AWARDS 2018 Recipients of Workplace Safety and Health Awards - Workplace Safety and Health Council
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INTRODUCTION. The annual Workplace Safety and Health (WSH) Awards recognise companies and individuals for achieving excellence in workplace safety and health. It starts from the mindset that all injuries are preventable and everyone can go home safe and healthy. This requires the commitment of all employees; from top management to the last worker. The WSH Awards Commemorative Book features some of the best WSH practices and innovations by the WSH Awards recipients. The WSH Council hopes that, through their efforts, companies and individuals will pick up useful tips to prevent accidents at work. This year, 158 award recipients will be recognised for their WSH efforts in 2017. The WSH Council congratulates all award recipients for their achievements and commitment to WSH!
WSH PERFORMANCE awards 2018 Recognising companies for exceptional safety and health standards, and systems.
WSH Performance (EXCELLENCE) AWARDS Infineum Singapore Pte Ltd To Infineum Singapore Pte Ltd, winning the WSH Performance (Excellence) Award is a testament to the excellent work and commitment of the company to continuously improve its safety performance and standards. Infineum consistently keeps abreast with technological advancements. Over the years, Infineum has been implementing automation in its plant operations. By incorporating technology in its work “We are proud of the Infineum processes, it allows the company to conduct Singapore plant in receiving the early identification of hazards and mitigate any risks to prevent accidents at the WSH Performance (Excellence) workplace. This also minimises human Award for the 11th consecutive intervention in work processes and year. It is a great encouragement to simultaneously upgrades its workforce continue on our Nobody Gets Hurt with new skills. safety journey, here in Singapore and elsewhere in the world.” Infineum is also proud of its Behaviour Based Safety Observation (BBSO) observations of other colleagues, and stop Mr Frank Horneck programme, which has been contributing any unsafe acts at work. Through the Global Manufacturing Manager to its outstanding safety performance. programme, BBSO promotes a positive Infineum Singapore Pte Ltd The programme encourages all employees behaviour towards WSH and reinforces its to look out for, and document, safety WSH goal of “Nobody Gets Hurt.” Represented by: Mdm Yap Seok Chen Plant Manager
WSH Performance (EXCELLENCE) AWARDS “We are honoured to be recognised for our health and safety performance, but we did not do it for the award. We did it because our employees are our most precious asset. Workplace health and safety is what they are entitled to.” Mr Co Gia Nguyen Vice President and General Manager Rockwell Automation Asia Pacific Rockwell Automation Asia Business Center Pacific Business Center Rockwell Automation’s management takes Rockwell Automation has also implemented a strong lead in keeping its employees safe the concept of “The Connected Safety” and healthy. The management conducts to align with the vision of Smart Manufacturing. monthly Safety Observation Tours (SOT) Traditionally, safety is a reactive process. in all manufacturing areas, laboratories When an accident or a near miss incident and offices. happens, companies will implement procedures and processes to prevent similar Represented by: During the tours, the management focuses incidents from happening again. Mr Wee Yee on establishing communication and Production Manager engagement with its employees by However, with the implementation of observing work behaviours and getting “The Connected Safety”, smart sensors feedback on areas that need improvement. are installed in the company to monitor SOT is a critical component in maintaining end-user behaviour of employees operating high WSH standards with zero loss time the equipment. Through this, the company injury for the last 11 years since it started is able to intervene and rectify the wrong operations in Singapore. behaviour before any incident or near miss can happen.
WSH Performance (GOLD) AWARDS Bintai Kindenko Pte Ltd As a first-time WSH Performance (Gold) Award recipient, Bintai Kindenko Pte Ltd is proud to receive the award and gain recognition for its WSH efforts and commitment. With more than 40 years in “Workplace safety and the Mechanical and Electrical Engineering health is important to us industry, Bintai Kindenko is known for its because everyone matters. reliability and delivery of top-of-the-line Our employees and services to its clients. subcontractors’ workers At Bintai Kindenko, the management are our greatest asset. encourages open communication about Only through them we can WSH across all levels of employees and achieve success with our subcontractors. The company actively customers. Therefore, engages everyone through safety dialogue we will do all that we can sessions, project coordination meetings, to protect them from safety trainings, refresher courses and site inspections. WSH information is also injuries and illnesses.” shared through print and digital platforms In addition, supervisors will lead the workers in the workplace. in doing morning exercises every day to Mr Chua Swee Ann relieve fatigue. Managing Director and Workers are trained regularly on worksite Chief Executive Officer safety and emergency preparation; perform Through its efforts, Bintai Kindenko Bintai Kindenko Pte Ltd periodic risk assessments, safety briefings has achieved 25 million accident-free man and mass tool box meetings every day; hours since 2014, resulting in greater and supervisors conduct regular safety productivity and fewer man-hour loss due checks before commencement of work. to work accidents. Represented by: Mr Mohamed Barak Head of WSH Department
WSH Performance (GOLD) AWARDS Keppel Singmarine Pte Ltd Keppel Singmarine Pte Ltd, the specialised Keppel Singmarine ensures all employees shipbuilding arm of Keppel Offshore & are trained and updated on safety measures Marine, is dedicated to keeping its employees and best practices, so that employees are safe and healthy by shaping the right work empowered to stop any unsafe work. behaviour and instilling a strong safety culture. This, in turn, builds a stronger safety culture as workers are able to adopt a more proactive Part of the Keppel Group, Keppel Singmarine role in preventing incidents. Keppel Singmarine is guided by Keppel’s five Key Safety Principles. achieved over 2.5 million man-hours worked One of the safety principles is that ‘Everyone without any accidents in 2017. “Safety is a core value at is empowered to stop any unsafe work’. Keppel and an integral part of our business. We are committed to provide a safe and healthy workplace for all our stakeholders.” Mr Abu Bakar Bin Mohd Nor Managing Director Keppel Singmarine Pte Ltd
WSH Performance (GOLD) AWARDS “Senior management should take ownership of workplace safety and health, and provide a two-way communication in facilitating feedback from the workforce. Through this approach, it will lead to transformation of strategy in mitigating vulnerable situations for Total WSH excellence.” Er. Lucas NG Hong Kiang General Manager of Plant Petrochemical Corporation of Petrochemical Corporation of Singapore (Private) Limited Singapore (Private) Limited For Petrochemical Corporation of Singapore Various representatives from the (PCS), winning the WSH Award means more association are also assigned to sit in the than just recognition for the company. It is a Responsible Care Committee alongside its testament to its high standards of WSH CEO/Managing Director. programmes and strong workplace culture, Represented by: which is ingrained in its workforce. Through the committee, the contractors will Mr Akira Yonemura Managing Director aid in setting the WSH direction and policy PCS believes that it is important to treat its of the company, and align its objectives and employees and contractors with the same goals with PCS. With close partnership level of health and safety. Respecting the and good camaraderie, important WSH contractors as equal – “One PCS, One information is disseminated more Team”, PCS partnered with its contractors to effectively and cooperatively to its form a trade association. contractors and employees.
WSH Performance (GOLD) AWARDS UG M&E Pte Ltd WSH is a top priority for UG M&E Pte Ltd. It believes that WSH has to be driven by the top management to the employees in order to achieve WSH excellence. Before the start of any work, the top management will conduct dialogue sessions with all stakeholders and get the stakeholders on board to pledge commitment to WSH. This strengthens the level of WSH commitment throughout the company and it is cascaded down to every individual with the top management taking the lead in safety and health at work. “We are honoured to be awarded the WSH Performance UG M&E also makes sure all employees (Gold) Award. Our greatest attend regular WSH training and courses asset is our staff, who has to upgrade skills, especially when new technology and innovation are introduced made this prestigious in its work processes. recognition possible through their firm and steadfast belief – safety is our way of life.” Mr Tai Chee Yick, Executive Vice President UG M&E Pte Ltd
WSH Performance (EXCELLENCE) AWARDS WSH Performance (SILVER) AWARDS Infineum Singapore Pte Ltd Rockwell Automation Amec Foster Wheeler Asia Pacific Pte Ltd Moderna Homes Pte Ltd Asia Pacific Business Center Asiabuild Construction Pte Ltd Mun Siong Engineering Limited BBR GREENTECH PTE LTD Nishimatsu Construction Co., Ltd. BOUSTEAD PROJECTS E&C PTE LTD PEC LTD. CARRIER TRANSICOLD PTE LTD Plant General Services Pte Ltd WSH Performance (GOLD) AWARDS GlaxoSmithKline (1 Pioneer Sector 1) Raffles Quay Asset Management Pte Ltd GlaxoSmithKline (38 Quality Road) Rotary Electrical & Instrumentation Pte Ltd Bintai Kindenko Pte Ltd Keppel Singmarine Pte Ltd Greatearth Corporation Pte Ltd Rotary Engineering Pte. Ltd. Petrochemical Corporation UG M&E Pte Ltd of Singapore (Private) Limited Hai Leck Engineering Pte. Ltd. ROTARY IMC PTE LTD Keppel DHCS Pte Ltd ROTARY MECHANICAL AND CONSTRUCTION COMPANY (PRIVATE) LIMITED Keppel FELS Limited Rotary-Thai Construction Pte Ltd Kok Tong Construction Pte Ltd Sembcorp Marine Integrated Yard Pte. Ltd. KTC Civil Engineering & Construction (Pandan Yard) Pte Ltd Sembcorp Marine Integrated Yard Pte. Ltd. Kuan Aik Hong Construction Pte Ltd (Tuas Boulevard Yard & Tanjong Kling Yard) Kurihara Kogyo Co., Ltd Singapore Engineering & Construction Pte Ltd Lendlease Retail Pte Ltd Teambuild Engineering & Construction Pte Ltd Lucite International Singapore Pte Ltd Testing Inspection & Solution Pte Ltd Lum Chang Building Contractors Pte Ltd Unison Construction Pte Ltd
WSH Performance AWARDS SAFETY AND HEALTH AWARD RECOGNITION FOR PROJECTS Amec Foster Wheeler Asia Pacific Pte Ltd Ed. Zublin AG Singapore Branch Keppel FELS Limited Keppel FELS Limited Evonik Me6 Project Design and Construction of Underpass for BORR SKALD Self-Elevating Drilling Unit ENSCO DPS-1 Dynamic Positioning Bukit Panjang Station - C9057 (LTA) (KFELS SUPER B Class) Semi-Submersible Drilling Unit Asiabuild Construction Pte Ltd Design & Build of Upgrading Projects for G20E Ed. Zublin AG Singapore Branch Keppel FELS Limited Keppel Shipyard Limited T3005 - Advance Sewer Diversion - NEWater Pipe BORR TIVAR Self-Elevating Drilling Unit BW Adolo Asiabuild Construction Pte Ltd and Effluent Outfall pipe (Package 2 - LTA) (KFELS SUPER B Class) Integrated Construction and Prefabrication Hub Keppel Shipyard Limited (ICPH) 4 Greatearth Corporation Pte Ltd Keppel FELS Limited BW Catcher GEM Residences ENSCO 123 Self-Elevating Drilling Unit BHCC Construction Pte. Ltd. (KFELS SUPER A Class) Keppel Shipyard Limited HDB Dawson Vista C6 Greatearth Corporation Pte Ltd Culzean FSO Turret SENJA HEIGHTS (HDB BPN6C12) Keppel FELS Limited BOUSTEAD PROJECTS E&C PTE LTD TS JASPER Self-Elevating Drilling Unit Keppel Shipyard Limited ALICE @ MEDIAPOLIS Greatearth Corporation Pte Ltd (KFELS N Plus) Bokalift 1 Senja Ridges (HDB BPN6C15) CES Engineering & Construction Pte Ltd Keppel FELS Limited Keppel Shipyard Limited Alkaff Oasis at Bidadari C6 Hai Leck Engineering Pte. Ltd. FECON 1 Self-Elevating Drilling Unit FPSO MTC Ledang Shell Bukom Maintenance Project (KFELS B Class) CES Engineering & Construction Pte Ltd Keppel Shipyard Limited Alkaff Oasis at Bidadari C7 Hock Lian Seng Infrastructure Pte Ltd - Keppel FELS Limited Hilli Episeyo Sembcorp Design & Construction Pte Ltd JV FECON 2 Self-Elevating Drilling Unit Chip Eng Seng Contractors (1988) Pte Ltd Development of Changi East to Effect 3 Runway (KFELS B Class) Keppel Shipyard Limited Green Ridges at Tampines N6C1A&C1B Operations at Singapore Changi Airport (Package 2) LNG Lerici Keppel FELS Limited Chip Eng Seng Contractors (1988) Pte Ltd Hwa Seng Builder Pte Ltd FECON 3 Self-Elevating Drilling Unit Keppel Singmarine Pte Ltd Marsiling Greenview at Woodlands Contract ER397A - Expansion of KPE/TPE (KFELS B Class) H389 (MPV EVEREST) N1C26&C27 Interchange Including Link Road to Punggol Central Keppel FELS Limited Keppel Singmarine Pte Ltd DIAP-SHAP JOINT VENTURE PTE LTD Hwa Seng Builder Pte Ltd JDC HAKURYU-15 Self-Elevating Drilling Unit H395 (KST LIBERTY) Proposed Reclamation at Jurong Island Contract ER478 - Widening of Woodlands Road, (KFELS SUPER B Class) Westward Extension Choa Chu Kang Link and Stagmont Ring Kim Seng Heng Engineering Construction Keppel FELS Limited (Pte) Ltd Dragages Singapore Pte Ltd Kajima Overseas Asia (Singapore) Pte. Ltd. FELS CAN-DO Ultra Deepwater Drillship Paya Lebar Quarter - Plot C Woodlands Care Home A & A works to OUE Downtown at 6 Shenton Way Keppel FELS Limited KTC Civil Engineering & Construction Pte Ltd Dyna-Mac Engineering Services Pte Ltd Kajima Overseas Asia (Singapore) Pte. Ltd. BORR Self-Elevating Drilling Unit Contract 9068 - Construction of Linkways to Culzean Development FSO Topside Modules Centre for Healthcare Innovation and National (KFELS B Class) DTL2 Stations Fabrication Centre for Infectious Diseases Project Keppel FELS Limited KTC Civil Engineering & Construction Pte Ltd Dyna-Mac Engineering Services Pte Ltd Keppel FELS Limited KFELS CAN-DO II Semi-Submersible Contract T218 - Construction of Orchard Upper Zakum, UZ750 Islands Surface Facilities BORR SAGA Self-Elevating Drilling Unit Cargo Barge Boulevard Station for Thomson Line (KFELS SUPER B Class)
WSH Performance AWARDS SAFETY AND HEALTH AWARD RECOGNITION FOR PROJECTS KTC Civil Engineering & Construction Sembcorp Marine Integrated Yard Pte. Ltd. Shanghai Tunnel Engineering Co. (S) ST Engineering Electronics Ltd Pte Ltd (Admiralty Yard) Pte Ltd Contract T260 - Thomson-East Coast Line Contract T312 - Construction of Gina Krog FSO Conversion LTA Contract T206 - Construction of Communications System Sungei Bedok Station and Tunnels for Woodlands Bored Tunnels and CCT Thomson East-Coast Line Sembcorp Marine Integrated Yard Pte. Ltd. Sunhuan Construction Pte Ltd (Admiralty Yard) Shanghai Tunnel Engineering Co. (S) West Jurong Island 400kV Substation Lendlease Singapore Pte. Ltd Kaombo (Block 32) Development Project - Pte Ltd Amgen HWFI Project Kaombo Norte FPSO Conversion LTA Contract T225 - Construction of Teambuild Engineering & Construction Shenton Way Station and Tunnels for Pte Ltd Lendlease Singapore Pte. Ltd Sembcorp Marine Integrated Yard Pte. Ltd. Thomson-East Coast Line Building Works at Dawson Contract 3 Amgen MSB Project (Tuas Boulevard Yard) Floating Dry Dock Sim Lian Construction Co (Pte) Ltd Teambuild Engineering & Construction PEC LTD. Bukit Panjang N6C13 & C14 Pte Ltd FAB Division - 19 Shipyard Rd Sembcorp Marine Integrated Yard Pte. Ltd. Design & Build of Upgrading Projects for G18D (Tuas Boulevard Yard) SINGAPORE ENGINEERING & PEC LTD. FPSO EWT Libra CONSTRUCTION PTE LTD Teambuild Engineering & Construction GSK Projects and Maintenance The Wisteria & Wisteria Mall Pte Ltd Sembcorp Marine Integrated Yard Pte. Ltd. Design & Build of Upgrading Projects for G22E PEC LTD. (Tuas Boulevard Yard) SSANGYONG ENGINEERING & MBM site FSO Ailsa CONSTRUCTION CO LTD Teambuild Engineering & Construction Forest Woods Pte Ltd PEC LTD. Sembcorp Marine Integrated Yard Pte. Ltd. Building Works at Bukit Batok Neighbourhood 4 MOGAS COGEN PROJECT (MCP) (Tuas Boulevard Yard) ST Engineering Electronics Ltd Contract 16 JE3T Contract 955 - Downtown Line Integrated PEC LTD. Supervisory Control System Teambuild Engineering & Construction SCP site Sembcorp Marine Integrated Yard Pte. Ltd. Pte Ltd (Tuas Boulevard Yard) ST Engineering Electronics Ltd Building Works at Yishun Neighbourhood 4 PEC LTD. P-68 Contract 956 - Downtown Line Maintenance Contract 22 SRC Maintenance Projects Management System Sembcorp Marine Integrated Yard Pte. Ltd. Teambuild Engineering & Construction PEC LTD. (Tuas Boulevard Yard) ST Engineering Electronics Ltd Pte Ltd SYM Site Q7000 Contract 960 - Downtown Line The Brownstone Communications System Raffles Quay Asset Management Pte Ltd Sembcorp Marine Integrated Yard Pte. Ltd. Tiong Aik Construction Pte Ltd Marina Bay Financial Centre Tower 3 (Tuas Boulevard Yard) ST Engineering Electronics Ltd Highline Residences Sevilla Knutsen Contract 961 - Downtown Line Mobile Phone Raffles Quay Asset Management Pte Ltd Network Coverage Unison Construction Pte Ltd One Raffles Quay Sembcorp Marine Integrated Yard Pte. Ltd. 2 Draycott Park (Tuas Boulevard Yard) ST Engineering Electronics Ltd SCB Building Construction Pte. Ltd. Sleipnir Contract 972B - Downtown Line AFC Unison Construction Pte Ltd LTA C1685A - TWE Tuas Depot Network Infrastructure Principal Garden Sembcorp Marine Integrated Yard Pte. Ltd. (Tuas Boulevard Yard) Sleipnir Land Fabrication
WSH DEVELOPER awards 2018 Profiling leading developers dedicated to safety and health excellence.
WSH Developer AWARDS City Developments Limited For over two decades, City Developments Limited (CDL) has engaged stakeholders to collectively build a strong Environmental, “Building a strong EHS culture is Health and Safety (EHS) culture. CDL’s an ongoing journey. Over the procurement process requires all builders years, through risk reviews and the to have an accredited safety and health monitoring of EHS performances, management system. CDL has proactively encouraged Since 2001, in addition to regulatory-mandated our stakeholders to always adopt audits, CDL monitors builders’ EHS an EHS-conscious mindset. performances through its 5-Star EHS With their firm support, we have Assessment System. CDL has also one of the first developers in Asia to apply collectively maintained a high level voluntarily committed itself as a founding the advanced Prefabricated Prefinished of EHS performance. CDL will signatory to the WSH Council’s ‘Pledge for Volumetric Construction (PPVC) method for continue to engage our Zero – A CEO Commitment Charter’. a residential development. stakeholders to ensure that To support the Construction Industry WSH To enhance workers’ well-being holistically, good systems and practices are Action Plans, CDL galvanised 24 of its key CDL also introduced initiatives like distributing in place to create a safer and builders and consultants to join the ‘Pledge fortified rice to construction workers at its healthier workplace.” Towards Zero Vision through Safe Design – 2017 annual 5-Star EHS Awards. Established Safe Practices – Safe Culture’ in 2016, a first in 2005, the Awards recognise exemplary Mr Chia Ngiang Hong for a developer. This followed two similar builders and workers for EHS excellence at Group General Manager rounds of a CDL-initiated pledge signing in CDL’s construction sites. City Developments Limited 2010 and 2014. Through its various EHS efforts, CDL Further enhancing safety and productivity maintained zero fatalities and occupational through technological innovations, CDL is diseases at its construction sites in 2017.
WSH Developer AWARDS City Developments Limited
WSH Innovation awards 2018 Showcasing the best of WSH innovations across various industries.
WSH Innovation AWARDS “Safety is an enabler for productivity. There is absolutely no need to CYC International Pte Ltd compromise one for the Olivia Underwater Cleaning System other. The use of modern technology is one bridge that enables safety and CYC International Pte Ltd conducts remove waste sludge while the production maintenance work on cooling tower basins plants are still in operation. The robot is productivity.” and other waste water containments for compact and can manoeuvre easily in petrochemical refineries and semi-conductor confined spaces such as sump pits, Mr Danny Chua plants. The basins and containments have to interceptor pits and cooling tower basins. Managing Director be cleaned and the waste sludge at the The robot’s rotating brush will sweep CYC International Pte Ltd bottom of the basin or containment has to the sludge and a suction inlet will suction be removed before any maintenance work. the waste from the water. There is a 360-degree waterproof camera that will Cleaning the basins and containments allow the robot to operate in the water with requires a large amount of time and low visibility. manpower within a limited time period to complete. The process also involves workers With “Olivia”, workers do not have to work working in confined spaces, which has a high in confined spaces anymore and the number risk of injuries and accidents. of workers has been reduced from 20 to six workers. The time needed to complete To eliminate the risks and improve its the job has also been shortened from 168 productivity, CYC International created hours to 112 hours. There is minimal water “Olivia”. “Olivia” is a hydraulic-operated wastage as water is being recycled for robot that can submerge underwater and discharging and refilling the containments.
WSH Innovation AWARDS GE Aviation Engine Services Singapore Pte Ltd Semi-auto Crimper Machine Operators at GE Aviation Engine Services The team from GE Aviation Engine Services Singapore Pte Ltd are required to manually analysed the manual process and created the “EHS Excellence is a part of knock on metal strips using a manual semi-auto crimper machine to eliminate the our DNA. It’s what we do aluminium block and hammer to crimp the risk factors. The machine uses pneumatic every day and it relates to strips in order to assemble the strips on an force to apply impact force on a metal strip. aircraft engine component. The metal strip is placed on a metal fixture everything we do. From to hold it in place. The machine is equipped manufacturing and selling The action of “crimping” is tedious and with a two-hand operation for both hands products, selecting suppliers, can pose significant ergonomic risks such and a door interlock system to ensure the and servicing equipment at as chronic strain injury due to the repeated safety of the operators. our customer sites, to driving a knocking motion of hammering. The car on company business. operators are also prone to occupational In addition to reducing risks, the machine injuries such as noise induced deafness from reduces the processing time from 90 to 30 EHS is all of our responsibility high-decibel excessive knocking and hands minutes, and saves $48,000 of production and is embedding in our and fingers getting struck by the hammer. cost per year. culture. Your role is critical.” Ms Ann Klee EHS Vice President GE Aviation Engine Services Singapore Pte Ltd Represented by: Mr Thines Kumar Manufacturing Engineer
WSH Innovation AWARDS Hai Leck Engineering Pte. Ltd. Safe Rolling Platform Storage tank construction, steel structure installation and plant maintenance work are carried out in Hai Leck Engineering Pte Ltd every day. To perform the work, tank bottom steel plates need to be placed inside the tank to be rehabilitated. Traditionally, the steel plates have to be lifted and placed down through the roof opening of the tank using a crane. Once the “Hai Leck nurtures people plates are in the tank, the plates are moved with embedded safe attitudes, manually using a trolley. The workers will competent for the job and admire then arrange the bottom and annular plates the organisational values in their according to the layout into the tank shell location, and weld the bottom plates and daily works which become part the annular plates together. of their lives.” Mr Cheng Yao Tong The whole process is labour intensive and Chief Executive Officer involves many high risks. The risks from Hai Leck Engineering Pte. Ltd. crane lifting operations and manually pulling of the steel plates can cause injuries and fatigue. As such, immediate measures were taken by Hai Leck Engineering to eliminate these hazards. Hai Leck Engineering created a safe rolling platform method to transport the steel plates into the storage tank safely. Using a Represented by: mechanical device, the workers place the Mr Kothandan Rajasekar steel plates on a moveable frame with Construction Manager rollers and push the plates into the storage tank through a door opening at the tank shell. The steel plates are then pulled and aligned using the air winch. This method not only eliminates crane operations and work at height activities, it also improves productivity. Manpower required to shift the steel plates is reduced significantly from 16 to three workers and time taken to perform the task is also halved from 20 to 10 minutes.
WSH Innovation AWARDS “Innovation is an integral and critical component in building a safe environment. At Keppel FELS, we constantly innovate to build better tools, develop more efficient work processes and expand communication channels with our employees so that we can improve their overall well-being.” Mr Tan Leong Peng Executive Director (Offshore) Keppel Offshore & Marine Keppel FELS Limited Shackle Jig In Keppel FELS Limited, heavy blocks are To improve the work process, Keppel FELS moved from one place to another by designed a new shackle jig that can hold up attaching shackles which are lifted together to eight shackles compared to the old with the heavy blocks by a crane. This design which can only hold four shackles. process requires workers to use a forklift to The shackles can be placed in the upright pick up shackles from the rack and transfer position, thus eliminating the need to use them to an open space. Workers will then a forklift. Represented by: manually remove the shackle’s pin and nut Mr Yan Yew Seng to insert the crane lifting sling. Requiring only two workers to execute the Hull Manager job, the new system eliminates pinch points After securing the shackle, the crane will and reduces the number of man-hours move the block to the designated location required to complete the job from 146 to 29 after which workers will remove the hours, achieving 80% cost savings for one shackle’s pin and nut to detach the crane rigging or de-rigging job. lifting sling. The process of rigging and de-rigging pose risks such as pinch points, heavy lifting work, and it requires five workers and a forklift.
WSH Innovation AWARDS “No safety, no business!” Mr Paul Shin Chief Executive Officer Koh Brothers Building & Civil Engineering Contractor (Pte.) Ltd. Koh Brothers Building & Civil Engineering Contractor (Pte.) Ltd. Moveable Lifting Frame Wall Formwork System It is common to see cranes lifting frame is constructed using steel materials formworks at construction sites. A worker and support beams to provide backing for will climb up a ladder to rig the formwork and the wall formwork. The lifting frame system the crane will hoist the formwork from one can move from left to right with the aid of location to another. In addition, the crane an electrical winch or be manually pushed. must be set up on a firm ground with steel Using the system, the workers anchor the plates as a base. Soft or uneven grounds, framework onto chain hooks, raise the wall especially after a rain, are unstable and can formwork slightly above the ground and cause the crane to topple. The process push the lifting frame to the desired location poses a lot of risks such as crane toppling, with the electrical winch by manullay pushing. Represented by: worker falling from heights while climbing Mr Sean Low Shuey Ming the ladder or being struck by falling objects With the new system, cranes are no longer Senior Project Manager such the formwork. Productivity is also a required to lift and move the formwork. concern because more manpower and time Thus, eliminating the risks of falling from are needed to set up the crane and perform heights and being struck by objects. the task. The innovation also reduces the number of man-hours to complete the work process To overcome the hazards and improve from 60 to 14 days. Productivity has productivity, Koh Brothers Building & Civil significantly improved by 329%, and the Engineering invented the moveable lifting lifting frames are cost-saving as it can be frame wall formwork system. The lifting reconstructed using recycled steel materials.
WSH Innovation AWARDS Poh Tiong Choon Logistics Limited Spring Brake System for Trailers Poh Tiong Choon Logistics Ltd is a third-party logistics service provider for land transportation, warehousing, bulk cargo handling, container services, etc. Most of “Establish work practices, its customers are from the oil and gas provide training, conduct industry, and require transportation of operations in a manner containers and ISO tanks using trailers. that safeguard property, employees and the During the process of coupling between the prime mover and trailer, the trailer communities that it operates may move backwards or forward if its in, and develop continuous service brakes are not working properly. improvements HSEQ plans.” This happens when there is a loss of compressed air pressure in the service Mr Poh Choon Ann brake which causes the brake to be Chairman disengaged. A sudden movement by the Poh Tiong Choon trailer, also known as a “runaway” trailer, Logistics Limited can be hazardous as it can cause damage to the vehicle, surrounding properties or even injure a worker. To prevent a “runaway” trailer, Poh Tiong Choon install spring brake in addition to the service brake on the trailers. The spring the brake is less susceptible to failure or brake consists of two chambers – the main being disengaged inadvertently. spring chamber and the service brake chamber. Using the mechanical force of the After installing the spring brake system, main spring chamber, it will engage the injury loss time due to a "runaway" trailer brakes when the trailers are being parked. and damages to any properties or vehicles Without the use of compressed air, have been mitigated. Represented by: Mr Loh Chia Wee Senior HSE Manager
WSH Innovation AWARDS Resorts World at Sentosa Pte Ltd Sesame Street Ride Vehicle Brake Release Mechanism The Ride Vehicle (RV) in the Sesame Street Spaghetti Space Chase is an immersive indoor ride in Universal Studios Singapore. To maintain the RV, it has to be transported “The safety and well-being of all team to the workshop. However, if the RV’s members at Resorts World Sentosa electric current collector is unable to receive is of paramount importance. We are power from the overhead electrical rails due committed to providing a safe and to a fault, the RV cannot be transported to the workshop. healthy workplace for everyone as we deliver outstanding guest experiences To recover the RV, two maintenance team at this lifestyle destination resort.” members from Resorts World Sentosa (RWS) will have to climb up and stand on Mr Lee On Nam the RV to release the motor brakes manually. Executive Vice President, While the two team members on the RV are Human Resources and holding on to the brakes, another two will Technical Services slowly push the RV to the maintenance bay Chairman, RWS Safety and a supervisor will oversee the task. Steering Committee This process exposes the workers to the recovery device that will allow the team Resorts World Sentosa risk of falling from heights and fatigue from members to work safely. The recovery standing for long hours as the process device uses a rechargeable DC battery takes 90 minutes to complete. power supply that connects to the RV’s control relays to activate the motor brakes. With a strong WSH culture instilled in the It is a hand-held device with emergency company, RWS developed a portable stop and mode selections. The recovery device is connected to the control relay without having anyone to mount. Thus, it eliminates the risk of falling from height and reduces the amount of manpower from five to three workers to carry out the task. The time needed to recover the ride has also been reduced to 30 minutes, contributing to greater work efficiency and enhanced guest experiences Represented by: with shorter downtime. Mr Ferseval Dematera Manager
WSH Innovation AWARDS SATS LTD. Forklift Improvement Programme Forklift incidents were on the rise in SATS Some of the key features of the upgraded “At SATS, we are committed Ltd. After further investigation, it was forklifts include speed limit device which to providing a safe, secure and observed that forklift incidents occurred cannot be tampered with, smart card healthy work environment for our when operators were reversing. Employees access system which prevents unauthorised working within the forklift operation areas use of the forklifts, seatbelt lighting to people. Our Technology-driven, were also at risk of coming into contact with indicate failure to fasten seatbelt, and a blue People-led approach to reversing forklifts. Pre-existing infrastructure reverse light system to warn employees of automation encourages our and communication lapses were some approaching forklifts. people to develop new skills reasons that resulted in these incidents. and lead innovation, which With the implementation of the new safety ensures sustainability is A team from SATS was formed to review features, SATS has seen a significant the issue and came up with solutions reduction in the number of potential integral to our business that would eliminate the risks. The team incidents and near-misses involving forklifts strategy and operations.” implemented several features on its current in the warehouse. This has also improved fleet of forklifts that would improve the forklift operators’ responsibilities and Mr Eugene Cheng safety of its forklift operators and ground heightened safety awareness levels among Executive Vice President, staff working in the warehouse. ground staff working in the warehouse. Group Services SATS LTD. Represented by: Mr Wong Chee Meng Senior Vice President
WSH Innovation AWARDS “As Sembcorp Marine develops new innovations that keep us relevant and effective in the ever-changing operating environment, we strive to maintain safety as our foremost priority at all times.” Mr Wong Weng Sun President & Chief Executive Officer (CEO) Sembcorp Marine Ltd Sembcorp Marine Integrated Yard Pte. Ltd. - Tuas Boulevard Yard SAT Workstation At Sembcorp Marine yards, workers carry workstation to conduct pipe fitting out pipe fitting operations with two workers operations safely and efficiently. Using this holding the pipes on a clamp standee while workstation, the pipes can be secured safely another fits the additional section on to the and aligned properly with a pipe vice. This pipes. The clamp standee used to hold the eliminates the risk of falling pipes and tools pipes is unstable and cannot secure the as well as pinch points resulting from having pipes safely. This can cause the pipes to to hold two pipes together manually. fall off and injure the workers. Workers can also adjust the workstation to Represented by: The workers are further exposed to pinch the desired height so that work can be Ms Siti Musyarrafah points between two pipes while holding carried out in a more comfortable position. bte Mohd Raihan them together. They are susceptible to poor The workstation is easy to use and only one Officer working postures from standing awkwardly worker is needed to perform the welding when holding the pipes, and may get skin process. burns or irritation from coming into contact with welding sparks during the welding With the SAT workstation, fatigue and process. manpower have been reduced, leading to lower risk probability. Overall, Sembcorp To eliminate these risks, Sembcorp Marine Marine achieved a 50% cut in man-hours developed the Sat Align Tack (SAT) for pipe fitting operations.
WSH Innovation AWARDS ST Engineering Marine Ltd. Removal and Installation of Shaft Lines Removal and installation of the tail shaft in a vessel is complex, time-consuming and laborious. It requires a lot of coordination of various components such as erecting a “We believe that “Safety scaffold platform around the shafting area, installing eye bolts and chain blocks using a Starts with Me” and hence, multi-elevated working platform, securing we pledge to abide by all the propeller with a lifting gear, and requiring safety rules, stop all unsafe 10 workers to extract the tail shaft by pulling practices and watch for our the chain blocks. co-workers’ safety. We shall through our diligence and This process poses many hazards – falling from heights, falling objects, heavy lifting, continuous improvement fatigue and pinch points. To minimise the efforts achieve our goal risk of accidents, ST Engineering Marine of zero accident.” Limited designed a shaft jig that comprises of hydraulic power packs and u-clamps, The shaft is supported by the u-clamps Mr Mohamad Zahid and built at the same angle of inclination which have rubber paddings to increase Bin Wagiman as the stern tube in the vessel. traction between the shaft and the u-clamp Vice President (EHS) and minimise any damage to the shaft. ST Engineering The u-clamps are attached to a hydraulic Marine Ltd. system that exerts a force to move the shaft along the jig in order to withdraw it from the vessel. The new shaft jig reduces work at height activities and use of lifting equipment such as the crane by 80%. It also requires fewer man hours and workers to complete the task, thus reducing the the man hour cost per vessel from $20,000 to $4,000. Represented by: Mr Kejenthran Jayakrishnan Engineer
WSH Innovation AWARDS TechnipFMC Remotely Controlled Automated Pressure Testing System Pressure testing of production parts is a With the new automated pressure testing crucial stage in the factory acceptance test. system, a comprehensive safety interlocks Technicians performing the pressure tests are installed on the test cell to prevent test are exposed to high pressure which can cell doors from opening if pressure is cause severe physical injury to the workers. detected by the system through its real time pressure sensors. The implementation The technicians need to operate pressure of these sensors and pressure testing “TechnipFMC is committed pumps and needle valves manually during recipe improve pressure testing control the pressure testing process. As it is a and progress monitoring. The system to fostering an incident-free manual process, it is prone to human errors will generate report automatically environment worldwide. and can cause over-pressurisation or We will not compromise whereas previously all reports had to be uncontrolled pressure release. Technicians documented manually. safety, health, security, are isolated from pressure exposure through environmental or sustainability the manual door lock mechanism and With better engineering controls, there is to achieve our financial, administrative pressure testing warning sign. lower probability of over pressuring caused project, service and by human error and isolation of technicians TechnipFMC found a solution to reduce or manufacturing objectives.” even eliminate the risks due to manual from high pressure which can serious pressure testing. A team of subject matter injury or death. The new system improves Mr Doug Pferdehirt experts, manufacturing engineers and efficiency by allowing technicians to CEO programmers developed a centralised perform multiple testing simultaneously TechnipFMC automated pressure testing software that with all decision-making processed by can be programmed for various pressure the software. testing patterns remotely and automatically. Represented by: Mr Edwin Lee Deputy Senior Manager, Manufacturing Operations
WSH Innovation AWARDS WSH SUPERVISOR AWARDS CYC International Pte Ltd Resorts World at Sentosa Pte Ltd Mr Tan Eng Khoon Olivia Underwater Cleaning System Sesame Street Ride Vehicle Brake Release Galmon (S) Pte Ltd Mechanism GE Aviation, Engine Services Mr Balasubramaniyan Appathurai - Singapore Pte Ltd SATS LTD. Keppel DHCS O&M Pte Ltd Semi-auto Crimper Machine Forklift Improvement Programme Mr Thanarajan Verasalam Hai Leck Engineering Pte. Ltd. Sembcorp Marine Integrated Yard Pte. Ltd. Keppel FELS Limited Safe Rolling Platform - Tuas Boulevard Yard SAT Workstation Mr Karri Kasiviswanadha Reddy Keppel FELS Limited NatSteel Holdings Pte Ltd Shackle Jig ST Engineering Marine Ltd. Removal and Installation of Shaft Lines Mr Mohammad Norrahman'Izhammuddin Koh Brothers Building & Civil Engineering Bin Sonny Contractor (Pte.) Ltd. TechnipFMC Nishimatsu Construction Co., Ltd Moveable Lifting Frame Wall Formwork System Remotely Controlled Automated Pressure Testing System Mr Dela Cruz Joseph Tenioso Poh Tiong Choon Logistics Limited PEC LTD. Spring Brake System for Trailers Mr Selvaraj Karthikeyan Sembcorp Marine Integrated Yard Pte. Ltd. - Tuas Boulevard Yard Mr Samikannu Santhanaraj ST Engineering Marine Ltd. Mr Mohamed Rafi Bin Syed Masood SMRT Automotive Service Pte Ltd Mr Hannan Abdul Khaleque Khan Teambuild Engineering & Construction Pte Ltd
WSH OFFICER AWARDS Mr Marcus Ho Yeow Chong
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