WATERPROOF VS water resistant - WHAT'S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO ...
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WWW.BUILDINGCONNECTION.COM.AU SUMMER 2016 WATERPROOF VS water resistant WHAT’S THE DIFFERENCE? INSIDE: CREATING COMFORTABLE HOMES BATHROOM PODS MAKE THEIR MARK NEW STANDARD SET TO CONTAIN THE FLAMES HOW TO ESTIMATE LABOUR RATES
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CONTENTS COVER STORY 14 THE SPIN ON WELDED VINYL Andrew Golle delves into the contentious world of welded sheet vinyl for wet areas is waterproof or water resistant, and what it means for compliance. 14 FEATURES 18 CREATURE COMFORTS 36 IT ALL HAPPENS IN VEGAS It is one thing to design and build They say a picture says a an aesthetically appealing and thousand words, and after functional home, but it’s another taking a trip to Vegas for the to meet the rising demand for International Business Show, 18 sustainable homes that provide the highest level of comfort. Hayden LePage couldn’t wait to share a few with us. 22 SCIENCE V CONFLICT Jerry Tyrrell explains how the fundamentals of science can be REGULARS applied to the building industry, 06 Editorial via practical applications, when it comes to conflict prevention 08 Contributors and solution. 10 Industry news 64 New Products 26 CONTAINING THE FLAMES 22 Standards Australia and the ABCB have developed a new standard that is set to improve 89 Trade stuff fire safety through appropriate classification of the performance of external walls. 32 BATHROOM PODS MAKE THEIR SUMMER 2016 MARK 66 Tech Off shore-built pods may cause 74 Tools concern within the industry, IMPROVED COMPETENCIES: 80 Transport 26 Virtually a reality however one Ausie manufacturer is off ering a total WaterMark INSIDE: certification on all its products. TAKING SAFETY IN A NEW DIRECTION BEING HEAR TO STAY 4 BUILDING CONNECTION SUMMER 2016
EDITORIAL THE INDUSTRY GUIDE FOR BUILDING AND RENOVATION PROFESSIONALS MANAGING DIRECTOR Jeff Patchell jeffpatchell@build.com.au GENERAL MANAGER Jeremy Sweet jeremysweet@build.com.au WATERED DOWN EDITOR - BUILDING CONNECTION Justin Felix 03 9542 9024 justinfelix@build.com.au T raversing your way through With that in mind, this issue, as well EDITOR – ACROSS THE TRADES Jacob Harris the construction regulation as many others across the industry, jacobharris@build.com.au minefield is a battle in itself. need to not only be addressed but the STAFF WRITERS Add having to absorb all of the masses needed to be educated and Jacob Harris, Joe Young information, remember it and then then regulated... but who, how and GRAPHIC DESIGNER ensure it is adhered to once you or why are the three burning questions Sam Elliott your contractors are on the tools, is that are often hardest to answer. PRODUCTION another ball game altogether. Do yourself a favour and give Gail Dwyer, Liz Todorova When the waters become muddied, Andrew’s article a read to get up to CONTRIBUTORS due to diff erences in opinion, or a speed with the ‘spin on welded vinyl’. Andrew Golle, Cecelia Haddad, Peter Coll, Hayden strong belief that the regulations have Another big story covered in this LePage, Kevin Ezard, Ted Riddle, Jerry Tyrrell ‘always stipulated something else’, an issue is that of green or ‘comfortable’ ADVERTISING 1800 063 371 endless debate typically ensues. homes and how you can provide VIC/SA/WA Such has been the case surrounding the highest level of comfort for Angelo Sticca 0451 374 317 angelosticca@build.com.au the use of welded sheet vinyl for wet occupants. areas and whether the material is As the broader population becomes NSW/ACT/QLD Ralph Harpur 0417 449 699 waterproof or water resistant. The more aware and educated in the ralphharpur@build.com.au confusion simply waters down what area of sustainability, you too must TO SUBSCRIBE regulations are meant to be about. become proficient in the area, so Australia Freecall 1800 623 214 One of our long serving contributors knowing about, and how to provide New Zealand 613 9542 9000 Fax (with credit card details) 03 9542 9090 and tiling expert Andrew Golle goes adequate insulation, optimal indoor By mail, please write to the address below into great detail regarding the issue in air quality, air tightness and so forth, our cover story and was spurned to do is vital to the growth of your business PUBLISHED BY: so given the fact it is such a hot topic now and in the years ahead. Connection Magazines Pty Ltd in Tasmania at the moment. 2/18-22 Lexia Place, Mulgrave, VIC 3170 While the issue has largely been Finally, check out our new Building AUSTRALIA addressed in other states, some Connection website at: ISSN 1839-2253 builders are still neglecting to assess www.buildingconnection.com.au Disclaimer: The opinions expressed in this magazine the material properties based on do not necessarily reflect those of the publisher. Although all materials are checked for accuracy, no previous practices. The enforcement liability is assumed by the publisher for any losses due to the use of material in this magazine. Copyright is also being let down by local Enjoy the read 2016 by Connection Magazines. All rights reserved. authorities and certifiers, through No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by ignorance and misinterpretation of any means (electronic, mechanical, photocopying, recording or otherwise) without the prior permission of the standards. Justin Felix Connection Magazines. 6 BUILDING CONNECTION SUMMER 2016
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WILLIAMS & SONS DISTRIBUTORS BENTON’S PLUMBTEC Ph: (03) 9552 0300 BOWENS THE BUILDERS CHOICE ACACIA RIDGE Ph: (02) 6685 2800 BAIRNSDALE Ph: (03) 9390 8899 SPECIALISED PLUMBING CENTRE BAIRNSDALE PLUMBTEC Ph: (03) 5152 6444 HEIDELBERG Ph: (07) 3255 6644 CAMPSIE BENTON’S PLUMBTEC Ph: (03) 9459 4333 THOMASTOWN THRIFTY PLUMBING SUPPLIES BALLARAT HOPPERS CROSSING BENTON’S PLUMBTEC Ph: (03) 9466 3700 ALBION Ph: (02) 9789 1500 BALLARAT PLUMBTEC Ph: (03) 5334 3208 BENTON’S PLUMBTEC Ph: (03) 9368 9100 BURDENS BATHROOMS Ph: (03) 9462 3490 DIRECT PLUMBING SUPPLIES Ph: (07) 3862 1118 CASINO BALWYN KEILOR EAST TRARALGON J.H WILLIAMS & SONS DISTRIBUTORS BURDENS BATHROOMS Ph: (03) 9817 4521 BENTON’S PLUMBTEC Ph: (03) 9325 6211 TRARALGON PLUMBTEC Ph: (03) 5176 5300 SPECIALISED PLUMBING CENTRE Ph: (02) 6661 4600 Ph: (07) 3862 1166 BENDIGO BENTON’S PLUMBTEC Ph: (03) 5444 5477 KYABRAM WARRAGUL AYR CHATSWOOD KYABRAM PLUMBTEC Ph: (03) 5852 3350 BURDENS BATHROOMS Ph: (03) 5622 3999 wc bath + shower Ph: (02) 9413 3999 A.L. 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WILLIAMS & SONS DISTRIBUTORS Ph: (03) 9328 1041 Ph: (02) 6672 1313 DIAMOND CREEK ROMA HOME IMPROVEMENT CENTRE RAINBOW PLUMBTEC Ph: (03) 9438 2100 Ph: (07) 4622 3488 NUMURKAH NORTHERN TERRITORY ORANGE DRYSDALE NUMURKAH PLUMBTEC Ph: (03) 5862 1849 SLACKS CREEK KENTS BUILDING SUPPLIES Ph: (02) 6362 7011 ALICE SPRINGS DRYSDALE PLUMBTEC Ph: (03) 5253 1268 OCEAN GROVE TAPS, TUBS & TILES PTY LTD BP PLUMBING SUPPLIES Ph: (07) 3808 2899 PETERSHAM ECHUCA DRYSDALE PLUMBTEC Ph: (03) 5255 5000 Ph: (08) 8952 6488 TOLGA CASS BROTHERS Ph: (02) 9569 5555 ECHUCA PLUMBTEC Ph: (03) 5480 2222 PAKENHAM PINELANDS TGT PTY LTD Ph: (07) 4095 5164 PORT MACQUARIE EPPING BURDENS BATHROOMS Ph: (03) 5945 6800 TERRITORY PLUMBING SUPPLIES JOHN L FISHER PLUMBING SUPPLIES Ph: (08) 8931 4641 TOOWOOMBA Ph: (02) 6581 0522 BOWENS THE BUILDERS CHOICE RINGWOOD BMS HOME & TRADE Ph: (03) 9408 6566 BURDENS BATHROOMS Ph: (03) 9870 6422 Ph: (07) 4659 3200 PRESTONS FERNTREE GULLY WESTERN AUSTRALIA EAGLES THE PLUMBING SHOP ROWVILLE Ph: (02) 8017 2260 BURDENS BATHROOMS Ph: (03) 9730 5500 BOWENS THE BUILDERS CHOICE UPPER COOMERA BIBRA LAKE EAGLES THE PLUMBING SHOP GEELONG SOUTH Ph: (03) 9763 7522 BERI DISTRIBUTORS Ph: (08) 9434 1511 Ph: (07) 5580 3914 SEVEN HILLS DRYSDALE PLUMBTEC Ph: (03) 5222 1268 OSTRA PLUMBING SUPPLIES SALE CANNING VALE Ph: (02) 9624 1000 GISBORNE SALE PLUMBTEC Ph: (03) 5144 7644 PARKWOOD HARDWARE Ph: (08) 9455 1444 WOOLLOONGABBA BENTON’S PLUMBTEC Ph: (03) 5428 8666 BRISBANE WHOLESALE HARDWARE SMEATON GRANGE SEAFORD PARKWOOD PLUMBING CENTRE (Showroom) CO PTY LTD Ph: (07) 3391 6500 EAGLES THE PLUMBING SHOP UNIVERSAL PLUMBING SUPPLIES Ph: (08) 9455 6433 GLEN IRIS Ph: (02) 4647 2455 BENTON’S FINER BATHROOMS Ph: (03) 8785 9012 FORRESTDALE NEW SOUTH WALES TWEED HEADS SOUTH Ph: (03) 9822 8777 SHEPPARTON REGAL GARDEN SUPPLIES Ph: (08) 9393 2832 TWEED HEADS PLUMBING SUPPLIES PTY LTD GOLDEN SQUARE BOWENS THE BUILDERS CHOICE ALBION PARK RAIL Ph: (07) 5523 1458 Ph: (03) 5822 2364 MALAGA BENTON’S PLUMBTEC Ph: (03) 5430 0600 COLLI TIMBER & HARDWARE UNITED BUILDING PRODUCTS SHEPPARTON PLUMBTEC Ph: (02) 4235 7000 WAGGA WAGGA HALLAM Ph: (03) 5822 0006 Ph: (08) 9241 7400 WAGGA PLUMBTEC Ph: (02) 6925 6755 BOWENS THE BUILDERS CHOICE REGAL PLUMBTEC Ph: (08) 9249 3322 ALBURY NORTH Ph: (03) 9796 3088 SOMERVILLE HOME SELECTION CENTRE Ph: (02) 6025 8799 WAVERLEY DAVID GRIFFITH PLUMBTEC OSBORNE PARK CASS BROTHERS Ph: (02) 9389 5000 HASTINGS BERI DISTRIBUTORS Ph: (08) 9242 1570 BALLINA Ph: (03) 5977 5887 BOWENS THE BUILDERS CHOICE J.H WILLIAMS & SONS DISTRIBUTORS WETHERILL PARK Ph: (03) 5979 1267 REGAL CONCEPT DESIGN Ph: (08) 9208 5100 CBS BUILDING SUPPLY Ph: (02) 8197 0888 SOUTH MELBOURNE Ph: (02) 6618 2500 DAVID GRIFFITH PLUMBTEC BENTON’S PLUMBTEC Ph: (03) 9674 9222 TUCK PLUMBING FIXTURES Ph: (03) 5979 2411 Ph: (08) 9444 7988 For more details and trading hours of your local Plumbtec store visit www.plumbtec.com.au
CONTRIBUTORS KEVIN EZARD PAUL COTT ANDREW GOLLÉ Kevin provides business Paul Cott LLB (Hons), Grad Dip Legal Andrew is a registered builder in communication and marketing Practice, LLM is a Senior Associate Queensland, New South Wales consultancy services to the timber Lawyer. Working in commercial and Tasmania, a qualified Cert III and wood products industry. He litigation for a number of years Construction Waterproofer and a also organises the Frame Australia has seen Paul amass a wealth of waterproofing and tiling assessor Conference and Exhibition which is the knowledge and experience in building and trainer. His company, Armont major national event for engineered and construction litigation which he is Rectification Builders, specialises timber and building prefabrication that willing to share. Paul is also a member in solving waterproofing defects runs every second year. Contact Kevin of the Building Dispute Practitioners throughout the country and is the owner at ezard@bigpond.net.au. Society. of the Tile Reglue Injection Method. See Ezard’s Connection on page 46. See Legal Matters on page 54. See Tiling Defects on page 14. TED RIDDLE GARY SMITH JERRY TYRRELL Ted has 47 years’ experience in the Gary has worked in the window Jerry is founder of the Institute of timber and building industries as and glass industries for the past Building Consultants and co-founder a merchant, wholesaler, importer, 27 years and is the marketing and of Tyrrells Property Inspections. He producer and marketer. After an 11- communications manager of the has more than 43 years’ experience year stint as the marketing manager Australian Window Association. His role as a labourer, tradesman, contractor, of the NSW Timber Development at the association involves industry architect, mediator, building Association, Ted has since run his training, membership services, consultant and author. Jerry welcomes own contracting business, Building industry communication, technical reader feedback, thoughts and and Timber Services. Contact Ted at support, marketing and liaising with experiences. He can be contacted at tednoel@ozemail.com.au. other industry associations. jwtyrrell@tyrrells.com. See Timber Tops on page 48. See Window World on page 40. See CPD Academy on page 22. 8 BUILDING CONNECTION SUMMER 2016
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INDUSTRY NEWS RESEARCH GRANT AWARDED TO MANUFACTURE MULTI- STOREY HOUSES The University of Sydney and Lendlease have been awarded a $3 million grant by the Australian Government to undertake a collaborative research project to develop prefabricated multi-storey housing solutions. The fi ve year industry-led project received funding from the Department of Industry, Innovation and Science’s Cooperative Research Centre Projects (CRC-P) program to develop and build prototype housing solutions that use high-tech, renewable materials and advanced manufacturing processes. Kylie Rampa, Chief Executive Officer, Lendlease Property, said that the demand for aff ordable and diverse housing is calling for new housing solutions from industry. CONSUMERS WANT ENERGY-EFFICIENCY FACTS ON “We aim to bring to market an innovative housing HOMES system that is design-led, which will help address New research published by the CRC for Low Carbon Living aff ordability issues, while developing advanced (CRCLCL) has shown overwhelming support for a national manufacturing technologies and techniques for future voluntary home energy efficiency disclosure system, housing construction,” she said. designed to empower consumers to rate and value Associate Professor Mathew Aitchison in the Faculty homes with lower running costs and health, comfort and of Architecture, Design and Planning at the University sustainability benefi ts. of Sydney said that the project presents an enormous Funded by the CRCLCL, industry members of the opportunity to bring innovation to the residential EnergyFit Homes initiative and the NSW Office of construction market, which has remained largely Environment and Heritage, the two-year research project unchanged in the last 100 years. also revealed that 90% of building professionals and “Despite major advances in other manufacturing tradespersons supported providing this information sectors, innovation in residential construction is lagging. at the time of sale or lease. Results show that 92% This project seeks to drive efficiency and safety benefi ts of housing consumers want energy efficiency details and boost Australia’s competitiveness internationally, revealed in building inspection reports; 82% at open where we have seen a notable increase in advanced inspection and 72% in property advertising, with half manufacturing in building over the past decade,” said of home buyers and renters willing to pay for this Associate Professor Mathew Aitchison. information. The project will develop a range of solutions for the Called the EnergyFit Homes Project, the research was multi-storey housing market that address increasing carried out by teams from the CSIRO and Common Capital urban density and residential market demands. and overseen by CRCLCL program leader Dr Stephen White. “The research’s key focus was to understand industry and consumer support for a national voluntary disclosure system that would measure, benchmark and communicate information on the energy performance of existing homes, especially at the time of sale or lease, and provide recommendations on how to implement such a system,” said Dr White. “The results overwhelmingly show that such a system would be accepted in Australia. It would also bring financial benefi ts. For example, in Europe and North America where mandatory home energy rating schemes exist, the value of energy efficient homes rose between 3 and 14% when high energy efficiency performance was disclosed to buyers.” 10 BUILDING CONNECTION SUMMER 2016
INDUSTRY NEWS COLORBOND TURNS 50 NEW VBA POWERS TO BUILD CONSUMER CONFIDENCE IN Today it’s difficult to imagine an Australian city, town BUILDING INDUSTRY or rural property without seeing COLORBOND® steel The Victorian Building Authority (VBA) will gain direct somewhere. The iconic BlueScope brand is marking an powers to register and discipline building practitioners incredible 50 years since its inception in 1966, over which when changes to the Building Act 1993 take eff ect time it has become one of the most widely used and loved tomorrow. building products in the country. The changes will aff ect all Victorian builders and owner- Back in 1966, COLORBOND steel came in just six colours builders, with the VBA now acting as the single registering that were used primarily for roofing, while today there and disciplinary body. are many more, including 22 standard roofing colours The reforms introduced include: inspired by the colours of Australia and designed to not ∫ abolition of the Building Practitioners Board, with the only withstand the harsh Australian elements but also to VBA to register and discipline building complement our natural environment. ∫ practitioners and issue owner-builder certificates of “Our taste in colours is something that changes with consent the times and colours can be seen as historical and ∫ banning builders from appointing private building cultural markers,” said Manager Marketing & Market surveyors for domestic building work. Building Development – Sales & Marketing BlueScope Lisa Dent. ∫ surveyors will be appointed by the consumer “Of course the story of COLORBOND steel is much ∫ building practitioners must re-apply for registration more than just the colour. Its history is built on decades every fi ve years of innovation and improvement, which has earned ∫ moving to a “show cause” disciplinary process with the COLORBOND steel a position as one of the world’s onus on building practitioners to show toughest, most advanced building materials. ∫ why they should not be disciplined “Australia’s widely diverse environmental conditions ∫ the VBA to approve codes of conduct for building demand a product that is specifically tested and practitioners developed for Australia. Our research and innovation ∫ tightening requirements around becoming an owner- teams have been conducting real-world outdoor exposure builder testing and accelerated laboratory testing to thousands ∫ giving home buyers access to information on owner- of panels of COLORBOND® steel for almost fi fty years to built homes through an online register. ensure COLORBOND® steel is an ideal building material for Australian conditions – from the heat of the Northern “These changes allow the VBA to be a more efficient and Territory to much cooler climate of Tasmania,” Lisa said. eff ective regulator, strengthening consumer protection in For decades COLORBOND steel has been a popular the domestic building market,” said VBA CEO Prue Digby. choice from roofs to fences, sheds, garages, public “Building practitioners and consumers starting buildings and even art, and is much-loved by world- a building project should check the VBA website to leading architects creating award-winning commercial understand how these changes may aff ect them. buildings and residential homes, as well as farmers “The VBA has engaged extensively with stakeholder needing a strong and durable material suited to groups to ensure the industry has been a part of the Australia’s tough conditions. implementation process.” For more information about COLORBOND steel including Further measures to improve regulation will come into the latest range of colours, visit www.colorbond.com. eff ect between now and July 2017, including: introducing off ences for registered building practitioners undertaking work their registration does not authorise them to do, including as owner-builders: ∫ prohibiting owner-builders from engaging practitioners to do such work, and ∫ allowing the VBA to appoint a manager to a private building surveyor business under certain circumstances. For more information about the changes go to www. vba.vic.gov.au 12 BUILDING CONNECTION SUMMER 2016
ARDEN HOMES OFFERS TESLA “With rising energy bills it’s no wonder that homeowners POWERWALL AS STANDARD are looking for ways to gain more control of their energy INCLUSION management and live a lower impact life. This is one of Responding to increasing the reasons that prompted us to introduce this initiative,” consumer demand for Dean says. residential solar solutions, “Consumers want to be less dependent on the grid and Arden Homes has partnered have greater control over their family’s energy use. The with CSR Bradford to provide Bradford Solar ChargePack including a Tesla Powerwall Victorian homebuyers with a Tesla Powerwall as a battery allows them to achieve this, making a home more standard inclusion in their new home. attractive to buyers.” Arden is the first major Victorian building company to “We know there is a growing curiosity around off er this package and already has plans in place to extend alternative energy sources as consumers become savvier this technology off ering across more of its property about how these solutions can create energy savings, ranges in the near future. increase a property’s resale value along with the obvious “Homeowner expectations around home design are environmental benefi ts.” changing – customers want better performing homes that “We chose CSR Bradford as our preferred partner to are comfortable, beautiful and efficient,” explains Arden deliver this package to our customers because we have Homes director Dean Morrison. had a long standing relationship and regard them as “We know that through intelligent home design reliable suppliers that produce quality products.” solutions we can maximise a home’s performance.” www.ardenhomes.com.au BUILDING CONNECTION SUMMER 2016 13
COVER STORY: TILING DEFECTS THE SPIN ON WELDED VINYL ANDREW GOLLE DISCUSSES WHETHER WELDED SHEET VINYL FOR WET AREAS IS WATERPROOF OR WATER RESISTANT, AND WHAT IT MEANS FOR COMPLIANCE. A debate is currently under way in Tasmania, regarding the compliant use of welded sheet vinyl in wet areas, and whether the substrate beneath the vinyl requires the application of a waterproofing membrane system. While this subject has supposedly been put to bed on the big island, and all states and territories are legislated to follow BCA requirements (then again, how many actually comply with the BCA?), the Tasmanian waters have been muddied by statements such as: “We have never had to waterproof under vinyl before, so why now?” “Welded joints to vinyl are waterproof, therefore the whole flooring is a waterproof thing.” “Commercial grade vinyl doesn’t require waterproofing.” These comments are misleading, and not supported by any evidence of BCA compliance, or manufacturer specifications. We therefore need to look at BCA provisions, as a starting point, and then wade through the various steps involved with determining the suitability of a product when installed in a 1 wet area. And guess what? It needs to be in writing, or it’s not true! BCA (NCC) COMPLIANCE The BCA requires that a Building Solution complies with the Performance Requirements. This can be achieved by either: 1. Complying with the Deemed-to-Satisfy Provisions. Part 3.8.1 of BCA Volume 2, references AS 3740-2010 (Waterproofing of Domestic Wet Areas) as the Deemed to Satisfy Solution. 2. A Performance Solution as determined by BCA 1.0.8, 1.0.9 and 1.0.10. I won’t go into the requirements as these have been covered by previous articles in this publication. 3. An expert judgement following the verification methods prescribed and documenting Evidence of Suitability under Part 1.2. 4. A combination of above where these do not adversely affect the performance provisions of other building elements. It is up to the building surveyor/ certifier/ local authority to assess and accept a Building Solution as one which will 2 comply with the Performance Provisions. Will it leak, rot 1: Absence of waterproofing to WR plasterboard behind stuff out, cause it to fail or adversely aff ect the health and lamipanel. 2: Eff ects of water damage to water resistant amenity of the occupants? plasterboard at base of sheet. 14 BUILDING CONNECTION SUMMER 2016
The Deemed-to-Satisfy referenced construction manual, which in most cases is the BCA referenced Australian Standard relevant to the construction, is assessed as being compliant. AS 3740-2010 is the document, in this case. Where a Performance Solution is provided, the appointed certifier must independently READ and ASSESS the documentary evidence provided as being compliant with the Performance Provisions. However, the Performance Provisions are the premium factor that all Building Solutions must lead back to and comply with. Under BCA Vol 2 Part 2.4.1, the Performance Provisions are: “To protect the structure of the building and to maintain the amenity of the occupants, water must be prevented from penetrating a. behind fi ttings and linings; or 3 b. into concealed spaces of sanitary facilities, bathrooms, laundries and the like “ STEPS TO DETERMINE MATERIAL SUITABILITY Following are the steps required in order to assess the BCA requirements and marry these up with material suitability, when considering the use of a material such as welded vinyl in wet areas. 1. BCA states that wet areas are to be made waterproof or water resistant according to AS 3740 – 2010. A waterproof material is one that is impervious to liquid passing through it, such as a glass panel, a receptacle like a bath or basin, and a waterproof membrane. Water resistant materials are those that restrict the passage 4 of water and do not deteriorate when in contact with 3: Waterproof membrane to floor and critical wall areas of moisture. Materials such as ceramic tiles, mortar shower. Water resistant wall substrate to shower walls. screeds, cement based tile adhesives and concrete 4: Water damage to non-compliant skirting. All compliant are classified as water resistant and are used as lining substrate and lining materials must be in conjunction. materials and intermediate layers acting as ballast and drainage cells. 2. BCA Table 3.8.1.1, and AS 3740 Table C1 prescribe the required to be waterproof only up to 150mm from the floor designated wet areas and the components of those wet with the remainder being water resistant to a minimum of areas requiring treatment as either waterproof, water 1800mm from FFL as determined by the rose connection. resistant, or no treatment required. The scheduled wet Shower wall joints are to be waterproof. areas are: Bathroom, laundry and toilet floors are required to be a. Showers water resistant, when on concrete or FC sheeting, and b. Areas adjacent to baths and spas (Bathrooms, ensuites, waterproof when on timber substrate. Wall and floor powder rooms etc.) junctions are required to be waterproof and sealed to c. Laundries a water stop at doorways as part of the continuous d. Toilets perimeter flashing. 4. AS 3740 Section 2 lists compliant materials which 3. Components in the above wet areas are broken down and are classified as either waterproof or water resistant. a level of protection assigned according to the usage Section 2.4.2 lists substrate materials that are water of that area and the regularity of exposure to water resistant, when used in conjunction with compliant lining and water movement. All shower floors and horizontal materials. Section 2.4.3 lists compliant lining materials surfaces are required to be waterproof. Shower walls are when used in conjunction with compliant substrate BUILDING CONNECTION SUMMER 2016 15
COVER STORY: TILING DEFECTS 5 5: Cementitious isolation layer protects waterproofing membrane from incompatible adhesives and installation damage as with ‘Butterfl y ‘ corner cuts. materials. Both substrate and lining materials must be must provide a compatible waterproofing membrane used in conjunction, or combination; not as a standalone beneath the water resistant vinyl. Alternatively, install substrate or lining material. Welded sheet vinyl is a waterproof vinyl. There are only a small number of scheduled as a water resistant flooring material that compliant waterproof welded vinyls on the Australian must be combined with a compliant substrate, but water market. These are documented with a compliant resistant only. This is insufficient; where the requirements CodeMark testing certification, recognised by the ABCB listed above, call for waterproof materials for critical (Australian Building Codes Board) and tested to AS 4858 components. Section 2.4.1 also recognises waterproof – 2004 Wet Area Membranes. Tarkett’s range of welded welded sheet materials as a compliant waterproof finish, vinyls is an example, and is documented as CodeMark however this is not referring to welded sheet vinyl, but compliant materials. However certification is only issued is intended to refer to sheet membranes such as: heat when these products are installed by Tarkett qualified welded PVC sheet membrane, FPO (Flexible Polyolefin) installers and all welds are tested! sheet membrane, TPO (Thermo-plastic Polyolefin) sheet membrane, Butynol rubber sheet membrane and EPDM WATERPROOFING MEMBRANE AND WELDED VINYL (modified rubber) sheet membranes. If a material is not INSTALLATION ISSUES scheduled under section 2, then it may not be compliant, A number of issues arise when combining waterproofing however many builders insist on incorporating materials membranes and welded vinyls. Quite often defects become such as timber, plaster setting and carpet in wet areas. evident, over time where the vinyl begins blistering, membranes These materials should either be removed or protected fail and BCA performance breaches occur where water exits from contact with water. the wet area causing damage to other building elements and 5. Most welded sheet vinyls are classified as water resistant adversely affects the health and amenity of occupants. by their manufacturers, as stated on published technical These defects can be attributed to faulted installation data sheets. Therefore, where waterproof systems are practices such as: required to shower floors, all timber floors, sealed wall 1. Incompatibility between waterproofing membranes and & floor joints, and sealed wall joints everywhere, we solvent based vinyl adhesives - Water based membranes 16 BUILDING CONNECTION SUMMER 2016
will be broken down and compromised by solvent based material to protect the membrane from abrasive damage, adhesives through plasticiser migration out of the including cutting of butterfl y corners. adhesive. This occurs over time and is catalysed by v. Negative pressure hydro epoxy to moisture laden green moisture and heat. What better place to find moisture and feather compound. This provides a stable substrate for heat than the floor and lower wall areas of a shower. solvent based adhesives, isolates the membrane from 2. Abrasive damage to membranes by vinyl installers - This solvent adhesive contact, and resists moisture build up in occurs when installers attempt to take out imperfections the feather screed from lifting the solvent based adhesive. in the brush or roller applied membrane finish, to provide a vi.Solvent based adhesive with the required adhesive level and even surface for vinyl installation. Some will slice contact coverage by the manufacturer. off, or grind back ridges and high spots. Other damage occurs as vinyl installers cut joints for welding in-situ, Steps iv and v should be applied to all areas expecting such as butterfl y corners, directly onto membranes. contact between the membrane and solvent vinyl glue. 3. Moisture build up beneath vinyls where negative pressures This would include the walls where vinyl may be coved or result in membrane failure and adhesive failure - One of other finishes such as lamipanel requiring the application of the reasons that we are required to waterproof beneath incompatible solvent adhesives. vinyl is the presence and build-up of condensation beneath In conclusion, don’t believe rhetoric that is lacking the vinyl. Hot water to the surface, and cool substrates and supportive evidence. Assess the material protective cavities beneath the vinyl result in condensation forming requirements as specified by the BCA and match these to which can blister membranes and lift solvent based the selected welded vinyl. If components require waterproof adhesives. This is why installers of laminate linings and protection, and the selected vinyl is only water resistant, acrylic sanitary shell products leave the bottom wall/tray then a compatible waterproofing system needs to be joint open for drainage and silicone seal the top sheet joint installed. to minimise steam going down behind the sheets. Wall It falls onto the shoulders of the builder/surveyor/ sheeting is adhesive fixed by applying separated vertical certifier/council inspector to READ and ASSESS the runs of adhesive, to allow for drainage. Performance Solution. Protect the building owner and yourselves from non-compliant Building Solutions. The solution to avoid all of these defects is to install a If it’s not supported in writing, then it’s not true! complete and compatible membrane/vinyl lining system. A material compatibility chain, preferably from a single manufacturer, will go a long way to avoiding compatibility issues. Documenting of this compatibility chain, as part of the waterproofing application certificate, is one way to control this. Builders and project managers should ensure that the compatibility chain is followed by all, through stage inspections. A suggested compatibility chain and sequence of construction is as follows. This should be sought and documented in writing by your material manufacturer, as a site specification: i. Bonded screed to substrate with falls as required by AS 3740. Bonding agent either to be applied beneath screed or an additive mixed into the screed to form a fully bonded bed. ii. Negative pressure membrane (possibly a hydro epoxy) applied to moisture laden green screed. This will avoid 6 delays in the construction process and resistance to 6: CodeMark Certificate of Conformity. moisture building up in the screed, from blistering the topical membrane. Contact: iii.Class III water based membrane to full floor and Andrew is a registered builder in Queensland, N.S.W and appropriate wall application, compatible with finishes and Tasmania, a Cert III Wall and Floor Tiler and Forensic Tiling coverings. This must be accompanied by the appropriate Defect Investigator. His company, Armont Rectification connector sealants and bond breakers with release zones. Builders, specialise in solving waterproofing and tiling iv. Cementitious feather coat with bonding additive, defects throughout the country, and are the owners of the to ensure full bond to membrane. This removes Tile Reglue Injection Method. T.R.I.M is a specialised service imperfections in the membrane finish and an isolation to positively refi x loose floor and wall tiles without removal. BUILDING CONNECTION SUMMER 2016 17
SUSTAINABILITY CRAFTING CREATURE COMFORTS IT IS ONE THING TO DESIGN AND BUILD AN AESTHETICALLY APPEALING AND FUNCTIONAL HOME, BUT IT’S ANOTHER TO MEET THE RISING DEMAND FOR SUSTAINABLE HOMES THAT PROVIDE THE HIGHEST LEVEL OF COMFORT FOR ITS OCCUPANTS. JUSTIN FELIX REPORTS. A s you would be well aware, all new homes, home not it is actually occurring, myriad data exists to prove that renovations, alterations and additions need to comply things are in fact changing. with the 6 Star Standard in the National Construction The good news is, you have an opportunity to take Code. advantage of it by implementing building practices that The 6 Star Standard applies to the thermal performance tackle it head on. And as consumers become more aware of of a home, renovation or addition and includes the the benefits that passive design brings, the more they are installation of either a solar hot water system or a rainwater going to demand it, so it pays to be one or two steps ahead. tank for toilet flushing. NatHERS house ratings use The South East Councils Climate Change Alliance computer simulations to determine the potential thermal (SECCCA) comprises eight councils: City of Casey, Baw Baw comfort of Australian homes on a scale of zero Shire Council, Bayside City Council, Greater Dandenong, to 10 stars. The more stars, the less likely the Bass Coast, Cardinia, City of Kingston and Mornington occupants will need cooling or heating Peninsula and collaborates with all levels of government to to stay comfortable. deliver regional climate change projects that benefit over A 6 Star energy efficiency rating one million residents in the growth corridor of south east of applies to a home’s building envelope Melbourne. including its roof, walls, floor and SECCCA is due to expand a pilot sustainable homes windows. program currently operated with Stockland at the On top of the 6 Star Standard, there developer’s Selandra Rise estate on Melbourne’s outskirts. is a little issue floating about the place It exists to advocate, educate and deliver targeted called climate change and while countless projects in the areas of greenhouse gas abatement, arguments abound regarding whether or sequestration and adaptation with a vision for the 18 BUILDING CONNECTION SUMMER 2016
communities of the south east of Melbourne to produce zero them which would then be able to research further online. net emissions and have highly adaptive capacity to climate “This was the pilot project so we designed a program that change. would help inform people that came through the door. This SECCCA provide completely independent advice. It doesn’t facility demonstrates those features and we have used a align with any products or manufacturers and encourages whole range of information points to explain things. We had builders to use their own suppliers. staff here on weekends to answer any questions and to go Being government funded means its main role is to into further detail about the costs and benefits of each,” advocate for the consumer to get a better deal, improve Daniel says. energy efficiency and reduce energy bills. “Ideally, we try to speak to people before they have “As a result of that vision, we work with new home owners purchased their land and/or signed any contracts. The main to help build more sustainable homes, reduce energy bills reason for this is to look at orientation, which is the first and subsequently reduce carbon emissions,” SECCCA step to take when trying to achieve passive solar benefits.” projects coordinator Daniel Pleiter said. Daniel intimated that a large percentage of new homes Daniel and his team were based at the Selandra Rise were oriented the wrong way, and that builders needed to eight star sustainable display home at the Selandra Rise play a vital role in explaining the benefits of considering how estate with the intention of being able to demonstrate to a home is positioned on a block, to capture the most warmth prospective home buyers what they could achieve in their from the sun. own homes. Dotted around the home were information “Once upon a time energy was cheap, so no one really points that highlighted various green aspects such as double cared, but energy is becoming more expensive and the glazed windows, extra roof insulation, split system air- problem is now, with the impact of climate change, we are conditioners and so forth. Visitors collected cards containing getting heat waves. QR codes at the various information points that interested “If we experience a heatwave between 35-45°C for a Are you a Smart Builder? NBN connected homes will soon be here but they need to be tech ready. The NBN recommends Smart Wiring™ and registered cablers for independent advice. Don’t get left behind. Find out how at: registeredcablers.com.au and smartwiredhouse.com.au PROUDLY SUPPORTED BY NBN, NBN Co, and Powered by the NBN are trade marks of NBN Co Limited and used under licence. /,*+7,1*6
SUSTAINABILITY The facility demonstrates various sustainable features and information points that explain the benefits of each in more detail. Staff were also available to answer any questions regarding costs and benefits. period of seven days, houses are going to become very hot.” a lack of knowledge or poor workmanship on the behalf of Other than the correct orientation of a home, Daniel builders. explains that increasing insulation in roof areas to R6 and “We advise that all seals be installed to a six star including double glazed windows can go a long way. So much standard. We have tested new homes where the seals were so that SECCCA believes both should become mandatory in only 2 or 3 stars. The regulations stipulate that builders the building process. must draught seal, but they are not required to test it. Perhaps Daniel’s biggest bugbear though is the issue of “I like to use cars as an example. Cars are ANCAP rated 5. draught sealing, or lack thereof in new homes. Gaps around Consumers are paying for that rating which says you have doors and windows compromise the home’s thermal energy airbags, ABS brakes etc. That’s the rating, but if it isn’t performance, and unfortunately it either comes down to tested, what’s the point if your braking system doesn’t work when it is supposed to? And that’s what’s happening with new homes. Consumers are being ripped off. They are paying for something but the performance simply isn’t there.” Daniel believes builders could test a certain percentage CONSUMERS ARE BEING RIPPED of their homes to ensure they are up to six star standard OFF. THEY ARE PAYING FOR before continuing to roll them out once satisfied with the SOMETHING BUT THE PERFORMANCE results. SIMPLY ISN’T THERE. “Once builders have their contractors trained up and confident that they know how to do all of these things, they’re laughing. There will be added costs associated with 20 BUILDING CONNECTION SUMMER 2016
implementing all of these extras but they can be passed on to the consumer. “The payback period is short and once you explain the energy bill savings to them, they become pretty receptive.” And educating consumers is the biggest hurdle to overcome, Daniel believes. “People just don’t know about most of this stuff. There’s so much to learn and if someone doesn’t sit down and explain it to them, they’re not going to learn. And if the builder or land developer isn’t doing it, then who is? As Daniel explains, two types of people generally walk through the house: people that are on a tight budget and people who are happy to spend. Before making recommendations, the team at SECCCA would have a conversation to determine their lifestyles (empty nesters, young family etc.) and how they saw themselves using their new home. He highly recommended you advised clients against evaporative cooling and heating systems and suggested split systems instead. HIS TOP FOUR RECOMMENDATIONS TO BUYERS ARE AS FOLLOWS: 1. Install a solar PV system 2. Install solar hot water systems 3. Design living areas to the north to capture the winter sun 4. Work with the angle of the sun and build eaves around the house, fit external shade devices on the east and west. Install smaller windows on the east, south and west. “Since starting this initiative we have really noticed that If prospective home owners are not educated in the area of some builders are happy to change anything, while others sustainability, they simply won’t know what can be done. are very prescriptive in what they do. “We are actively working with designers and builders and encouraging them to consider some or all of these options in their constructions. Builders who complete considerations before or after the contract stage. In the training and adopt sustainable innovations in their particular we want them to educate their customers and operations will be able to identify themselves as Master explain the benefits of add-ons such as double glazed Builders Green Living builders. windows and R6 roof insulation once they know they are Alternatively, if you’re a HIA member, you can hone your building the property.” green building or design skills, maintain professional Daniel believes the program has the potential to reach a development obligations, and promote your services as nationwide audience, given the benefits of passive design being sustainable and environmentally aware by completing are unbound by geography. HIA’s 2-day GreenSmart Professional Training Course. Once Over the next 12 months SECCCA will begin to make you’ve completed training, you will have full access to the contact with buyers whom have chosen to include some of GreenSmart Program’s opportunities and initiatives. the recommended design aspects into their new homes to If you haven’t already, perhaps it’s time to step out of gain a better understanding of energy and bill savings, as your comfort zone and into the world of passive design. The well as comfort factors. future looks comfortable there. As the push for more sustainable new homes and the demand for passive design features to be included increases, it makes sense to ensure you and your SECCCA contractors are up to speed. The Master Builders www.seccca.org.au Association has created the Green Living training to provide Nationwide House Energy Rating Scheme builders with the necessary tools to pursue sustainability www.nathers.gov.au BUILDING CONNECTION SUMMER 2016 21
CPD ACADEMY JERRY TYRRELL THE CASE FOR SCIENCE V CONFLICT JERRY TYRRELL EXPLAINS HOW THE FUNDAMENTALS OF SCIENCE CAN BE APPLIED TO THE BUILDING INDUSTRY WHEN IT COMES TO CONFLICT PREVENTION AND SOLUTION. N ext year my colleagues and I will inspect our problems. Little problems easily escalate into a complaint 100,000th building. We have seen millions of and conflict fans a complaint into a dispute. Conflict doesn’t surprisingly stupid mistakes and defects. And, in so work. It is unproductive, negative and costing Australia a many cases, the cost of doing the work properly in the first fortune. Consumers and contractors rarely recover from a place was minimal and any stuff up was unintentional. Many minor, let alone major building dispute. times the contractor wanted to fix the problem properly but wasn’t able to because he didn’t know how to or suppliers and GUNS FOR HIRE manufacturers were the real villains or just didn’t help him. So Peter Ellis, my best mate in building, has seen just about everything. the client and every eventual owner and manager have had to Pete is a very wise person who could have been a University maintain or put up with something that was made badly and Professor if his teachers realised how competent and clear thinking continued to cause problems, cost or inconvenience. he was, even though he read slowly. I’m not alone in admiring this wonderful carpenter trained builder. In a recent Supreme Court case And it still goes on. For four decades I have watched the Judge wrote “Mr Ellis was an impressive and restrained witness. governments let the same problems reoccur and there is He was entirely untouched in cross examination.” little or no strategy from the many industry associations Peter’s comment about disputes is simple, “Too often, everyone loses sight of what both parties want – getting a problem fi xed and professional institutes about how to prevent faults properly.” and defects, except for engineers of course. Errors create 22 BUILDING CONNECTION SUMMER 2016
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CPD ACADEMY JERRY TYRRELL As demonstrated by the bright minds above, science delivers success in two ways – prevention and knowledge. Science works. It is the basis of just about every success to agree on what science we need and be using to build in the built environment. Science can prevent, reduce, solve properly? I can’t answer that. But maybe the following table and teach every person in our industry. Every mature industry might help focus us on what can easily be done. uses it including medicine, engineering, sport and farming. Soon I hope we reduce the level of mistakes in our Tradesmen sometimes discover science indirectly through industry. I hope we stop fighting with clients. I hope all the brilliance of their teachers and bosses as they train. associations start funding quicker advice to all of us about I believe there are thousands of years of oral history industry wide problems remaining unsolved. And I sincerely behind the craftsmanship we need to use in our buildings. I hope that everyone rewards good science in our industry. have known excellent tradesmen that could barely read but I’m not holding my breath, but maybe in future we might knew exactly how to join, dress, blend and drain materials. start giving a ‘Nobel Prize’ of building to recognise the best Besides, a mind filled with information about every part of innovators and applicators of science in our industry. their trade is priceless. A day rarely goes by without me learning something from all of you…but no one is capturing this intel for the industry. MEDIATION IS THE SCIENCE OF TALKING This is bad building, bad business and bad science. Why ‘When there is a building dispute, there is too much interference and does every material we use get tested BEFORE we can use talking by non contractors’. it but not scrutinised when it fails or underperforms? We all That is the opinion of my lawyer twin brother who has conducted lose. over 450 mediations with a 97% success rate for the NSW Offi ce of Fair trading in the 1990s. The manufacturer takes years to find out and get the A mediation sees an empathetic, trained person guiding parties to chance to improve its products. Specifiers such as architects a solution they can both live with. Often the mediation is conducted and designers continue to include faulty products and details at the actual property and everyone can go and see any issue that is unresolved. Mediation is a rare forum where talking can help if in their designs. Builders blindly follow instructions and then nothing else is working. have call backs and face costly repairs without any cost Sure, each party has to do lots of preparation, but they avoid recovery. Unless they start a witch hunt they cannot aff ord it. the usual legal costs and conflict. Tim says, “Some clients were Science delivers success in two ways – prevention and crooks and never intended to pay. And some contractors were serial off enders because penalties for poor quality work were pathetic.” knowledge. In my opinion, knowledge is the main ingredient Otherwise, he always felt that a solution was possible. in prevention. So why is it so hard to get all the stakeholders Let me know any thoughts at jwtyrrell@tyrrells.com. SCIENCE CAN PREVENT, Contact: Jerry Tyrrell is founder of the Institute of Building Consultants REDUCE, SOLVE AND TEACH EVERY and co-founder of Tyrrells Property Inspections. He has more PERSON IN OUR INDUSTRY. than 43 years’ experience as a labourer, tradesman, contractor, architect, mediator, building consultant and author. 24 BUILDING CONNECTION SUMMER 2016
HOW SCIENCE CAN BE APPLIED IN THE CONSTRUCTION SECTOR ISSUE HOW TO DO THIS COMMENTS PREVENTION Education Do it right the first time All durability, connections and details should Best practice be based upon proven science Documents should include technical Correct & complete documentation requirements ie science All the rules of thumb we know are based upon Trained and competent tradespeople science QA of high risk items Everything we do should be assessed carefully Professionals can learn so much from from Collegiate approach between all professionals each other especially mistakes they are not defensive about If it is complex, use science to test and solve DEFECT Use QA to identify these the problem If identified, fix it Defects should not be allowed to escalate into Experts have a duty to be objective and use COMPLAINT a complaint evidence that must be based upon fact Clarify issues quickly Choose a joint expert to get all parties We should be tracking the lessons so everyone focussed on an agreed remedy can learn about the problem Complaints should not be allowed to escalate How can patterns of unintentional mistakes DISPUTES into a dispute and product faults be identified? Licencing bodies should champion this TELL US WHAT WE ARE DOING WRONG Establish a common research centre Australia wide resource All mistakes and failures are reported without cover up The Australian House Building Manual This book is worth its weight in gold to all apprentices, builders, designers and training institutions. It covers brick veneer, weather-board, cavity brick and concrete block construction, and provides over 550 detailed illustrations, and loads of practical know how in line with industry requirements, the BCA and Australian Standards. As a hot tip place your order now, as books by this author are in strong demand. $45.95 (includes postage & handling) .......................................................... CODE 391 SEE ORDER FORM ON PAGE 9 OR PHONE 1800 623 214 ORDER ONLINE @ WWW.TRADESTUFF.COM.AU BUILDING CONNECTION SUMMER 2016 25
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