Technical Maintenance Plans and Coding System - T MU AM 01008 ST - Transport for NSW
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T MU AM 01008 ST Standard Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 © State of NSW through Transport for NSW 2018
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Important message This document is one of a set of standards developed solely and specifically for use on Transport Assets (as defined in the Asset Standards Authority Charter). It is not suitable for any other purpose. The copyright and any other intellectual property in this document will at all times remain the property of the State of New South Wales (Transport for NSW). You must not use or adapt this document or rely upon it in any way unless you are providing products or services to a NSW Government agency and that agency has expressly authorised you in writing to do so. If this document forms part of a contract with, or is a condition of approval by a NSW Government agency, use of the document is subject to the terms of the contract or approval. To be clear, the content of this document is not licensed under any Creative Commons Licence. This document may contain third party material. The inclusion of third party material is for illustrative purposes only and does not represent an endorsement by NSW Government of any third party product or service. If you use this document or rely upon it without authorisation under these terms, the State of New South Wales (including Transport for NSW) and its personnel does not accept any liability to you or any other person for any loss, damage, costs and expenses that you or anyone else may suffer or incur from your use and reliance on the content contained in this document. Users should exercise their own skill and care in the use of the document. This document may not be current and is uncontrolled when printed or downloaded. Standards may be accessed from the Transport for NSW website at www.transport.nsw.gov.au For queries regarding this document, please email the ASA at standards@transport.nsw.gov.au or visit www.transport.nsw.gov.au © State of NSW through Transport for NSW 2018
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Standard governance Owner: Manager Asset Information, Asset Standards Authority Authoriser: Director Network and Asset Strategy, Asset Standards Authority Approver: Executive Director, Asset Standards Authority on behalf of the ASA Configuration Control Board Document history Version Summary of changes 1.0 First issued 28 May 2015 2.0 Second version issued 9 October 2015. Changes to previous content – minor formatting change and minor updates to tables 3.0 Third issue Changes to previous content: • new document template applied • incorporated contents of TN 067: 2016 • updated TMC coding framework for Electrical, and Signalling and Control Systems • new TMC coding framework for Architecture and Services, Track, Property, Civil and Structures, Technology and Telecommunications and Fleet © State of NSW through Transport for NSW 2018 Page 3 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Preface The Asset Standards Authority (ASA) is a key strategic branch of Transport for NSW (TfNSW). As the network design and standards authority for NSW Transport Assets, as specified in the ASA Charter, the ASA identifies, selects, develops, publishes, maintains and controls a suite of requirements documents on behalf of TfNSW, the asset owner. The ASA deploys TfNSW requirements for asset and safety assurance by creating and managing TfNSW's governance models, documents and processes. To achieve this, the ASA focuses on four primary tasks: • publishing and managing TfNSW's process and requirements documents including TfNSW plans, standards, manuals and guides • deploying TfNSW's Authorised Engineering Organisation (AEO) framework • continuously improving TfNSW’s Asset Management Framework • collaborating with the Transport cluster and industry through open engagement The AEO framework authorises engineering organisations to supply and provide asset related products and services to TfNSW. It works to assure the safety, quality and fitness for purpose of those products and services over the asset's whole-of-life. AEOs are expected to demonstrate how they have applied the requirements of ASA documents, including TfNSW plans, standards and guides, when delivering assets and related services for TfNSW. Compliance with ASA requirements by itself is not sufficient to ensure satisfactory outcomes for NSW Transport Assets. The ASA expects that professional judgement be used by competent personnel when using ASA requirements to produce those outcomes. About this document This standard provides information regarding the requirements for the application of a technical maintenance code for all assets owned by TfNSW. This standard sets the requirements of a technical maintenance plan (TMP) and associated framework for technical maintenance codes for TfNSW owned assets. This standard is a third issue. This standard is revised to update the TMC coding framework for Electrical and Signalling and Control Systems and adding new TMC coding framework for the following: • Architecture and Services • Track • Property • Civil and Structures © State of NSW through Transport for NSW 2018 Page 4 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 • Technology and Telecommunications • Fleet © State of NSW through Transport for NSW 2018 Page 5 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Table of contents 1. Introduction .............................................................................................................................................. 7 2. Purpose .................................................................................................................................................... 7 2.1. Scope ..................................................................................................................................................... 7 2.2. Application ............................................................................................................................................. 8 3. Reference documents ............................................................................................................................. 8 4. Terms and definitions ............................................................................................................................. 9 5. Maintenance concept ............................................................................................................................ 10 5.1. Levels of maintenance ......................................................................................................................... 11 6. Technical maintenance plans............................................................................................................... 12 6.1. Candidate assets included in the TMP ................................................................................................ 13 6.2. Application of TMPs ............................................................................................................................. 13 6.3. TMP layout ........................................................................................................................................... 14 6.4. TMP field 1 – TMC ............................................................................................................................... 15 6.5. TMP field 2 – Name ............................................................................................................................. 15 6.6. TMP field 3 – Manufacturer – name and reference ............................................................................. 15 6.7. TMP field 4 – On–system maintenance details ................................................................................... 15 6.8. TMP field 5 – Publication reference ..................................................................................................... 16 7. TMC framework ...................................................................................................................................... 16 7.1. TMC application groups ....................................................................................................................... 17 7.2. Purpose of the TMC ............................................................................................................................. 19 7.3. Requesting a new TMC ....................................................................................................................... 19 8. TMC link with the asset register and asset classification ................................................................. 20 9. Electrical ................................................................................................................................................. 23 9.1. TMCs - Electrical ................................................................................................................................. 23 10. Signalling and control systems ........................................................................................................... 24 10.1. TMCs - Signalling and control systems ........................................................................................... 25 11. Civil and structures ............................................................................................................................... 26 11.1. TMCs – Civil and structures............................................................................................................. 26 12. Track ....................................................................................................................................................... 27 12.1. TMCs - Track ................................................................................................................................... 27 13. Architecture and services ..................................................................................................................... 28 13.1. TMCs - Architecture and services ................................................................................................... 28 14. Property .................................................................................................................................................. 29 14.1. TMCs - Property .............................................................................................................................. 29 15. Technology and telecommunications ................................................................................................. 29 15.1. TMCs - Technology and telecommunications ................................................................................. 30 16. Fleet ........................................................................................................................................................ 31 16.1. TMCs - Fleet .................................................................................................................................... 31 © State of NSW through Transport for NSW 2018 Page 6 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 1. Introduction The Assets Standard Authority (ASA) is committed to effective and efficient management of transport assets. The ASA is collaborating with other government and non-government organisations to continuously improve the capability, performance and condition of the assets over the full life cycle. The technical maintenance plan (TMP) specifies the maintenance requirements for TfNSW owned infrastructure and fleet assets. The TMP provides a comprehensive list of all the preventive maintenance service schedule requirements specified for a specific asset (asset specification) defined within the technical maintenance code (TMC) framework and register. The ASA manages and publishes a register of technical maintenance codes for use by TfNSW, cluster agencies and service providers. 2. Purpose The objective of this document is to inform stakeholders of the requirements of a TMP and the associated framework used to link the TMP with an asset specification identified by its technical maintenance code for TfNSW owned assets. This standard specifies the framework for structuring and identifying technical maintenance codes (TMCs) for assets. The standard also refers to a published register containing the list of approved TMCs for use when developing or maintaining TMPs or when assigning a TMC code to every instance of a maintainable asset within an Asset Information System. These requirements will ensure standardised coding practices are applied across the TfNSW Transport Network. 2.1. Scope This standard establishes the requirements of a TMP and associated framework for TMCs for TfNSW owned assets. This standard defines the framework for TMCs required to be used in the development and maintenance of maintenance plans assigned to both new and existing asset types. This standard also defines how: • to identify the need for a new TMC • TMCs are structured and grouped within the framework • to request a new TMC when developing a new or modifying an existing maintenance plan Developing a new TMP may result from modifying an existing TMP due to service schedule variations as part of a configuration change The details of TMCs covering various disciplines are published on T MU AM 01009 TI Technical Maintenance Coding Register. It is intended that similar information for all engineering © State of NSW through Transport for NSW 2018 Page 7 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 disciplines and other modes will be published in a future release of this standard. In the interim contact the relevant discipline lead engineer in the ASA for those discipline specific TMCs that are not covered in the current release of the register. Maintenance within the scope of this document refers to both routine maintenance and renewals maintenance. 2.2. Application This standard applies to TfNSW, cluster agencies and service providers performing asset management related services to TfNSW, including their suppliers involved in developing new or modified TMPs for TfNSW owned new or altered assets or systems. This standard applies to all phases of the asset life. The standard also applies to the asset register (creation and management of assets in accordance with the asset classification structure – defined in the T MU AM 02001 ST Asset Information and Register Requirements) and the associated planning, scheduling and execution of preventive maintenance service schedules (defined in the TMP) required to be undertaken by contracted maintenance service providers. Refer to the T MU AM 02001 ST for further information in relation to the asset register and asset information system requirements. This standard should be read in conjunction with the T MU AM 01003 ST Development of Technical Maintenance Plans and T MU AM 01009 TI Technical Maintenance Coding Register. 3. Reference documents The following documents are cited in the text. For dated references, only the cited edition applies. For undated references, the latest edition of the referenced document applies. Transport for NSW standards T MU AM 01002 MA Maintenance Requirement Analysis Manual T MU AM 01003 ST Development of Technical Maintenance Plans T MU AM 01004 ST Maintenance Service Schedule Classification and Compliance T MU AM 01009 TI Technical Maintenance Coding Register T MU AM 02001 ST Asset Information and Register Requirements International standards United States Military Standard MIL-STD-2173 (AS) 1986, Reliability-Centered Maintenance Requirements for Naval Aircraft, Weapons Systems and Support Equipment © State of NSW through Transport for NSW 2018 Page 8 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 4. Terms and definitions The following terms and definitions apply in this document: AEO Authorised Engineering Organisation ASA Asset Standards Authority asset an item, thing or entity that has potential or actual value to an organisation. Physical assets usually refer to equipment, inventory and properties owned by the organisation. Physical assets are the opposite of intangible assets, which are non-physical assets such as leases, brands, digital assets, use rights, licences, intellectual property rights, reputation or agreements. asset life period from asset creation to asset end-of-life (AS/ISO 55000:2014) asset type grouping of assets having common characteristics that distinguish those assets as a group or class (AS/ISO 55000:2014) availability the measure of the percentage of time that an item or system is available to perform its designated function (AS 4292.4) conditional (also potential) failure the failure of an item to meet a desired quantifiable performance criteria which may be either an output or conditional parameter and which indicated that conditional risk is unacceptable DMU diesel multiple unit EMU electric multiple unit functional failure failure of an item to perform its normal or characteristic actions within specified limits [MIL-STD-2173 (AS)] life cycle stages involved in the management of an asset OSCAR Outer Suburban CAR - NSW TrainLink H set reliability the probability that an item will perform its intended function for a specified interval under stated conditions [MIL-STD-2173 (AS)] renewals maintenance includes the cyclic renewal and upgrading of assets (including component and asset overhaul) to avoid deterioration in their condition to ensure long term asset performance and financial sustainability. Renewals maintenance is also referred to as capital maintenance or major periodic maintenance (MPM). routine maintenance is a collective of all preventive and repair activities excluding renewals. It includes planned inspections, preventive maintenance, corrective maintenance and emergency response to ensure the safety and reliability of assets. Routine maintenance is also referred to as 'recurrent maintenance'. rotable a component or inventory item which can be removed from a unit, repaired or improved, and returned to the unit repeatedly and economically © State of NSW through Transport for NSW 2018 Page 9 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 TMC technical maintenance code; the TMC is used to identify the variation of unique technical specifications for an asset type. Assets are assigned a TMC to reflect its configuration based on the asset type and specification and to define the applicable maintenance plan. TMP technical maintenance plan; a TMP defines the maintenance plan applicable for an asset (assets are associated with their required maintenance plan by the TMC). The TMP defines what maintenance tasks are to be performed (packaged as service schedules), when (frequency, conditional or statistical trigger) and where the maintenance tasks are to be performed including required materials, consumables and tools and equipment. 5. Maintenance concept The maintenance concept covering both recurrent and renewals maintenance shall facilitate the achievement of the following maintenance objectives over the full asset life in a cost effective manner: • assure the continued safety and reliability of the system • maximise availability • minimise service disruptions and delays as a result of asset or system defects The development of the maintenance concept during the planning stage assures that the functions of design and logistic support are integrated with each other and aimed towards the same maintenance goals. This prevents individual components of the system reflecting different design approaches, which can cause incompatibility and increase costs. Routine maintenance shall be safety and reliability centred due to the immediate impact that most single point failures could have on the network and the ability to ensure safety to passengers, personnel or public at large. The maintenance concept should be considered as a dynamic statement which will progressively change over time to reflect the evolving design solutions, changes in the maintenance environment, changes in service outcomes and business objectives. The maintenance concept is related to and driven by the operational concept. The maintenance concept shall provide the basis for establishing supportability requirements during the design phase of system configuration changes and the establishment of requirements for total logistic support, including the determination of the following: • maintenance tasks • task frequencies and times • personnel and skill levels • test and support equipment • spare parts • packaging, handling, storage and transport © State of NSW through Transport for NSW 2018 Page 10 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 • facilities • technical data 5.1. Levels of maintenance The Maintenance Concept Definition shall identify the levels of maintenance in accordance with T MU AM 06009 ST Maintenance Concept Definition for assets under normal, degraded and emergency modes of operation. These levels shall typically be managed as on-system and off- system maintenance. At both levels, the maintenance is performed on the basis of time, operation, usage driven, on condition (measured or monitored) and by the correction of conditional or functional failures. Where renewal or replacement is by a rotable item, the rotable item is generally repaired at level 2 offsystem. For each asset type/specification, the criteria for scheduling preventive maintenance shall be defined in the TMP. The specific tasks to be carried out shall be packaged within the TMP service schedules. The results of maintenance activities and any corrective actions taken shall be recorded in the maintenance AEO's asset information system. 5.1.1. Level 1 – On-system operational maintenance In general, assets are maintained on-system. This maintenance is arranged or carried out by maintenance AEOs. Assets shall be accessed for maintenance either by reducing system capabilities or altering network operation such as re-routing services, speed reductions, using backup/system redundancy or suspending operations and providing alternate transport for customers. Such arrangements shall be limited to very short durations outside of peak service times and may require outages or possessions. On-system maintenance, which is conducted on the operational system in the field, shall include preventive maintenance, corrective maintenance, modifications, refurbishments and replacements. Preventive maintenance consists mainly of inspecting, servicing, cleaning, re-profiling, calibrating, refurbishing and modifying assets. Corrective maintenance consists of three forms: • immediate corrective maintenance to repair a defective asset or component (not having an operational consequence) which is conducted immediately on notification to, or discovery by maintenance staff – conditional (also potential) failure • call out corrective maintenance (breakdown maintenance) to repair a failed asset or component (having an operational consequence), which is attended to by maintenance staff called out or on standby – functional failure © State of NSW through Transport for NSW 2018 Page 11 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 • follow-up corrective maintenance which is undertaken to rectify any temporary repairs previously completed or to undertake corrective maintenance for those conditional (also potential) failures found during preventive maintenance that did not require immediate repair Modification, refurbishments and renewals shall be carried out by either maintenance staff or construction staff depending on task, access and protection requirements. On-system operational level restoration of function shall generally be by replacement of assets or components, or by replacement of consumables, or by the adjustment of out of tolerance parameters. 5.1.2. Level 2 – Off-system facilities maintenance Where specialist facilities are required, it is more efficient and cost effective to maintain the asset off-system. Workshop level maintenance such as a refurbishment or complete renewal shall normally be conducted off-system on major assets including rotables. Repairs, refurbishment or renewal shall be completed in accordance with approved specifications and standards. 6. Technical maintenance plans Technical maintenance plans (TMPs) are designed to ensure the asset will continue to operate within design tolerances to meet performance outcomes. The TMP is developed as an output of the maintenance requirements analysis (MRA). Refer to T MU AM 01002 MA Maintenance Requirement Analysis Manual for MRA information. Refer to T MU AM 01003 ST for information regarding TMP content. The TMP shall include as a minimum the following information: a. what maintenance is carried out (required tasks and associated maintenance actions including reference maintenance and operating manuals) b. when maintenance is carried out (frequency of servicing – time, condition, event, statistic – defined set of tasks) c. why maintenance is carried out (reference for traceability to requirement) d. where maintenance is carried out (maintainable item – make, model, type of equipment) – this is the link to the asset specification (TMC) The TMP is only one element of a comprehensive approach to asset management. Asset management philosophy is based on achieving specified service requirements (such as safety, reliability and sustainability) associated with an asset at minimum cost of ownership through the whole asset life. © State of NSW through Transport for NSW 2018 Page 12 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 6.1. Candidate assets included in the TMP Any item that contains one or more of the following features shall be allocated a TMC and have a TMP: • is repairable • is used for zonal maintenance (patrols and examinations) covering multiple similar assets or systems • has a defined maintenance plan, that is, the item has a scheduled maintenance activity at a defined interval – based on time, condition, event or statistic trigger • requires some special maintenance management activity and thus requires certain information to be recorded 6.2. Application of TMPs TMPs shall ultimately allow work to be planned and provide the basis of maintenance scheduling and work order management within an asset information system. Maintenance is required to be programmed in accordance with the latest update of the TMP and maintenance tasks are carried out in accordance with the associated service schedules, which are published for each relevant TMC. New or modified TMPs once approved in accordance with the requirements of the T MU AM 01003 ST shall be fully implemented within six months from the date of approval. The TMP service schedules shall be carried out at periods to ensure assets meet the asset management objectives and service outcomes. Service schedules shall contain planning latitude which reflects the allowed variation to complete schedule tasks around the due date. Planning latitude shall be defined for each TMC service schedule within the TMP. Service schedules shall contain a classification to identify it as being safety critical, safety significant or reliability as per the requirements and criteria defined in T MU AM 01004 ST Maintenance Service Schedule Classification and Compliance. A classification shall be defined for each TMC service schedule within the TMP. The frequency and operational triggers specified in the TMPs are the maximum periods, based on average usage and intended operating environment. These periods can be tailored to compensate for local conditions, such as above average usage, difficult maintenance window or access, and environmentally unfriendly conditions, with the decision to vary from the recommended period. The rationale for change shall be included in appropriate maintenance analysis documentation. Any change in the TMP requires approval by the service provider’s authorising officer. © State of NSW through Transport for NSW 2018 Page 13 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Additional maintenance actions and reduced maintenance periods shall be directed by the maintenance service provider as appropriate to meet as needed local conditions. Local conditions shall be monitored and documented by maintenance staff and additional maintenance shall also be directed as required to particular locations at times of vulnerability. For example, at times of construction or mechanised maintenance activities at a site or at locations experiencing vandalism or where the operating environment has degraded and is imposing greater wear or loads on the assets. Changes to approved existing TMPs such as change of service schedule tasks, frequency and latitude shall be managed, approved and published in accordance with the requirements defined in T MU AM 01003 ST. A revision number shall be applied to ensure the correct version is published as well as to provide a revision history listing the changes applied. Perceived errors in the content of the TMP shall be made in writing via email to assetinformation@transport.nsw.gov.au 6.3. TMP layout The TMP layout identifies the asset (configuration item) and its maintenance plan. The layout shall contain the following fields: • TMC – structured code up to six levels (refer to the relevant framework used to create the concatenated TMC code for each engineering discipline) • name – applied at each of the TMC levels • manufacturer – name and reference, applied at the assembly or subassembly – usually at level 4 or level 5 • on-system maintenance details • publication reference and notes © State of NSW through Transport for NSW 2018 Page 14 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Figure 1 provides an example of a TMP layout: Figure 1 – Example of a TMP 6.4. TMP field 1 – TMC The TMC provides a unique code that describes the configuration items within an application, which satisfies the candidacy criteria in Section 6.1. The detail hierarchical structure is described in Section 7. 6.5. TMP field 2 – Name TMP field 2 shall contain the name of asset or configuration item. The name of the configuration item should be the name used by the manufacturer, wherever possible, as it appears on the configuration control documents*. Generic names may be used if configuration control documentation is not available. * Note: the abbreviation may be used to fit the available space. 6.6. TMP field 3 – Manufacturer – name and reference TMP field 3 shall contain the prime manufacturer of the item. This shall not be confused with the supplier. 6.7. TMP field 4 – On–system maintenance details The first column contains the service schedule identifier. This shall be recorded on the maintenance work order. The second column shall contain the periodicity and allowable scheduling latitude of the service schedule (for example weekly, monthly or yearly). © State of NSW through Transport for NSW 2018 Page 15 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 The third column shall contain operational and event conditions for the service schedule. For example: • performed on condition – replace DCCB arc chute • performed on event – post feeder trip – sustained fault, post flood, three fault openings 6.8. TMP field 5 – Publication reference The publication reference refers to the reference number and description of the service schedule. 7. TMC framework The TMC is a six levels (maximum) hierarchical structure which provides for a unique description of configuration items within the application. The levels are described as follows: • Level 1 Application – Two letter code which describes the application For example, 'SG' for signalling and control systems. • Level 2 System – Number which is a two numeric code allowing up to 99 systems to be identified within an application. • Level 3 Subsystem – Number which is a two numeric code allowing up to 99 subsystems to be identified within a system. In some subsystems this level is used to group asset functions with similar maintenance requirements. • Level 4 Assembly – Number which is a two numeric code allowing up to 99 major assemblies to be identified within a subsystem. This level provides information on the differing technologies and type of asset in the system which provides essentially the same function. This is the level associated and linked with the asset defined in an asset register and shall be used to define a specific make, model or type of assembly that fulfils a function within a subsystem. See Section 8 for details regarding the TMC link with the asset register and asset classification. • Level 5 Subassembly or item – Number which is a two numeric code allowing up to 99 items (components) to be identified within a major assembly. • Level 6 Item – number used where level 5 is used to identify a subassembly. It defines the item (component) within the subassembly. The TMC shall typically be a 10 character code (based on the concatenation of level 1 to level 5) with 12 characters allowed only when level 6 is defined. The TMC is used to identify the unique technical specification for an asset type within the framework and to identify and assign the asset type within an application, system, subsystem and assembly based on its configuration and function. © State of NSW through Transport for NSW 2018 Page 16 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 The TMC framework caters to group assets of the same asset type to allow for variation in manufacturers, specifications and components. The TMC links the technical specification of the asset type with the asset in the asset register as well as defining a list of general components used to help identify the item or part that is to be inspected, serviced or repaired on a work order. The TMC once allocated for use shall not be reused. TMCs shall be reserved for new assets planned or when modifications are being planned that alters existing asset configurations. 7.1. TMC application groups TMC level 1 application groups have been defined to cover both network infrastructure and fleet assets by engineering discipline or by fleet class. Infrastructure assets shall have a TMC associated with one of the application groups as shown in Table 1. Table 1 – TMC application groups for network infrastructure Level 1 TMC description EL Electrical - includes substations, distribution, overhead and electrolysis assets SG Signalling and control systems CV Civil and structures – includes geotech assets TR Track - includes special track work, plain line track equipment, track and rail ancillary equipment AR Architecture and services – includes buildings, car parks, fixtures, fixed plants, wayfinding and services assets TE Technology and telecommunications - includes customer information, security, warning, revenue and condition monitoring systems assets PP Property – includes corridors, interchanges, facilities, land, licences and small heritage objects and minor plant assets © State of NSW through Transport for NSW 2018 Page 17 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Fleet assets shall have a TMC associated with one of the application groups as shown in Table 2: Table 2 – TMC application groups for fleet Level 1 TMC description R– For train rolling stock fleet assets (sets, cars, rotable assemblies and subassemblies) – see the next row for details by train type. RB B set - Sydney growth train RC C set – double deck chopper cars RD D set – new intercity fleet RE N set – single deck Endeavour and P Set – single deck Xplorer cars (diesel) RH J set – single deck Hunter cars (diesel) RI V set – double deck intercity cars RK K set – double deck camshaft (air conditioned) cars RM M set – double deck millennium cars RO H set – double deck Oscar cars RR L,R and S sets – double deck camshaft cars RT T set – double deck Tangara cars RW A set – double deck Waratah cars RX X set – single deck XPT cars (diesel) RP heavy plant rolling stock, track machines, locomotives, wagons, rail cars and vans L– For light rail fleet assets (sets, cars, rotable assemblies and subassemblies) – see the next row for details by tram type. LU U set – single deck Urbos cars LC C set – single deck Citadis cars F– For ferry fleet assets (vessels, rotable assemblies and subassemblies) – see the next row for details by ferry class. FE Emerald class FW Freshwater class FF First fleet class FL Lady class FR RiverCat class FH Harbour class FS SuperCat class FP Vehicular ferries FV For maritime vessels (excluding ferries) B– For bus fleet assets (buses, rotable assemblies and subassemblies). RV For road vehicle fleet assets including trailers (excluding buses). © State of NSW through Transport for NSW 2018 Page 18 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 7.2. Purpose of the TMC Asset identification and coding is generally established during the acquire stage of the life cycle and will continue to be applied throughout the operate and maintain stage. Coding is required to uniquely identify the assets for a range of purposes. The TMC forms the basis of the numbering system used for the following purposes: • group, categorise and define maintenance plans (preventive maintenance service schedules) by asset type based on an reliability centred maintenance (RCM) analysis (different asset types within the same function may adopt the same TMP) • group and categorise asset types (configuration items) within an asset register • ensure the application of maintenance plans and reporting of maintenance compliance for all assets are contained with the asset register • as a primary reference for configuration documents such as drawings, specifications as well as derived documents such as TMPs, maintenance analysis documentation, failure and defect coding The TMC also shall define the following: • component and sub-component parts required to support failure and defect identification and management (component and sub-components are not directly associated to each asset but are linked via the asset type that defines a common parts list for all assets of that type) • warranty to be applied • materials list (inventory) required for servicing, maintenance and repairs The TMC defines the system down to six levels which includes systems, subsystems, assemblies and items that make up the complete system. This specification provides a description of asset types (configuration items) from the 4th level to the 6th level of the TMP. The 4th level to 6th level breaks down the asset to manufacturer and component levels. 7.3. Requesting a new TMC TfNSW are the owners of the TMPs and associated TMCs. ASA is the custodian on behalf of TfNSW and as a result controls and manages the published register of approved TMCs for use across the Transport Network. A service provider shall request a TMC (level 1 to level 4) when either of the following occurs: • developing a new TMP for a new asset • updating an existing TMP for an existing asset as a result of service schedule variations associated with configuration change © State of NSW through Transport for NSW 2018 Page 19 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 The request shall include the proposed TMC (level 1 to level 4) that aligns with the TMC framework in accordance with this standard and T MU AM 01009 TI. Once approved for use, TMCs shall be published in T MU AM 01009 TI. Requests for a new TMC shall be made to assetinformation@transport.nsw.gov.au 8. TMC link with the asset register and asset classification All assets shall be classified by class, function and type as defined in T MU AM 02001 ST. The asset function shall be used to group one or more asset types that perform the same function. The TMC shall be used to define the unique make, model or build (asset specification) that is linked to an asset performing a designated function. One or many TMCs can exist for asset functions that are approved for use on the Transport Network. The concatenated asset classification (known as the technical object code) shall be a separate identifier recorded against the asset in the asset register. These technical objects have different characteristics which distinguish them and thus shall be separately identified and managed. The TMC shall be a separate identifier recorded against the asset in the asset register. Only one TMC shall be recorded against the asset in the asset register. The TMC shall remain recorded against the asset in the asset register for historical purposes even after all assets of that type have been disposed and no longer exist on the Transport Network. The TMC framework caters to group assets (typically at L4 assembly) with the asset function to allow for variation in manufacturers, specifications and components. Figure 2 shows the asset register linked to the TMC and Table 3 provides details and examples of the TMC association with an asset function. © State of NSW through Transport for NSW 2018 Page 20 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Asset Register Asset § Inherits the attribute Asset(s) requirements from the assigned Asset Function & Type § Inherits the technical TMC = Make, Model of the specification requirements from Assembly/Sub-Assembly the assigned TMC Asset Specification (TMC) L1 - Application Asset Classification (Technical Object) Technical Object TMC § The technical Class L2 - System § The TMC code is object code is the the concatenation concatenation of of the TMC levels the asset L1-L5 classification § L5 shall be 00 if (Class-Function- no Sub-Assembly Type) Function L3 – Sub-System is defined § L6 does not form part of the code assigned to the Asset. Only used for defining Type L4 - Assembly component builds Asset Class § Grouping of related Asset Functions covering both Infrastructure and Fleet assets L5 – Sub-Assembly Asset Function or Item § Grouping of related Asset Types § Defines the data attributes to be captured § Defines the attribute specification (name, type, format, unit of measure, min/max), common to an asset function, group of asset L6 – Item (if types or individual asset type applicable) Asset Type § Defines the variation in purpose or Application configuration of assets performing the § Engineering Asset Discipline or Fleet Class for grouping related same function Systems and Sub-Systems § Together with the Asset Function defines Sub-System the Financial Capitalisation mapping § Grouped set of Assemblies performing the same function within a System § Aligned to the Asset Function Assembly or Sub-Assembly § Lowest maintainable Asset defined in an Asset Register. It may be an Assembly or Sub-Assembly that is managed as a rotable Asset § Links to the Asset Register to define the technical specification of the Asset associated with an Asset Function by the TMC framework via concatenation of the TMC levels L1-L5 § Technical specification defines the: §material part list (spares) §manufacturers warranty §build (components) §maintenance plan (tasks, resources, tools, materials and access) §failure modes, causes, effects and criticality (based on FMECA) relative to the failure of components of the Assembly or Sub-Assembly Figure 2 – Asset register and link with TMC (asset specification) © State of NSW through Transport for NSW 2018 Page 21 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Table 3 – Example of TMC application and link to the asset function Level 1 Level 2 Level 3 Level 4 TMC description Maintainable TMC Asset asset level function EL N/A N/A N/A ELECTRICAL No N/A N/A EL 01 N/A N/A AC HV Switchgear No N/A N/A EL 01 11 N/A HV ACCB – Bulk Oil No N/A N/A Interrupted, Outdoor EL 01 11 01 ACCB AEI 33KV Yes EL01110100 ACCB LGIC/44 Bulk Oil, Outdoor EL 01 11 02 ACCB BTH 66KV JB429 Yes EL01010200 ACCB 400AMP Bulk Oil, Outdoor EL 01 11 03 ACCB BTH 33KV JB427 Yes EL01010300 ACCB Bulk Oil, Outdoor EL 01 11 04 ACCB W'HOUSE 33KV Yes EL01010400 ACCB 1200A 345GCN Bulk Oil, Outdoor EL 01 11 05 ACCB ENGLISH ELEC Yes EL01110500 ACCB 66KV OKD-2 Bulk Oil, Outdoor EL 01 11 06 ACCB ENGLISH ELEC Yes EL01110600 ACCB 33KV OKH4D+OKH4E B/OIL EL 01 11 07 ACCB INOUE 30 TEO- Yes EL01110700 ACCB 150-S 33KV Bulk Oil, Outdoor EL 01 11 08 ACCB ENGLISH ELEC Yes EL01110800 ACCB 66KV OKM6 Bulk Oil, Outdoor © State of NSW through Transport for NSW 2018 Page 22 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Level 1 Level 2 Level 3 Level 4 TMC description Maintainable TMC Asset asset level function EL 01 12 N/A HV ACCB – Bulk Oil No N/A N/A Interrupted, Indoor EL 01 13 N/A HV ACCB, Minimum Oil No N/A N/A Interrupted, Outdoor EL 01 14 N/A HV ACCB, Minimum Oil No N/A N/A Interrupted, Indoor Note: N/A means not applicable The list of TMCs is defined and published in T MU AM 01009 TI. 9. Electrical The TfNSW electric power system assets comprise but not limited to the following: • high voltage (HV) transmission, distribution, rectification and control of electric power for purposes of supplying electric trains and trams • electrical supply to the railway signalling system • electrical supply to commercial and industrial buildings and other applications including workshops, railway stations, offices, lifts and escalators, trackside infrastructure buildings, and tunnels 9.1. TMCs - Electrical Table 4 explains the TMC groupings to level 2. The individual list of TMCs within each group to level 4 is contained within T MU AM 01009 TI. TMC level 2 code groups for EL (Electrical) are included in Table 4. Table 4 – TMC framework to level 2 for electrical Level 1: Level 1: Description Level 2: Level 2: Description Code Code EL Electrical 01 AC High Voltage Switchgear EL Electrical 02 Power Transformers and Regulators EL Electrical 03 Rectification EL Electrical 04 DC Switchgear © State of NSW through Transport for NSW 2018 Page 23 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Level 1: Level 1: Description Level 2: Level 2: Description Code Code EL Electrical 05 AC Auxiliary Power Supplies EL Electrical 06 Auxiliary Services EL Electrical 07 Electric Braking EL Electrical 08 DC Overhead Wiring EL Electrical 09 Traction Return EL Electrical 10 HV/LV Aerial Lines EL Electrical 11 SCADA EL Electrical 12 Protective Earthing, Bonding and Electrolysis Mitigation EL Electrical 13 Enclosures EL Electrical 14 Distribution Transformers EL Electrical 15 Electrical LV Distribution EL Electrical 16 Fault Protection EL Electrical 17 HV/LV cables and DC Traction Cables EL Electrical 18 Voltage Transformers and Current Transformers EL Electrical 19 AC High Voltage Harmonic Filters EL Electrical 20 Fault Current Limiters 10. Signalling and control systems The TfNSW signalling and control system assets comprise but not limited to the following vital and non-vital system assets: Vital systems The vital elements of the signalling system include the following: • signals • trainstops • track circuit train detection systems • point operation and detection systems • traction (electrical current) return arrangements • vital interlocking systems and protected level crossing systems • automatic train protection (field equipment) © State of NSW through Transport for NSW 2018 Page 24 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Non-vital systems The non-vital elements of the signalling system that support and interface to the vital system, includes the following: • control systems, such as the advanced train running information control system (ATRICS), which are part of a consolidated train control centre • control and indication panels for signallers • the track side components that provide information to remote indication systems used for management and train control purposes • control systems that are part of a consolidated train control centre inclusive of SigView, the Wollongong train describer (WTD), train location systems (TLS) and all forms of ATRICS • high voltage transmission, distribution, rectification and control of electric power for purposes of supplying electric trains, electrical supply to the railway signalling system, electrical supply to commercial and industrial buildings and other applications (includes workshops, railway stations, offices, lifts and escalators, trackside infrastructure buildings and tunnel pumps) 10.1. TMCs - Signalling and control systems Table 5 explains the TMC groupings to level 2 (system). The individual list of TMCs within each group to level 4 is contained within T MU AM 01009 TI. TMC level 2 code groups for SG (signalling and control systems) are included in Table 5. Table 5 –TMC framework to level 2 for signalling and control systems Level 1: Level 1: Level 2: Level 2: Code Description Code Description SG Signalling and 01 Train management systems control systems SG Signalling and 02 Interface systems control systems SG Signalling and 03 Telemetry systems control systems SG Signalling and 04 Connectivity for signalling and control systems control systems SG Signalling and 05 Interlocking control systems SG Signalling and 06 Automatic train protection control systems SG Signalling and 07 Automatic train operation control systems SG Signalling and 08 Signals control systems © State of NSW through Transport for NSW 2018 Page 25 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Level 1: Level 1: Level 2: Level 2: Code Description Code Description SG Signalling and 09 Trainstop control systems SG Signalling and 10 Points control systems SG Signalling and 11 Rail vehicle detection control systems SG Signalling and 12 Level crossing protection control systems SG Signalling and 13 Releasing devices control systems SG Signalling and 14 Miscellaneous trackside equipment control systems SG Signalling and 15 Power supply control systems SG Signalling and 16 Pneumatic supply control systems SG Signalling and 17 Signalling enclosure control systems 11. Civil and structures The TfNSW civil and structures assets comprise but not limited to the following: • structures • drainages • earthworks • level crossings 11.1. TMCs – Civil and structures Table 6 explains the TMC groupings to level 2 (system). The individual list of TMCs within each group to level 4 is contained within T MU AM 01009 TI. TMC level 2 code groups for CV (civil and structures) are included in Table 6. Table 6 –TMC framework to level 2 for civil and structures Level 1: Level 1: Level 2: Level 2: Code Description Code Description CV Civil and structures 01 Bridges CV Civil and structures 02 Drainage and culverts CV Civil and structures 03 Earth works CV Civil and structures 04 Fencing and barriers © State of NSW through Transport for NSW 2018 Page 26 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 Level 1: Level 1: Level 2: Level 2: Code Description Code Description CV Civil and structures 05 Level crossings CV Civil and structures 06 Overhead wiring and gantry structures CV Civil and structures 07 Tunnels CV Civil and structures 08 Retaining structures CV Civil and structures 09 Roads CV Civil and structures 10 Towers CV Civil and structures 11 Track slabs CV Civil and structures 12 Service route CV Civil and structures 13 Miscellaneous structures CV Civil and structures 14 Geotechnical equipment 12. Track The TfNSW track assets comprise but not limited to the following: • track system • rail system • turnouts • train monitoring equipment • track ancillary equipment 12.1. TMCs - Track Table 7 explains the TMC groupings to level 2 (system). The individual list of TMCs within each group to level 4 is contained within T MU AM 01009 TI. TMC level 2 code groups for TR (track) are included in Table 7. Table 7 –TMC framework to level 2 for track Level 1: Level 1: Level 2: Code Level 2: Code Description Description TR Track 01 Plain line system TR Track 02 Special track work TR Track 03 Plain line track equipment TR Track 04 Track and rail ancillary equipment © State of NSW through Transport for NSW 2018 Page 27 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 13. Architecture and services The TfNSW architecture and services assets comprise but not limited to the following: • buildings and access • car parks • services • landscaping • signage • fixed and minor plant 13.1. TMCs - Architecture and services Table 8 explains the TMC groupings to level 2 (system). The individual list of TMCs within each group to level 4 is contained within T MU AM 01009 TI. TMC level 2 code groups for AR (architecture and services) are included in Table 8. Table 8 –TMC framework to Level 2 for Architecture and Services Level 1: Level 1: Description Level 2: Level 2: Code Code Description AR Architecture and services 01 Vertical transportation AR Architecture and services 02 Mechanical systems (HVAC) (heating ventilation air conditioning) AR Architecture and services 03 Pneumatic supply AR Architecture and services 04 Fire and life safety systems AR Architecture and services 05 Hydraulic systems (water, sewer, drainage) AR Architecture and services 06 Gas systems AR Architecture and services 07 Electrical LV installation and lighting systems AR Architecture and services 08 *spare* AR Architecture and services 09 Buildings and access AR Architecture and services 10 Car parks AR Architecture and services 11 Fixtures and fixed plant AR Architecture and services 12 Minor plant and equipment AR Architecture and services 13 Fuel systems AR Architecture and services 14 Signage © State of NSW through Transport for NSW 2018 Page 28 of 40
T MU AM 01008 ST Technical Maintenance Plans and Coding System Version 3.0 Issue date: 08 November 2018 14. Property The TfNSW property assets comprise but not limited to the following: • corridors including right of way, rail yards, roads and waterways • interchanges including train stations, ferry wharves, bus stops and light rail stops • maintenance, operation and logistic facilities • facilities for all disciplines specific 14.1. TMCs - Property Table 9 explains the TMC groupings to level 2 (system) for property asset. The individual list of TMCs within each group to level 4 is contained within T MU AM 01009 TI. TMC level 2 code groups for PP (Property) are included in Table 9. Table 9 –TMC framework to level 2 for property Level 1: Level 1: Level 2: Level 2: Code Description Code Description PP Property 01 Corridors PP Property 02 Interchanges PP Property 03 Maintenance facilities PP Property 04 Operations facilities PP Property 05 Logistics facilities PP Property 06 Electrical facilities PP Property 07 Signalling and control facilities PP Property 08 Telecommunications facilities PP Property 09 Service and plant facilities PP Property 10 Road traffic facilities PP Property 11 Miscellaneous facilities PP Property 12 Rest areas PP Property 13 Feeder easements PP Property 14 Land 15. Technology and telecommunications The TfNSW technology and telecommunication systems assets comprise but not limited to the following: • wireless systems • condition monitoring systems © State of NSW through Transport for NSW 2018 Page 29 of 40
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