesses. They are ideal for harsh
                                                                                                         & coating capability
environments and high temperature areas like the underbody, engine
bay, and wheel arches. We can provide versatile, complex shapes to
suit almost any packaging requirement and surface treatments to fit all
vehicle environments.

SPRING STEEL                                                                             STAINLESS STEEL
Spring steel is a lightweight, high strength and flexible material                       Stainless steel is specifically adapted for harsh and / or
specifically suitable for ergonomic fastening.                                           high temperature environments, and has a high corrosion
                                                                                         resistance.

BI-MATERIAL
ASSEMBLY SOLUTIONS
Brackets suited for high temperature requirements such as brake applications.
The design is optimized combining metal and plastic, and adapted for
complex fastening environments.

                                                                            Robust
                                                                            High temperature resistant

    Anti-vibration features for pipe and tube fastening.

                                                                        9
BRACKETS CUSTOM DESIGN MECHANICAL SUPPORTS - Automotive
TECHNOLOGIES

                               INTEGRATED FUNCTIONS
                               To combine functionality features, we develop brackets with
                               integrated fastening systems such as tube, pipe or cable holders.

                               Manual locking system.          Variable diameter hose support.             Integrated swivel clips.

                               COMPRESSION LIMITERS
                               Since plastic is a less creep-resistant material than metal,
                               we insert anti-creep rings to our plastic parts. It stabilizes
                               the screwing points and prevents plastic crushing,
                               while ensuring a lightweight solution with high resistance.
                               ARaymond provides a wide range of compression limiters;
                               elastic and non-elastic, round or oblong, compatible
                               with a variety of panel thicknesses.

                Robustness
     Tolerance management

                                                                                             Bracket with reinforced attachment points
                                                                                             to fasten beam candles on the engine block.

 www.araymond-automotive.com

                                                                 10
LIGHTWEIGHT
ASSEMBLY SOLUTIONS
To strike the right balance between weight and performance,
we develop solutions that reduce complexity, integrate multiple
features into a single part or use alternative materials.

                                                                OPTIMIZED
                                                                SOLUTION           INITIAL SOLUTION

Optimized design with thin sheet       Lightweight, cost efficient single molded   Assembled metal bracket.
metal and integrated features.         plastic bracket. Reinforced with metal
                                       anti-creep inserts.

BONDING SOLUTIONS
Bonding solutions are ideal to ease assembly of brackets
on glazing. They are also suited for assembly on material                                          ADHESIVE EXPERTISE
difficult to weld or drill such as painted metal or composite                                      Techbond®pur
materials. We design with the aim to ease the industrialization                                    Our expertise in chemistry,
of bonding solutions, and above all to support operations                                          mechanics and electronics
until the last day of production.                                                                  combined with a unique adhesive
                                                                                                   technology, allow us to offer
                                                                                                   tailor-made bonding solutions
                                                                                                   to reach your expectations.
                                                                                                   ARaymond works with a network
                                                                                                   of partners on adhesives, surface
                                                                                                   treatments and equipment, to
                                                                                                   design the best possible bonding
                                                                                                   solution for your project.

• Personalized services
• Support throughout
  production cycle
• Ensure high process uptime
  and maximum throughput
• Reliable results

                                                                  11
ARAYMOND, CLOSE TO YOU EVERYWHERE

                                                                                   www.araymond-automotive.com

YOUR CONTACTS
AUTOMOTIVE
Americas                                                           Asia
USA & CANADA                                                       CHINA                                                             SINGAPORE
+1 248 853 2500                                                                                                                      +65 6634 1041
                                                                   +86 0511-853 09 100
contact.us@araymond-automotive.com                                 contact.cn@araymond-automotive.com                                contact.sg@araymond.com

MEXICO                                                             INDIA                                                             SOUTH KOREA
+1 248 853 2500                                                    +91 (2135) 676 200                                                +82 70 5055 5000
contact.mx@araymond-automotive.com                                 contact.in@araymond-automotive.com                                contact.kr@araymond.com

BRAZIL                                                             JAPAN
+55 19 3836-6900                                                   +81 463 40 8600
                                                                                                                                     Africa
contact.br@araymond-automotive.com                                 contact.jp@araymond.com                                           MOROCCO
                                                                                                                                     +212 529048613
                                                                                                                                     contact.ma@araymond.com

Europe
CZECH REPUBLIC                                                     ITALY                                                             TURKEY
Hungary, Poland, Romania, Slovakia                                 +39 0161 937311                                                   +90 262 658 1058
+420 483 358 111                                                   contact.it@araymond-automotive.com                                contact.tr@araymond-automotive.com
contact.cz@araymond-automotive.com

FRANCE                                                             RUSSIA                                                            UNITED KINGDOM
+33 4 76 33 49 49                                                  +7 831 3398 111                                                   +44 1732 871934
contact.fr@araymond-automotive.com                                 contact.ru@araymond-automotive.com                                contact.uk@araymond-automotive.com

GERMANY                                                            SPAIN
+49 7 621 174-0                                                    +34 93 877 1314
contact.de@araymond-automotive.com                                 contact.es@araymond-automotive.com

08/2019 © RAYGROUP SASU, RCS Grenoble 487 947 483– 113 Cours Berriat, BP 157, 38019 Grenoble cedex 1, has designed this
communication material. “ARaymond ” means a network of companies which have a license of use of ARAYMOND™. «Security»
and/or «safe» and/or «safety» and/or «high loads» and/or «high levels of security and traceability» mean in this brochure the
compliance of a product with the PPAP (Production Parts Approval Process).This brochure is provided for information purposes
only and does not constitute an offer or an agreement. RAYGROUP SASU makes no warranty or representation whatsoever,
express or implied, including but not limited to the accuracy, reliability, novelty, completeness, fit for a particular purpose or
merchantability of the information contained in it. If you need further information, please contact RAYGROUP SASU.
You can also read