The Arup Journal Issue 1 2021
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Contents 4 Raffles City Chongqing, 32 Jengu handwashing unit, Global Chongqing, China Developing handwashing facilities Constructing a city in the sky that are easy to construct worldwide Penny Cheung, Lu-Lu Du, Gary Ge, and will help to combat the spread Antony Ho, Michael Kwok, Allen Sun of disease Stephen Philips, Iñigo Ruiz-Apilánez, Martin Shouler 14 Central Interceptor Tunnel, 36 Ken Rosewall Arena, Auckland, New Zealand Sydney, Australia A new wastewater tunnel will On a tight turnaround, this have great benefits for Auckland’s tennis stadium was turned into health and environment a multipurpose sports venue Jochem Dorst, Andreas Raedle Jake Cherniayeff, Andrew Johnson, Hannah Lazenby, Xavier Nuttall 19 K11 ATELIER King’s Road, 42 Rose Fitzgerald Kennedy Bridge, Hong Kong Kilkenny and Wexford, Ireland Wellbeing and sustainability Ireland’s longest bridge inform every aspect of provides vital national and this development international connections Kennis Chan, Tony Lam, Zoe Lee, Mike Evans, Cian Long, Ka-Man Miu, Tony Tang Alfonso Ramirez, Marcos Sanchez 26 Long-Baseline Neutrino Facility, 48 Great Western electrification, UK South Dakota, USA Electrifying and upgrading a vital This underground scientific lab Victorian-era railway will investigate the nature of matter Luke Cooper, Nigel Fletcher, and the origins of the universe Michael Nops, Dan Raynor, Peter Gordon Carrie, Seth Pollak, Richardson, Tarek Sadek, Austin Smith, Richard Potter, Josh Yacknowitz Gareth Thompson Ken Rosewall Arena, Sydney, Australia: Martin Mischkulnig 2 1/2021 | The Arup Journal 3
Raffles City Chongqing Chongqing, China A city in the sky Raffles City Chongqing is located at the heart of Chongqing, at the confluence of the Yangtze and Jialing rivers. This strategic position is fitting for this mega-scale development, the design of which was influenced by and This landmark development was inspired by serves as a symbol of Chongqing’s past old sailing vessels, drawing on Chongqing’s as a trading centre and its long-held status as a gateway to western China. status as a gateway to western China Authors Penny Cheung, Lu-Lu Du, Gary Ge, Antony Ho, The high-rise complex was designed in collaboration with Safdie Architects Michael Kwok and Allen Sun and was inspired by historical images of great Chinese sailing vessels on the river. Gently arcing towards the water, the towers form the apex to the city’s peninsula, like the masts of a ship, with its sail pulling the city forward. Raffles City Chongqing is a mixed-use development, with a total floor area of 1.13 million m2. It comprises a shopping mall and eight curved towers – two 350m-tall north towers and six 250m-tall south towers – which house 1,400 residential units, offices, 200 serviced apartments and 450 hotel bedrooms. One of the north towers is fully dedicated to residential use, making it the tallest residential tower in China. The second 1: Chongqing’s past as north tower is office space below the an important trading skybridge, with the hotel above. centre is reflected in the design of Raffles City Chongqing, which was Six of the towers are linked 250m above inspired by historical ground, with four of the 250m-tall towers Chinese sailing vessels capped by the 15,000m2, 300m-long 2: The complex sits skybridge, The Crystal, which faces at the confluence of southwards over the city. Two smaller the Yangtze and skybridges link it with the two 350m-tall Jialing rivers towers. The Crystal brings amenities and 1. 2. 4 1/2021 | The Arup Journal 5
Raffles City Chongqing Chongqing, China buildings around the world. With the belt earthquakes. The fuse can be readily trusses and outer columns, a conventional replaced after yielding. outrigger acts as a rigid arm, connecting the building core to the outer columns Arup carried out numerous linear and and providing lateral stability. However, non-linear analyses, even for extreme typically it is an expensive system due to earthquake levels (higher than required), the large amounts of steel required, the to justify the structural performance of complex construction methods – the system. In addition, a scale-to-scale especially at the connection joint at the experiment was carried out to test the System Core wall Mega-column Second frame Hybrid outrigger corner of the core wall – and the longer reliability of the solution and to confirm construction time needed. the analytical findings. with belt truss system 6. Arup used an innovative hybrid outrigger This new application of a fuse in an 3. 4. Mega-column Core wall system, developed specifically for this eccentric braced frame is a major green space high into the sky, housing the (ground conditions are variable, and the the complexity of the tower design, Encased steel section project, which uses a structural fuse. This innovation. Arup received patent hotel lobby, bars and restaurants, a public position at the confluence of two rivers which also needed to accommodate the method is suitable for high-rise buildings approval for this hybrid outrigger wall observatory, and a clubhouse, swimming creates high wind loading) and the high wind load and earthquake activity in Fuse shear in moderately seismically active regions system and was awarded the China pool and gymnasium-type facilities for towers’ high slenderness ratio – each the area. The towers have a reinforced like Chongqing. The fuse connects the Innovation Award – Honourable dissipation component the residential apartments. has a footprint of only 38m x 38m, concrete core, with composite concrete outrigger wall to the mega-column, Distinction for the design at the China giving a slenderness ratio of 9.4. The and steel floor plates. controlling the load path during a International Exchange Committee for The podium is approximately 400m x Chinese building code recommends a seismic event. Under normal wind Tall Buildings – Council on Tall 250m on plan and has nine storeys, tower slenderness ratio of around 7, and Such tall towers usually have a structural loads and level 1 earthquakes (an Buildings and Urban Habitat (CITAB- including three basement levels. On the typically most super high-rise buildings system that includes mega-columns and a expected 100-year return period), CTBUH) China Tall Building Awards. podium roof there is a landscaped park have a ratio of up to 8. This added to braced frame. However, the use of bracing the fuse remains fully elastic, acting that consists of 45,000m2 of public and 7. in the same way as a typical outrigger. The system also improves buildability private green space. The podium contains and shortens construction time, creating 250,000m2 of retail space and is an would have affected the views from the The hybrid outrigger gives a 7% further cost savings. The hybrid outrigger important transportation hub, integrating towers so Arup adopted a stability system improvement on the towers’ lateral uses a full-storey-height reinforced with the bus and ferry terminals and a without mega-bracing, comprising a stiffness at elastic stage compared with concrete wall, with thickened sections top subway station; it also provides links to reinforced concrete core, four corner a traditional system. For level 2 and 3 and bottom near the core wall to provide Chaotianmen Square, which overlooks mega-columns with belt trusses, a earthquake events, the fuse’s shear stiffness, thus reducing the quantity of the meeting point of the two rivers. perimeter moment-resisting frame and dissipation component yields and steel required by 10% compared with four levels of hybrid outriggers. deforms in a controlled way, allowing traditional outrigger systems. To design this complex technical project, the energy to dissipate. This damping Arup mobilised resources locally and from The outrigger is not a new concept and effect protects the outrigger wall and The 250m-tall south towers were mainly around the globe, involving the firm’s has been applied to many high-rise core wall from damage in severe constructed with reinforced concrete, with offices in Beijing, Chongqing, Hong Kong, Shanghai, Tianjin, Ho Chi Minh City, Boston and New York. The firm had worked previously with the client, CapitaLand, on Raffles City Chengdu and Raffles City Hangzhou, and with Safdie 6: The structural Architects on Marina Bay Sands in 3: The complex system for the two Singapore, where there is also an elevated contains a hotel, north towers does not residential and use a braced frame, skybridge linking to high-rise towers. office space, green thereby retaining the public areas and a views from the towers Arup provided civil, fire, geotechnical shopping mall and structural engineering services, along 7: By connecting 4: The podium the outrigger wall to with building sustainability design, for all consists of nine the mega-column, the stages of the project from scheme storeys, including fuse can control the through to construction. three basement levels. load path during The roof features a seismic events Designing the slender towers landscaped park 8: The hybrid outrigger The design of the two 350m-tall north 5: The towers arch uses a full-storey- towers was a major challenge for the towards the water height reinforced project team due to the site location like a ship’s sails concrete wall 5. 8. 6 1/2021 | The Arup Journal 7
Raffles City Chongqing Chongqing, China the floor system consisting of a concrete 9: The Crystal sits atop 12. A connecting beam and slab frame. The stability system four of the towers refuge area below for these towers utilises the concrete core, The Crystal reduces 10: An LS-DYNA congestion during perimeter moment-resisting frame, belt model was developed evacuations trusses and a limited number of outrigger to analyse The trusses supporting the skybridge, which Crystal’s movement in 13: Friction pendulum also provide horizontal stability for wind seismic conditions bearings were used to support The Crystal and seismic loads. 11: Two smaller and accommodate skybridges connect seismic loads Due to the scale and complexity of The Crystal to the two the project, the design of the hybrid 350m-tall north towers outriggers and elements relating to wind engineering, slope stability, foundation and seismicity design all required approval from expert panel reviews. 11. 12. Bridging the towers in the sky 250m-tall curved towers. The Crystal has using bearings that would isolate the large forces, as well as the relative testing determined the wind load to be engineering challenges. Arup introduced The most notable feature of the a maximum span of 54m, with 26.8m end skybridge from the towers. LS-DYNA movement between the skybridge and applied to the two 350m north towers and several fire engineering firsts for China development, and another major cantilever spans, and was constructed models of the four supporting towers and supporting towers, will not be transferred the torsional wind load for the six towers on this project to resolve these issues. engineering challenge, was the design of using 11,000 tonnes of steelwork. The Crystal were developed to analyse the into the skybridge structure. A 1:25 scale connected 250m above the ground by They included: The Crystal – the 300m-long, 32m-wide dynamic interaction during seismic events. shaking table test was carried out to skybridges. The testing also took into - emergency vehicle access provision and 26m-tall glass-clad skybridge While the development bears a Analyses were carried out to extreme demonstrate the seismic performance of account the interference effect of the for a podium roof, along with a structure that sits atop four of the resemblance to the 200m-tall Marina earthquake levels to justify the structural the six towers joined by The Crystal and many surrounding buildings. discharge and evacuation procedure Bay Sands in Singapore, Raffles City performance of the design. In total, 900 the dynamically linked skybridges under onto this roof; Chongqing has very different design analyses were run over the course of the extreme earthquake events. A wind climate analysis determined the - use of a refuge floor for evacuation conditions. It has taller and more slender project; with 30 hours’ run time typically correct design wind speed, with a 1:3,000 transfer; and towers, is located in a more active seismic required per model, approximately 27,000 The Crystal is made up of three primary scale topography effect test determining - applying a performance-based zone and has relatively high wind loading hours of modelling were carried out. steel trusses, interconnected by secondary the wind turbulence profile and scale. design on such a large group of due to its location at the confluence of steel and enclosed by a lightweight space A multi high frequency force balance connected buildings. two rivers. These elements meant that a These studies supported the hypothesis truss enclosure. With different topping- (HFFB) wind tunnel test determined the completely different supporting system to that the isolation options were the most out dates for each supporting tower, a design wind loads of the six towers that used at Marina Bay Sands was beneficial solution, reducing the shear detailed construction sequence analysis connected via skybridges. A high required for the skybridge. forces at the base of the towers by up was carried out to prove the whole frequency pressure integration (HFPI) Awards to 30% compared with the fixed installation method was practical and wind tunnel test in two independent 2016 The Arup team compared different skybridge option. safe. Arup worked closely with the laboratories calculated the structural CITAB-CTBUH China Tall Building Awards designs, with the skybridge fixed to or contractor on the sequence analysis, wind loads for the conjoined six-tower China Innovation Award isolated from the towers, to determine A combination of seismic bearings – installation method and temporary works structure. A separate HFPI wind tunnel Honourable Distinction the best option from a design and cost friction pendulum bearings (FPBs) – and design, before the sequence gained test was carried out on the two 350m 9. 2017 viewpoint. The stiffness of the building dampers were used in the final design. approval from the expert panel review. towers and the two 250m towers that are Hong Kong Construction Industry under wind loading required careful The 2m-diameter bearings, 26 in total, not below The Crystal. Finally, an Council Innovation Award consideration, as movement in the towers have a level of friction that means they Wind engineering LS-DYNA time-history analysis checked Construction Productivity – Winner needed to be kept at a minimum for the do not move below a certain force. Under Due to the site topography, which the performance of the isolation bearings comfort of the occupants in the high-rise normal load conditions and level 1 includes rivers and mountains, extensive between The Crystal and the top of the 2020 elements where the residential and hotel earthquakes, the FPBs are fixed and The wind tunnel studies were carried out. The four supporting towers under the wind Council on Tall Buildings and Urban floors are located. Crystal does not move relative to the loads. Both the HFFB and HFPI tests Habitat Structural Engineering and Fire towers. Stresses arising from low seismic were carried out on a 1:500 scale model. and Risk Engineering The baseline case saw The Crystal fixed activity, wind and thermal movements The detailed wind engineering testing Awards of Excellence rigidly to the top of all four towers, are all resisted by the main structure. and analyses determined that the Hong Kong Institution of monolithically linking the buildings. structural design could be developed for Engineers Innovation Award However, this led to a design with However, under moderate or severe lower wind loads than those in the design Grand Prize excessive steel tonnage. The use of earthquake conditions (level 2 or 3), the code, providing a cost saving. movement joints – as used in Marina Bay bearings allow movement and the Hong Kong Institution of Sands – was ruled out because in extreme skybridge can move relative to the Fire engineering firsts Engineers Structural Division seismic events the towers could potentially towers, thus dissipating the energy and The connectivity of the towers, both via Award of Excellence – China move up to 3m apart. The team helping to mitigate the effects of the The Crystal and at podium level, Grand Award – Overseas Project concentrated on exploring design options earthquake. The dampers ensure that presented a number of complex fire 10. 13. 8 1/2021 | The Arup Journal 9
Raffles City Chongqing Chongqing, China The Crystal has many different functions implemented where possible to mitigate slopes gently from south to north, and The foundations for the towers were – it acts as the hotel lobby and a the environmental impact on the building significantly to both the east and west, formed from large hand-dug caissons clubhouse for residents and has many and its occupants. The Crystal’s glazed has varying ground conditions, and is (with pile diameters of up to 5.8m), with public-access areas – so the design of its envelope creates amazing views high constrained by existing buildings, roads tension piles of various length used for evacuation system was critical. With such above Chongqing; however, the quantity and flood protection measures. It is anti-uplift. Where lower loads allowed, high occupancy, the evacuation design of glazing, the skybridge’s south-facing located in a seismic zone and adjacent machinery-bored piles were used. includes 15 egress staircases that merge aspect and the hot weather in the city to the Jialing and Yangtze rivers, which Alternate foundations for the podium into ten staircases in the towers beneath. during the summer presented design have large seasonal fluctuations in water were constructed depending on whether A connecting refuge area was designed challenges. The Crystal’s energy levels (the river water levels are also the slab was founded on soil or rock. below The Crystal to provide sufficient consumption could not be excessive, affected by the Three Gorges Dam, In the soil locations, hand-dug caissons space for people to use each connecting but occupants’ thermal comfort had 600km away). were used under column locations for the staircase and to reduce congestion. to be prioritised. Maintaining indoor compression loads, with tension piles for thermal quality in an energy-efficient The site is made up of fill containing anti-uplift. Where the podium slab was Evacuation lifts in the towers, which way was a complex task. construction waste, silty clay, silt and founded on rock, footings were used are also used for normal circulation, 15. cobbles, above shallow lying rock under columns. were included to improve evacuation Arup carried out a building physics (mudstone and sandstone), with the rock efficiency and facilitate inclusive Arup’s fire team modelled The Crystal and structural modelling was reviewed study to optimise the skybridge head sloping across the site. The rock Although Chongqing is an area of lower evacuation procedures. This allowed a using finite element analysis to optimise and approved by the fire engineering glazing. The design used an alternating also has inclined fissures and interfaces seismic intensity than Beijing or reduction in the overall number of stair the fire protection of the structural steel expert panel review. glazing–cladding combination for a that the design needed to take account of. Shanghai, because of the sloping site cores, increasing the useable floor area under possible fire scenarios. The balanced outcome of skylight visibility Arup used a GIS model to balance out and adjacent rivers, various slope in the towers. analysis identified that a majority of Sustainable building strategy and solar shading. After extensive study the cut and fill so that excavated soil stability analyses had to be carried out structural roof elements did not require Holistic sustainability design strategies of different glare scenarios, fritted from the site was used as backfill to determine the horizontal load and To assess the evacuation strategy, a additional fire protection, resulting in a were adopted, with the aim of achieving patterns of changing densities were elsewhere to reduce cost. design measures required to protect the benchmark was created by conducting a significant cost saving. The smoke a LEED Gold building certification. introduced to the overhead glazing structure from sliding. Plaxis and Oasys comparative evacuation analysis using a ventilation design took into account the Arup developed solutions for façade portion of the envelope to refine visual The site’s sloping nature presented Slope software packages were used, hypothetical design for separated towers impact of the wind due to the building’s optimisation and, working with the comfort – at the apex of the skybridge potential stability problems, which incorporating gravity, groundwater, with no skybridge. The design was based location and the height of the skybridge. building services engineer, WSP, the maximum frit is 50%. The final needed to be addressed in the wind and seismic loads into the design. on a number of conservative assumptions, introduced energy-efficient building design maximised views, ensured a foundation design. A combination including a full maximum occupancy of At the podium level, the fire and services systems, with indoor visual comfortable environment and minimised of foundation types were adopted, Anti-slide stabilising piles of various people on all levels and a fire blocking the structural engineering teams worked and thermal comfort modelling energy consumption. including shallow foundations, raft diameters were used at 4m centres. To widest exit from the skybridge. The together on a design that could conducted to optimise envelope design foundations, rotary-bored piles, the west of the site these ranged from evacuation and fire modelling analysis structurally accommodate the large loads and the heating, ventilation and air Geotechnical challenges percussion-bored piles, and hand-dug 1.6m to 3.1m in diameter; to the east of demonstrated that, under each fire created by firefighting vehicles on the conditioning (HVAC) systems. The geotechnical design for the caissons of various shapes and sizes. the site, 1.5m-diameter anti-slide piles scenario, the building occupants would podium roof, liaising with the local fire development was complex. The site The pile length varied from 7m to 44.5m. were used in conjunction with the piles have sufficient time to evacuate before department on the loading and to ensure Energy-saving strategies include: conditions became untenable, with an there was sufficient space for the vehicles low-emissivity glass to reduce heat gain; 16: Due to the site’s evacuation time shorter than that in the to safely manoeuvre on the roof. The fire a high-efficiency energy centre; high- sloping nature, a benchmark design. engineering analysis for evacuation, fire efficiency HVAC equipment; using natural variety of foundation ventilation where possible; water-side free types were used, cooling; air-side heat recovery; high- including shallow 14: An alternate foundations, raft glazing–cladding efficiency lighting fixtures; and daylighting foundations, rotary- combination was used sensors. These systems meant the project bored piles, percussion- for The Crystal, to achieved a 16.5% energy cost saving in bored piles and allow for both visibility comparison with the American Society hand-dug caissons and thermal comfort of Heating, Refrigerating and Air- 15: The Crystal Conditioning Engineers’ baseline level. By Exploration Deck using recycled air conditioning condensate provides a publicly and rainwater harvesting, 100% non- accessible green potable water sources were used for space and views irrigation, with a 35% reduction of potable high above the city water use by occupants. There is 30% green coverage over the development. The site’s microclimate was studied to investigate the impact of wind and sunlight, with passive designs 14. 16. 10 1/2021 | The Arup Journal 11
Raffles City Chongqing Chongqing, China for the tower foundations and podium. developed several automation tools to These provided resistance to horizontal improve the design delivery and accuracy. forces and offered additional protection In order to establish an efficient design for the slopes from sliding. Similar to a and production process, Building number of elements of the design, the Information Modelling (BIM) software foundation systems were reviewed by was used including Rhino, Grasshopper, both local and national expert panels, ETABS, Revit and Tekla, with tools which took into consideration the site developed to link the models and generate stability for both static and seismic analysis results. scenarios and for the hand-dug caissons. The tools improved the understanding of Delivering the design digitally the project geometry; allowed greater Considering the scale, complexity, and efficiency of coordination between the tight design and construction schedule for design team; facilitated information this project, advanced digital technology transfer between the geometrical model, 17. was used to deliver the design. Arup structural design model, production model and calculation reports; and gave the client a better understanding of the structural design through visualisation. Arup used C# programming to develop 9. custom Grasshopper components and generated multiple similar 3D tower models directly from the architect’s 2D plans and elevations to carry out the sensitivity study of the building curvature 19. and structural efficiency. During the concept and scheme design stage, the firm adopted parametric design tools to Authors Building services engineer WSP Patrick McCafferty, Tim McCaul, Thi Minh Nga study the building geometry and column Penny Cheung was the Project Manager. He is a Contractor China Construction Eighth Vu, Phuong Nam Ta, Yen Ngan Nguyen, Minh and core wall configuration, with Revit Director in the Shanghai office (and was formerly Engineering Division and China Construction Nhut Le, Kirk Nosho, Alvaro Quinonez, Dong-Wei used during the design and construction based in Chongqing). Third Engineering Bureau Company Ren, Michelle Roelofs, Ngoc Ninh Pham, Michael stage for the drawing production and Shearer, Pan Shen, Thomas Shouler, Bert Su, Allen Lu-Lu Du worked on the fire engineering design. coordination. Civil, geotechnical, fire, structural engineering and Sun, Jessica Sun, Yi-Bin Sun, Shi-Xuan Tian, Alex She is an engineer in the Shanghai office. building sustainability services Arup: To, Tri Nhan Tran, Huyen Trang Dinh, Tian-Yi Tu, Skyscraper city Gary Ge led the geotechnical engineering design. Andrew Allsop, Anthony Buckley-Thorp, Chao Wang-Long Tu, Ethan Wang, Hong Wang, Hua With six of the towers linked in the air, He is an Associate in the Shenzhen office. Cai, Fang Chen, Ivan Chan, Marco Chan, wang, Michael Wang, Ming-Min Wang, Will Raffles City Chongqing is a mini Chun-Lai Chen, Long Chen, Johnny Cheng, Eric Wang, Yuan Wang, Ke-Quan Wei, Jacob Wiest, Antony Ho led the sustainability design. He is an skyscraper city. The design required Cheung, Penny Cheung, Ray Cheung, Robin Kin-Ping Wong, Chang-Song Wu, Shi-Chao Wu, Associate in the London office (and was formerly innovative approaches across the full Ching, Bao Chung Nguy, Matt Clark, Andrew Young Wu, Guang-Ting Xia, Fred Xiang, Irene Xu, based in Hong Kong). range of engineering disciplines to Cowell, Gary Dodds, Karen Dong, Xiao Dong, Jing-Mei Xu, Derek Yang, Fang Yu Neptune Yu, deliver this landmark development – Michael Kwok was the Project Director. He is the Lu-Lu Du, David Farnsworth, Double Feng, Qian Raymond Yu, Vala Yu, Wenting Yu, Mei-Ling one that serves as a symbol of the city’s Chair of Arup’s East Asia Region Board and a Gao, Gary Ge, Grace Gu, Shi-Yan Gu, Xiao-Juan Yuan, Xue-Wei Zeng, Ben Zhang, Brian Zhang, thriving past, present and future. member of the Arup Group Board. He is based in Han, John Hand, Desmond Ho, Goman Ho, Yue-Qi Bruce Zhang, Forrest Zhang, Kevin Zhang, Li the Hong Kong office. Hou, Eric Huang, Ying Huang, Shao-Lei Jia, Zhang, Oliver Zhang, Tom Zhang, Yan-Qi Zhang, Yu-Huan Jia, Yu-Fan Jiang, Hong-Wei Jiao, Ye Zhang, Yue-Yue Zhang, Zi-Wei Zhang, Bruce Allen Sun led the fire engineering design. He is Ling-Ling Jiao, Yong-Wook Jo, Darren Jones, Zhao, Gui-Lan Zhao Vivian Zhao, Li-Gang Zhu, Arup’s East Asia region fire engineering skill leader Oi-Yung Kwan, Michael Kwok, William Lai, Jin-Lin Zou, Lin-Juan Zou. and is an Associate Director in the Shanghai office. Francois Lancelot, Henry Law, Sam Law, Bill Lee, 17: Arup used a variety of BIM software, including Image credits Project credits Winnie Lee, Sanya Levi, Er-Chun Li, Ji-Cai Li, Revit, during design and construction 1, 5, 15, 19: CapitaLand Ltd (China) Client CapitaLand Jiao Li, Jing-Yu Li, Teng-Fei Li, Xin Li, Zhi-Xiang 2: Google Earth Digital Globe 18: The Crystal features many amenities, including Design architect Safdie Architects Li, Zi-Xuan Li, Jie Liang, David Lin, Benjamin 3, 14: Safdie Architects a swimming pool Executive architects P&T Group Liu, Cherry Liu, Jie Liu, Hai-Xia Lu, Ken Lu, Lu 4, 6–13, 16, 17: Arup 19: Raffles City Chongqing provides residential Design institute Chongqing Architectural Lu, Zack Lu, Mingchun Luo, Yuvi Luo, Andrew 18: Arch Exist units, offices, serviced apartments, a hotel and Design Institute Luong, Billy Ma, Yuan-Jun Mao, Brian Markham, many areas for the public to enjoy 18. 12 1/2021 | The Arup Journal 13
Central Interceptor Tunnel Auckland, New Zealand Tunnelling for In recent years, Auckland has Arup has developed a range of innovative with its launch point at Māngere Grey Lynn experienced significant overflows of engineering solutions with the aim of Wastewater Treatment Plant in south wastewater from its sewage system. improving productivity and safety while Auckland and its destination Grey Lynn a cleaner city Sky Tower This pollutes the coast and beaches reducing risk. Many of these solutions in northern Auckland. Most of the Tawariki Street 2023 and endangers the health of anyone are also geared around making the design passage is through East Coast Bays Auckland Zoo who takes a dip in the water. Without and construction process more efficient Formation rock, which comprises Western Springs resolving this issue, the situation is through the use of digital modelling. sandstone and mudstone. However, at the only set to get worse: the city’s There have been relatively few major start, the machine will encounter Kaawa Rawalpindi 2022 Reserve 2021 Norgrove Avenue Mt Albert War Memorial Reserve 2021 population is projected to grow by tunnelling projects in New Zealand to Formation (part of the Tauranga Group), 2021 St Lukes Shopping Mt Eden 1 million over the next 30 years, date, so Arup’s international experience a soft layer of sand, clay and silt that has Lyon Avenue 2022 Centre putting further pressure on its ageing of constructing wastewater tunnels has lower strength and stiffness than East infrastructure, particularly the been invaluable. Coast Bays Formation rock. To help the As Auckland continues to expand, Haverstock Road 2022 Greenlane wastewater main that runs under machine navigate these variable its infrastructure has to grow with it Walmsley Park the harbour. Boring the tunnel conditions, different types of New Lynn Dec 2020 Mt Roskill The sheer depth of the tunnel is a central reinforcement are being used: softer Authors Jochem Dorst and Andreas Raedle Sep 2020 Miranda Reserve Jul 2020 Dundale To confront this growing problem, challenge, requiring construction at 110m ground will be steadied by a robust May Road Aug 2019 Watercare, the largest water and below ground level at some points. The concrete liner with a mix of steel Avenue PS 25 Keith Hay Park Whitney 2021 Street 2021 Haycock Jan 2020 wastewater company in New Zealand, tunnel will be excavated using a tunnel reinforcement bars and fibre, while for the Avenue is constructing a new wastewater tunnel boring machine (TBM), which will work more favourable conditions, steel fibre May 2020 Frederick Street Onehunga that aims to reduce overflows into inland its way through a variety of soil reinforced concrete will be adequate. 2021 waterways, improving water quality and conditions, ranging from unweathered to social and environmental conditions. moderately weathered rock, and from The pressure that will be applied by the Ghella Abergeldie Joint Venture (GAJV) weak to extremely weak soil. The TBM is TBM has been optimised for every part Central Interceptor was appointed in early 2019 as the main scheduled to start digging in mid-2021, of the journey. As well as a variety of Construction site Ambury Park contractor, with Arup commissioned by 1: When complete, the Central Interceptor will reduce Construction started GAJV to provide detailed design services wastewater overflows by 80% Construction start date Manukau Harbour and construction phase support for the 3: The TBM will be launched from the 2: The 14.7km-long tunnel will run from the suburb of tunnel and shafts. When completed in Aug 2019 Māngere Wastewater Grey Lynn in Auckland to the Māngere Wastewater Māngere Wastewater 2025, the Central Interceptor will be the Treatment Plant site largest wastewater tunnel in New Zealand. Treatment Plant Treatment Plant 2. 4: Nineteen shafts will be constructed An ambitious plan as part of the project The 14.7km-long Central Interceptor to connect the tunnel will run from the suburb of Grey new tunnel with the Lynn in Auckland to the Māngere existing pipework Wastewater Treatment Plant in the south and other facilities of the city via Manukau Harbour. With an internal diameter of 4.5m, it will run at a depth of 15m below the seabed – in some places as deep as 110m under the surface. The project also consists of 19 shafts, 3. which will provide access and connect the existing pipe network with the new tunnel, as well as a pumping station, sewers, chambers and treatment facilities. Arup’s project scope includes design management, general geotechnical design, shaft temporary works and permanent lining design (structural and geotechnical), main tunnel lining design, link sewer jacking pipe selection and design, temporary works design for tunnelling operations for the main tunnel, digital engineering and construction phase support. 1. 4. 14 1/2021 | The Arup Journal 15
Central Interceptor Tunnel Auckland, New Zealand The TBM will be launched in a novel Designing the drop shafts 7: The precast concrete way. Normally, TBMs operate by Sewage is siphoned into the tunnel via tunnel linings elements jacking against a static steel frame. For 19 drop shafts, which have an internal were constructed the Central Interceptor, Arup designed a diameter of between 3m and 12m and off site ‘flying launch’ system: tension bars that reach depths ranging between 12m and 8: Bored pile walls push the machine forward with the help 80m. Arup designed an innovative temporarily support of a pressure ring. This means more system of cascade shelves for these drop the large volumes of efficient use of space at the bottom of shafts, with the aim of improving the ground excavated during shaft the shaft, because the pressure ring and construction process. Central to this was construction tension bars move forward along with building certain elements of the system in the TBM. This method is also faster and a factory, thereby enabling greater control wastes less material, as there is no need over the quality and speed of construction to erect and dismantle a temporary and minimising the amount of time tunnel lining for the static frame. construction workers would need to 7. spend in the deep shafts. Microbes found in sewers can also cause with reinforced concrete sandwiched The pipe jacking system corrosion of the concrete lining, so a between them. Ultimately, FRP was The two link sewers, with an overall The elements constructed in situ include 3mm-thick layer of high-density agreed upon for a number of shafts and length of 4.3km, which channel used the lining and the corbels that carry the polyethylene (HDPE), known to be Arup is undertaking a peer review of the water into the tunnel, will be constructed weight of the cascade shelving system, as resistant against microbial-induced shaft ideas to finalise the design. using the pipe jacking method, also well as the lower part of each shaft wall corrosion, was applied to the inside of the referred to as microtunnelling, using and the lowest shelf. The remainder is 8. tunnel. This was mechanically anchored Safe temporary works micro TBMs. Australia and New built as precast elements off site: to the concrete and the two elements To ensure a safe working environment developed an effective inspection and Zealand standards for link sewers integrated modules comprising the rest of 5. were cast together off site. This single- while the project was under construction, quality control proposal to minimise do not cover pipes constructed the shaft wall and the shelves, which are step process allows greater control over Arup’s geotechnical team worked with human involvement in the construction rock formations, it will cut through significantly deep below ground, as lowered into each shaft. quality and a quicker process than if the in-house rock mechanic experts to of the wastewater environment. different depths of soil, with varying most sewers and cables are placed at a HDPE layer was constructed later on site. develop a temporary rock support system levels of pressure depending on what is depth of less than 5m. Here, however, Reducing corrosion risk that took into consideration the depth of The firm worked to improve the process above – for example, the 1.5km stretch the depth ranges from 12m to 70m. The team was asked to design the tunnel The client had specified acid-resistant the works and the weak sedimentary rock of designing the bored pile walls, which across Manukau Harbour will place the Arup designed the pipe jacking in a and shafts for a 100-year design life, with concrete (ARC) for a number of the drop around them. Arup challenged standard are used to temporarily support the large lowest burden on the equipment. The similar way to a bored tunnel lining: minimum maintenance required. This shafts, but Arup worked with GAJV on an practice in New Zealand by using the real volumes of ground excavated from the tender specification demanded that the rather than using a formula to come was complicated by the aggressive option to construct these using fibre- conditions of the rock – discovered shafts. There is a margin of error as to TBM operate in ‘closed mode’ under the up with a conservative estimate for effects of the wastewater: biogenic reinforced polymer (FRP). This system is through rock support interaction analysis where the piles are placed relative to the harbour. This requires the excavation the load the pipes would have to bear, sulphide causes corrosion and the rapid more durable, easier to procure locally and finite element modelling – rather position set out in the design, which chamber to be fully filled and the face of the effect of ground arching and soil deterioration of ordinary Portland cement and quicker to work with. The firm than working from approximations. This could mean a smaller contact area the excavation to be pressurised to limit lining was considered in the design, and steel reinforcement (which make up carried out a feasibility study on the use took into account factors such as the between intersecting piles and therefore the amount of water seeping in and to resulting in a design specifically suited the tunnel’s concrete lining). of this material for the permanent wall natural relaxation of the rock and the a weaker structure. Calculating the minimise ground settlement on the to the local conditions. lining, internal dividing walls and cascade fractured nature of the East Coast Bay worst-case scenario would normally be surface and seabed. shelves. One of Arup’s concepts, Formation and resulted in a highly a labour-intensive process using CAD Accounting for seismic activity developed in collaboration with the optimised design that will save cost and software and plenty of approximations Greater pressure generally causes cutter The tunnel lining design also needed University of Queensland and drawing on time. And, as less construction activity – a method that can also lead to tools to wear out more quickly, meaning to take into account New Zealand’s the shafts developed by the firm for the needs to take place underground, the inaccurate results. Arup created a digital the boring team has to stop frequently for vulnerability to volcanic and seismic Silicon Valley Clean Water project, was a health and safety aspects of the project tool that used data about the position and maintenance. Arup decided to simulate activity. The requisite standards dual-skinned FRP outer and inner liner have been improved. Arup also potential variation of the piles to generate the actual tunnelling conditions the TBM make assumptions about the lining would encounter to justify applying remaining fully bonded or slipping lower pressure where it was appropriate. completely during an earthquake, 9: Mould of casting Using Plaxis 3D software, the firm whereas the reality is more likely to lining showing the conducted a 3D finite element analysis be somewhere between the two 5: Two link sewers, high-density with an overall length polyethylene used that breaks down each tunnelling section extremes. Arup went beyond these of 4.3km, will be to protect the into discrete parts, then models their requisite standards, carrying out constructed using concrete against performance and the required pressure finite element analysis to characterise microtunnelling microbiologically based on the specific conditions. the potential friction where soil and induced corrosion 6: Arup developed an This meant the TBM could apply a lining meet and get a realistic idea of innovative precast 10: The corrosion significantly lower average pressure, how seismic activity would affect the concrete solution for protection lining thereby minimising wear and tear and tunnel, rather than designing for the the cascade shelves in was applied to the allowing swifter progress. conservative worst-case scenario. the drop shafts inside of the tunnel 6. 9. 10. 16 1/2021 | The Arup Journal 17
Central Interceptor Tunnel Auckland, New Zealand K11 ATELIER King’s Road Hong Kong 11. a CAD-style image to illustrate the possibilities and the concrete strength Authors Fernando, Megan Freeth, Mayurie Gunatilaka, required. These calculations are much Jochem Dorst is the Project Manager. He is an Elizabeth Halsted, Ronald He, John Hildyard, more accurate than they would have Associate in the Auckland office. Kavan Illangakoon, Charles Im, Sanket Jadhav, been if calculated manually. Dylan Jayamaha, Jasper Jiang, Karen Jodinata, Andreas Raedle is the Project Director. Sharyon Jonkers, Shashank Kumar, Thida Kyaw, He is a Principal in the San Francisco office A system built to last Daniel Lambert, Hannes Lagger, Ching Lau, Anna (and was formerly based in Singapore and The Central Interceptor will have a Liu, Mikel Llaneta, Harry Lovelock, Steve Lu, commuting on a regular basis to Auckland since 234,000m3 capacity, enabling the storage, Xiangyue Luo, Rob MacCracken, Gaurav Mathur, 2017 for this project). redirection and effective treatment of Wesley Mauafu, Sue Myocevich, Jake Naran, Andy sewage for Auckland. This will have Project credits O’Sullivan, Christine Park, Tommy Parker, Sarah huge benefits for the health of the Client Watercare Peters, Don Phillips, Seth Pollak, Sue Poo, Andreas 1. population and the environment, Contractor Ghella Abergeldie Joint Venture Raedle, Rajvinder Sethi, Matthew Simmons, Shane through cleaner waterways and beaches Client’s consultants Jacobs, Aecom and McMillen Small, Aoife Staunton, James Stringer, Leo and the restoration of natural habitats. Jacobs Associates Suhaendi, Podianko Surya, Dean Sykes, Sergei Going green As Auckland continues to expand, its Hydrogeology Beca Terzaghi, Michael Tran, Nina Tropina, Yannis infrastructure has grown with it, ensuring Civil and structural engineering, design Vazaios, Francois Vermaak, Chris Vorster, Jack a resilient environment that can meet the management, general geotechnical design, shaft Wang, Citra Wicaksana, Hannah Willis, Ricardo needs of future generations. design, tunnelling design and construction phase Wong, Yi Yang Lee, David You. design services Arup: Image credits George Acuna, Mark Adams, Charles Allen, Renato Alcones, Mariela Angeles, Mia Balogh, Peter 1, 2: Watercare This urban development prioritises 1: K11 ATELIER Burnton, Fergal Brennan, Fergus Cheng, Nurul 3, 4: Ghella Abergeldie Joint Venture 5–10: Arup sustainability and wellbeing, enhancing King’s Road has been awarded a Platinum 11: Once complete, the Central Interceptor will Chowdhury, Patrick Collins, John Davies, Mahak Dewan, Andy Dodds, Jochem Dorst, Kaveesha 11: Milosz Maslanka/Shutterstock the city environment Final Certification provide the essential water infrastructure Auckland rating for both LEED needs as its population rapidly expands Authors Kennis Chan, Tony Lam, Zoe Lee, Ka-Man Miu and Tony Tang and WELL 18 1/2021 | The Arup Journal 19
K11 ATELIER King’s Road Hong Kong When envisioning K11 ATELIER on A revitalised site glass, including building energy Hong Kong’s King’s Road, property K11 ATELIER King’s Road is a modelling, dynamic thermal modelling development company New World 45,290m2, 125m-tall office development and daylight simulation. Special design Development wanted to create a Vertical in North Point on Hong Kong Island. The workshops were held to review and refine Creative City – an office and business site was transformed into its current form the plans for maintaining the curtain complex containing a host of lifestyle over a period of four years, from the time walling in the most efficient way. amenities, in which entrepreneurs and the land was secured to when the first thinkers would come together to tenants moved in. The 22-storey structure The most eye-catching element of the exchange ideas and drive the city’s includes office space, exhibition and event sustainability plan is the abundance of growth. Arup previously worked with areas, retail outlets, restaurants, bars, a greenery. More than 230,000 plants are New World Development on its sky garden and dozens of other amenities embedded across the building, including K11 ATELIER Victoria Dockside aimed at enhancing the lives of the people 40 different flowering, fragrant and edible development on the Hong Kong who inhabit the building. The design itself species. The plants are scattered across waterfront of Tsim Sha Tsui. The was developed with occupiers’ wellbeing the building’s envelope, including the 4. firm was commissioned on the K11 in mind, and the development has also sky garden and the façade around the 3. ATELIER King’s Road project to enhanced the local cityscape through its podium. This is far above the statutory provide sustainability, mechanical, design and its green façade. requirements, which specify that greenery electrical, plumbing and façade Building Council’s LEED system. needs to equate to only 20% of the site 4: The hybrid solar engineering services. Arup worked alongside a range of It was also the first project in the world area of a structure. In total, the greenery photovoltaic and consultants and subcontractors on the to achieve all measures under the WELL contributes to the carbon sequestration thermal installation This new building is an example of both project, using a communication platform Building Standard Pre-certification of 4 tonnes of CO2 each year and reduces on the roof generates an inspiring and sustainable workplace called the Internet Project Communication scheme, which identifies buildings and the urban heat island effect in this electricity for lighting and a piece of city-centre architecture that Centre to improve productivity and interiors that have outstanding health and high-density neighbourhood. It has also in the lift lobby and benefits the surrounding community – help reduce the amount of paperwork wellness performance. Upon construction promoted local biodiversity, with birds hot water for the bringing greenery and liveliness to the used in project administration. Building completion, the project was the first and butterflies drawn to the structure. showers neighbourhood and fostering a creative Information Modelling (BIM) was building in Hong Kong to achieve 5: Monitoring devices and productive working culture within also used throughout to strengthen both LEED and WELL final Platinum Reusing resources in the lobby track its walls. In creating the building, coordination, minimise wastage and certifications. The design received Much of the sustainability strategy is and display changes sustainability and wellness guided every streamline the project process. support from the Hong Kong authorities based around the generation of renewable in temperature and humidity aspect of the decision-making process. from the beginning – it was the first energy. The measures geared towards 5. More than 70 eco-friendly design features Arup’s work on K11 ATELIER King’s project to receive a loan under the energy efficiency led to a saving of – reflecting six of the 17 UN Sustainable Road was focused around three central territory’s new green financing initiative. more than 30% compared with the energy per year, which accounts for Water conservation has been tackled Development Goals – ensure the building missions: to create a sustainable working local building energy code. Central 1.3% of the building’s total energy use. through various methods. The bleed-off achieves the highest standards of environment; to improve the site context, Arup led the sustainability strategy for to this is the 220m2 hybrid solar By participating in the Hongkong Electric from the cooling tower is used to flush efficiency. Together, these have brought streetscape and neighbourhood; and to the building and achieved these goals photovoltaic and thermal (PVT) Company’s feed-in tariff scheme, it is also toilets, and a rainwater harvesting system the project a host of accolades and set promote green design in the city. using a diverse range of measures at installation on the roof – the largest of supporting the adoption of renewable reduces freshwater consumption by an it up as a standard-bearer of green every step of the development, starting its kind for a commercial development energy on a wider scale. estimated 65%. A differential-pressure construction in Hong Kong and a Green design with the construction process. Wherever in the Australasia region and the first pumping system allows water pressure to model for office developments in the K11 ATELIER King’s Road achieves a possible, Arup specified regionally example of a commercial building in Arup’s design of the building services be automatically adjusted depending on 21st century. Platinum rating under the US Green sourced materials with recycled content Hong Kong adopting this technology. contributes an additional 30% saving demand on taps at different times. and wood that had achieved Forest Comprising a total of 138 panels, the in energy use, compared with the Stewardship Council certification. Glass system generates electricity for lighting standard set by the American Society The drive for sustainability also panels were commissioned in a uniform, the building’s lift lobby and hot water of Heating, Refrigerating and Air- encompasses efforts to promote customised size to ease the production for its showers. The panels have a higher Conditioning Engineers. environmental awareness. To that end, and delivery process. energy efficiency than conventional monitoring devices tracking and photovoltaic systems; this was required Effective waste management was also a displaying real-time changes in As an example of the way sustainability because of the limited amount of surface priority. Recycling facilities have been temperature and humidity have been was built into all aspects of the design, a area available on the tower. provided on each floor, with a dedicated installed in the main lobby. Meanwhile, 2: Over 230,000 plants are featured curtain wall system with insulated glass recycling storage area located on one of electric vehicle chargers have been around the structure units and low-emissivity coating was The PVT installation is complemented by the lower floors so that the cleaning provided in the car parking area to selected for the office areas owing to its a 3kW wind turbine which powers the company has easy access. The volume encourage air-pollution-free motoring. 3: Sustainable heightened energy performance – as well building’s external lighting. The lighting of food waste is estimated to have materials were sourced where possible, as because of its acoustic control abilities, system requires minimal maintenance and been reduced by 85% via a system Wellness including wood with given the noisy urban context. Arup has motion sensors for energy saving. that converts it into environmentally Arup’s approach to wellness on this Forest Stewardship conducted various analyses to determine Together, the PVT and wind turbine friendly fertiliser, about 15kg of which project was an extension of its Council certification the window to wall ratio and type of generate about 77,000kWh of renewable is generated each day for use on site. environmental sustainability proposals. 2. 20 1/2021 | The Arup Journal 21
K11 ATELIER King’s Road Hong Kong With any given measure, both the analysis, have made the outdoor space Usually, the bases of office buildings in enrichment of the street experience for environment and the people using and usable all year around – it would Hong Kong are fully enclosed, creating pedestrians over financial returns. living around the structure were taken otherwise have only been tolerable for large, obtrusive bulks at ground level that into account. 54% of the winter. On the rooftop, a block natural ventilation and the visual Additional greenery, designed by P&T weather station monitors the outdoor connection and access between streets. Group, interior designer ESKYIU and The building interior was designed with climatic and environmental conditions, With K11 ATELIER King’s Road, a landscape designer P Landscape, comes these principles in mind. The LED including temperature, solar radiation glazed, transparent entrance lobby is set in the form of a floating ‘green box’ that lighting system is linked to daylight intensity, wind speed and more. This back from the street on three sides to hovers 9.2m above ground level at the sensors for energy saving and equipped information is collected and translated into create a landscaped open space near the base of the office tower’s raised podium. with glare-free luminaires, while the a thermal comfort index for display on a building, creating better walkability and This gives shelter to the people passing high-performance, low-energy glazing sustainability dashboard at the threshold ventilation. The setbacks range from 1.4m through the open space below and adds provides solar control as well as excellent of the sky garden. When stepping out, at the back to 12.8m on the main King’s visual appeal to the structure. daylight. The air-handling units and users can glance at the display to get the Road, the latter of which creates a supply diffusers ensure that the air is of latest updates and recommendations, as distance of 42.8m from the building The ground floor restaurants are open to the highest quality, with air movement well as a rundown of the building’s opposite. This configuration means that the public. The exhibition spaces on the and thermal comfort closely monitored renewable energy generation. on the ground floor only 52% of the site second floor are designed to be and optimised. They also filter out comprises built area, compared with multifunctional, and are equipped with pollutants such as PM2.5, PM10 and The roof also houses a 70m2 span of 100% on most similar properties. measures to support rapid reshaping, such volatile organic compounds (VOC), and urban-farming planters, which means Furnished with greenery, these voids as a computerised lighting control system, 6. use ultra-violet germicidal irradiation to people can take up gardening and enjoy occupy valuable rentable space, but the movable partitions, curtains, and a ceiling eliminate bacteria and mould. Lead- the freshly grown vegetables and fruits at design team decided to prioritise the and column hanging system, all of which restricted building materials and those K11 ATELIER’s healthy-eating-focused with low levels of VOC have been used restaurants and cafés. A 170m-long for the safety of building occupants, and jogging path made of real grass runs sound and smell have been considered alongside the planters, encouraging throughout to create a soothing exercise and an active lifestyle. Each floor experience within the structure. of the building includes a nursing room 8: A floating for new mothers. Several have direct ‘green box’ at the Similarly, the rooftop garden is a green access to balconies, so users can step base of the tower’s feature but also gives those working in the outdoors into the fresh air. raised podium gives building a pleasant environment in which shelter and enriches to spend time and interact with each other, The building also houses a public art the environment for encouraging creative collaboration and gallery, which helps to further promote pedestrians fostering a sense of community. The mental wellbeing. Crafted design 9: Granite stones garden’s microclimate has a comfortable elements add a human touch: granite that were excavated temperature, which is controlled by stones excavated on site during from the site during strategically placed 2m-high shields that construction have been upcycled as a construction were used in the protect the space and its benches from stone feature wall. In addition, the K11 lobby walls winter winds. These measures, designed ATELIER ACADEMY in-house curation 8. using computational fluid dynamics team puts together an eclectic mix of wellness, education and interaction programmes for the workforce. 6: The LED lighting Awards system saves energy 2020 Site planning by being linked to MIPIM Asia Awards As well as considering the needs of the daylight sensors and is Best Green Development – Winner building’s users, Arup also took into equipped with Best Office Development – Winner account how the development might glare-free luminaires affect the people living and working Council on Tall Buildings and Urban Habitat 7: The roof garden around the building. K11 ATELIER Structural Engineering microclimate is kept King’s Road is located in a dense part of at a comfortable Best Tall Building 100–199 meters a dense city, and is a towering, visible temperature year- Award of Excellence presence. However, its form and envelope round through the placement of 2m-high Urban Land Institute Asia Pacific Awards were designed to reduce the negative shields that protect for Excellence impact of this presence; rather than being the area from Winner constructed simply of glass and steel, the winter winds aim was to create a green, pleasant view. 7. 9. 22 1/2021 | The Arup Journal 23
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