Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex

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Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
Expertise, Customer Driven, Service – in Good Hands with NIEHOFF   1/2018

                        Visit us at wire 2018
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
+
NIEHOFF Original :
the plus over the complete
life cycle of your machine.

Only NIEHOFF, the global partner for the wire and cable     When it comes to real understanding just trust our
industry, offers a comprehensive aftersales portfolio.      NIEHOFF Original+ experts. We offer you NIEHOFF
A portfolio that gives you a decisive plus over the         Original+ Wear Parts, NIEHOFF Original+ Spare Parts,
complete life cycle of your machine investment. That is     NIEHOFF Original+ Service, and NIEHOFF Original+
why we call it NIEHOFF Original+.                           Modernization.

Our plus stands for fair cost-benefit ratio, top quality,   Just contact us to learn more about NIEHOFF Original+
customized solutions, latest technology trends, utilizing   or visit our home page.
resources optimally, possibility to upgrade your machine,
competent service engineers, and a contact person near
to you who speaks your language.

Expertise, Customer Driven, Service – in Good Hands with NIEHOFF
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
28-49
Good perspectives                                                                                                                        Contents                                                                       50
                                                                                                                                                                                                                        51

                                                                                                                                                                   The NIEHOFF                                           4-5
                                                                                                                                                                   digitization concept
Dear Friends of NIEHOFF,                    The outstanding event for the wire            of their high quality, existing NIEHOFF
                                                                                                                                                                   NIEHOFF Digital Assistant+ 4.0
                                            and cable industry in the first half-year     machines are worth the efforts for
                                            of 2018 will be the wire 2018 trade           reconditioning and upgrade (p. 18 – 19).
                                            fair in Düsseldorf, Germany (16 – 20          Such measures can even increase their
                                            April 2018). On pages 6–9 you will            productivity and efficiency levels.            Cutting edge multiwire                                                               6
                                            get information of our exhibits along         Among the upgrading components                 drawing technology
                                                                                                                                         Multiwire drawing line type MMH 121 + RM 161
                                            with technical data. On the upper floor       there is also a retrofittable cleaning
                                            of the booth our After-Sales-Service          device for the contact tubes of certain        The wire bunching standard                                                           7
                                            will be showcasing NIEHOFF Original+
                                                                                                                                         D 632 type double twist bunching machine
                                                                                          RM in-line annealers (p. 20).
                                                                                                                                         A worldwide unique cable                                                             8
                                            components and explain the benefits
                                                                                                                                         handling system
                                            of NIEHOFF’s new digitization concept         In order to keep the manufacturing             NPS double spooler type SV 402 D
                                            (p. 4-5). The data are accessible via         facilities up to the latest standard, our      The best way of braiding                                                             9
                                            the new application NIEHOFF Digital           group constantly invests: At the head-         Rotary braiding machine BMV 16
                                            ­A ssistant+ 4.0.                             quarters in Schwabach a new horizon-           Refurbished and ready for use                                                       10
                                                                                          tal machining center is currently being        Lead extrusion equipment made by HFSAB
                                             At the NIEHOFF booth our partner             put into operation (p. 21), while our          Ground breaking                              11
                                            c­ ompany HFSAB will demonstrate              Indian subsidiary NIEHOFF of India exe-        The NIEHOFF MMH 112 multiwire drawing machine
                                             its capability of overhauling used ­machi-   cuted a second extension of their facili-      Good perspectives for the cable industry                                    12-13
                                             nery by means of a reconditioned lead        ties (p.  22 – 23).                            The global market situation
                                             extruder screw (p. 10).                                                                     Set off for new dimensions                                                  14-15
                                                                                          Our company profile features C­ oroplast       The new double twist stranding machines
                                            In our market report titled “Good             Fritz Müller GmbH & Co. KG, one of             Doing things differently                                                    16-17
                                                                                                                                         Coroplast Fritz Müller, Wuppertal, Gemany
                                            ­perspectives for the cable industry” on      the leading manufacturers of adhe-
                                             pages 12 – 13 we tell you why the order      sive tapes, cables and wire harnesses          As good as new again – or even better                                       18-19
                                                                                                                                         Upgrading used NIEHOFF machinery
With effect from January 1, 2018 our         books of cable makers should continue        (p. 16 – 17).
Management Team was completed by             to be filled.                                                                               It’s a clean thing                                                                  20
                                                                                                                                         Retrofit cleaning device for RM type annealers
Mr. Ralf Kappertz, who joined N­ IEHOFF                                                   We look forward to welcoming you at
                                                                                                                                         Flexibility and high precision                                                      21
as Chief Executive Officer and Chair-       The new MMH  112 type multiwire               the wire trade fair and hope that you          New machining center at the Schwabach plant
man of the Managing Directors. He           drawing machine represents a com-             enjoy reading this issue of ­NIEHOFF
                                                                                                                                         Well established in India                        22-23
took over the field Production and Engi-    pletely new generation of multiwire           Magazine.                                      NoI has again extended its production facilities
neering. The executive management           drawing machines (p. 11). NIEHOFF is
                                                                                                                                         News / Events                                                               24-25
consists now of Mr. Ralf Kappertz,          also developing three additional double
Mrs. Elena Graf, Chief Financial Officer,   twist stranding machines for the manu-
and Mr. Bernd Lohmüller, Chief Sales        facture of compacted conductors for           Ralf Kappertz   Elena Graf   Bernd Lohmüller
Officer.                                    energy cables (pages 14 – 15). Because        CEO             CFOSchwabach,CSO
                                                                                                                        April 2015

                                                                                          Schwabach, April 2018
                                                                                                                                         In the future, the NIEHOFF Magazine will be delivered also by email.
                                                                                                                                         We assume that you don’t object to this mode of dispatch. If you don’t wish to
                                                                                                                                         receive the NIEHOFF Magazine by email, please inform us explicitly by phone
                                                                                                                                         (+49 9122 9770), by mail or by email (info@niehoff.de). In case we don’t receive
                                                                                                                                         your refusal, we will act on the assumption that you agree to receive the NIEHOFF
                                                                                                                                         Magazine electronically (by email).
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
The NIEHOFF digitization concept
NIEHOFF Digital Assistant+ 4.0

    Industrial companies cannot bypass the topic of “digitization”, as revealed by
    surveys and a glance at the markets. Digitization and Industrie 4.0 are key issues
    at the large trade fairs such as the Hanover Fair 2018 and the SPS in Nuremberg.
    These issues stand for the close interaction of machines and processes with
    information and communication technologies, on the one hand. On the other
    hand, these issues are in connection with the high speed transmission and
    processing of large amounts of data.

4          NIEHOFF Magazine 18/01
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
Numerous NIEHOFF machines               The NIEHOFF                             immediately to NIEHOFF. This is eas-     booth offer the possibility of con-
have already been networked             Digital Assistant+ 4.0                  ier and saves time.                      tinuously recording and processing a
A survey carried out by NIEHOFF         The new NIEHOFF Digital Assistant+                                               number of quantities (s. pages 6-9).
shows that in the wire and cable        4.0 works both as a web applica-        Troubleshooting                          NIEHOFF thus shows the way into
industry, NIEHOFF machines have         tion and simultaneously for iOS and     The NIEHOFF Digital Assistant+ 4.0       the future.
already been digitally networked        Android. Thus, a wide variety of        offers customers various possibilities
to a high extent. This is in harmony    functionalities can be experienced.     to deal with a problem and elimi-        We look forward to showing you at
with the widespread trend because,      Many functions can be used via a        nate it. We support you with help        the wire how the NIEHOFF Digital
according to the German Federal         protected user account, depending       for self-help, for example via quick     Assistant+ 4.0 will help you to make
Ministry of Economics and Energy        on the customer’s wishes.               access to the “Troubleshooting”          your production safer and more
(BMWi), more than 20 billion                                                    item in the documentation. You will      economical. And we look forward
devices and machines are already        Machine monitoring                      find it in the NIEHOFF Digital Assis-    especially to an exciting exchange of
connected via the Internet today –      and process monitoring                  tant+ 4.0 for each selected machine      experiences with you.
by 2030 it should be around half a      Data which are recorded during          as well as a collection of FAQs on       Just come and visit us!
trillion [1].                           production reveal a lot about the       the respective topic.
                                        technical condition of production       If necessary, you can also con-
New digitization standards              systems. With the NIEHOFF Digi-         tact NIEHOFF immediately using
NIEHOFF interprets the topic of digi-   tal Assistant+ 4.0, we help you to      the ticket. Just send pictures and
tization for its customers and will     ­manufacture your products more         a description of the fault at your
present the result to the special-       safely and economically.               machine, we will take care of it.
ist audience at the wire 2018 trade                                             All processes are transparently and
fair. The focus is on the application   Identification of spare parts /         clearly displayed, enabling you to
of the NIEHOFF Digital Assistant+       enquiry                                 concentrate on the essentials – to
4.0 developed by NIEHOFF special-       With the NIEHOFF Digital Assis-         eliminate the malfunction and make
ists – ingeniously simple and the       tant+ 4.0, spare parts can sim-         the machine quickly available again.
perfect tool to support our custom-     ply and quickly be identified and
ers in view of a safe and economical    enquired. After selecting the respec-   NIEHOFF Digital Assistant+ 4.0             [1] http://www.bmwi.de/Redaktion/
production.                             tive machine and the assembly, the      at the wire                                    DE/Dossier/digitalisierung.html
                                        required parts and their quantities     Due to their additional sensors, the
                                        are selected and the enquiry is sent    machines presented on the NIEHOFF

                                                                                                                         NIEHOFF Magazine 18/01                  5
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
Cutting edge multiwire drawing technology
Multiwire drawing line type MMH 121 + RM 161

            The multiwire drawing machine
            type MMH 121 is designed to draw
            up to 16 copper wires (Cu hard)
            simultaneously at one level. Here
            the machine is combined with an
            inline annealer type RM  161.

            The machine is simple and intui-
            tive to operate by means of
            the standardized NMI (NIEHOFF
            Machine Interface), a network-
            compatible color touchscreen
            which features a clear task and
            user-oriented navigation structure
            and enables an easy intuitive opera-
            tion. The NMI displays the produc-
            tion parameters, gives maintenance
            instructions and offers diagnostic     With the NDI (NIEHOFF Data Inter-       value of the drawing emulsion, out-   and very narrow tolerances. The
            functions. Data can be recorded and    face) process related data and          put quantity.                         wire properties surpass the most
            archived, a recipe data management     machine data can be imported or                                               demanding specifications and pro-
            completes the range of functions.      exported via Ethernet and OPC           The MMH machines are particularly     cessing requirements in view of
                                                   server to an MES/ERP system.            designed for copper and alumi-        electrical conductivity, surface qual-
                                                                                           num wires and of modular design.      ity and mechanical properties. These
Technical data MMH 121 *
                                                   The intelligent technology of the       Therefore, these machines can         wires can be processed to multiwire
max. production speed     40 m/s                   machine makes it possible to use        be readily adapted to the specific    bundles with outstanding character-
                          7870 fpm
                                                   machine, production and process         requirements of the users.            istics and are ideally suited for final
number of wires           16                       data according to Industry 4.0. It                                            applications or downstream pro-
max. inlet diameter       2.05 mm                  is possible to measure motor and        The wires drawn on MMH lines –        cesses such as high-quality strand-
                          AWG 12                   drive data, speed, temperature and      which are designed for copper and     ing or braiding.
max. finished diameter    0.15 mm ... 1.40 mm      flow rate of the gear box oil, lubri-   aluminium wires – show highly         ­
                          AWG 34 ½ ... AWG 15
                                                   cation properties, oil moisture, pH     homogeneous characteristics
* Cu hard

6           NIEHOFF Magazine 18/01
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
The wire bunching standard
D 632 type double twist bunching machine

The D 632 type double twist bunching machine is ideally suited
for the manufacture of strands of copper alloy wires (e.g. CuMg
alloys) for automotive wires. The machine is characterized by ­
several features which ensure considerable energy savings
compared to conventional bunching machines. Also noise emission
is significantly reduced. The drive concept expresses itself in a
robust operation, free of dancer or spooler vibrations.

The “Stretch Forming and straight-     The adjustment and control of the
ening” technology realized in the      winding tension throughout the
D 632 ensures that the crowning        entire spool filling operation makes
effect is eliminated and the bunched   it possible to keep the tightest pro-
strand is straight.                    duction tolerances.
The patented opto-electronic NBAT
system (NIEHOFF Bunching Auto-         Easy and efficient operation is
matic Traverse) allows spools to be    enabled via a 10”-touch-screen dis-                                             Technical data D 632
spooled with a perfect winding         play with the colour user interface                                            max. production speed            300 m/min
pattern. Spooled wire can then be      NMI (NIEHOFF Machine Interface)                                                                                 984 fpm
payed-off tangle-free at extremely     having a clear navigation structure.                                           production range
high speeds with no damage.            This enables a simplified and intui-                                           strand cross-section (soft Cu)   0.09 mm² … 6.00 mm²
                                       tive handling making operation easy.                                                                            AWG 27 ½ ... 9 ½
The service proven energy-saving                                                                                      lay length                       6 mm … 100 mm
single bow (ECO-Bow) design,           The sensor technology was imple-                                                                                (steplessly variable)
the non-contact transmission of        mented in the machine with par-                                                max. number of twists             7,000 twists/min
machine data within the machine,       ticular regard to the requirements of   The D series machines:                 spool sizes
a sophisticated energy-class IE3       Industry 4.0 capability and enables     Successful since their launch          flange diameter                   630 mm
energy-saving drive concept and an     diameter measurement of the fin-        The D 632 is part of a series of
                                                                                                                      spool width                       475 mm
adjustable fan drive in the sound      ished bunched strand, the preset lay    seven differently sized models. Fur-
proof cabin ensure considerable        length, motor and drive data, speed,    ther information about this series
energy savings compared to conven-     lay length, meter lengths.              and current further development
tional bunching machines.                                                      projects is offered on page 14–15.

                                                                                                                                    NIEHOFF Magazine 18/01                     7
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
A worldwide unique cable handling system
NPS double spooler type SV 402 D

The NPS double spooler type SV 402 D is
part of the NIEHOFF Package System (NPS),
a highly efficient, safe and economic
handling system for automotive wires. The
spooler is designed to operate in-line with
extrusion lines. Spool change from full to
empty spool is carried out automatically.

              The sensor technology of the
              machine makes it possible to use
              machine, production and process
              data according to Industry 4.0 It is
              possible to measure motor and
              drive data, rotational speed, speed,
              vibrations, main drive temperature.
                                                            The protected conical wire laying        PP series also offer the same pro­­        spools and require therefore much
                                                            technology offers a secure, stable       duction safety and the same                less return shipping space than
Technical data SV 402 D *                                   and tangle-free package on the NPS       application potential like all 3 million   traditional spools. Upon return to
max. production speed            1800 m/min                 spools both when full or partially       NPS spools made of ABS plastic and         the cable manufacturer NPS spools
                                 5900 fpm                   empty. Thus, NPS spools enable           are fully compatible with them.            can be easily and quickly re-assem-
production range                                            highest cable pay-off speeds into                                                   bled and then re-used for dozens of
insulated wires, cross section   0.13 mm²                   downstream processes.                    A worldwide unique system                  cycles.
(Cu alloys)                      AWG 26
                                                                                                     The NIEHOFF Package System NPS
Cu wire strands, cross section   0.22 mm² … 6.00 mm²        The most recent highlight of the         consists of the specially developed        The NPS is the world’s only packag-
(soft Cu)                        AWG 23 ½ ... 9 ½
                                                            NPS is the completely new devel-         SV type spoolers and the collapsible       ing system for automotive wires
cable outer diameter             1.0 mm … 5.0 mm
                                                            oped NPS PP spool series. These          NPS plastic multiway spools. Empty         which allows trouble-free and
                                 (including insulation)
                                                            collapsible multiway plastic spools      NPS spools can be fully dismantled         tangle-free paying-off at highest
spool sizes                      NPS Multiway System
                                                            are offered in the same dimensions       and nested into each other. In this        speeds. The NPS has almost totally
flange diameter                  400 mm
                                                            as all NPS ABS spools at very cost       way they take up only a third of the       replaced conventional package
winding width                    400 / 250 / 150 / 100 mm   efficient price. The spools of the NPS   space of comparable conventional           systems in the automotive industry.
* flexible Cu conductors

8             NIEHOFF Magazine 18/01
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
The best way of braiding
Rotary braiding
machine BMV 16
             The 16-carrier lever arm rotary
                                                                                                                                            The interior of a BMV type rotary
             braiding machine BMV 16 is ide-                                                                                                braiding machine resembles a Swiss
             ally suited for the production of data                                                                                         precision watch and is equipped with
             cables, control cables and coaxial                                                                                             several sensors.
             cables. Furthermore, for the pro-
             duction of automobile hybrid cables                                                   By means of further monitoring           Also for the BMV braiding machines
             into which a film must be inserted                                                    systems, some optionally available,      new functionalities have been devel-
             before and after braiding as well as                                                  BMV braiders can operate unat-           oped according to the requirements
             for the production of braids for bat-                                                 tended for extended periods and          of Industry 4.0. It is possible to
             tery cables and strand braids. Addi-                                                  without frequent operator interven-      measure motor and drive data, rota-
             tionally, the machine can be used                                                     tion. One example is the tempera-        tional speed, speed, braiding pitch,
             for the production of the mechani-                                                    ture control of the slide ways. This     temperature of the slide ways.
             cal reinforcement of pressure hoses.                                                  option is very important at the high
                                                                                                   processing speed.                        The BMV braiding machines can be
             Among the features of NIEHOFF’s               and braiding pitch as well as an an                                              equipped with an integrated cen-
             BMV machines, which include four              automatic central lubrication system.   The machine demonstrated at the          tral taping device enabling braid-
             vertical models with 12, 16 or 24                                                     booth is equipped with the WTM           ing and the subsequent taping to be
             bobbins, there is the infinitely vari-        From the pay-off of the cable to        (WTM – wire tension monitor-             completed in one step. It is possible
             able electronical control of line speed       be braided via the individual wires     ing) system: The tension at each         to manufacture, if required, also
                                                           and bundles of wires up to the final    spool carrier is measured by means       products with tapes which must
 Technical data BMV 16
                                                           take-up of the braided cable: A         of integrated measurement elec-          be applied both before and after
                                                           quality assurance system controls       tronics at the dancer and transmit-      braiding in S or Z direction. These
Processing of bare or plated
round or flat wire made from                               all process steps in the machine.       ted to the control panel of the BMV.     central taping devices can also be
copper, aluminum or stainless                              An empty bobbin detection sys-          There, a visualization of the tension    individually activated. The advan-
steel as well as artificial yarn                           tem, available as an option, stops      is carried out for each spool carrier.   tages: Space savings, elimination of
and fibers with single-wire        0.05 mm ... 0.3 mm
                                                           the machine automatically before        Mean values and extreme values are       rewinding processes and an increase
diameters                          40 AWG … 28 1/2 AWG
                                                           a braiding bobbin is completely         displayed to the operator who can        in product quality.
max. braiding pitch                3 mm … 120 mm
                                                           empty. In this way, waste and the       quickly react to possible changes
central passage                    50 mm
                                                           amount of residual wire left on the     and impact positively on the quality
haul-off capstan diameter          500/650 mm (optional)   bobbin are kept at a minimum.           of the braiding product.

                                                                                                                                            NIEHOFF Magazine 18/01                 9
Expertise, Customer Driven, Service - in Good Hands with NIEHOFF - Visit us at wire 2018 1/2018 - Niehoff Endex
Refurbished and ready for use
Lead extrusion equipment made by HFSAB

H. Folke Sandelin AB (HFSAB) will also exhibit at the NIEHOFF booth.
The company established in Sweden is the global market leader in the
area of lead extruders and cable stripping machines.

                                               and maintain. They are fully auto-
                                               matic and extremely reliable with
                                               their state of the art control system,
                                               enabling continuous operation for
                                               weeks with little or no variation in     resulting in a higher line speed and     NIEHOFF and HFSAB
                                               temperatures, wall thickness or con-     a higher output. As the outer cable      HFSAB, formerly known as H. Folke
                                               centricity.                              sheath over the lead is smaller, the     Sandelin AB, celebrates its 60th
                                                                                        cable transportation weight is lower,    anniversary this year following its
                                               Modernizing used lead extruders          and as smaller quantities of lead        founding in 1958. Nowadays HFSAB
                                               HFSAB is also capable of overhaul-       are required, less electrical power is   is a world leader in the production
                                               ing used machines so that they are       needed for melting and processing.       of lead extrusion and cable strip-
                                               as good as new again. This capa-         In this way, cable manufacturing         ping, repair and recovery equip-
                                               bility will be demonstrated with a       costs can be considerably reduced,       ment.
                                               reconditioned screw of a horizontal      potentially resulting in savings of
                                               lead extruder.                           hundreds of thousands of USD each
                                                                                        year.
                                               User benefits
        Horizontal lead extruders              By using advanced lead sheathing         Cable stripping machinery
        A lead alloy sheath is one of the      extrusion equipment, cable manu-         Also available from HFSAB are
        most important parts of a sub-         facturing costs can be reduced as        cable stripping machines which are
        marine cable because it provides       the lead wall thickness can be kept      capable of removing individual lay-        H. Folke Sandelin AB
        a 100% moisture barrier.The lead       within +/- 0.05 mm along the entire      ers without causing any damage to          Dynamovägen 7, Box 4086
        extruders built by HFSAB are ideally   length of a cable with correspond-       the subsequent layer below. As a           SE-591 04 Motala, Sweden
                                                                                                                                   Phone +46 141 203630
        suited for the application of such     ing savings in lead. Compared with       result enabling the outer jacket, lead
                                                                                                                                   Fax     +46 141 203639
        barriers. The extruders are horizon-   conventional extrusion systems,          sheath or triple layer XLPE to be re-      E-mail: hfsab@hfsab.com
        tal, floor standing, easy to install   less quantities of lead are needed       applied and the cable repaired.            Web: www.hfsab.com

10      NIEHOFF Magazine 18/01
Ground breaking
The NIEHOFF MMH 112 multiwire drawing machine

NIEHOFF is one of the pioneers of the multiwire drawing technology. Even after its introduction to the                            Industrially proven
wire and cable industry, NIEHOFF has been able to provide groundbreaking impulses again and again.                                All variants of the MMH 112 are
Now, the multiwire drawing machine type MMH 112 is on the market. This machine represents a completely                            on the market and been used by
new generation of multiwire drawing machines.                                                                                     renowned wire and cable manufac-
                                                                                                                                  turers for a year.
                                                                                         maximum of 21, 25 or 31 drafts. No
                                                                                         special foundation is required for       Video sequences at the wire
                                                                                         setting up the machine.                  At the wire trade fair, NIEHOFF will
                                                                                                                                  demonstrate the function of the
                                                                                         Efficiency and user-friendliness         MMH 112 in the video sequences
                                                                                         The MMH 112 achieves a high level        recorded during the industrial test-
                                                                                         of production quality, and this with     ing by different customers.
                                                                                         reduced energy and other operating
                                                                                         costs. The machine is characterized      Interested?
                                                                                         as an ergonomic, user-friendly sys-      Just come and visit us in Düssel-
                                                                                         tem with longer maintenance inter-       dorf, the NIEHOFF team is looking
                                                                                         vals that is easier to maintain than     forward to informing you about our
        More than 1,500 MMH lines               manufacturers. In the combination        conventional wire drawing lines.         new multiwire drawing machine
        In 1985, NIEHOFF put the first multi-   MMH 112 + RM 202 + 2 x S 632,                                                     MMH 112.
        wire drawing machine of the MMH         the new machine was presented            Sensorics and Industry 4.0
        series with integrated continuous       to the specialist world for the first    The MMH 112 is equipped with              Technical data MMH 112
        annealer on the market. Meanwhile,      time in spring 2016. The 21-draft        more sensors than previous MMH           max. production speed 40 m/s
        more than 1,500 MMH multiwire           machine can draw 16 wires at one         machines so that the new NIEHOFF         wires in one level    16
        drawing lines are in operation all      level and is usable for copper and       digitization concept can be used to      Numbers of drafts:    21 / 25 / 31
        over the world.                         aluminum.                                its full extent (see pages 4–5). There   max. inlet diameter   2.6 mm
                                                Like all MMH machines, the MMH           are recorded, among others, the          (Cu hard)             AWG 10
        MMH 112: The new generation             112 has a modular design and can         motor and drive data, the produc-        max. finished         depending on the
        of multiwire drawing machines           therefore be ideally adapted to the      tion speed, the temperature, humid-      diameter              number of drafts
                                                                                                                                                        and the inlet
        NIEHOFF has continued to further        individual requirements of the users.    ity and flow rate of the gear oil as
                                                                                                                                                        diameter
        develop the MMH technology in           It can be built with one or two levels   well as various properties of the
        cooperation with wire and cable         and in three different lengths for a     drawing emulsion.

                                                                                                                                  NIEHOFF Magazine 18/01                   11
Good perspectives for the cable industry
The global market situation of the wire and cable industry

Wires and cables are indispensable for the transmission of electric power and               ing funtions need more extensive           mies: China and India account for
and electronic data and therefore vital for all technical projects which have               cablings than cars with combustion         half of the growth in global energy
to do with mobility and the activities on the automotive sector, with energy                engine. In this regard, Dieter Bellé,      demand. Energy from renew-
generation and distribution, and with urbanisation, to name just a few.                     until recently chairman of the man-        able sources is the fastest growing
The developments in these fields justify the expection that the order books                 agement board of the wire, cable           energy source, accounting for 40%
of cable makers will continue to be filled.                                                 and harness manufacturer Leoni             of the increase in primary energy.
                                                                                            AG, told a journalist that he expects      These are essential findings of the
         The global wire and cable demand is      which gathered this information,          for Leoni 10 % higher turnover for         “BP Energy Outlook. 2018 edi-
         estimated at USD 200 billion in 2018     expects that 2018 will be another         cables for electric engines compared       tion. BP energy economics” [5]. This
         (Fig.1) [1]. This finding is supported   record-setting year with global light     with cables for combustion engines         analysis assumes that the world GDP
         by the fact that the global purchas-     vehicle sales estimated to reach          [4].                                       will more than double by 2040,
         ing managers’ Index (PMI) gained         95.9 million units, up 1.5% from
         momentum in the second half year         2017 [2]. This might be an inter-
         2017 and OECD statistics indicate        esting figure for automotive wire         Market driver:                     Global wire and cable demand
         a real GDP year-on-year change in        and wiring harness manufactur-            Energy supply                       250
         many economically relevant areas         ers as an essential part of the cars’     The world continues to elec-                 Africa & the Middle East
                                                                                                                                         Asia-Pacific & South Asia
                                                                                                                                                                                   Americas
                                                                                                                                                                                   Europe & CIS
         such as G20 (3.8 %), Germany             electrical/electronic equipment are       trify, with almost 70% of the
         (2.1%), Eurozone (1.9%), Russia          the bunched wires and cables con-         increase in primary energy         200

         (2.1%), USA (2.4%), China (6.6%),        nected into a wiring harness which        going to the power sector.
         and India (7.2%.)                        spreads through the cars. A top           The share of vehicle kilo-
                                                                                                                                150
                                                  range car now has more than 1000          metres powered by electric-
         Market driver: Automotive                individual cables with a total length     ity increases, as the number
         industry                                 of more than 3 km. For weight and         of electric cars grows. The         100
         In the year 2017 record car sales on     space reasons there has been a            interaction of fully auton-
         a global level were achieved, for the    trend towards the use of aluminium        omous cars with shared
         8th year in a row. Total light vehicle   and thin copper alloys wires with         mobility boosts the intensity       50
         sales are expected to post around        thin wall jacketing or materials that     with which electric cars are
         94.5 million units, a new record –       can be used at higher temperatures        driven. All of the growth in
         up 2.4% compared with 2016. The          [3]. Cars with hybrid or electric drive   energy consumption is in fast        0
                                                                                                                                      2008 2009 2010   2011   2012   2013   2014   2015   2016   2017   2018
         information company IHS Markit,          and cars with autonomous driv-            growing developing econo-
                                                                                                                               Fig. 1. Values in USD million,
                                                                                                                                       2017/18 data estimated [1]

12       NIEHOFF Magazine 18/01
driven by increasing prosperity in                  competitiveness. For ENTSO, adapt-       tural functions, mobility solutions,
             fast growing emerging economies,                    ing the power system for the future      communication and life style and
             as more than 2.5 billion people are                 means augmenting and digitizing          environmental factors which all
             lifted from low incomes. This ris-                  the network. Hardware is as impor-       require cables for the transmission      [1] William Plunkett: Latest market develop-
             ing prosperity drives an increase in                tant as software. Regarding hard-        of electric power and and electronic         ments. Conference contribution, CabWire
                                                                                                                                                       Industry Forum 2017, Düsseldorf, Germany,
             global energy demand (Fig. 2).                      ware, cables account for over half of    data [7].                                    November 2017.
             Concerning Europa, ENTSO-E, the                     the infrastructure.                      If around 75% of the world popu-             http://www.grin.uk.com/wp-content/
                                                                                                                                                       uploads/2017/11/Latest-market-develop-
             European Network of Transmission                                                             lation are inhabitants of cities and         ments-Integer.pdf
             System Operators, and Europacable,                  Market driver: Urbanisation              megacities, they will live on less       [2] Global Auto Sales Growth to Slow in 2018.
             the association of Europe’s wire and                Half of the world’s population now       than 2.8% of the world surface. In           IHS Markit, January 2018.
                                                                                                                                                       http://news.ihsmarkit.com/press-release/
             cable manufacturers, calculated that                lives in cities. The trend researching   such highly condensed metropoli-             automotive/global-auto-sales-growth-slow-
             by 2030 some 46,000 km of land                      company Trendone forecasts that          tan areas only a maximum of 15%              2018-yet-remain-record-levels-959-million-
                                                                                                                                                       lig
             and submarine cables are needed                     this figure will rise up to 75% by       of the electricity requirement can       [3] Philip Radbourne: Global Auto Industry Re-
             – 42,000 km of HVDC (High Volt-                     2050 with the largest movements          be generated itself. Such regions            mains Strong and in Rude Health. October
                                                                                                                                                       2017.
             age Direct Current) and 4,000 km                    towards urban centers taking place       can be supplied with electricity from        www.integer-research.com/integer-alert/
             of HVAC (High Voltage Alternating                   in Asia, Africa and Latin America.       solar thermal power plants (CSP)             global-auto-industry-remains-strong-and-
             Current) lines [6]. For Europacable,                Urbanisation is connected with sev-      with storage and possible fossil             in-rude-health/
                                                                                                                                                   [4] Elektromobilität wird bei Kfz-Zulieferern
             delays would put at risk Europe’s                   eral macro-trends such as infrastruc-    backups which are built in desert-           Opfer fordern. Regionale Firmen formieren
                                                                                                          like landscapes with a high solar            ihre Kräfte für die Zukunft. in: Online-
                                                                                                                                                       Dienst nordbayern.de, 30.01.2017.
                                                                                                          radiation [8]. It is obvious that for        www.nordbayern.de/wirtschaft/elektro-
 Primary energy demand
                                                                                                          the power transmission over thou-            mobilitat-wird-bei-kfz-zulieferern-opfer-
                                                                                                                                                       fordern-1.5774201
                                                                                                          sands of miles and the power distri-     [5] BP Energy Outlook. 2018 edition. BP energy
            End-use sector                           Region                                 Fuel
                                                                                                          bution huge quantities of cables are         economics. February 2018.
                                                                                                          required.                                    www.bp.com/content/dam/bp/en/corpo-
  20                                   20                                   20                                                                         rate/pdf/energy-economics/energy-out-
         Transport                               Other                                 Renewables                                                      look/bp-energy-outlook-2018.pdf
                                                 Africa                                Hydro
         Industry
                                                 Other Asia
                                                                                                          Conclusion                               [6] Forecast and demand and manufacturing
         Non-combusted                                                                 Nuclear                                                         capacity for HVAC and HVDC undergrond
  15                                   15
                                                 India                      15         Coal               With increasing demands, wire and            and submarine cables. ENTSO-E / Europa-
         Buildings                               China
                                                 OECD
                                                                                       Gas                cable manufacturers face unique              cable, January 2018.
                                                                                                                                                       www.europacable.eu/wp-content/up-
                                                                                       Oil                challenges, and despite cost and             loads/2018/02/ENTSO-E-Europacable-Joint-
  10                                   10                                   10                            competitive pressure there are con-          Paper-SIGNED-Jan-2018.pdf
                                                                                                                                                   [7] Macro-trends of the Urbanisation
                                                                                                          tinuing market possibilities to ben-         www.trendone.com/en/trend-universe/
                                                                                                          efit from the market development.            mega-trends/mega-trend-detail/urbanisa-
  5                                    5                                     5
                                                                                                          NIEHOFF supports wire and cable              tion.html
                                                                                                                                                   [8] Bernhard Hoffschmidt: Energy in the future.
                                                                                                          manufacturers with cutting-edge              Conference contribution, CabWire
  0                                    0                                     0                            manufacturing technology and a               Industry Forum 2017, Düsseldorf,
                                                                                                                                                       Germany, November 2017.
                                                                                                          comprehensive portfolio of services
       20

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       20

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       19
       19

                                            19
                                            19

                                                                                 19
                                                                                 19
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                                                                                 20
       20

                                            20

                                                                                 20
       19

                                            19

                                                                                 19
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                                            20

                                                                                 20

                                                                                                                                                       http://elib.dlr.de/117805/1/171107_
          00

                                               00

                                                                                    00
          80
          90

                                               80
                                               90

                                                                                    80
                                                                                    90
          40

                                               40

                                                                                    40
          30

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                                                                                    30
          70

          20

                                               70

                                               20

                                                                                    70

                                                                                    20
          10

                                               10

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                                                                                                          provided by NIEHOFF specialists.             Energy_in_the_future.pdf
Fig. 2. Values in billion tonnes of oil equivalent (toe), 2020/40 data estimated [5]

                                                                                                                                                  NIEHOFF Magazine 18/01                         13
Set off for new dimensions
The new double twist stranding machines D 1252 / D 1602 / D 2002

NIEHOFF has been designing and building bunchers and
stranders since the 1960s. The most recent result of the
continuing development in this area
are three new double twist stranding
machines for energy cables.

        Until now the biggest model of this
        series is the D 1251 type version
        which works with a pulling force
        of 12  kN. With this machine the D
        series comprises seven differently
        sized models built in right-hand or
        left-hand version which cover strand   established at the end of 2016, is    Three new models                        by NST will be the D 1252 model.
        cross sections from 0.013 mm² to 95    developing three additional double    The NST team consists of special-       It will be built in 2018 and adapted
        mm² (Cu wire strands) or 120 mm²       twist stranding machines. They bear   ists with extensive experience in the   to more respective areas of appli-
        (Al wire strands). NIEHOFF now goes    the designations D 1252, D 1602,      design of rotating machines for the     cation than the existing D 1251
        a step further towards even higher     and D 2002 and are mainly foreseen    cable production (NIEHOFF Maga-         model. Both machines are fore-
        pulling forces: NST (NIEHOFF Strand-   for the manufacture of compacted      zine 2/2017, page 22). The first        seen for conductors with a 7 wire
        ing Technology S.L.), which was        conductors for energy cables.         machine which has been designed         design, for example 7 x 3.05 mm,

14     NIEHOFF Magazine 18/01
but the D  1252 is designed for up to   ture of the rotor bearings and the        Technical data                   D 1252        D 1602             D 2002
19 wires too. The next larger model     vibration of the rotor. As an option,    max. line speed                        300           200                150       m/min
(D  1602) will be intended for con-     a dancer tension control can be                                                 984                                        fpm
ductors with a 19 wire design, and      installed too. The wireless telemetry    max rotating speed                   2000           1200              1000        twists/min (tpm)
the D 2002 for all designs beyond.      for all signals including encoders       production range
In parallel to this development, the    and the absence of brushes increase      wire diameter                     1.0 – 3.2     1.5 – 4.8          1.5 – 4.8      mm
peripheral machinery is going to be     the production reliability and sim-      strand cross-section
developed.                              plify maintenance.                       conductors, Al + Cu, Class 5       6 – 120      16 – 240           16 – 400       mm²
                                        Due to the design, there is a straight                                      9 – 250       5 – 450            5 – 800       AWG - KCMIL
Characteristics of the                  cable path from the second twist         conductors Class 2 Cu                6 – 95     16 – 150           16 – 400       mm²
                                                                                                                     9 – 2/0      5 – 300            5 – 800       AWG - KCMIL
new D machines                          pulley to the capstan enhancing the
Like all machines of the D series,      quality of the cables which can be       conductors Class 2 Al              6 – 120      16 – 150           16 – 500       mm²
                                                                                                                    9 – 250       5 – 300           5 – 1000       AWG - KCMIL
the new D type machines feature         compacted via a motorized closing/
                                                                                 compacting        Cu                    70           150                300       mm²
the service proven energy-saving        compacting die with cable lubri­                           Al                   120           150                400       mm²
single bow design and are equipped      cation.
                                                                                 lay length, steplessly variable   25 – 750      40 – 400           50 – 500       mm
with an energy-class IE3 energy-        Also ergonomic criteria have been
                                                                                 max. cable diameter                     25            30                 30       mm
saving rotor drive and an adjustable    considered and simplify the work
fan drive in the sound proof cabin.     of the operator: For all range of        max. spool size
A smooth conductor treatment is         machines the working height is           flange diameter                      1250           1600              2000        mm
ensured by the fact that all pulleys    1300 mm. Also the new D type             spool width                            950          1180              1500        mm
and capstans have big diameters.        machines are operated using a net-       max spool weight                     4000           8000             12000        kg
The automatic traverse is equipped      work-compatible Human Machine
with a flange detection allowing        Interface (HMI) color touchscreen
spools to be perfectly spooled. Even    monitor called NMI (NIEHOFF
at high speeds, spooled cables can      Machine Interface) which displays
be payed-off tangle-free and with       any information, instructions, pre-                                                    NIEHOFF Stranding Technology S.L.
                                                                                                                               Xarol 8, 2-C
no damage. Several sensors moni-        stored receipts and system status                                                      Pol. Ind. Les Guixeres
tor the quality of the production       messages in the language of the                                                        08915 Badalona
process, for example the tempera-       operator.                                                                              Barcelona – Spain

                                                                                                                                       NIEHOFF Magazine 18/01                   15
Doing things differently
Coroplast Fritz Müller GmbH & Co. KG,
Wuppertal

Wuppertal, an industrial and university town with almost 350,000 inhabitants,
is located near Düsseldorf and well known for its suspension monorail and
the attractive surroundings of the “Bergisches Land” (Berg Country). There
where the wire and cable industry can look back on a long history, Coroplast
Fritz Müller GmbH & Co. KG, or Coroplast in short, has its headquarters. The
company manufactures adhesive tapes, cables and wire harnesses and is one
of the world’s technology leaders.

        The company history                       as laminated papers, oil flax and      ing systems and telephone systems.     6,000 employees, about 800 of
        The second half of the 19th century       oiled silk. At the end of 1928, the    Soon after the end of the Second       them based at the parent company
        was marked in many parts of Ger-          entrepreneur, who then was only 25     World War, still in the 1940s, cable   in Wuppertal. Coroplast runs eleven
        many by the industrialisation process     years old, began to set up his own     manufacture was started. At that       production sites in Germany, Poland,
        and the increased use of electric-        production facility and in the sub-    time, in 1948, the catchy brand        China, Tunisia, the USA, Mexico and
        ity. This development went hand           sequent year he produced with five     name Coroplast came into being         Moldova and generated total sales
        in hand with the growth of a cable        employees varnish-impregnated tex-     and quickly became a synonym for       of € 470 million in 2016.
        industry. Fritz Müller, son of a family   tile hoses and varnished cables for    the company name “Fritz Müller”.
        that processed varnishes, discovered      cars (braided copper wires). Auto-     In the mid-1980s, Coroplast started    Products for many areas
        promising market opportunities in         motive manufacturers and machine       manufacturing complete cable           of application
        the cable industry. In February 1928      factories such as AEG were supplied.   assemblies (harnesses) using cables    The production of Coroplast is sub-
        he established the company “Fritz         In the 1930s, when the synthetic       and adhesive tape manufactured in-     divided into the segments “Adhe-
        Müller Elektroisoliermaterial” in the     plastic polymer PVC was ready for      house and transformed this produc-     sive Tapes”, “Wires & Cables” and
        town of Barmen which is today part        the market, the company was one        tion into a separate division.         “Cable Assemblies”. The range of
        of Wuppertal. The sales programme         of the first to use and process this   Today, Coroplast is a family-owned     vehicle wiring in the Wires & Cables
        consisted of textile insulation hoses     material and began to manufacture      company in the third-generation        division has expanded strongly over
        and other insulating materials such       insulated copper cables for light-     and globally active with around        the past few years, with advanced

16      NIEHOFF Magazine 18/01
insulation and cable jacket materi-       Top Employers Germany Award              NIEHOFF and Coroplast
als playing an important role. In col-    Natalie Mekelburger, grandniece of       Maschinenfabrik NIEHOFF and
laboration with automotive manu-          the company’s founder and CEO            Coroplast maintain a good, mutu-
facturers and OEM companies,              since 2006, sums up Coroplast’s          ally beneficial partnership and share
­Coroplast has developed high-volt-       principle of success as follows: “We     similar goals and values. NIEHOFF
 age and charging cables designed         are not simply satisfied with the        is delighted to assist Coroplast in
 for continuous use at temperatures       existing status quo, but differenti-     its successful development which is
 up to 180 °C and especially suitable     ate ourselves in each of our fields of   currently reflected amongst others
 for the wiring of vehicles with alter-   business by creating processes and       in the global expansion of the sili-
 native drive systems. Also new are       products that are better than those      cone production.
 the sensor and control systems with      of our competitors. Our motto is
 the brand name Coroflex® which           “Doing things differently” – always
 are designed for use in automation,      with the best interests of our cus-
 cleanroom and medical technology         tomers in mind”. Great attention is
 as well as in the food and bever-        also paid to the well-being of the
 age industry. With the innovative        employees. By means of the com-
 Coroflex® product family, Coroplast      pany’s own CoroAcademy, Coro-
has been nominated for the German         plast offers them a wide range of
Innovation Award 2018. Besides            advanced training courses and has
the cable production, the “Cable          set up a special continuing educa-
Assemblies” division is a full-service    tion programme for trainees. In
provider offering all types of wir-       2018, Coroplast received the “Top
ing harnesses used in the car. In this    Employer Germany” award for its
context, in-house testing and valida-     exemplary personnel management
tion procedures based on current          and employee orientation for the
standards play a central role.            tenth time.

Volkswagen, Daimler and Tesla             Society and junior employees
Coroplast products can be found           In view of its responsibility towards
in almost all well-known players of       the general public, Coroplast pro-
the automotive industry, for exam-        motes cultural and sporting proj-
                                                                                      Coroplast Fritz Müller
ple Volkswagen, Daimler or Tesla,         ects. At the same time, Coroplast           GmbH & Co. KG
as well as in mechanical and plant        cooperates with schools and the             Tapes – Cables – Cable Assemblies
engineering or automation technol-        University of Wuppertal to support          Wittener Straße 271, 42279 Wuppertal
                                                                                      Telefon +49 202 2681 0
ogy. The products are also used in        young people in their professional
                                                                                      Telefax +49 202 2681 375
building installations and for electri-   orientation and thus ensure their           E-Mail coroplast@coroplast.de
cal and household appliances.             own future viability.                       Web www.coroplast.de/

                                                                                   NIEHOFF Magazine 18/01                    17
As good as new again – or even better
Upgrading used NIEHOFF machinery by NIEHOFF specialists

High quality, reliability, efficiency, durability and value retention are key    Decades of experience                  know-how and practice – and all
                                                                                 NIEHOFF upgrade specialists are        users of ­NIEHOFF machines benefit
criteria which distinguish wire and cable machines built by Maschinenfabrik
                                                                                 best qualified for this task because   from it.
NIEHOFF. For that reason, existing NIEHOFF machines – even after decades of      they are fully familiar with all
                                                                                 aspects of the underlying machine      Original documents and
operation – are worth the efforts for reconditioning and upgrade to the latest
                                                                                 philosophy. As NIEHOFF service         OEM quality parts
technical standards. Such upgrades can return equipment to almost as good        specialists have been caring for       A further decisive criterion is that
                                                                                 ­NIEHOFF machines around the           NIEHOFF upgrading specialists have
as new conditions, and with special measures, NIEHOFF upgrade specialists
                                                                                  world for decades, they have an       direct access to an excellent docu-
are even able to increase the machines’ productivity and efficiency levels.       incredible amount of experience,      mentation with all the data which is

18       NIEHOFF Magazine 18/01
important for machine upgrading.       ously develops new components          reconditioned on site. With smaller     single wire, could be converted to
Most of the spare parts required for   for upgrading existing NIEHOFF         machines, it sometimes makes more       a two-wire machine and a quick-
each reconditioning job are pro-       machines, which can significantly      sense to remove the parts that need     change die system as well as an
duced in house on cutting-edge         reduce operating costs.                reconditioning, e.g. gearboxes, and     upgrade for drawing shaped wire
machining centers to OEM quality.                                             send them to corporate headquar-        could be installed too.
Where third party components are       Upgrading measures                     ters or a subsidiary to have the work
brought in, NIEHOFF makes sure         The first measure taken before a       done.                                   NIEHOFF quality
that they all meet the high NIEHOFF    NIEHOFF machine is reconditioned                                               After having checked each of the
quality standards.                     is an on-site thorough inspection      Additional components                   assemblies, the reconditioned
                                       of the complete line by NIEHOFF        Often, also new drives or even a        machine can be repainted as an
Specific performance                   specialists. Then, upgrading nor-      complete new electrical system are      option. In every case, the next steps
improvements                           mally starts with a complete disman-   installed on an upgraded machine. It    are assembly, a test run and a pre-
NIEHOFF can reliably demonstrate       tling of the machine. Everything is    might make sense to add also new        shipment inspection by the user.
the specific performance improve-      cleaned, new bearings are installed    components to extend the function-      Then, the machine is delivered with
ments which can be achieved by         and worn parts are replaced by new     ality of the machine. A rod break-      a comprehensive set of documen-
performing an upgrade in any given     ones. Large machines such as rod       down machine, for example, which        tation to its point of use, where
situation. NIEHOFF also continu-       breakdown machines are normally        was originally designed to handle a     it is installed and recommissioned
                                                                                                                      by NIEHOFF engineers. All users of
                                                                                                                      NIEHOFF machines benefit from the
                                                                                                                      expertise of NIEHOFF’s competent
                                                                                                                      and highly motivated service special-
                                                                                                                      ists and the comprehensive NIEHOFF
                                                                                                                      Original+ After Sales service offer-
                                                                                                                      ings.

                                                                                                                        NIEHOFF contact person for
                                                                                                                        reconditioning and upgrades:
                                                                                                                        Thomas Guttenberger
                                                                                                                        Phone: +49 9122 977 329
                                                                                                                        Email: t.guttenberger@niehoff.de

                                                                                                                      Pictures: Various stages during the
                                                                                                                      reconditioning of an MMH type multiwire
                                                                                                                      drawing machine with approximately
                                                                                                                      60,000 hours of operation.

                                                                                                                                 NIEHOFF Magazine 18/01         19
It’s a clean thing
Retrofit cleaning device for RM type annealers

Components of the quality brand NIEHOFF Original+ help exploit the

efficiency reserves of NIEHOFF systems and sustainably reduce their

operating costs. Among these components there is a retrofittable

cleaning device for continuous resistance annealers which are

combined with MMH multiwire drawing machines.

       High quality wires                      wires; at the same time, the wire
       The device is foreseen for annealers    and contact tube surfaces are pro-
       of the RM series which are already      tected. The retrofittable cleaning
       equipped with a contact tube clean-     device thus contributes to increas-
       ing device. Essentially, the retrofit   ing the wire quality and to extend-
       device consists of a traversing unit    ing the service life of the contact
       and a set of disc brushes which is      tubes. The device is available from
       connected to it and can be replaced.    the ­NIEHOFF Original+ after-sales-      technology are constantly working      know the complete range of ser-
       There is a selection of different       service.                                 to further improve the well-proven     vices and also learn how NIEHOFF
       cleaning brushes. The quickly rotat-                                             products. The users of NIEHOFF         interprets the subject of “digitiza-
       ing disc brushes are moved over the     NIEHOFF After-Sales Original+            machines can therefore be sure that    tion” (s. page 4).
       contact tubes according to individu-    With components of the quality           they receive the best quality.
       ally adjustable cycles and displace-    brand NIEHOFF Original+, NIEHOFF
       ment paths and clean the tube sur-      guarantees its customers a reli-         wire 2018
       faces very thoroughly. Due to the       able supply of OEM wear and spare        On the upper floor of the exhibition
       very clean surface, a very good elec-   parts. Meanwhile, more than 1.3          booth at the wire 2018 trade fair,       NIEHOFF contact person for wear
                                                                                                                                 and spare parts as well as modernization:
       trical contact is achieved between      million parts are delivered annually.    NIEHOFF‘s after-sales-service pres-
                                                                                                                                 Ralf Johne
       the contact tube and the wires sup-     NIEHOFF specialists who are famil-       ents components of the NIEHOFF           Phone: +49 9122 977 283
       porting the annealing effect in the     iar with all the subtleties of NIEHOFF   Original+ brand. The visitors get to     EmaiL: r.johne@niehoff.de

20     NIEHOFF Magazine 18/01
Flexibility and high precision
New machining center at the Schwabach plant

The quality which is typical for        machine is designed for machin-         more can be prepared for machin-         and economic efficiency, NIEHOFF
­NIEHOFF machines is based, among       ing gear boxes for the MMH series       ing. The X travel in the machining       has made good experiences with
 other topics, on the fact that their   of multiwire drawing machines,          area is 3 m. The machining center is     its first machining center, on which
 components are manufactured on         amongst others. For the installation,   equipped with a Siemens Sinumerik        among other things the gear boxes
 high quality machines. NIEHOFF         a concrete foundation with dimen-       840D SL Operate control system.          for rod breakdown machines are
 constantly invests in order to keep    sions of 13 m x 16 m x 2.5 m had to     Other special features include a tool    processed.
 its machinery and tools up to the      be prepared.                            magazine that can accomodate 300
 latest standard. The latest example    The machining center is equipped        tools and a central suction device
 is a new machining center which        with three automatically movable        for metal chips that removes chips
 is currently being put into opera-     pallet tables on which the work-        and liquids from the pallet tables. A
 tion at the company’s headquar-        pieces to be processed are clamped.     special feature is the fully automatic
 ters in Schwabach and represents       The largest pallet has a mount-         emptying of the suction device,
 an investment of almost € 2 million.   ing area of 2 m x 1.6 m. While one      which therefore never gets full.
 The horizontal boring and milling      workpiece is being machined, two        With regard to precision, reliability

                                                                                                                         NIEHOFF Magazine 18/01             21
Well established in India
NoI has again extended its production facilities

NIEHOFF of India (NoI) executed a second extension of their facilities (phase III)
situated at Pashamylaram Industrial Estate close to the city of Hyderabad in India.

       NoI, the Indian subsidiary of
       ­NIEHOFF, operates a modern
        equipped factory which was opened
        in 2007 and was already extended
        in 2011/2012. Because of the good
        order situation a further extension
        became necessary. In phase III, NoI
        added a new assembly hall, a bigger
        area for the quality department, a
        new canteen block for employees,
        two modern painting booths, a roof
        top PV solar plant 150 kWp and a
        sewage treatment plant. After com-
        pletion of phase III, NoI’s facilities
        are admeasuring app. 11,000 m² for
        production and related activities.
        The increased space shall accommo-
        date all departments of the com-

22     NIEHOFF Magazine 18/01
NIEHOFF in India
                                                                                          NIEHOFF has been active in India for
                                                                                          more than 30 years. NoI, founded
                                                                                          in 1997, has rapidly become the
                                                                                          market leader in India for rod
                                                                                          breakdown machines, multiwire
                                                                                          drawing machines and bunching
                                                                                          machines. Besides these machines,
                                                                                          NoI builds annealers, spoolers,
                                                                                          bunching machines and pay-offs.
                                                                                          Machines made by NoI, all con-
                                                                                          forming to ­NIEHOFF standards, are
                                                                                          mainly destined for the Indian mar-
                                                                                          ket. Moreover, NoI has also deliv-
                                                                                          ered machines to Sri Lanka, Ban-
                                                                                          gladesh, Pakistan, Sudan, Jordan,
                                                                                          Mali, Kenya, Botswana, Nigeria, and
                                                                                          South Africa.

                                                                                          Service, knowledge and quality
                                                                                          NoI is also responsible for the com-
Countries where machines made by NIEHOFF of India (NoI) conforming to NIEHOFF standards   plete after-sales service including
are in operation.                                                                         technical assistance and the reliable
                                                                                          and fast supply of NIEHOFF custom-
                                                                                          ers with NIEHOFF Original+ parts for
                                                                                          all NIEHOFF machinery. In order to
pany in a spacious and ergonomic              Lohmüller, Managing Director of             be familiar with the latest technol-
working environment to cater to               ­NIEHOFF Group, and Mr. Ashwin              ogy and to meet the high NIEHOFF
the increased demand for wire and              Julka, ­Chairman of the board of           quality standards, the management
cable equipment foreseen from the              ­NIEHOFF of India. The event was           of NoI, Managing Director Daniel
Indian wire and cable market.                   well attended by top customers of         Thomas and the team at NOI work
                                                NoI, suppliers and employees. There       in a close cooperation with the par-
Ceremonial opening                              were about 500 people at the inau-        ent company in Schwabach, and
The new buildings and facili-                   guration event held at the premises       NoI’s service engineers regularly
ties were officially inaugurated                of NoI. The day was concluded with        train there.
on 29th of November 2017 by                     a nice dinner which was organized
Mrs. Ulla N
          ­ iehoff, share holder                at a leading hotel in the city of
of N
   ­ IEHOFF, Germany, Mr. Bernd                 Hyderabad.

                                                                                                   NIEHOFF Magazine 18/01         23
NIEHOFF history:
Much started with the 109 E

      For a short while now, a particular   machinery dealer, the machine         Walter Niehoff transformed this        wire with 4  mm inlet diameter in
      eye-catcher in the company res-       returned to Schwabach, its place of   department into a separate, legally    17 drafts to a finished diameter of
      taurant at the NIEHOFF headquar-      origin.                               independent company, renamed           0.8  mm.
      ters is a NIEHOFF drawing machine     Like the name of the restaurant       it Maschinen­fabrik NIEHOFF on         In September 1952, NIEHOFF also
      for solder wire type 109 E built in   (“Fifty One”), this machine also      January 1, 1951, and began with a      took part in the “Second Euro-
      1952. As proved in the NIEHOFF        recalls the early days of Mas-        handful of employees to develop        pean Machine Tool Exhibition” in
      documentation, the fully functional   chinenfabrik NIEHOFF which            completely new drawing machines        Hanover, Germany, the predeces-
      machine was delivered on August       emerged from the wire drawing         for non-ferrous metal wires. One       sor of the EMO. Among the exhibits
      6, 1952 to the Bruch company          machine department of the tra-        of them was the multiple draw-         there was also a 109 E. On the one
      where it then had been in operation   ditional Schwabach engineering        ing machine for lead wire type         hand, the 109 E represents high
      until the company was dissolved a     company “Drahtziehstein-Indust-       109 E. It was designed for lead, tin   quality which should become one
      few years ago. Assisted by a used     rie J.M. Bauer”. The entrepreneur     and solder wires and could draw a      of the most important success cri-
                                                                                                                         teria for NIEHOFF machines, and on
                                                                                                                         the other hand the machine stands
                                                                                                                         for NIEHOFF’s first activities to
                                                                                                                         become busy in foreign markets.

                                                                                                                         Promotional poster for the “Second European
                                                                                                                         Machine Tool Exhibition” (left)
                                                                                                                         Source: https://www.werkstatt-betrieb.de/
                                                                                                                         fachinformationen/mediathek/artikel/willkommen-
                                                                                                                         in-zeiten-des-wirtschaftswunders-3739736.html

                                                                                                                         Multiple drawing machine type 109 E for
                                                                                                                         lead wire (right).

24    NIEHOFF Magazine 18/01
NIEHOFF family:                                                                                                       Events
A big party                                                                                                           Advanced Cable Middle East 2018
                                                                                                                      (Integer Research)
                                                                                                                      8 – 9 May, 2018
                                                                              The summer weather was perfectly        Dubai, UAE
                                                                              suited for taking part at skill games
                                                                              in the outdoor area, practicing         55th Intercable General Meeting
                                                                                                                      4 – 8 June, 2018
                                                                              climbing on the walls of a boul-        Portorož, Slovenia
                                                                              dering tower or chatting a bit in a
                                                                              shady seating area. The youngest        Wire & Cable Guangzhou
                                                                                                                      11 – 13 June, 2018
                                                                              visitors had a lot of fun on a bouncy   Guangzhou, China
                                                                              castle and in many other interactive
                                                                              activities. Various food trucks took    12th CRU Wire and Cable
                                                                                                                      Conference 2018
                                                                              care of the physical well-being with    18 – 20 June, 2018
                                                                              a rich culinary offer.                  Copenhagen, Denmark
                                                                              Of course, the visitors took the
                                                                                                                      NIEHOFF-Herborn Máquinas Ltda.
                                                                              opportunity to take a look around       (NHM)
                                                                              the administration and production       In-house exhibition
                                                                              areas and gain an impression of         End of August 2018
                                                                                                                      São Paulo, Brazil
                                                                              what a NIEHOFF employee is busy
                                                                              every day. In an article published in   ArabCab Conference
                                                                              the NIEHOFF staff magazine, the         (Arab Cable Manufacturers
                                                                                                                      Association)
                                                                              daughter of an employee writes          September 2018
                                       their families were invited to this    that she now understands what her
                                       special event in last September, and   father is talking about when he tells   wire China 2018
                                                                                                                      26 – 29 September, 2018
                                       around 900 guests followed this        the family of a “project talk about     Shanghai, China
                                       invitation.                            an MSM 86 with WF”.
                                       They spent a particular day on the     The NIEHOFF factory at the head-        NIEHOFF ENDEX North America
                                                                                                                      (NENA)
                                       premises of the headquarters with      quarters in Schwabach was built         In-house exhibition with
                                       a large marquee and top entertain-     between 2008 and 2015/16.               Oktoberfest celebration evening
                                       ment such as interviews and a quiz     Around 450 people are employed          22–26 October, 2018
                                                                                                                      Swedesboro, NJ/USA
                                       under the motto “Who Wants to Be       there, almost 50 of whom are train-
Not only working in good coopera-      a Millionaire?”.                       ees. There are families from which a    wire India 2018
tion with the colleagues, but also     Two bands created a joyful atmo-       member of the third generation has      27 – 29 November, 2018
                                                                                                                      Mumbai, India
celebrating in a fitting manner have   sphere with sweeping music and         already been working at NIEHOFF,
always been part of NIEHOFF. The       got many guests on the dance floor     so that one could say that NIEHOFF      56th Intercable General Meeting
NIEHOFF staff and their families as    in the evening.                        is a family company in the truest       November 2018
well as the partners together with                                            sense of the word.

                                                                                                                            NIEHOFF Magazine 18/01      25
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