ONBOARD SYSTEMS 2018 CATALOG VOL 42
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2018 CATALOG VOL 42 WWW.ONBOARDSYSTEMS.COM zzSAFETY & INNOVATION zzRESPONSIVE SERVICE zzMULTIPLE OVERHAUL OPTIONS zzPARTS IN STOCK REMOTE CARGO ONBOARD REPLACEMENT EQUIPMENT HOOK KITS WEIGHING SYSTEMS HOOK KITS
2 About Onboard Systems Find Us Where YOU Are Like us on Facebook Follow us on Instagram Join our LinkedIn network Subscribe to our RSS feed Follow us on Twitter Sign up for our newsletter, The Hook, at our website Watch our videos on YouTube Lift with Confidence! Follow our pin boards Since 1975, Onboard Systems has been focused on making bet- ter helicopter cargo hook equipment. By emphasizing safety and ease of use, we have developed a host of cutting-edge technologies for helicopter external loadwork, including keep- erless and hydraulic cargo hooks, pin load cells, Spider® Smart Carousels, and our Surefire® cargo hook release option. Our product development is customer-driven, and whether we are working with helicopter manufacturers, operators, or service professionals, our goal is to design, manufacture, and deliver the safest, most durable cargo hook equipment possible—at an affordable price. In fact, when you consider the initial purchase price, lower maintenance costs, and higher product quality, it is very clear that Onboard Systems offers you the safest, most cost-effective cargo hook solutions available. And because we maintain a large inventory of products, spare parts, and complete systems on site, we usually ship out orders very quickly. Onboard Systems is dedicated to the helicopter lift industry, and we prove it with our emphasis on superior engineering, increased cost-effectiveness and comprehensive customer sup- port. Our willingness to listen to our customers and innovate solutions that improve safety and productivity has made us the acknowledged experts in external cargo hook equipment design and development. Photo: Jarrett Lunn — Talon Helicopters We thank you for the opportunity to serve you! ISO 9001:2008 AS9100 REV C REGISTERED: www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Contents 3 Cargo Hook Kits Airbus Helicopters .................................................4-5 Bell Helicopters ..................................................... 6-7 Leonardo Helicopters ............................................... 8 MD Helicopters ........................................................ 9 Robinson Helicopters ............................................. 10 Cargo Hook Specifications.. ...................... 11 Upgrade Kits........................................ 12-13 Replacement Cargo Hook Kits............. 14-15 Onboard Weighing Systems................. 16-18 Remote Equipment Electric Swivel Kits.................................................. 19 Remote Hooks................................................... 20-21 SPIDER Smart Carousel........................................ 22 TALON 2K Carousel Hook...................................... 23 Auto-Loc Cargo Hook System................................ 24 Maintenance......................................... 25-26 Ordering Information . . ............................... 27 Secondary Hardpoint Kits......................... 28 Surefire Release Onboard’s Surefire® cargo hook release technology is a useful safety option for external load operators. An integrated electronic circuit is added inside the cargo hook, which requires a purposeful, half- second press against the hook release button to open the hook. This guards against inadvertent releases caused by accidentally brushing against the button during flight. Pilots can still use the manual release in an emergency where the hook must be opened immediately. Photo: Andri Senn — Heli Linth AG Copyright © 1976-2018 Onboard Systems International, Inc. All rights reserved. Onboard Systems®, the Onboard Systems logo, Lift with Confidence®, TALON®, Crew-Loc®, Surefire®, and SPIDER® are registered trademarks of Onboard Systems International, Inc. All other trademarks are the property of their respective owners. Cover photo: Kristine Olavsdotter Holen — Nord Helikopter www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
4 Cargo Hook Kits Airbus Helicopters Airbus Helicopters AS350 Swing Suspension System with TALON® LC Hydraulic cargo hook option (P/N 200-280-02) Airbus Helicopters factory-installs Onboard’s cargo hook equipment on many of their new models, including the H-125 (AS350), H-130, H-135, and the H-145 (EC145-T2). If you’re looking for an after-market solution for your aircraft, our certified cargo hook kits include many of the safety enhancements and user-friendly features that you’re looking for. For example, our suspension systems include long-life bushings at each wearing joint to extend the service life. Built-in travel limits and/or bumper rings minimize damage to the cargo hook and control cables—reducing the risk of an inadvertent release. Onboard’s cargo hook kits are built around our TALON® brand of keeperless and hydraulic cargo hooks. There are options to add an Onboard Weighing System for most of our cargo hook kits, and many of these kits also include options for our Surefire® release technology. For more information, please visit our website. Certification Guide USA Federal Aviation Administration (FAA) European Aviation Safety Agency (EASA) Transport Canada Civil Aviation (TCCA) Photo: Kristian Hoglund — Storm Heliworks AB Brazil Agência Nacional de Aviação Civil (ANAC) Hong Kong Civil Aviation Department (HKCAD) India Directorate of Civil Aviation (DGCA) Japan Civil Aviation Bureau (JCAB) Malaysia Department of Civil Aviation (DCA) Mexico Dirección General de Aeronáutica Civil (DGAC) www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Airbus Helicopters Cargo Hook Kits 5 EC130 B4 Sling System (P/N 200-322-00) Our H120 Cargo Hook Kit (P/N 200-308-00) has built-in travel limits and a bumper ring to protect the cables. STANDARD SUREFIRE DESIGN UNIT AIRCRAFT MODEL DESCRIPTION KIT P/N KIT P/N PRICE LOAD WEIGHT $46,270 3,086 lb. 35.5 lb. Cargo Hook Swing Kit with TALON LC Hydraulic Hook 200-280-02 200-280-05 USD (1,400 kg) (16.1 kg) $27,955 1,660 lb. 12 lb. Cargo Hook Sling Kit with TALON LC Hydraulic Hook 200-282-01 N/A AS350 B2 & USD (750 kg) (5.44 kg) Previous Cargo Hook Swing Retrofit Kit with TALON LC 200-286-02 N/A $37,395 3,086 lb. 34.5 lb. Keeperless Hook USD (1,400 kg) (15.6 kg) Cargo Hook Sling Retrofit Kit with Talon LC Keeperless $20,735 1,660 lb. 7.2 lb. 200-287-01 N/A Hook USD (750 kg) (3.3 kg) $46,270 3,086 lb. 35.5 lb. Cargo Hook Swing Kit with TALON LC Hydraulic Hook 200-280-03 200-280-06 USD (1,400 kg) (16.1 kg) Cargo Hook Swing Kit with TALON LC Keeperless Hook & $44,830 3,086 lb. 35 lb. 200-280-04 N/A Fuel Drain Guard USD (1,400 kg) (15.9 kg) AS350 B3, $27,955 1,660 lb. 12 lb. Cargo Hook Sling Kit with TALON LC Hydraulic Hook 200-282-02 N/A B3e, & H125 USD (750 kg) (5.44 kg) Cargo Hook Swing Retrofit Kit with TALON LC $37,395 3,086 lb. 34.5 lb. 200-286-02 N/A Keeperless Hook USD (1,400 kg) (15.6 kg) Cargo Hook Sling Retrofit Kit with Talon LC Keeperless $20,735 1,660 lb. 7.2 lb. 200-287-01 N/A Hook USD (750 kg) (3.3 kg) Cargo Hook Swing Kit with TALON LC Keeperless Cargo $40,655 11,625 lb. 35 lb. AS355 Hook 200-292-02 N/A USD (5,272 kg) (15.9 kg) $29,160 1,543 lb. 22 lb. (10 H120/EC120 Cargo Hook Kit with TALON LC Hydraulic Hook 200-308-00 N/A USD (700 kg) kg) $37,410 2,557 lb. 35 lb. Cargo Hook Swing Kit with TALON LC Hydraulic Hook 200-321-00 N/A USD (1,160 kg) (15.9 kg) EC130 B4 $25,105 1,660 lb. 12 lb. Cargo Hook Sling Kit with TALON LC Hydraulic Hook 200-322-00 N/A USD (750 kg) (5.44 kg) Available exclusively through Airbus H130 Cargo Hook Kit with TALON LC Hydraulic Hook N/A N/A Helicopters Available exclusively through Airbus H135 Cargo Hook Kit with TALON LC Hydraulic Hook N/A N/A Helicopters H145 Available exclusively through Airbus Cargo Hook Kit with TALON LC Hydraulic Hook N/A N/A (EC145 T2) Helicopters For kit-specific requirements, please visit our website Certifications Verify specific P/N certifications at our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
6 Cargo Hook Kits Bell Helicopters STANDARD SUREFIRE DESIGN UNIT AIRCRAFT MODEL DESCRIPTION KIT P/N KIT P/N PRICE LOAD WEIGHT Rotating Cargo Hook Kit with TALON MC Keeperless $23,245 5,000 lb. 29 lb. 200-088-10 N/A Hook USD (2,268 kg) (13.2 kg) Rotating Cargo Hook Kit with TALON MC Keeperless $28,085 5,000 lb. 32 lb. 204, 205, Hook & Onboard Weighing System w/5VDC backlit 200-089-23 N/A USD (2,268 kg) (14.5 kg) 212, & 412 Indicator Rotating Cargo Hook Kit with TALON MC Keeperless $28,085 5,000 lb. 32 lb. Hook & Onboard Weighing System w/28VDC backlit 200-089-22 N/A USD (2,268 kg) (14.5 kg) indicator $11,925 1,500 lb. 17.5 lb. Cargo Hook Kit with TALON LC Keeperless Hook 200-268-01 N/A USD (680 kg) (7.9 kg) 206 A&B Cargo Hook Kit with TALON LC Keeperless Hook & $16,645 1,500 lb. 18.6 lb. 200-269-03 N/A Onboard Weighing System USD (680 kg) (8.4 kg) $19,660 3,000 lb. 12 lb. Cargo Hook Kit with TALON LC Keeperless Cargo Hook 200-258-01 N/A USD (1,361 kg) (5.44 kg) Cargo Hook Kit with TALON LC Keeperless Cargo Hook & $24,975 3,000 lb. 13 lb. 206L Onboard Weighing System 200-259-02 N/A USD (1,361 kg) (5.9 kg) $14,500 650 lb. 9 lb. Secondary Hardpoint Kit 200-440-00 N/A USD (295 kg) (4.1 kg) Cargo Hook Kit with TALON LC Keeperless Hook, Fixed $33,075 2,650 lb. 10.5 lb. 200-403-00 N/A Provisions & Onboard Weighing System USD (1,202 kg) (4.76 kg) $20,985 2,650 lb. 10.5 lb. Cargo Hook Kit with TALON LC Keeperless Hook 200-329-00 200-329-10 USD (1,202 kg) (4.76 kg) Cargo Hook Kit with TALON LC Hydraulic Hook & Fixed $26,775 2,650 lb. 10.5 lb. 407 Provisions 200-412-00 200-412-10 USD (1,202 kg) (4.76 kg) Cargo Hook Kit with TALON LC Hydraulic Hook, Fixed $33,550 2,650 lb. 10.5 lb. 200-413-00 200-413-10 Provisions & Onboard Weighing System USD (1,202 kg) (4.76 kg) $14,500 650 lb. 9 lb. Secondary Hardpoint Kit 200-441-00 N/A USD (295 kg) (4.1 kg) Available exclusively through Bell 427 Cargo Hook Kit with TALON LC Hook N/A N/A Helicopters Available exclusively through Bell 429 Cargo Hook Kit with TALON LC Hydraulic Hook N/A N/A Helicopters Cargo Hook Kit with TALON LC Hydraulic Hook 200-430-00 N/A Call 505 Jet Ranger X Cargo Hook Kit with TALON LC Hydraulic Hook & 200-431-00 N/A Call Onboard Weighing System For kit-specific requirements, please visit our website Certifications Verify specific P/N certifications at our website Bell 407 Fixed Beam Cargo Hook Kit with TALON LC Hydraulic Cargo Hook and Pin Load Cell (P/N 200-413-00 shown) www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Bell Helicopters Cargo Hook Kits 7 This system includes an easily accessible release lever. Upgrade your existing hook to include this lever with our Release Lever Upgrade Kit (P/N 232-613-00; see page 13 for more information). Cargo Hook Kit for the Bell 204, 205, 212 & 412 aircraft (P/N 200-089-11 shown) Bell Helicopters factory-installs Onboard’s cargo hook equipment on many of their new models, including the Bell 407, 412, and the 429. If you’re looking for an after-market solution for your aircraft, our certified cargo hook kits include all of the safety enhancements and user-friendly features that you’re looking for. For example, our suspension systems include long-life bushings at each wearing joint to extend the service life. Built-in travel limits and/or bumper rings minimize damage to the cargo hook and control cables— reducing the risk of an inadvertent release. For medium Bell aircraft, we also offer a Cargo Hook Photo: Julie Fisk — Maritime Helicopters Retention System upgrade kit (see page 13) that allows you to quickly switch between rotating and non-rotating, depending on your mission needs. All kits use our TALON® brand of keeperless and hydraulic cargo hooks. There are options for Onboard Weighing Systems, and many upgrade kits and components are also available (see page 13). Most of these kits also include options for our Surefire® release technology. For more information, please visit our website. www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
8 Cargo Hook Kits Leonardo Helicopters Contains built-in stowage bracket that allows you to Cargo Hook Kit for securely store the hook flat the AW109 or AW119 against the kit frame when (P/N 200-356-00) not in use. Leonardo Helicopters factory-installs Onboard’s cargo hook bracket allows you to store the hook flat against the frame equipment on several of their aircraft models. If you’re looking when not in use. And built-in travel limits keep the hook from for an after-market solution for your aircraft, our certified striking the airframe and releive strain on the hook control cargo hook kits include all of the safety enhancements and cables—reducing the risk of an inadvertent release. user-friendly features that you’re looking for. For example, Onboard’s cargo hook kits are built around our TALON® our suspension systems include protective anodizing and brand of keeperless and hydraulic cargo hooks. There are long-life bushings at each wearing joint help protect against options to add an Onboard Weighing System for most of our salt corrosion in marine environments. Built-in travel limits cargo hook kits, and many of these kits also include options and/or bumper rings minimize damage to the cargo hook and for our Surefire® release technology. For more information, control cables—reducing the risk of an inadvertent release. please visit our website. Our low-profile design offers additional clearance from the lowest hanging point of the cargo hook. The built-in stowage PART DESIGN UNIT AIRCRAFT MODEL DESCRIPTION NUMBER PRICE LOAD WEIGHT Leonardo Available exclusively through Cargo Hook Kit with TALON LC Hydraulic Hook N/A AW009 (SW-4) Leonardo Helicopters Available exclusively through Leonardo AW101 Cargo Hook Kit with TALON Hook N/A Leonardo Helicopters 3,086 lb. AW109 Cargo Hook Kit with TALON LC Hydraulic Hook 200-356-00 $15,635 USD 31 lb. (14.1 kg) (1,400 kg) Fixed Provisions Kit 200-355-00 $13,565 USD N/A 8.5 lb. (3.9 kg) Leonardo AW109 3,086 lb. Model E-88 Pin-Style Onboard Weighing System 200-357-00 $5,630 USD 2.1 lb. (.95 kg) (1,400 kg) 3,086 lb. 31.1 lb. (14.1 AW119 Cargo Hook Kit with TALON LC Hydraulic Hook 200-356-00 $15,635 USD (1,400 kg) kg) Fixed Provisions Kit 200-369-00 $13,565 USD N/A 8.5 lb. (3.9 kg) Leonardo AW119 3,086 lb. Model E-88 Pin-Style Onboard Weighing System 200-357-00 $5,630 USD 2.1 lb. (.95 kg) (1,400 kg) Backup Human External Cargo (HEC) TALON Cargo Available exclusively through Leonardo AW139 Hook System N/A Leonardo Helicopters Backup Human External Cargo (HEC) TALON Cargo Available exclusively through Leonardo AW169 Hook System N/A Leonardo Helicopters For kit-specific requirements, please visit our website Certifications Verify specific P/N certifications at our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
MD Helicopters Cargo Hook Kits 9 Our Cargo Hook Attach Point Kit for the MD500 & 600 includes travel limits to protect the skin of the aircraft from side-to-side impact due to motion of the load during flight (P/N 200-231-02) Photo: Patrik Toerdal — Bering Air MD500 Cargo Hook Kit with TALON® LC Hydraulic Hook, Attach Point, and Onboard Weighing System with Pin Load Cell (P/N 200-379-00) Reduce ongoing maintenance costs with Onboard’s reliable point is also available for purchase, as well as an optional cargo hook kits for your MD Helicopters aircraft. Our Onboard Weighing System. cargo hook kits can be installed on new aircraft or used to Most of these kits also include options for our Surefire® upgrade older equipment with all the latest safety and design release technology. For more information on our products for innovations. Onboard’s cargo hook kits are OEM approved helicopters from MD Helicopters, please visit our website. and are also a factory option for new aircraft. If your helicopter has not been previously equipped with a hook, a hook attach AIRCRAFT STANDARD SUREFIRE DESIGN UNIT MODEL DESCRIPTION KIT P/N KIT P/N PRICE LOAD WEIGHT $6,390 2,000 lb. 4.8 lb. TALON LC Keeperless Cargo Hook Kit 200-264-01 USD (907 kg) (2.18 kg) $9,695 2,000 lb. 5.9 lb. TALON LC Hydraulic Cargo Hook Kit with Attach Point 200-378-00 200-378-10 USD (907 kg) (2.68 kg) $8,400 2,000 lb. 5.3 lb. TALON LC Hydraulic Cargo Hook Kit 200-300-00 USD (907 kg) (2.4 kg) MD500 TALON LC Hydraulic Hook Cargo Hook Kit with Attach Point & $14,125 2,000 lb. 7.2 lb. 200-379-00 200-379-10 series Onboard Weighing System USD (907 kg) (3.3 kg) TALON LC Hydraulic Hook Cargo Hook Kit with Attach Point & $14,100 2,000 lb. 7.2 lb. Onboard Weighing System with 28V NVG backlighting system 200-379-01 200-379-11 USD (907 kg) (3.3 kg) for C-39 indicator $1,805 2,500 lb. 1.23 lb. Cargo Hook Attach Point 200-231-02 USD (1,134 kg) (.56 kg) $6,390 2,200 lb. 4.8 lb. TALON LC Keeperless Cargo Hook Kit 200-264-02 USD (998 kg) (2.18 kg) MD600 $1,805 2,500 lb. 1.23 lb. MD600 Cargo Hook Attach Point 200-231-03 USD (1,134 kg) (.56 kg) Available exclusively through MD MD Explorer Cargo Hook Kit with TALON LC Hydraulic Hook N/A Helicopters For kit-specific requirements, please visit our website Certifications Verify specific P/N certifications at our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
10 Cargo Hook Kits Robinson Helicopters R66 Cargo Hook Kit with TALON LC Keeperless Hook and Onboard Weighing System with Pin Load Cell (P/N 200-381-00) Operators know that Robinson helicopters are ideal light Onboard Weighing Systems, Surefire® release technology, utility aircraft for external load work or training. You can Remote Hook Electrical Release Kits, and even a Co-Pilot leverage that capability and enjoy even greater profit potential Release Kit. by installing an Onboard Systems cargo hook kit. With all And when it’s time to service or overhaul your cargo hook, you the latest generation innovations and improvements, our can send it back to Onboard Systems for factory service, send Robinson cargo hook kits are a must-have accessory for your it to a qualified repair facility, or service it yourself. The choice aircraft. is yours! Built around our third generation TALON® LC Keeperless For more information on our products for helicopters from Cargo Hook, our Robinson cargo hook kits have more options Robinson Helicopters, please visit our website. and upgrades than any other kits on the market, including STANDARD SUREFIRE DESIGN UNIT AIRCRAFT MODEL DESCRIPTION KIT P/N KIT P/N PRICE LOAD WEIGHT $7,720 400 lb. 5 lb. Robinson R22 Cargo Hook Kit with TALON LC Keeperless Hook 200-262-01 USD (181 kg) (2.26 kg) $8,600 800 lb. 5.3 lb. Robinson R44 Cargo Hook Kit with TALON LC Keeperless 12v Hook 200-326-00 USD (363 kg) (2.4 kg) $8,600 800 lb. 5.3 lb. Cargo Hook Kit with TALON LC Keeperless 28v Hook 200-327-00 200-327-10 USD (363 kg) (2.4 kg) Robinson R44 Cargo Hook Kit with TALON LC Keeperless Hook & $12,595 800 lb. 6.8 lb. 200-327-01 200-327-11 Raven II Onboard Weighing System USD (363 kg) (3.1 kg) $1,680 1.2 lb. Remote Hook Electrical Release Kit 200-396-00 N/A USD (.54 kg) $9,215 1,015 lb. 6.7 lb. R66 Cargo Hook Kit with TALON LC Keeperless Hook 200-380-00 200-380-10 USD (460.4 kg) (3.0 kg) R66 Cargo Hook Kit with TALON LC Keeperless Hook $13,145 1,015 lb. 7.9 lb. Robinson R66 and Onboard Weighing System 200-381-00 200-381-10 USD (460.4 kg) (3.6 kg) $1,575 1.2 lb. R66 Remote Hook Electrical Release Kit 200-392-00 N/A USD (.54 kg) For kit-specific requirements and certifications, please visit our website Certifications Verify specific P/N certifications at our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
TALON Cargo Hooks 11 Left to Right: TALON LC Hydraulic Cargo Hook, TALON MC Keeperless Cargo Hook, TALON LC Keeperless Cargo Hook, TALON 10k Cargo Hook Onboard’s TALON® brand of cargo hooks provide the ultimate imprecise rigging. Snagging or damage to the hydraulic line in safety, reliability, and ease of use for operators around the will not lead to an inadvertent release. world. As part of our continuous improvement initiative, ww Keeperless Designs— Our signature keeperless design we update and refine our cargo hooks on a regular basis safely handles a wide variety of load ring sizes and styles. To to incorporate the latest safety-oriented and user-friendly eliminate the risk that a load ring could escape by slipping innovations. We have pioneered the development of multiple past the keeper during operation, we simply removed the safety enhancements, such as: keeper and replaced it with a unique load beam system. ww Release Safety — Onboard cargo hooks are designed to ww Surefire Release Technology— An integrated electronic release 2.5 times rated load. In an emergency situation, such circuit is added inside the cargo hook to provide about a as a longline snag, Onboard hooks give pilots a significant half-second delay from when the electrical release button margin of safety in which to release the cargo load. is pressed until the hook opens. This helps guard against ww Hydraulic Designs — Greatly increases load security by inadvertent releases by requiring a firm, half-second press using a hydraulically activated release mechanism instead of the hook release button. of a traditional manual release cable. Unlike existing cable ww Easy Maintenance & Overhaul — Onboard cargo hooks systems, the hydraulic line can be routed with the electrical can be overhauled in the field, at our factory, or by a release cable and is unaffected by movement of the cargo qualified repair facility using simple hand tools. Quick hook. It does not require special rigging — significantly parts availability minimizes downtime! decreasing the chance of an inadvertent load loss due to PART DESIGN UNIT THROAT SIZE ELECTRICAL HOOK TYPE DESCRIPTION NUMBER LOAD WEIGHT (HEIGHT X DEPTH) REQUIREMENTS 3,600 lb. 3 lb. 1.25 x 1.75 in. 28 VDC (9 amps) or TALON LC Keeperless Cargo Hook 528-029-XX Light Class (1,633 kg) (1.35 kg) (31.8 x 44.5 mm) 14 VDC (10 amps) Cargo Hooks TALON LC Hydraulic Cargo Hook 528-028-XX 3,500 lb. 3 lb. (1.36 1.25 x 1.75 in. 28 VDC (9 amps) (1,587 kg) kg) (31.8 x 44.5 mm) 6,000 lb. 11.75 lb. 2.0 x 2.5 in. TALON MC Keeperless Cargo Hook 528-020-XX 28 VDC (15 amps) Medium Class (2,727 kg) (5.33 kg) (50.8 x 63.5 mm) Cargo Hooks TALON MC Cargo Hook 528-030-00 6,614 lb. 13.5 lb. 1.8 x 2.4 in. 28 VDC (15 amps) (3,000 kg) (6.12 kg) (45.7 x 60.9 mm) 10,000 lb. 13.7 lb. 1.75 x 3.75 in. (44.4 x TALON 10,000 LB Cargo Hook 528-016-XX 28 VDC (15 amps) (4,536 kg) (6.21 kg) 95.2 mm) Heavy Class 12,000 lb. 20.25 lb. 2.5 x 3.25 in. (65.5 x TALON 12,000 LB Cargo Hook 528-012-XX 28 VDC (15 amps) Cargo Hooks (5,443 kg) (9.2 kg) 82.6 mm) 16,000 lb. 29 lb. 2.13 x 3.00 in. (54.1 x TALON 16,000 LB Cargo Hook 528-032-XX 28 VDC (15 amps) (9,072 kg) (13.2 kg) 76.2 mm) For pricing and other information, please refer to the cargo hook kits available for your aircraft on our website. www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
12 Upgrade Kits TALON MC Cargo Hook Release Lever Upgrade Kit for Bell 204, 205, 212 & 412 aircraft (P/N 232-613-00) Robinson R66 Remote Hook Electrical Release Kit (P/N 200-392-00) Continuous improvement is the way we do business at Weighing System by converting to a hydraulic release hook, Onboard Systems. Since our founding in 1975, Onboard has adding a bumper ring, and more. We offer a number of focused its efforts on making better cargo hooks and external trade-in and upgrade programs for both Onboard Systems load equipment—and then, fine-tuning the process to make and competitor products. Not only will you save money with a great product even better. As we innovate solutions that a trade-in or upgrade, you will be able to enjoy the safety and improve safety and productivity, we also strive to make it easy operational advantages these latest generation products offer. and cost-effective for our existing customers to upgrade their For more information about our upgrade kits, trade-in equipment. program, or upgrade discounts, please visit our website. While For example, you can improve the safety and performance you’re there, you can also download document 115-124-00: of your existing Onboard Systems cargo hook or Onboard Trade-in Program Price Sheet, or give us a call. Photo: Chris Cornwell — Ultimate Heli www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Upgrade Kits 13 PART AIRCRAFT MODEL DESCRIPTION NUMBER PRICE NOTES $1,395 Designed for aircraft with B2 style dual fuel Fuel Drain Guard Kit 200-299-00 USD pump type tank Airbus Helicopters $9,025 Swing Hydraulic Cargo Hook Upgrade Kit 200-306-00 AS350 B2 & USD previous For aircraft with Onboard Systems cargo hook $1,835 Bumper Upgrade Kit 200-362-00 528-029-00 or 528-023-01 on OEM B2 Swing or USD Sling configuration. $9,200 Swing Hydraulic Cargo Hook Upgrade Kit 200-306-01 Airbus Helicopters USD AS350 B3, For aircraft with Onboard Systems cargo $1,835 B3e, & H125 Bumper Upgrade Kit 200-362-00 USD hook 528-029-00 or 528-023-01 on OEM Sling configuration. $1,395 Designed for aircraft with B2 style dual fuel Fuel Drain Guard Kit 200-299-00 USD pump type tank Airbus Helicopters For aircraft with Onboard Systems cargo EC130 B4 Bumper Upgrade Kit 200-362-00 $1,835 hook 528-029-00 or 528-023-01 on OEM Sling USD configuration. $3,110 For installation on Bell Helicopter two-channel Multi-Channel Slip-Ring Kit 200-095-00 USD rotating cargo hook system $910 For installation on Breeze-Eastern hook or Cargo Hook Bumper Ring Kit 210-092-00 Bell 204, 205, USD Onboard Systems keepered hook 528-002-XX 212, & 412 TALON MC Cargo Hook Release Lever 232-613-00 $950 For TALON MC Cargo Hook P/N 528-020-04 & Upgrade Kit USD 528-020-06 $3,495 Certified for use on only the Bell 205, 212, and Cargo Hook Retention System V205-110 USD 412 models $3,375 Compatible with Onboard Systems cargo hook Bell 206 A&B Pin Load Cell Upgrade Kit 200-389-00 USD P/N’s 528-029-00 and 528-023-01 $14,500 Bell 206L Secondary Hardpoint Kit 200-440-00 USD $14,500 Secondary Hardpoint Kit 200-441-00 USD Bell 407 $8,155 Hydraulic Hook Upgrade Kit 200-414-00 USD $720 SPIDER Spoke Kit 212-033-00 Each kit adds capability for two (2) hooks USD Serial Plate Conversion Kit for TALON 3K $25 For P/Ns 528-018-02, 528-018-03, 528-018-05, Remote Equipment Remote Cargo Hooks 200-444-00 USD 528-018-06 $513 For use with carousel hook P/N 528-044-01 & 2K Remote Hook Cage Kit (Gen 2) 235-272-00 USD 528-044-11 Robinson R44 $1,680 Remote Hook Electrical Release Kit 200-396-00 28VDC Raven II USD $1,575 EASA and Transport Canada certification Remote Hook Electrical Release Kit 200-392-00 USD pending Robinson R66 $475 For use exclusively with Onboard System’s Co-Pilot Switch Housing Assembly 200-417-00 USD cargo hook kits for the Robinson R66 aircraft. $550 TALON MC Cargo Hook Surefire Upgrade Kit Call For P/N series 528-020-XX USD Surefire® $430 TALON LC Hydraulic Surefire Upgrade Kit Call For P/N 528-028-XX series Upgrade Kits USD TALON LC Keeperless Cargo Hook Surefire $430 Call For P/N 528-029-00 series Upgrade Kit USD For kit-specific requirements, please visit our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
14 Replacement Hook Kits Our new low-weight TALON MC Keeperless Cargo Hook Replacement Kits for the Sikorsky UH-60 Blawkhawk feature a dual solenoid design to eliminate the need for high-cost Cartridge Activated Devices (CADs) for back-up release functionality and can be upgraded with an Onboard Weighing System. Please refer to our website for more information (P/N 200-437-00 shown) Maintaining or overhauling old hooks can be a challenge. Even ww Bumper Rings & Travel Limits— Many of our if you can get replacement parts, the lead times are extremely replacement hook kits are designed with built-in travel long and the parts can be very expensive. Why wait to pay limits and/or polymer bumper rings to keep the hook from more when you can have a better quality hook for much less striking the airframe and to relieve strain on the control right now? Our replacement hook kits allow you to change cables that could lead to an inadvertent release. out legacy hooks for one of our TALON® brand hooks. Kits ww Release Safety— Onboard cargo hooks are designed to typically contain the replacement cargo hook and the fittings release 2.5 times the rated load to give pilots a significant or links that are needed to change out the legacy hook, margin of safety in which to release their load in an including an optional Onboard Weighing System, if applicable. emergency situation. Best of all, they include Onboard’s safety innovations and design improvements, such as: ww Onboard Weighing Systems— Many of our replacement hook kits have options for an integrated Onboard ww Low Maintenance Costs— Teflon-lined, self-lubricating Weighing System to reduce the risk of overload stress and bushings at many wearing joints provide long life and aid pilots with loading decisions. greatly reduce maintenance requirements. Standard time between overhauls is five years or 1,000 operating hours for ww Prompt Shipping— We maintain a large inventory of TALON LC hooks, and six years or 1,500 operating hours cargo hook products and spare parts, so we can usually ship for TALON MC hooks. your order out quickly. STANDARD SUREFIRE AIRCRAFT HOOK KIT KIT P/N KIT P/N PRICE COMMENTS For aircraft with B2 OEM $6,980 TALON LC Keeperless Cargo Hook Replacement Kit 200-353-00 200-353-01 swing system, and all sling USD installations $8,400 For aircraft with B3 style OEM TALON LC Hydraulic Cargo Hook Replacement Kit 200-281-01 USD swing frame Airbus Helicopters AS350 B2 & $7,615 For aircraft with B3 style OEM TALON LC Keeperless Cargo Hook Replacement Kit 200-281-03 USD swing frame previous $8,400 For aircraft with B2 style OEM TALON LC Hydraulic Cargo Hook Replacement Kit 200-297-00 200-297-10 USD swing frame TALON LC Hydraulic Cargo Hook Replacement Kit $13,100 For aircraft with B2 style OEM 200-298-00 200-298-10 with Onboard Weighing System USD swing frame $6,980 For aircraft with sling Airbus Helicopters TALON LC Keeperless Cargo Hook Replacement Kit 200-353-00 200-353-01 USD installations AS350 B3, B3e, and H125 $8,860 For aircraft with OEM B3 TALON LC Hydraulic Cargo Hook Replacement Kit 200-281-02 USD swing system www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Replacement Hook Kits 15 STANDARD SUREFIRE AIRCRAFT HOOK KIT KIT P/N KIT P/N PRICE COMMENTS Airbus Helicopters $6,980 TALON LC Keeperless Cargo Hook Replacement Kit 200-352-00 AS355 USD $9,940 TALON LC Hydraulic Cargo Hook Replacement Kit 200-302-00 200-302-10 Replaces Breeze ERC hook USD $9,940 TALON LC Hydraulic Cargo Hook Replacement Kit 200-387-00 200-387-10 Replaces Siren hook Airbus Helicopters USD BO105 TALON LC Hydraulic Cargo Hook Replacement Kit $14,680 200-303-00 200-303-10 Replaces Breeze ERC hook with Onboard Weighing System USD TALON LC Hydraulic Cargo Hook Replacement Kit $14,680 200-388-00 200-388-10 Replaces Siren Hook with Onboard Weighing System USD Airbus Helicopters $5,815 TALON LC Keeperless Cargo Hook Replacement Kit 200-351-00 EC120 USD Airbus Helicopters $6,980 TALON LC Keeperless Cargo Hook Replacement Kit 200-353-00 200-353-01 EC130 B4 USD Approved for installation Airbus Helicopters $7,845 TALON LC Keeperless Cargo Hook Replacement Kit 200-375-00 on single cargo hook EC135 USD configuration only $6,385 TALON LC Keeperless Cargo Hook Replacement Kit 200-270-01 For H-Frame installation Airbus Helicopters USD SA315B $6,385 TALON LC Keeperless Cargo Hook Replacement Kit 200-271-02 For swing frame installation USD TALON MC Keeperless Cargo Hook Replacement $8,455 200-246-00 Includes bumper Kit USD Bell 204, 205, 212, & 412 For installation on OEM non- TALON MC Keeperless Cargo Hook Replacement $8,455 200-246-01 rotating system with 4,500 Kit USD lb. hook $6,235 Replaces existing Bell TALON LC Keeperless Cargo Hook Replacement Kit 200-267-02 USD suspension link Bell 206 A&B TALON LC Keeperless Cargo Hook Replacement Kit $10,830 200-390-00 with Onboard Weighing System USD $5,895 Bell 206L/407 TALON LC Keeperless Cargo Hook Replacement Kit 200-260-01 USD $8,400 TALON LC Hydraulic Cargo Hook Replacement Kit 200-300-00 USD TALON LC Hydraulic Cargo Hook Replacement Kit $9,695 200-378-00 200-378-10 with Attach Point USD MD500 Series TALON LC Hydraulic Cargo Hook Replacement Kit $14,125 200-379-00 200-379-10 with Attach Point and Onboard Weighing System USD TALON LC Hydraulic Cargo Hook Replacement Kit $14,100 with Attach Point, Onboard Weighing System, and 200-379-01 200-379-11 USD 28V NVG Backlighting $6,390 MD600 Series TALON LC Keeperless Cargo Hook Replacement Kit 200-264-02 USD $5,755 Schweizer 269C TALON LC Cargo Hook Replacement Kit 200-244-00 USD TALON MC Cargo Hook Replacement Kit 200-437-00 Call Sikorsky UH-60 Blackhawk TALON MC Cargo Hook Replacement Kit with 200-438-00 Call Onboard Weighing System For kit-specific requirements and certifications, please visit our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Onboard Weighing 16 Systems PART DESIGN AIRCRAFT NUMBER PRICE MODEL LOAD CERTIFICATIONS COMMENTS Airbus Helicopters $5,555 3,000 lb. 200-062-01 E-74 FAA, Transport Canada For use with Siren hook only BK117 USD (1,361 kg) $5,555 3,000 lb. 200-036-01 E-48 FAA, Transport Canada For Onboard Systems or ERC hook (H-Frame) Airbus Helicopters USD (1,361 kg) SA315B $5,555 3,000 lb. 200-038-01 USD E-48 (1,361 kg) FAA, Transport Canada For Onboard Systems or Siren Hook (Swing Frame) Airbus Helicopters $10,300 10,000 lb. 200-010-00 E-53 FAA SA330 USD (4,536 kg) Airbus Helicopters 10,000 lb. 200-012-00 Call E-54 FAA Pending AS332C, AS332C1, AS332L, and AS332L1 models SA332 (4,536 kg) For any Airbus AS350 sling system, as well as $5,785 3,000 lb. FAA, Transport Canada, 200-295-00 E-69 AS350 B2 or earlier Airbus-manufactured swing Airbus Helicopters USD (1,361 kg) EASA systems H125 (AS350) $6,725 3,086 lb. FAA, Transport Canada, For AS350 B3, B3e, and H125 swing with Airbus- 200-310-00 E-86 USD (1,400 kg) EASA manufactured suspension system $6,460 6,000 lb. FAA, Transport Canada, For Bell-manufactured two-channel rotating 200-044-01 E-47B Bell 204, 205, USD (2,722 kg) Brazil suspension system 212 & 412 $5,555 6,000 lb. 200-151-01 USD E-77 (2,722 kg) FAA For Onboard Systems suspension system $5,555 3,000 lb. FAA, EASA, Bell 206 A&B 200-042-01 USD E-45 (1,361 kg) Transport Canada For Bell-manufactured suspension system $6,260 3,000 lb. FAA, Transport Canada, For use on aircraft with Bell Open Beam 200-040-04 E-72 Bell 206L & USD (1,361 kg) EASA suspension system Bell 407 $5,830 3,000 lb. For Onboard Systems Enclosed Trolley Beam 200-245-00 E-85 FAA USD (1,361 kg) System $5,815 2,650 lb. FAA, EASA, For Onboard Systems Fixed Beam suspension 200-331-00 E-87 USD (1,202 kg) Transport Canada, Brazil system with mechanical hook Bell 407 $5,815 2,650 lb. For Onboard Systems Fixed Beam suspension 200-400-00 E-90 FAA, Transport Canada USD (1,202 kg) system with hydraulic hook $6,460 8,500 lb. Bell 214 200-152-00 USD E-62 (3,856 kg) FAA, Transport Canada $5,555 3,000 lb. Bell 222 200-014-00 USD E-73 (1,361 kg) FAA, Transport Canada Leonardo $5,630 3,086 lb. Helicopters 200-357-00 USD E-88 (1,400 kg) FAA, Transport Canada For Onboard Systems suspension system AW109/AW119 $5,555 3,000 lb. FAA, EASA, For use with Onboard Systems or OEM hardpoint 200-034-01 E-51 USD (1,361 kg) Transport Canada with mechanical hook MD500 Series $5,630 2,000 lb. FAA, Transport Canada, For use with Onboard hard point 200-231-02 and 200-383-00 E-89 USD (907 kg) Brazil hydraulic hook $5,555 3,600 lb. FAA, Transport MD600 200-034-02 USD E-51 (1,633 kg) Canada, EASA Robinson R44 $5,460 800 lb. FAA, Transport Canada, For Robinson R44 and Raven II helicopters with 200-340-00 E-83 Raven II USD (363 kg) EASA, Brazil 28V systems $5,155 1,015 lb. FAA, Transport Canada, Certified for use only with Onboard Systems R66 Robinson R66 200-382-00 USD E-91 (460.4 kg) EASA, Brazil, Mexico Cargo Hook Kits Sikorsky $6,875 6,000 lb. 200-080-00 E-46 FAA, Transport Canada S-55/S-58 USD (2,722 kg) $8,205 11,000 lb. Sikorsky S-61 200-243-01 USD E-84 (4,990 kg) FAA, Transport Canada Sikorsky UH-60 9,000 lb. 200-439-00 Call E-92 Pending For Onboard Systems Cargo Hooks Blackhawk (4,082 kg) For kit-specific requirements, please visit our website www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Onboard Weighing Systems 17 Minimize stress to your aircraft while maximizing load economy and hauling efficiency with an Onboard Weighing System. Every aircraft has an optimum balance point between load size and flight speed that results in the ability to take on more work without increasing downtime for maintenance. When pilots know the load weight, they don’t have to err on the side of caution and can immediately report accurate weight statistics to customers. Onboard Weighing Systems integrate seamlessly with many of our cargo hook kits and are consistently accurate. It’s just another way that Onboard Systems helps you Lift with Confidence®! Onboard’s pin load cell How it Works technology offers a host Weight on the cargo hook is measured by an electronic load of benefits including cell using state-of-the-art strain-gauge technology. The reduced weight, a streamlined profile, and load cell is temperature-compensated and requires little reduced gimbal points. maintenance. A quick glance at the cockpit-mounted indicator Rather than mounting tells the pilot the weight of the cargo on the hook within 10 as a separate link above lb./kg. The cockpit indicator displays weight on a large LCD the hook, the pin load display with backlit digits, and operation is very simple. The cell simply replaces the attach bolt. pilot uses two buttons to select the desired load damping, readout units (lb./kg), and zero load settings. Link-Style Load Cells An Onboard standard for more than 40 years, our link-style Onboard Weighing Systems mount on top of the cargo hook lug and are then attached to the aircraft. As with all of our products, we are continuously improving our load cell assembly designs to take advantage of new technologies and safety enhancements. When it’s time to send your older-style load cell in for overhaul, ask about our Load Cell Upgrade Program so you can take advantage of these improvements at a discounted price. Pin Load Cells Onboard Systems is always looking for ways to improve our products and services by harnessing new advances in technologies and processes. We originally launched our revolutionary pin load cell technology on the Bell 407 Fixed Beam Suspension System. Since then, it has become the new standard for Onboard Weighing Systems and is now in use on a wide variety of cargo hook kits. Pin load cells are designed to mount on one side of the hook by replacing the main attach bolt, rather than attaching as a separate link above the hook. This allows for increased ground Photo: Paulo Rocha — Helisuporte clearance, easier cable routing and lower weight, while still allowing the pilot to know the exact weight of the load on the cargo hook to maximize load efficiency while reducing airframe stress. Electronic Cockpit Indicators The cockpit indicator is a key component of the Onboard Weighing System and provides precision load readouts at a glance. Environmentally sealed against moisture damage, www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Onboard Weighing 18 Systems Our new C-40 Electronic Cockpit Indicator (P/N 210-293-00) has been designed from the ground up to incorporate several new, operator-requested features using advanced microcontroller technology, including an integrated “Hours of External Load” meter to help track hook TBO. An analog bar display provides an at-a-glance feedback that changes color as maximum load is approached. An update to log time, load weight, and GPS coordinates for pick up and drop off locations is also planned. C-39 Electronic Cockpit Indicator (P/N 210-095-00 shown) Onboard’s indicators use advanced microcontroller technology to measure and display the cargo hook load to the pilot. The C-39 model has been our cockpit indicator standard for many years, and thousands of units are in daily operation in a variety of helicopters. Our new C-40 model builds on the legacy of its predecessor and has been designed from the ground up to incorporate operator-requested features using advanced microcontroller technology to measure and display the cargo weight. Please visit our website for more information about our cockpit indicators. Analog Slave Meter Increases Productivity Sometimes the intuitive, “at-a-glance” visual feedback of an analog meter is preferred over a digital readout. Onboard’s optional Analog Slave Meter provides a highly accurate secondary display without needle bounce. The large dial and steady needle offers quick and accurate load reading and is compatible with all Onboard Weighing Systems. ANALOG SLAVE METERS DIAL DIAL SCALE P/N PRICE SCALE P/N PRICE $2,230 $2,230 2,000 lb. 210-180-21 1,000 kg 210-180-32 USD USD Photo: Lee Mitchell — Helicopter Lifting Services $2,230 $2,230 3,500 lb. 210-180-23 1,600 kg 210-180-34 USD USD $2,230 $2,230 6,000 lb. 210-180-24 3,000 kg 210-180-35 USD USD $2,230 $2,230 12,000 lb. 210-180-26 6,000 kg 210-180-36 USD USD $2,230 $2,230 16,000 lb. 210-180-27 10,000 kg 210-180-37 USD USD $2,230 $2,230 20,000 lb. 210-180-28 16,000 kg 210-180-38 USD USD $2,230 $2,230 35,000 lb. 210-180-30 30,000 kg 210-180-39 USD USD * Call for other dial scales www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Electric Swivels Remote Equipment 19 In keeping with our commitment to continuous improvement, we redesigned our line of electric swivels to better meet the rigorous demands of external load transport. Our next- generation swivels have been reimagined using lightweight aluminum bodies that provide corrosion resistance in a wide variety of environments while making it easier for the ground Attaches crew to handle. The electrical cables are sheathed in a flexible directly to rubber casing with built-in tensile strain relief for long life. hook and long Best of all, the new design requires lower torque to spin the line line under load, even when using synthetic longlines. Swivels provide important safety functionality for external load missions by preventing damage to electrical cables while Swivel body is made transporting spinning loads. In 2013, the FAA issued a safety of 100% aluminum for years of trouble- alert for operators (SAFO 13010) to outline current guidance free use in a wide and best practices for Part 133 external load operators. The variety of SAFO discusses the importance of using a swivel so that environments Built-in travel spinning loads do not affect flight safety. The precautions limits protect are especially important when rigging loads (or load electrical cables configurations) that are new to the operator—particularly those known to rotate. Onboard’s swivels interface directly with our TALON® Remote Cargo Hooks, eliminating the need for additional shackles to attach your long line and remote hook to the swivel. But Electrical cables you can also use our swivels with other brands of helicopter are sheathed in external load equipment with shackles or other linkage to a flexible rubber attach our electric swivel assembly to your hook and longline. casing with built- in tensile strain For more information about Onboard’s electric swivels, or to relief for long life place an order, please visit our website. UNIT DESCRIPTION P/N PRICE DESIGN LOAD WEIGHT ELECTRICAL RATING 2K Electric Swivel Kit 200-386-00 $1,550 USD 2,000 lb. (907 kg) 4 lb. (1.8 kg) 2-channel, 30 amp, 0-250 VDC 3.3K Electric Swivel Kit 200-434-00 $1,575 USD 3,300 lb. (1,500 kg) 5.6 lb (2.6 kg) 3-channel, 30 amp, 0-250 VDC 6K Electric Swivel Kit 200-435-00 $1,635 USD 6,000 lb. (2,722 kg) 5.5 lb. (2.5 kg) 3-channel, 30 amp, 0-250 VDC Electric Swivel Assembly* 210-305-30 $1,605 USD 6,000 lb. (2,722 kg) 4 lb. (1.8 kg) 3-channel, 30 amp, 0-250 VDC * For loads up to 6,000 lb. (2,722 kg) with non-TALON Remote Cargo Hooks. Swivel only, no hardware included. www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
20 Remote Equipment Remote Hooks TALON 3.3K Full-Cage We’ve increased the size of the load Remote Cargo Hook (P/N beam saddle pocket on our 3.3K & 6K 528-018-06) offers even Remote Hooks to help keep the load greater protection for your ring from riding on the keeper (P/N hook, while still providing a 528-019-01 is pictured). large access area in the front for loading. Ask us about upgrading your half-cage remote hook to a full-cage at your next overhaul! TALON 2K Remote Hook TALON 3.3K & 6K Remote Hooks Designed specifically for use with lighter helicopters, our Onboard’s TALON® Remote Cargo Hooks are designed TALON 2K Remote Hook safely transports loads up to 2,000 for maximum utility and simplicity for your external cargo lb. (907 kg). This versatile design is built around our latest missions. The cargo hook is integrated with your choice of generation TALON 2K Carousel Hook. Using simple hand a half-cage or full-cage enclosure and a rugged brush guard tools, you can separate the hook from the cage and use it on to increase protection for the entire unit. With large throats, your favorite carousel system. added safety features, and simplified design, these hooks have proven to be as popular with ground crews as they are with pilots. ww Load Rating Increase— We recently increased the rated load of the TALON 3K Remote Cargo Hook series from 3,000 lb. to 3,300 lb. / 1,500 kg through a re-qualification effort. Please refer to Service Bulletin 159-042-00. ww Lock Indicator Window— For added safety, a lock indicator window on the side of the hook gives the ground crew an easy visual signal that the hook is locked. ww Large Throat for Easy Loading — Large throat makes loading quick and easy for ground crew. For greater safety, we’ve added a ww Durable, High-Visibility Finish— Stands up to years of brush guard and hook lock indicator duty in the field. to all of our remote hooks. MINIMUM DESCRIPTION PART NUMBER PRICE DESIGN LOAD UNIT WEIGHT RELEASE LOAD TALON 2K Full-Cage Keeperless Remote 210-303-00 $2,425 USD 2,000 lb. (907 kg) 15.2 lb. (6.9 kg) 0 lb. (0 kg) Cargo Hook, Gen 2 TALON 3.3K Half-Cage Remote Cargo Hook 528-018-03 $2,775 USD 3,300 lb. (1,500 kg) 27 lb. (12.2 kg) 0 lb. (0 kg) TALON 3.3K Full-Cage Remote Cargo Hook 528-018-06 $2,885 USD 3,300 lb. (1,500 kg) 27 lb. (12.2 kg) 0 lb. (0 kg) TALON 6K Half-Cage Remote Cargo Hook 528-019-01 $3,870 USD 6,000 lb. (2,722 kg) 37 lb. (16.8 kg) 2 lb. (.9 kg) TALON 6K Full-Cage Remote Cargo Hook 528-019-05 $3,970 USD 6,000 lb. (2,722 kg) 38 lb. (17.3 kg) 2 lb. (.9 kg) Crew-Loc Full Cage Hook 210-302-00 $1,610 USD 6,000 lb. (2,722 kg) 15 lb. (6.8 kg) N/A www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Remote Hooks Remote Equipment 21 We’ve improved our popular TALON 2K Remote Hook (P/N 210-303-00) by redesigning the frame for greater stability and including our newly updated Crew-Loc Hook TALON 2K Carousel Hook. (P/N 210-302-00) ww Rugged Hook Guard— Your choice of a half-cage or Crew-Loc Hook full-cage hook guard enclosure to increase the protection Onboard’s Crew-Loc® hook offers the ultimate in load security for of the entire unit. transporting high-value loads. This next-generation design uses a ww Easy Maintenance & Overhaul— Onboard cargo hooks ball-thrust bearing to enable smooth rotation of loads up to 6,000 can be overhauled in the field, at our factory, or by a lb. (2,722 kg). Our Crew-Loc hook is particularly well-suited to non- qualified repair facility using simple hand tools. Quick repetitive longline lifts where security of the load is paramount and parts availability minimizes downtime! detachment of the load can be accomplished by ground crew. Photo: Martin Engen — Heli-Team AS www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
22 Remote Equipment SPIDER Smart Carousels The SPIDER® Smart Carousel is Onboard’s latest generation in carousel equipment. Designed to work with our lighted TALON® 2K Remote Hooks and our new controller, the SPIDER Smart Carousel gives you all the features you’ve been asking for in a multiple-drop delivery system. For maximum versality, it can be configured in the field with your choice of four, six, or eight independent load points by adding or removing spokes and hooks. ww Illuminated Feedback— Carousel provides illuminated feedback showing which hook is staged for release. ww Automatic Hook Advancement— Controller keeps track of which hooks have been released and automatically advances to arm the next hook. ww Controller Override— Pilots can bypass the auto advance settings and drop loads out of sequence if needed, including drop-all functionality. ww Easy to Configure— A DIP switch lets you enable or disable various custom features (such as drop-all functionality, select hook, etc.) without the need to flash new software. ww Automatic Hook Detection— Controller senses the number of cargo hooks connected, ignoring any empty slots. ww Designed for Harsh Environments— Controller is positively O-ring sealed with minimal potential leak points. A GORE-TEX® vent allows the system to breathe. ww Dual Hoop Weldment— Carousel frame has been upgraded to a dual hoop weldment to provide greater hook protection. SPIDER Smart Carousel Controller (P/N 210-275-00) lets the pilot advance the armed hook via a preset program or manually on-the-fly. Bright LED lights show the pilot the number of the hook that is currently selected for release. In this picture, Hook 6 is armed for release. View gallery of light patterns at http://onbsys.com/carousel-light-gallery www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
Carousel Hooks Remote Equipment 23 The dual actuation release lever allows for quick and easy release by ground crews, even with gloves! TALON 2K Carousel Hook Armored plates help protect the (P/N 528-044-01) throat area from rigging damage. The TALON® 2K Carousel Hook was designed for optimal TALON CAROUSEL CARGO HOOKS performance when operating in a multi-hook carousel system. Based on extensive customer feedback, we built the DESIGN UNIT TALON 2K Carousel Hook from the ground up to ensure it DESCRIPTION P/N PRICE LOAD WEIGHT would include your most requested features, such as a dual- TALON 2K Carousel 528-044-01 $2,350 2,000 lb. 3.9 lb. actuation release lever to help eliminate accidental releases Hook USD (907 kg) (1.8 kg) caused by contact with branches. The design also allows easy TALON 2K Carousel 528-044-11 $2,595 2,000 lb. 4.1 lb. field replacement of the power cord, as well as improved Hook (with Light) USD (907 kg) (1.9 kg) performance in icy conditions. We moved the release lever to the outer edge of the hook to provide better access for ground crews, and added a lock indicator window to help them confirm that the load is secure. Available with or without an LED light. ww Easily Drop Light Loads— Keep light loads from hanging ww Lighted Hook Option— Readily visible in direct sunlight up with a hook whose load beam opens to almost 90°, even at distances over 200 ft. (for use with the SPIDER Smart with the lightest of loads. Carousel System). ww Dual-Actuation Release Lever— Helps eliminate ww Improved Release Lever Location— Release lever has accidental releases caused by contact with foreign objects. been moved to the outer edge of the hook for improved The lever must be pinched together to open the hook. But access when installed in carousel systems. it’s easy for the ground crew to open, even with gloves! ww Field Replaceable Power Cord— Power cord can be easily ww Lock Indicator Window— For added safety, a lock replaced via an access cover and terminal block. indicator window on the side of the hook gives the ground ww Increased Side Plate Protection— Armor plates protect crew an easy visual signal that the hook is locked. throat area from rigging damage. SPIDER SMART CAROUSEL SYSTEMS UNIT MAX LOAD MAXIMUM DESCRIPTION P/N PRICE WEIGHT (SINGLE HOOK) COMBINED LOAD SPIDER Smart 4-Hook Carousel System (with lighted hooks) 200-422-00 $15,635 USD 53 lb. (24 kg) 650 lb. (295 kg) 1,600 lb. (726 kg) SPIDER Smart 6-Hook Carousel System (with lighted hooks) 200-421-00 $20,450 USD 65 lb. (29 kg) 650 lb. (295 kg) 2,400 lb. (1,087 kg) SPIDER Smart 8-Hook Carousel System (with lighted hooks) 200-420-00 $25,365 USD 76 lb. (35 kg) 650 lb. (295 kg) 3,200 lb. (1,452 kg) Carousel Fixed Provisions Kit 200-423-00 $1,040 USD 5 lb. (2.26 kg) N/A N/A www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
24 Remote Equipment Auto-Loc Cargo Hook System This specialized remote cargo hook system allows pilots to pick up and drop off pre-rigged loads from unmanned locations. The system is made up of two components: an Auto-Loc cargo hook (which is suspended from the belly of the helicopter on a longline) and a Target (which is attached to the load in advance and left unattended). The pilot slings the hook onto the target to automatically lock the pair together, then lifts the load for transport. The pilot can release the load by either setting it down on the ground or releasing it in air. A ground crew doesn’t need to be present during the loading/ unloading operations. ww Simple, Low-Weight System— Consists of two components: the hook and the target. The target weighs just 15 lb. (6.4 kg) and folds up for easy storage and transport. Attach the target hardpoint to your load using a shackle or other rigging, and place the target upright on the ground for unattended pickup by a helicopter. ww Increases Safety— Ground crew don’t have to attach loads to the hook under a hovering helicopter, reducing hazardous conditions. ww Increased Efficiency — Loads can be rigged in advance for pickup at a later time; ground crew don’t need to be present to attach loads to the hook during active lifting. ww Maximum Load Safety— The hook and target components are perfectly matched to ensure the highest load safety. ww Cost-Effective System — Inexpensive targets can be purchased separately as needed to support operations. ww Stable Target Design— The large width-to-height ratio and innovative leg design of the target help keep it from TALON Auto-Loc tipping over during pick up. Cargo Hook with ww Dual-Actuation Release Lever— Helps eliminate Electric Swivel and Barry Longline accidental releases caused by contact with foreign objects. The lever must be pinched together to open the hook. But it’s easy for the ground crew to open, even with gloves! ww Surefire® Cargo Release Technology— An integrated TALON Auto-Loc Target electronic circuit is added inside the cargo hook, which (P/N 232-739-00) sold separately provides about a half-second release delay from when the electrical release button is pressed until the hook opens to help guard against inadvertent releases. ww Support for Unmanned Cargo Transport— Unmanned aircraft or drones can pick up and release loads using this system. TALON AUTO-LOC HOOK SYSTEM DESIGN UNIT DESCRIPTION P/N PRICE LOAD WEIGHT TALON Auto-Loc Cargo $8,090 6,000 lb. 46 lb. (21 210-300-00 Hook USD (2,722 kg) kg) TALON Auto-Loc Folding $690 6,000 lb. 15 lb. (7 232-739-00 Target USD (2,722 kg) kg) www.onboardsystems.com | +1.360.546.3072 (Worldwide) | +1.800.275.0883 (Toll Free US & Canada) | info@onboardsystems.com
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