BETAfixss Cable laying systems with total fire integrity - The Quality Connection - LEONI
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2 Solutions for today and tomorrow. BETAfixss® laying systems Certified cable supporting system with total system Issue: March 2019 © LEONI Studer AG integrity during a fire. Tested and approved according The contents of this catalog are protected by copyright. to DIN 4102-12, E30/E60/E90. All rights are reserved. Technical changes, errors and omissions without prior notice. BETAfixss® supporting systems are used for electrical cable systems with total system integrity. They also Safety instructions Cables are to be used for the designated applications only. guarantee a fire-proof fixation of cables installed in the area between floor slabs and suspended ceilings. Waiver The specifications in this document are provided according to our best current knowledge. However, these specifications may not be considered an assur- ance of specific properties or suitability for specific purposes of the respective products. Such indications may not be interpreted as a misguidance for the violation of property rights or as an assurance of a corresponding license. The suitability of each product for any particular purpose must be checked beforehand with our specialists. Our policy is to continuously improve our materials and products. Therefore, we reserve the right to offer alternatives consistent with our manufacturing programme at the time of enquiry. All information concerning material properties, fire performance, construction, electrical and technical data, prices etc. reflects our current level of knowledge and is provided without obligation. Dimensions and weights are guideline values. All specifications can be changed at any time without prior notification. General conditions of sale and delivery We refer to the currently valid General conditions of sale and delivery which can be obtained from the respective companies. www.leoni-energy-infrastructure.com 03/2019
3 page Profile – Energy & Infrastructure 4 Strong brands, great service 5 LEONI – the all-in-one service provider 6 Green technology 8 EU Construction Products Regulation (CPR) 10 Technologies – an investment in sustainable safety 11 BETAfixss® laying systems BETAfixss® laying systems overview 12 BETAfixss® assembly and laying conditions 14 BETAflam® / BETAfixss® approvals 16 XL spantray BETAfixss® WSB 18 20 kg/m, E30 / E90 Conduit mesh tray E30 / E90 BETAfixss® GK 24 Vertical riser E30 / E90 BETAfixss STR ® 28 Single clamp and joint clamp BETAfixss® ES / GSM 30 E30 / E90 Tube laying E30 / E90 BETAfixss® RES 32 U-clamp with system track E30 / E90 BETAfixss® BAC 33 Tube and U-clamp with BETAfixss® RBS 35 system trackE30 / E90 Cable holder and conduit 2-in-1 BETAfixss® Insta-Click 37 Ceiling wall hanger E30 / E90 BETAfixss® DWS 40 Cable holder for the intermediate n ew BETAfixss® SHX 42 ceiling area Single clamp E30 / E90 BETAfixss® F / RF 44 Cable support E30 BETAfixss KAH ® 45 Junction and Connector Box n ew BETAfixss® AVS 46 E30 / E90 Halogen-free plastic distributor BETAfixss® VT 48 E30 / 90 Concealed installation E30 / E90 BETAfixss® UP 49 Fire protection dowel / BETAfixss® BSD 50 fixation material F90 Injection system F90 BETAfixss® FIS V 52 Fire protection screw anchor F90 BETAfixss® HMS / MMS 54 Further products 58 Our sales network 59 03/2019 www.leoni-energy-infrastructure.com
4 Profile – Energy & Infrastructure Passion for an innovative, intelligent and sustainable energy supply In the course of global networking, urbanization and the grow- Our inspiration ing world population, innovative solutions are needed. Sustain- Major projects such as the Gotthard and Ceneri base tunnels, ability, effectiveness and intelligent systems will be the main various international metro projects or the Linth-Limmern hy- challenge of the future, both in the use of renewable energies dropower plant benefit not only from the comprehensive range, and in the optimization of existing plants. LEONI is already but also from the extensive project management we achieve meeting this demands today. Innovative quality products and with Building Technologies from planning to acceptance. In do- intelligent project-comprehensive services provide the connec- ing so, our products and projects solutions meet all standards tions of the future. and help determine those of tomorrow. Environmentally friendly technologies and sustainable products We connect the world with sustainable, secure and intel- are the challenges to be met facing worldwide market trends ligent energy and data transmission solutions. That’s our like globalisation, industrialisation and automation, passion. ecological awareness and scarcity of resources, mobility, urbani- sation and demographic change. These trends play a particu- larly significant part in the fields of energy and infrastructure. From the energy generation process to energy distribution all the way to the energy customer – we are everywhere where The LEONI group highest reliability, quality and durability matter. LEONI is a global provider of products, solutions and services for energy and data management in the auto- motive sector and other industries. The value chain Thus we offer complete solutions for requirements in the encompasses wires, optical fibers, standardised cables, areas: special cables and assembled systems as well as intel- ■■ Transport routes and building infrastructure ligent products and smart services. As an innovation ■■ Large-scale projects partner and solutions provider, LEONI supports its ■■ Energy generation and distribution customers with pronounced development and sys- ■■ Solar and wind technology tems expertise. The market-listed group of companies employs more than 88,000 people in 31 countries and generated consolidated sales of EUR 4.9 billion in 2017. Further informations www.leoni.com www.leoni-energy-infrastructure.com 03/2019
5 Strong brands, great service Rely on the best partner to meet your needs Our commitment to developing innovative products shows we take our responsibilities seriously. In conjunction with our consulting services, we establish trust as we help our partners accomplish maximum safety for people and infrastructure in their projects. Installers and retailers can procure cabling, connectivity and integrated cabling solutions from a single source. Includ- ing system solutions for copper, aluminium and fiber optic technology, and halogen-free energy cables with optional system integrity. Continuous innovations in safety, environ- mental compatibility and energy efficiency complete the list of customer benefits. A global presence, local consulting services at all stages of a project, plus a wealth of project experience and far-reaching synergy effects inside and outside the LEONI Group make us one of the most highly regarded international partners in the field of building and infrastructure cabling. Energy – Infrastructure – The best connection for energy supply For maximum safety in cabling for buildings Our innovative and sustainable solutions are already tackling In structural/civil engineering and in traffic infrastructure, our the dynamic developments in the energy and communications products set the standard worldwide. Based on our proprietary market. As one of the leading system and development partners patented design and production processes, our infrastructure for energy production, transmission and distribution, we accept cables guarantee a maximum level of safety and performance. our responsibilities for ensuring the safe and sustainable supply Halogen-free, fire resistant insulation materials meet all relevant of energy. Our low- and medium-voltage power cables offer standards while offering an attractively long service life. Whether impressive durability, handling even the most adverse condi- as laying systems or highly complex network systems, our full tions. infrastructure range convinces customers worldwide. ■■ BETApower® ■■ BETAflam® cables – VDE standard Cables for power distribution Safety and installation cables ■■ BETAflam® cables – British Standard BS 6387 Safety and installation cables ■■ BETAfixss® with DIN 4102 circuit integrity under fire Certified cable support systems 03/2019 www.leoni-energy-infrastructure.com
6 LEONI – the all-in-one service provider For infrastructure, energy and ICT www.leoni-energy-infrastructure.com 03/2019
7 LEONI – the all-in-one service provider For infrastructure, energy and ICT Energy and ICT infrastructure Consulting Planning Execution Operations Consulting Design/development Planning Sole contractor services Main contractor services Other services LEONI products Excellence in operations Energy efficiency Sustainability Innovation Quality LEONI’s department Building Technologies is an innovative With its highly focused service portfolio, LEONI can offer you and independent supplier of sustainable all-in-one solu- additional services to optimise your long-term capital invest- tions for energy and ICT infrastructure to the international ment and operating costs. market. Building Technologies offers the perfect combination of In any project, being able to keep the demands of the various ■■ cable manufacturer, stakeholder groups in balance is critical for project success. ■■ engineering company, Each of these stakeholders is focused on its own competencies ■■ plant integrator and and task areas, however. ■■ service provider. As a consequence, the client or owner is required to orchestrate It is this combination that enables the unit to handle the com- these complex interrelationships and keep an eye on everything. plex requirements customers face both today and tomorrow. This is where LEONI can help by ensuring the optimal coordina- tion of the various subject areas, bringing together industry-wide We create solutions for you that offer all-round satisfaction. know-how under one roof, in a team staffed by engineers, technical architects, security consultants and construction supervisors. A well-developed project management system and tailor-made software tools provide a high degree of plannability, resulting in important cost savings in the implementation phase, Phone +41 62 288 82 82 with a significantly reduced level of project risk. E-mail building-technologies@leoni.com 03/2019 www.leoni-energy-infrastructure.com
8 Green Technology Combining innovation with sustainability. It’s one of our most important goals. Our vision is to create sustainable connections that are in tech- More and more facilities nological harmony with our natural resources. The natural cycle in our global production offers us the perfect model to emulate here. It is our duty to network are now environ- learn from nature – to use its resources even as we conserve mentally certified to the them for future generations. As natural resources grow scarcer ISO 14001 standard. and the burden on the environment increases, a rethink is required at all levels of our society. For LEONI, sustainability In our worldwide operations as a leading European supplier of is therefore an integral part of Group policy. We were the first wires, optical fiber, cables and cable systems for communication cable manufacturer in the world to develop an integrated ‘green and infrastructure projects, it is our responsibility to continu- technology’ programme. ously optimise the sustainability and durability of our products, system solutions and services, so as to reduce their impact on While trends such as globalisation, mobility and urbanisation the environment. We have to increase the amount of environ- are crucial for market movements, our core principles are sus- mentally compatible raw materials in our cable products as tainability and global responsibility. This is why we have set our- well as the recyclability of processed materials or components, selves the goal of becoming an innovative producer of cables for thereby creating end products that have been developed today ecotechnology. Another point of vital interest for us is to iden- for the environmental standards of tomorrow. tify the needs and requirements of tomorrow today, and to sup- ply the markets of the future with future-proof and sustainable Together with ecological compatibility, future technologies are solutions. We also view it as our responsibility to take an active measured in terms of efficiency, service life, emission reduction role in shaping the markets for environmentally-friendly energy and the conservation of natural resources. Innovative cable production – such as solar thermal technology. products and systems, integrated solutions and maximum performance in project management make up the added value Green technology refers to producing cables from materials that we offer to our customers and business partners, while also with very few pollutants while conserving resources and gener- being our cornerstones for ensuring strong connections into the ating low levels of emissions. We work tirelessly on optimising future. the efficiency of resource use in the manufacturing process, by deploying energy-efficient machines or implementing heat recovery technologies. www.leoni-energy-infrastructure.com 03/2019
9 EU Directive 2012/19/EU on waste electrical and elec- tronic equipment. EU Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and elec- tronic equipment. EU Regulation 1907/2006/EC (REACH) – the EU chemicals regulation. Several environmental laws have been passed in the European Union (EU). Directive 2012/19/EU WEEE (Waste Electrical and Electronic Equipment) regulates the disposal of electrical and electronic equipment and components. The use of certain hazardous substances in electrical and electronic equipment is regulated by Directive 2011/65/EU RoHS 2 (Restriction of Hazardous Substances). Chemicals and substances in general are covered by Regulation 1907/2006/EC REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals). This means avoiding substances such as: ■■ Polybrominated diphenyl ether (PBDE) ■■ Decabromodiphenyl ether (DecaBDE) ■■ Perfluorooctane sulfonate (PFOS) ■■ Pentabromodiphenyl ether (PentaBDE) ■■ Octabromodiphenyl ether (OctaBDE) ■■ Lead (Pb) REACH ■■ Mercury (Hg) ■■ Cadmium (Cd) ■■ Hexavalent chromium (Cr VI) What is REACH? ■■ Polybrominated biphenyls (PBB) REACH stands for the Registration, Evaluation, Authorisa- Cables, wiring and their associated connectors are governed by tion and Restriction of Chemicals. the EU WEEE Directive (2012/19/EU) only if they are an internal part of the equipment and components listed. REACH represents a fundamental harmonisation and simplification of previous chemicals law and applies in Cables and wiring have been regulated separately in RoHS 2 all EU Member States. (2011/65/EU) since 2013 (Category 11 or defined as an internal component of the respective product). Fiber-optic cables, REACH introduced a ‘candidate list’ for materials energy cables (> 250 V) and permanently installed cables (e.g. known as Substances of Very High Concern (SVHC): in buildings) are not affected. The only identification permis- certain duties of providing information apply to SVHCs sible according to RoHS 2 is the CE mark, which is printed on the and the aim is to phase them out in favour of other product package. materials in the future. The list of candidate substances is updated twice yearly by the European Chemicals Agency (ECHA) in Helsinki. 03/2019 www.leoni-energy-infrastructure.com
10 EU Construction Products Regulation (CPR) On the safe side with LEONI fire resistant cables CPR B2ca Since 1 July 2017, all energy cables, control cables and communications Cca cables intended for permanent installation in building structures must Dca be manufactured and evaluated in accordance with the harmonised European standard EN 50575 and labelled with a CE mark pursuant to Eca the EU Construction Products Regulation 305/2011. Fca CPR cable class In addition, a ‘declaration of performance’ must also be prepa- EN 50575 does not specify which class must be used in which red on the basis of assessments and classifications carried out building or which part of a building (e.g. for escape routes). by an accredited and notified testing body. A key element of the The German Electrical and Electronic Manufacturers’ Association CE marking and declaration of performance prescribed by the (ZVEI) has published a building classification. Regulation is the highly visible, legible and permanent specifi- cation of the fire rating as provided on the product label. For buildings with very high safety requirements, such as hos- pitals, fire-resistant cables are envisaged with a B2ca s1 d1 a1 LEONI offers fire resistant cables with reduced flame propaga- Euroclass. For buildings with high safety requirements, such tion and heat production while also ensuring the low release of as schools, fire resistant cables with a Cca s1 d1 a1 Euroclass corrosive gases and smoke in accordance with the Regulation. should be used. For normal fire risks, cables with a Dca s2 d2 a1 Euroclass are adequate. The CPR defines a set of fire ratings (cable classes) that range from Aca (incombustible) through B2ca (very high fire protection), Declaration of Performance (DoP) Cca, Dca, Eca to Fca (no fire protection). This declaration of performance confirms the conformity of the construction product with the specified fire resistance properties. Alongside the fire ratings, the following properties are also In this area, you can download the declarations of performance specified: for the LEONI cable and wiring products that can be used as con- ■■ Smoke production (s1 to s3) struction products. ■■ Acid gas (a1 to a3) Simply enter the declaration of performance ID to access the ■■ Flaming droplets (d0 to d2) declaration of performance you need directly. The declaration of performance ID is printed on the CE label of your product or can also be found by consulting your quotation or order documentation. www.leoni.com/en/cpr/ www.leoni-energy-infrastructure.com 03/2019
11 Technologies – investments in sustainable safety Universal deployment with system integrity In our extensive production facilities, we work with state-of-the-art methods and systems in compound and material processing, extrusion technology, electron beam irradiation crosslinking and for testing all of our products. We use state-of-the-art production equipment to ensure that ■■ Halogen-free IEC 60754-1, EN 60754-1 we can offer our customers the highest possible levels of prod- uct safety and quality. New and innovative polymer compounds ■■ Acidity of combustion gases and cables are in continuous development in our modern labo- IEC 60754-2, EN 60754-2 ratories. Our focus here is on improved insulating properties, higher temperature tolerances, longer lifetimes, easy handling ■■ Smoke density IEC 61034, EN 61034 and better safety features. Our test laboratories for flammability tests, HF technology and ■■ Flame retardancy optical measurement technology safeguard our quality stand- IEC 60332-1, EN 60332-1, VDE 0482-332-1 ards and promote innovation. ■■ Circuit integrity This is demonstrated by the large number of approvals and BS 6387 (CWZ), DIN VDE 0472-814, EN 50200, EN 50362, certificates we have received from leading independent testing IEC 60331-11/21, VdS 3423, VDE 0482-200 institutes worldwide. ■■ System integrity under fire DIN 4102 Part 12 In our fire test laboratory, the fire resistant properties of our products are verified by certified testers, technicians and engi- ■■ Non-flame propagating neers. These capabilities allow us to perform the wide-ranging IEC 60332-3, EN 60332-3, VDE 0482-332-3 series testing required to comply with BS 6387 (CWZ), IEC 60331-11/21 and DIN 4102 Part 12, as well as customer-specific specifications ■■ CPR fire behaviour and special testing work. EN 50399, EN 50575 Numerous national and international certificates provide proof of our company’s power to innovate. Numerous national and international certificates confirm the company’s ability to provide innovative solutions. 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 12 Laying systems BETAfixss® laying systems overview DIN 4102 part 12 (E30 / E90) ■■ BETAfixss® WSB XL page 18 3000 mm mounting distance ■■ BETAfixss® GK ■■ BETAfixss® STR page 24 page 28 1500 mm mounting distance ■■ BETAfixss® ES / GSM ■■ BETAfixss® RES ■■ BETAfixss® BAC page 30 page 32 page 33 1200 mm mounting distance ■■ BETAfixss® ES / GSM ■■ BETAfixss® BAC ■■ BETAfixss® Insta-Clic page 30 page 33 page 37 800 mm mounting distance ■■ BETAfixss® F / RF page 44 600 mm mounting distance www.leoni-energy-infrastructure.com 03/2019
BETAfixss® laying systems overview Laying systems 13 BETAfixss® ■■ BETAfixss® AVS ■■ BETAfixss® VT page 46 page48 new ■■ BETAfixss® RBS ■■ BETAfixss® KAH ■■ BETAfixss® UP page 35 page 45 page 49 ■■ BETAfixss® DWS ■■ BETAfixss® BSD ■■ BETAfixss® HMS / MMS page 40 page 50 page 54 ■■ BETAfixss® SHX page 42 new 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 14 Laying systems BETAfixss® mounting and installation conditions The application of the approved cables is based System Dimensions Mounting distance on the test certificates from the Material Testing Office (MPA) respectively on the expertise and mm mm its details of laying. With reservation of amend- WSB XL spantray ≤ 500 × 60 ≤ 3000 ments or technical alternations. STR Vertical riser with BAC clamp ≤ 400 × 60 ≤ 1500 Specifications of cross section restrictions refer to the single conductors only. Conduit mesh tray GK ≤ 100 × 150 ≤ 1500 with safety clip ≤ Ø 63 ≤ 800 ES Single clamp M6 ≤ Ø 63 ≤ 1200 ≤ Ø 78 ≤ 800 GSM Joint clamp M8 ≤ Ø 78 ≤ 1200 ≤ Ø 76 ≤ 800 U-clamp without long trough BAC mounted on system track ≤ Ø 76 ≤ 1200 ≤ Ø 78 ≤ 1200 RBS / RES Halogen free plastic tube ≤ Ø 78 ≤ 1200 ≤ Ø 78 ≤ 1200 RBS / RES Reinforced steel tube ≤ Ø 78 ≤ 1200 Ceiling wall hanger DWS ≤ 70 × 120 ≤ 800 with safety clip Insta-Clic Holder, duct ≤ 70 × 20 ≤ 800 F / RF Single clamp ≤ Ø 45 ≤ 600 AVS Branch- & ne u ≤ 200 × 200 connection system VT Plastic distributor ≤ 175 × 250 KAH Cable support ≤ 150× 200 × 920 Concealed installation with a UP ≤ 1500 mineral plaster layer of ≤ 15 mm SHX Collecting clamp ne u ≤ 54 × 81 ≤ 800 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® assembly and laying conditions Laying systems 15 BETAfixss® Load Single laying Multiple laying Classification Horizontal Transversal Vertical BETAflam® cable BETAflam® cables installation installation installation (ceiling/wall) mm Ø mm Ø DIN 4102-12 ≥ 1.5 mm² ≥ 1.5 mm² E30 / E90 ≤ 20 kg / m ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 E30 / E90 ≥ 1.5 mm² ≥ 1.5 mm² ≤ 20 kg / rung E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≥ 1.5 mm² ≤ 10 kg / m E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≤ 10 mm² ≤ 3 cables ≤ 7.5 kg clamp E30 / E90 ≥ n × 2 × 0.8 ≤ 32 × 2 × 0.8 ≤ 3 cables ≥ 1.5 mm² ≥ 1.5 mm² ≤ 2.5 kg clamp E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≤ 10 mm² ≤ 3 cables ≤ 7.5 kg clamp E30 / E90 ≥ n × 2 × 0.8 ≤ 52 × 2 × 0.8 ≤ 3 cables ≥ 1.5 mm² ≥ 1.5 mm² ≤ 2.5 kg clamp E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≤ 50 mm² ≤ 3 cables ≥ 1.5 mm² ≤ 7.5 kg / clamp ≤ 52 × 2 × 0.8 ≤ 5 cables E30 / E90 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≤ 4 single cores ≥ 1.5 mm² ≥ 1.5 mm² ≤ 2.5 kg / clamp E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≤ 50 mm² ≤ 50 mm² ≤ 3 cables ≤ 10 kg / m E30 / E90 ≤ 52 × 2 × 0.8 ≤ 52 × 2 × 0.8 ≤ 3 cables ≥ 1.5 mm² ≥ 1.5 mm² ≤ 2.5 kg / clamp E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≥ 1.5 mm² ≤ 10 kg / m E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≥ 1.5 mm² ≤ 2.5 kg / clamp E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≤ 50 mm² ≤ 50 mm² ≤ 10 kg / clamp E30 / E90 ≤ 52 × 2 × 0.8 ≤ 52 × 2 × 0.8 ≤ 10 mm² ≤ 10 mm² E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≤ 16 mm² E30 / E90 ≥ n × 2 × 0.8 ≤ 16 mm² E30 / E90 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≥ 1.5 mm² E30 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≥ 1.5 mm² ≥ 1.5 mm² ≤ 2 cables E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 ≤ 2 cables ≤ 5 kg / m E0 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 16 Laying systems BETAflam® / BETAfixss® approvals Usage Note: BETAfixss support systems are used for electrical cable systems ® Specifications are valid at the time with system integrity. They also guarantee the fireproof mount- of publishing. ing of cables installed in the area between floor slabs and F30 or F90 suspended ceilings. BETAflam® approvals MPA NRW Dortmund, Germany Product group Valid to Approval no. Classification BETAflam NHXH E30–E60 S ® 27/ 02/2022 P-MPA-E-05-008 E30, E60 BETAflam NHXH E30–E60 ® 27/ 02/2022 P-MPA-E-05-008 E30, E60 BETAflam® NHXCH E30–E60 27/ 02/2022 P-MPA-E-05-008 E30, E60 BETAflam JE-H(St)H E30 ® 27/ 02/2022 P-MPA-E-05-008 E30 BETAflam® JE-H(St)HRH E30 27/ 02/2022 P-MPA-E-05-008 E30 BETAflam NHXH E90 ® 27/ 02/2022 P-MPA-E-05-008 E90 BETAflam® NHXCH E90 27/ 02/2022 P-MPA-E-05-008 E90 BETAflam JE-H(St)H E30–E90 ® 27/ 02/2022 P-MPA-E-05-008 E30, E60, E90 BETAflam® JE-H(St)HRH E30–E90 27/ 02/2022 P-MPA-E-05-008 E30, E60, E90 BETAflam JE-H(St)H E30 SIR ® 27/ 02/2022 P-MPA-E-05-008 E30, E60 BETAflam® JE-HH FE180/E30 S 01/ 12/2021 P-MPA-E-15-011 E30, E60 BETAflam with quick laying system and branch boxes ® 01/ 12/2021 P-MPA-E-15-011 E30, E60, E90 BETAflam® approvals VdS Schadenverhütung GmbH, Cologne, Germany Product group Valid to Approval no. Classification BETAflam® NHXH E90 ≥ 2.5 mm2 21/07/2020 G 4980033 E90 BETAflam NHXCH E90 ≥ 2.5 mm ® 2 21/07/2020 G 4980034 E90 BETAflam® approvals with other support system manufacturers MPA NRW Dortmund, Germany Supplier Valid to Approval no. Classification OBO Bettermann 31/07/2021 P-MPA-E-05-030 E30, E60, E90 PUK-Werke 31/07/2021 P-MPA-E-05-030 E30, E60, E90 PUK-Werke 20/11/2021 P-MPA-E-16-013 E30, E60, E90 RICO GmbH 31/07/2021 P-MPA-E-05-030 E30, E60, E90 NIEDAX GmbH & Co. KG 31/07/2021 P-MPA-E-05-030 E30, E60, E90 HILTI Deutschland GmbH 31/07/2021 P-MPA-E-05-030 E30, E60, E90 www.leoni-energy-infrastructure.com 03/2019
BETAflam® / BETAfixss® approvals Laying systems 17 BETAfixss® Approvals of other support system manufacturers with BETAflam® cables Supplier Approval Classification Spelsberg Small distributors E30, E60 Celsion, Rodgau, Germany Distributors, cabinets E30, E60 OBO Bettermann Cable racks, stainless steel mesh racks E30, E60, E90 OBO Bettermann LKM cable routing ducts, cable junction boxes, cable holders E30, E60, E90 BETAflam® approval on cable trays without threaded rod support Supplier Approval no. Classification LEONI Studer AG XL wide-span track P-MPA-E-05-008 E30, E60, E90 OBO Bettermann Cable rack RKSM 610 … 640 P-MPA-E-13-002 E30, E60, E90 PUK-Werke Cable rack RG 60 – XX P-MPA-E-16-013 E30, E60, E90 NIEDAX GmbH & Co. KG Cable rack RLVC 60.100 –400 P-MPA-E-16-011 E30, E60, E90 VergoKan Cable rack KBSI P-MPA-E-14-007 E30, E60, E90 Cables with integrated system integrity Please note that the system integrity according to DIN 4102-12 is guaranteed only if appropriate fixation systems are used, and these systems are installed according to the provisions of the valid DIN test certificates and/or the ‘expert opinions’. The LEONI BETAflam® and BETAfixss® products satisfy this requirement and we therefore recommend their use. Identification plate After installing a cable system with system circuit according to DIN 4102 part 12, the system must be identified with an ID plate. 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 18 Laying systems BETAfixss® WSB XL spantray 20 kg/m, E30 / E90 Competitive advantage ■■ 3000 mm mounting distance permitted, every second ceiling pillar is dispensable ■■ Symmetrical centre fixation, no disruptive threaded rods ■■ Future-proof and always expandable, cascading extender brackets ■■ When there are no reliable fixa- tion points, the spantray covers the distances ≤ 30 0 0 mm BETAfixss® WSB Application For single and multiple laying of BETAflam® cables E30 / E90 on ceilings or walls with very large spans. ■■ A maximum of 3 tracks per ceiling pillar is permitted Material ■■ Galvanized steel System Dimensions Mounting distance Load Single laying * Multiple laying * Classification Approvals mm mm kg / m mm Ø mm Ø DIN 4102-12 WSB ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate ≤ 400 × 60 ≤ 3000 ≤ 20 E30 / E90 Wall mounting ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW WSB ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate Ceiling mounting ≤ 500 × 60 ≤ 3000 ≤ 20 E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW 1 to 3 layer * exception NHXCH FE180/E90 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® WSB Laying systems 19 BETAfixss® XL spantray 20 kg/m, E30 / E90 WSST 500 for 2nd and 3rd layer WSST 250 for 1st layer WSB XL Spantray DST-8 Ceiling pillar WSST Extender Section length 3 metres 8-hole bracket Type Dimen- Rung Order no. Type Dimensions Order no. Type Dimensions Order no. sions distance mm PU: 1 piece mm PU: 1 piece mm mm PU: 3 m DST-8 200 50 × 50 × 200 314278 WSST 250 250 × 50 × 45 314284 WSB 200 200 × 60 300 314342 DST-8 300 50 × 50 × 300 314277 WSST 500 500 × 56 × 45 314283 WSB 300 300 × 60 300 314343 DST-8 400 50 × 50 × 400 314276 WSB 400 400 × 60 300 314344 DST-8 500 50 × 50 × 500 314275 WSB 500 500 × 60 300 314345 DST-8 600 50 × 50 × 600 314274 DST-8 700 50 × 50 × 700 314273 DST-8 800 50 × 50 × 800 314272 DST-8 900 50 × 50 × 900 314271 DST-8 1000 50 × 50 × 1000 314270 DST-8 1200 50 × 50 × 1200 314269 DST-8 1500 50 × 50 × 1500 314268 DST-8 2000 50 × 50 × 2000 314267 Spacer tube Flanged screw Flanged nut SGST Screw kit WSD Cover WSDH Fixing clamp for WSD cover Type Dimensions Order no. Type Dimensions Order no. Type Dimensions Order no. mm PU: 1 piece mm PU: 1 piece mm PU: 10 pieces SGST 250 M10 × 70 314214 WSD 200 200 × 3000 314341 WSDH 60 on request SGST 500 M10 × 80 314402 WSD 300 300 × 3000 314340 SGST 250 ➔ connects expander bracket 250 WSD 400 400 × 3000 314339 to ceiling pillar WSD 500 500 × 3000 314338 SGST 500 ➔ for the fixation of additional expander bracket 500 on the top layer 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 20 Laying systems BETAfixss® WSB XL spantray 20 kg/m, E30 / E90 SS System rail US U-rail toothed for inner reinforcement of SS and SKO Type Dimensions Order no. Type Dimensions for SS for SKO Order no. mm PU: 1 piece mm mm mm PU: 1 piece SS 250 50 × 50 × 250 314295 US 150 44 × 44 × 150 350 350, 450 314683 SS 350 50 × 50 × 350 314680 US 250 44 × 44 × 250 450 314282 SS 450 50 × 50 × 450 314298 US 350 44 × 44 × 350 550 314684 SS 550 50 × 50 × 550 314300 Washer Flanged nut Flanged nut Hammer head screw Flanged screw HSMG Screw kit FSMG Screw kit SKO Heavy-duty console Hammer head Type Dimensions Order no. Type Dimensions Order no. Type Dimensions Order no. mm PU: 1 piece mm PU: 1 piece mm PU: 1 piece HSMG M10 × 20 314211 FSMG M10 x 20 314357 SKO 250 50 × 50 × 250 314285 Centre screw connects the 250 mm system track Centre screw connects the system track SKO 350 50 × 50 × 350 314286 (only with WSB 200) to the expander bracket. (and U-rail) to the expander bracket SKO 450 50 × 50 × 450 314287 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® WSB Laying systems 21 BETAfixss® XL spantray 20 kg/m, E30 / E90 KML Clamping strap WST T-section WSSK Protective cap for consoles for fastening of WSB for WSB Type Dimensions Order no. Type Dimensions Order no. Type Version Order no. PU: 25 pieces mm PU: 1 piece PU: 1 piece KML M6 314523 WST 200 200 314688 WSSK L left 314514 WST 300 300 314687 WSSK R right 314515 WST 400 400 314686 Halogen-free plastic, yellow WST 500 500 314685 WSSV / WSWV / WSGV Connectors Type Dimensions Order no. mm PU: 1 piece WSS Side connector 40.5 × 21 × 300 314501 WSWV Angle connector 40.5 × 21 × 300 314526 WSGV Joint connector 40.5 × 21 × 360 314527 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 22 Laying systems BETAfixss® WSB BETAfixss® WSB overview DST-8 ceiling pillar WSDH fixing clamp SGST 250 screw kit WSST 250 expander bracket KML clamping strap WSD cover WSB XL spantray WSSV side connector SS system rail US U-rail WSST 500 expander bracket HSMG screw kit WSST 500 expander bracket SGST 500 screw kit Hammer head WSB XL Spantray WSD Cover WSDH Fixing clamp 7 x 15 25 40 12 x 35 25 41 0 0 30 0 12 30 A M6 63 30 0 3 000 B 150 DST-8 Ceiling pillar WSST Extender bracket 56 45 15 35 7.5 150 150 100 50 45 10 0 15 35 7.5 11 x 30 500 250 35 15 25 25 25 11 x 35 57 L 32.5 35 15 11 x 35 11 x 16.5 50 50 11 x 16.5 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® WSB Laying systems 23 BETAfixss® WSS Side connector SGST Screw kit 30 0 8 0 70/ /49 44 10 0 25 M1 0 M1 0 40.5 25 x 12 21 2.5 HSMG Hammer head screw kit FSMG Screw kit KML Clamping strap M6 x 25 20 43 45 20 M1 0 M1 0 23 SS System track US U-rail L 44 L 50 44 50 WST T-section SKO Heavy-duty console 13x20 (3x) B 55 25 L B 0+ 140 63 200 11x16.5 R5 20 0 B 21x21 20 0 00 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 24 Laying systems BETAfixss® GK Conduit mesh tray E30 / E90 Competitive advantage ■■ Approved safety ■■ The most economical type of multiple laying for up to 10 kg/m rated load and up to 1500 mm ■■ Total system integrity ■■ Problem-free retrofitting ■■ Horizontal and transversal laying ≤ 1500 mm BETAfixss® GK Application For single and multiple laying of BETAflam® cables E30 / E90 on ceilings or walls. ■■ The mesh tray is coated with halogen-free plastic ■■ The most economical type of multiple laying for up to 10 kg/m rated load ■■ Anchor distance with hook rail ≤ 200 mm ■■ The safety clip must be attached every 800 mm ■■ Bends can be routed openly ■■ A maximum of 4 mesh trays per hook rail pillar are permitted Material ■■ Plastic-coated steel System Dimensions Mounting distance Load Single laying * Multiple laying * Classification Approvals mm mm kg / m mm Ø mm Ø DIN 4102-12 GK ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate ≤ 100 × 150 ≤ 1500 ≤ 10 E30 / E90 Conduit mesh tray ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW * Exceptions JE-H(St)HRH FE180/E30-E90 Distance ≤ 800 mm E90 Distance ≤ 1500 mm E30, E60 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® GK Laying systems 25 BETAfixss® Conduit mesh tray E30 / E90 GK Conduit mesh tray HKS-St Hook rail, standard HKS-S Hook rail support for screws up to Ø 7 mm Type Dimensions Open- Order no. Type Dimensions Order no. Type Dimensions Order no. ing mm (L × W) PU: 12 pieces mm (L × W) PU: 1 piece mm mm PU: 1 piece HKS-St 05 50 × 25 314511 HKS-S 1 100 × 50 314445 GK 50 × 50 × 1955 16 314498 HKS-St 07 75 × 25 314510 HKS-S 2 200 × 50 314444 GK 50 × 75 × 1955 20 314497 HKS-St 12 125 × 25 314509 HKS-S 3 300 × 50 314443 GK 50 × 100 × 1955 20 314496 HKS-St 20 200 × 25 314508 HKS-S 4 400 × 50 314442 GK 75 × 100 × 1955 35 314495 HKS-St 30 300 × 25 314507 HKS-S 5 500 × 50 314441 GK 75 × 125 × 1955 35 314494 mm (L × W) PU: 1 piece GK 100 × 150 × 1955 45 314493 HKS-St 200 2000 × 25 314506 HKS-G Large hook rail SCGK Safety clip KDS Plastic resin spray for screws up to Ø 12 mm for mesh tray for mesh tray Type Dimensions Order no. Type Dimen- Open- Order no. Type Quantity Colour Order no. sions ing mm (L × W) PU: 10 pieces g PU: 1 piece mm mm PU: 25 pieces HKS-G 10 100 × 50 314505 KDS 150 light grey 314434 SCGK HKS-G 20 200 × 50 314504 50 × 50 16 314438 16/26 HKS-G 30 300 × 50 314503 SCGK 50 × 75 20 314437 20/39 50 × 100 mm (L × W) PU: 1 piece SCGK 75 × 100 HKS-G 100 400 × 50 314502 35 314436 35/49 75 × 125 SCGK 100 × 150 45 314435 45/59 VBL Linking strap GKV Mesh tray BLB Blockade plate GKK G Tray clamp Corner connector, screw-in connector for HKS-S and HKS-G for direct ceiling and Joint connector, screw-in wall fixation Type Order no. Type Order no. Type Order no. Type Order no. PU: 25 pieces PU: 25 pieces PU: 1 piece PU: 25 pieces VBL 314440 GKV 314439 BLB 314433 GKK 314383 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 26 Laying systems BETAfixss® GK Conduit mesh tray E30 / E90 overview GK 50 × 50 GK 50 × 75 GK 50 × 100 GK 75 × 100 GK 100 × 150 GK 50 × 50 GK 50 × 75 GK 50 × 100 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® GK Laying systems 27 BETAfixss® HKS-S Hook rail support HKS-St Standard hook rail HKS-G Large hook rail GK Conduit mesh tray VBL Linking strap GKV Mesh tray connector SCGK Safety clip GKK G tray clamp 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 28 Laying systems BETAfixss® STR Vertical riser E30 / E90 Competitive advantage ■■ Approved safety ■■ Total system integrity ■■ Stackable multitrays (cost-saving storage/ transportation) BETAfixss® STR Application Material For vertical single and multiple laying of BETAflam® cables E30 / ■■ Galvanized steel E90 with total system integrity during a fire on ceilings or walls. Accessories ■■ This component is used together with U-clamps Connector, vertical riser wall clamp, angle, U-clamp, dowel and ■■ The distances of the U-clamps are ≤ 750 mm additional accessories parts must be ordered separately. ■■ Vertical risers in standard length 3 m ■■ Standard widths 100, 200, 300 and 400 mm Our service ■■ Usable width = standard width less than 60 mm LEONI helps you find the right solution for your cable ■■ Can be mounted parallel to the wall in riser zones installation work and in obtaining any required special ■■ Perforations 12 x 35 mm (for fixation of the vertical riser wall approvals. clamps) in the following distances (starting at the bottom): 75 mm / 600 mm / 600 mm / 450 mm / 600 mm / 600mm System Dimensions Mounting distance Load Single laying Multiple laying Classification Approvals mm mm kg mm Ø mm Ø DIN 4102-12 ≤ 50 mm2 ≤3 cables STR ≤ 20 kg/rung ≥ 1.5 mm2 ≤ 52 x 2 0.8 Test certificate ≤ 400 × 60 ≤ 1500 E30 / E90 Vertical riser ≤ 7.5 kg / clamp* ≥ n × 2 × 0.8 ≤5 cables from MPA NRW Single-wire ≤4 cables ≤ 20 kg/rung ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate ≤ 400 × 60 ≤ 1500 E30 / E90 ≤ 2.5 kg / clamp ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW * No limitation for single laying. www.leoni-energy-infrastructure.com 03/2019
BETAfixss® STR Laying systems 29 BETAfixss® Vertical riser E30 / E90 MB Multitray VBU 60 Connector, universal SWB Vertical riser wall clamp Section length 3 metres incl. screw kit M6 x 10 Type Dimen- Rung Order no. Type Length Order no. Type incl. screw kit Order no. sions distance mm PU: 50 pieces PU: 1 piece mm mm VBU 60 275 314475 SWB M10 × 25 314516 MB 100 100 × 60 75 314337 For straight or angled connections of the rail. MB 200 200 × 60 75 314336 2 units per joint required. MB 300 300 × 60 75 314418 MB 400 400 × 60 75 314500 BAC U-clamp BAC U-clamp / 2 BAC U-clamp / 3 BAC U-clamp for cable fixation Type for cable PU Order no. Type for cable PU Order no. BAC U-clamp Ø mm Unit Ø mm Unit BAC 8-12 8 – 12 250 314163 BAC 8-12 / 2 8 – 12 250 314147 VBU 60 connector, universal BAC 12-16 12 – 16 250 314162 BAC 12-16 / 2 12 – 16 250 314148 BAC 16-20 16 – 20 250 314161 BAC 16-20 / 2 16 – 20 250 314149 BAC 20-24 20 – 24 250 314160 BAC 20-24 / 2 20 – 24 250 314150 BAC 24-28 24 – 28 250 314159 BAC 24-28 / 2 24 – 28 250 314151 SWB BAC 28-32 28 – 32 200 314158 BAC 28-32 / 2 28 – 32 100 314152 Wall clamp BAC 32-36 32 – 36 200 314157 BAC 32-36 / 2 32 – 36 100 314141 BAC 36-40 36 – 40 200 314156 BAC 36-40 / 2 36 – 40 100 314168 BAC 40-44 40 – 44 100 314155 BAC 40-44 / 2 40 – 44 100 314195 BAC 44-48 44 – 48 100 314154 BAC 44-48 / 2 44 – 48 100 314194 BAC 48-52 48 – 52 100 314153 BAC 48-52 / 2 48 – 52 100 314193 BAC 52-56 52 – 56 100 314152 BAC 52-56 / 2 52 – 56 100 314192 BAC 56-60 56 – 60 100 314151 BAC 60-64 60 – 64 50 314150 BAC 8-12 / 3 8 – 12 250 134191 MB multitray BAC 64-70 64 – 70 50 314149 BAC 12-16 / 3 12 – 16 250 134190 BAC 70-76 70 – 76 50 314148 BAC 16-20 / 3 16 – 20 250 134189 BAC 20-24 / 3 20 – 24 100 134188 BAC 24-28 / 3 24 – 28 100 134187 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 30 Laying systems BETAfixss® ES / GSM Single clamp and joint clamp E30 / E90 Competitive advantage ■■ Clear savings in comparison with standard installation according to DIN 4102-12 ■■ Multi-bundling approved, number of cables not restricted ■■ Horizontal, transversal and vertical installation ≤ 1200 m m BETAfixss® ES / GSM Application For horizontal, transversal and vertical single or multiple laying of BETAflam® cables E30 / E90 on ceilings or walls. Material ■■ Galvanized steel System Dimensions Mounting distance Load Single laying Multiple laying * Classification Approvals mm mm kg / clamp mm Ø mm Ø DIN 4102-12 ≥ 1.5 mm2 ≤ 3 cables ≤ 10 mm2 Test certificate ≤ Ø 63 ≤ 800 ≤ 7.5 ** E30 / E90 ES ≥ n × 2 × 0.8 ≤ 3 cables ≤ 32 x 2 x 0.8 from MPA NRW Single clamp M6 ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate ≤ Ø 63 ≤ 1200 ≤ 2.5 E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW ≥ 1.5 mm2 ≤ 3 cables ≤ 10 mm2 Test certificate ≤ Ø 78 ≤ 800 ≤ 7.5 ** E30 / E90 GSM ≥ n × 2 × 0.8 ≤ 3 cables ≤ 52 x 2 x 0.8 from MPA NRW Joint clamp M8 ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate ≤ Ø 78 ≤ 1200 ≤ 2.5 E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW * Exceptions Multiple laying JE-H(St)H E30-E9 Distance ≤ 400 mm at weight load ≤ 2,5 kg/clamp Classification E90 ** No limitation for single laying www.leoni-energy-infrastructure.com 03/2019
BETAfixss® ES / GSM Laying systems 31 BETAfixss® Single clamp and joint clamp E30 / E90 ES Single clamp GSM Joint clamp with rubber insert Type for cable PU Order no. Type for cable PU Order no. Ø mm Unit Ø mm Unit S 8 M6 8 – 10 50 314419 GSM 32 - 37 M8 32 – 37 100 314460 S 10 M6 10 – 11 50 314446 GSM 40 - 45 M8 40 – 45 50 314459 S 12 M6 12 – 13 50 314473 GSM 48 - 53 M8 48 – 54 50 314458 S 14 M6 14 – 15 50 314472 GSM 54 - 58 M8 55 – 61 50 314457 S 16 M6 15 – 17 50 314471 GSM 62 - 64 M8 63 – 67 25 314455 S 18 M6 18 – 19 50 314470 GSM 68 - 73 M8 68 – 73 25 314454 S 20 M6 20 – 21 50 314469 GSM 74 - 78 M8 72 – 80 25 314453 S 22 M6 22 – 23 50 314468 Dowels must be ordered separately. S 24 M6 24 – 25 50 314467 S 26 M6 26 – 27 50 314466 S 28 M6 28 – 29 50 314465 S 30 M6 30 – 31 50 314371 S 32 M6 32 – 33 50 314464 S 34 M6 34 – 35 25 314463 S 37 M6 37 – 39 20 314421 S 40 M6 40 – 42 15 314462 S 50 M6 50 – 52 10 314461 S 63 M6 63 – 65 10 314420 Dowels must be ordered separately. 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 32 Laying systems BETAfixss® RES Tube laying E30 / E90 Competitive advantage ■■ Approved safety ■■ Total system integrity ■■ Uniquely large clamp distance ■■ Visually inconspicuous, clear cable routes ■■ Problem-free tightening when not fully occupied ■■ Multi-bundling approved ■■ Horizontal, transversal and vertical installation ≤ 120 0 mm BETAfixss® RES Application Material For horizontal, transversal and vertical single or multiple laying ■■ Halogen-free plastic tube of BETAflam® cables E30 / E90 on ceilings or walls in open or ■■ Galvanized steel closed installation. Observe expansion with temperature ■■ Steel coated black fluctuations ■■ Pipe, classified according to DIN EN 61386-1, DIN EN 61386-21/-22 (must be procured externally) System Dimensions Distance Load Single laying Multiple laying Tube Classification Approvals mm mm mm Ø mm Ø DIN 4102-12 ≤ 50 mm2 ≤3 cables ≤ 50 mm² Test certificate ≤ Ø 78 ≤ 1200 ≤ 10 kg / m E30 / E90 ≤ 52 x 2 x 0.8 ≤ 52 × 2 × 0.8 Halogen free from MPA NRW RES ≥ 1.5 mm2 ≥ 1.5 mm² plastic tube Test certificate Tube and ≤ Ø 78 ≤ 1200 ≤ 2.5 kg / clamp E30 / E90 ≥ n x 2 x 0.8 ≥ n × 2 × 0.8 from MPA NRW U-clamp ≤ 50 mm2 ≤3 cables ≤ 50 mm² Test certificate with system ≤ Ø 78 ≤ 1200 ≤ 10 kg / m Galvanised, E30 / E90 ≤ 52 x 2 x 0.8 ≤ 52 × 2 × 0.8 from MPA NRW track painted steel ≥ 1,5 mm2 ≥ 1.5 mm² Test certificate ≤ Ø 78 ≤ 1200 ≤ 2.5 kg / clamp tube E30 / E90 ≥ n x 2 x 0.8 ≥ n × 2 × 0.8 from MPA NRW ES Single clamp Type for tube PU Order no. Ø mm Unit S 26 M6 25 50 314466 S 40 M6 40 15 314462 S 50 M6 50 10 314461 S 63 M6 63 10 314420 Dowels must be ordered separately. www.leoni-energy-infrastructure.com 03/2019
BETAfixss® BAC Laying systems 33 BETAfixss® U-clamp with system track E30 / E90 Competitive advantage ■■ Approved safety ■■ Total system integrity ■■ Multi-bundling approved ■■ Clear savings in comparison with standard installation according to DIN 4102-12 ■■ Long trough not required ■■ Slip-proof fixation of the U-clamps ■■ Horizontal, transversal and vertical installation ≤ 120 0 mm BETAfixss® BAC Application For horizontal, transversal and vertical single or multiple laying of BETAflam® cables E30 / E90 on ceilings or walls. ■■ Dowel distance within the system track ≤ 250 mm Material ■■ Galvanized steel System Dimensions Mounting distance Load Single laying Multiple laying Classification Approvals mm mm kg / clamp mm Ø mm Ø DIN 4102-12 ≤ 3 cables ≤ 50 mm² ≤ 5 cables BAC ≥ 1.5 mm2 ≤ 52 × 2 × 0.8 Test certificate ≤ Ø 76 ≤ 800 ≤ 7.5 * E30 / E90 U-clamp ≥ n × 2 × 0.8 from MPA NRW with system track ≤ 4 cables ≥ 1.5 mm2 Single-wire ≥ 1.5 mm2 ≥ 1.5 mm2 Test certificate ≤ Ø 76 ≤ 1200 ≤ 2.5 E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW * No limitation for single laying SS System track 25 × 50 × … SS System track 50 × 50 × … 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 34 Laying systems BETAfixss® BAC U-clamp with system track E30 / E90 BAC U-clamp BAC U-clamp / 2 BAC U-clamp / 3 BAC U-clamp SS System track for cable fixation toothed Type for cable PU Order no. Type for cable PU Order no. Type Dimensions Order no. Ø mm Unit Ø mm Unit Ø mm PU: 1 piece BAC 8-12 8 – 12 250 314163 BAC 8-12 / 2 8 – 12 250 314147 SS 25 × 50 × 200 314257 BAC 12-16 12 – 16 250 314162 BAC 12-16 / 2 12 – 16 250 314146 SS 25 × 50 × 300 314256 BAC 16-20 16 – 20 250 314161 BAC 16-20 / 2 16 – 20 250 314145 SS 25 × 50 × 400 314255 BAC 20-24 20 – 24 250 314160 BAC 20-24 / 2 20 – 24 250 314144 SS 25 × 50 × 500 314254 BAC 24-28 24 – 28 250 314159 BAC 24-28 / 2 24 – 28 250 314143 SS 25 × 50 × 600 314253 BAC 28-32 28 – 32 200 314158 BAC 28-32 / 2 28 – 32 100 314142 SS 25 × 50 × 800 314252 BAC 32-36 32 – 36 200 314157 BAC 32-36 / 2 32 – 36 100 314141 SS 25 × 50 × 1000 314279 BAC 36-40 36 – 40 200 314156 BAC 36-40 / 2 36 – 40 100 314168 SS 25 × 50 × 1200 314306 BAC 40-44 40 – 44 100 314155 BAC 40-44 / 2 40 – 44 100 314195 SS 25 × 50 × 1500 314305 BAC 44-48 44 – 48 100 314154 BAC 44-48 / 2 44 – 48 100 314194 SS 25 × 50 × 2000 314304 BAC 48-52 48 – 52 100 314153 BAC 48-52 / 2 48 – 52 100 314193 SS 25 × 50 × 3000 314303 BAC 52-56 52 – 56 100 314152 BAC 52-56 / 2 52 – 56 100 314192 SS 25 × 50 × 6000 314302 BAC 56-60 56 – 60 100 314151 BAC 60-64 60 – 64 50 314150 BAC 8-12 / 3 8 – 12 250 314191 SS 50 × 50 × 200 314301 BAC 64-70 64 – 70 50 314149 BAC 12-16 / 3 12 – 16 250 314190 SS 50 × 50 × 300 314299 BAC 70-76 70 – 76 50 314148 BAC 16-20 / 3 16 – 20 250 314189 SS 50 × 50 × 400 314297 BAC 20-24 / 3 20 – 24 100 314188 SS 50 × 50 × 500 314296 BAC 24-28 / 3 24 – 28 100 314187 SS 50 × 50 × 800 314294 SS 50 × 50 × 1000 314293 SS 50 × 50 × 1200 314291 SS 50 × 50 × 1500 314290 SS 50 × 50 × 2000 314289 SS 50 × 50 × 3000 314288 FAZ II Anchor bolt Type Order no. PU: 50 pieces FAZ II 8 /10 GS 314172 www.leoni-energy-infrastructure.com 03/2019
Laying systems 35 BETAfixss® Tube and U-clamp with system track E30 / E90 Competitive advantage ■■ Approved safety ■■ Total system integrity ■■ Uniquely large clamp distance ■■ Visually inconspicuous, clear cable routes ■■ Problem-free tightening when not fully occupied ■■ Multi-bundling approved ■■ Horizontal, transversal and vertical installation ≤ 1200 mm BETAfixss® RBS Application Material For horizontal, transversal and vertical single or multiple laying ■■ Halogen-free plastic tube of BETAflam® cables E30 / E90 on ceilings or walls in open or ■■ Galvanized steel closed installation. ■■ Steel coated black ■■ Pipe, classified according to DIN EN 61386-1, ■■ Dowel distance within the system track ≤ 250 mm DIN EN 61386-21/-22 (must be procured externally) ■■ Observe expansion with temperature fluctuations System Dimensions Distance Load Single laying Multiple laying Tube Classification Approvals mm mm mm Ø mm Ø DIN 4102-12 ≤3 cables ≤ 50 mm² Test certificate ≤ Ø 76 ≤ 1200 ≤ 10 kg / m ≤ 50 mm² E30 / E90 ≤ 52 × 2 × 0.8 Halogen free from MPA NRW ≤ 52 × 2 × 0.8 plastic tube RBS ≥ 1.5 mm² ≥ 1.5 mm² Test certificate ≤ Ø 76 ≤ 1200 ≤ 2.5 kg / clamp E30 / E90 Tube and ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW U-clamp with ≤3 cables ≤ 50 mm² Test certificate system track ≤ Ø 76 ≤ 1200 ≤ 10 kg / m ≤ 50 mm² Galvanised, E30 / E90 ≤ 52 × 2 × 0.8 from MPA NRW ≤ 52 × 2 × 0.8 painted ≥ 1.5 mm² ≥ 1.5 mm² steel tube Test certificate ≤ Ø 76 ≤ 1200 ≤ 2.5 kg / clamp E30 / E90 ≥ n × 2 × 0.8 ≥ n × 2 × 0.8 from MPA NRW 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 36 Laying systems BETAfixss® RBS Tube and U-clamp with system track E30 / E90 BAC U-clamp SS System track for cable fixation toothed Type Dimensions PU Order no. Type Dimensions Order no. Ø mm Unit Ø mm PU: 1 piece BAC 12-16 16 250 314162 SS 25 × 50 × 200 314257 BAC 16-20 20 250 314161 SS 25 × 50 × 300 314256 BAC 20-24 26 250 314160 SS 25 × 50 × 400 314255 BAC 24-28 25 250 314159 SS 25 × 50 × 500 314254 BAC 28-32 32 200 314158 SS 25 × 50 × 600 314253 BAC 36-40 40 200 314156 SS 25 × 50 × 800 314252 BAC 48-52 50 100 314153 SS 25 × 50 × 1000 314279 BAC 60-64 63 50 314150 SS 25 × 50 × 1200 314306 SS 25 × 50 × 1500 314305 SS 25 × 50 × 2000 314304 SS 25 × 50 × 3000 314303 SS 25 × 50 × 6000 314302 FAZ II Anchor bolt Type Order no. PU: 50 pieces FAZ II 8 /10 GS 314172 www.leoni-energy-infrastructure.com 03/2019
BETAfixss® Insta-Clic Laying systems 37 BETAfixss® Cable holder and conduit 2-in-1 Competitive advantage ■■ Aesthetically pleasing conduit with total system integrity 2-in-1 ■■ Screwless and quick fixation ■■ Approved safety From the cable holder to the conduit with a single "Click" ■■ Mounting distance ≤ 800 mm ■■ Clear savings in comparison with ➔ For all BETAflam® cables ≤ 16 mm standard installation according ➔ Protected installation? "Clic" to DIN 4102-12 ➔ Aesthetic installation? "Clic" BETAfixss® Insta-Clic Application For horizontal, transversal and vertical single and multiple laying of BETAflam® cables E30 / E90 on ceilings or walls in open or closed installation. ■■ Identic approval for cable holder and conduit ■■ Without limitation on the number of cables and the cable weights Material ■■ Support and angle made of steel, galvanised ■■ Cover made of steel panel, powder-coated (colour similar to RAL 9010 white) Laying mode Dimensions Distance Single laying / multiple laying Classification Approvals mm mm mm Ø DIN 4102-12 JE-H(St)H FE180 / E30 Test certificate ≤ 20 × 70 ≤ 800 ≥ n × 2 × 0.8 mm E30 from MPA NRW JE-H(St)H FE180 / E30-E90 ≥ n × 2 × 0.8 mm Test certificate Insta-Clic ≤ 20 × 70 ≤ 800 JE-H(St)HRH FE180 / E30-E90 E90 from MPA NRW NHXH FE180 / E90 ≤ n × 16 mm² NHXH FE180 E30-E60 Test certificate ≤ 20 × 70 ≤ 800 ≤ n × 10 mm² E30 NHXCH FE180 / E30-E60 from MPA NRW 03/2019 www.leoni-energy-infrastructure.com
BETAfixss® 38 Laying systems BETAfixss® Insta-Clic Cable holder and conduit 2-in-1 1) 2) 3) 4) 6) 8) 7) 10) 11) 5) 9) 12) BETAfixss® Insta-Clic Fig. Type Article Dimensions/angle PU Order no. Unit PU: 100 pieces 1) IC-H Support Cable Ø ≤ 16 mm 50 314432 2) IC-K 1000 Cover 1000 mm × 64 mm × 17 mm 1 314431 2) IC-K 2000 Cover 2000 mm × 64 mm × 17 mm 1 314430 3) IC-X Flexible cover 500 mm × 64 mm × 17 mm 1 314429 4) IC-A Joint cover for IC-K 50 mm × 66 mm × 18 mm 1 314428 5) IC-F90 Flat angle 90° change in direction 1 314427 6) IC-F90A Flat angle cover 90° change in direction 1 314426 7) IC-H90 High-edge angle 90° inside angle 1 314425 8) IC-H90A High-edge angle cover 90° inside angle 1 314424 9) IC-T90 T-section 90° branch 1 314423 10) IC-T90A T-section cover 90° T-section 1 314422 11) FDN 6/35 Ceiling nail 6 × 35 mm DIBt Approval ETA-07/0144 100 314173 7.5 × 50 mm DIBt Approval 12) MMS-MS Screw anchor 100 314251 3815/0592, ETA-05/0010 www.leoni-energy-infrastructure.com 03/2019
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