System solution choices for major home appliances - Cooling, heating, cleaning, washing - Infineon ...
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Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 2
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 3
Overview of home appliances › Dishwasher Major home › Refrigerators and freezers appliances › Room air conditioners › Washing machines and Dryers › Blender, mixer, food processor Home Small home › Microwave oven appliances appliances › Vacuum cleaner › Fans and purifier for air and water Induction › Tabletop / Multi-hob › Induction cooker heating › Induction rice cooker 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 4
Infineon leads incorporation of market trends in appliances System cost reduction Low acoustic noise Wireless connectivity Certification effort User interface Platform approach Security Cloud connectivity Sensor-less FOC IoT Space constraints EMI / robustness Lifetime improvement Predictive maintenance Higher versatile Energy efficiency Faster time-to-market 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 5
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 6
Motor control: iMOTION™ or Microcontroller? Does the customer want to write or has motor control code? Is the customer able to write motor control codes? Yes No Microcontroller iMOTION™ Ready-to-use motor control or integrate on hardware level Controller TurnKey MCE + Controller Smart IPM Microcontroller Motion control engine Motion control engine Motion control engine Microcontroller Microcontroller Customer writes his own software Ready-to-use with support of advance tools for Motor controller for Additional MCU for Driver & power stage BLDC, Brushed DC, PMSM and variable speed drives customer functionality, Sensorless FOC available with Flash and Fully integrated OTP memory inverter solution PSoC® 4/6 / FM4 IRMCK099 IMC300 IMM100 / IMD100 XMC™ IMC100 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 7
Microcontrollers for home appliance applications › PSoC® 6: Highly integrate HMI solution: CapSense touch and TFT display Appliances PSoC® 6 › PSoC® 6 + WiFi & BT Comb: providing the total solution of IoT connectivity & security (Cloud service, Mesh Gateway) HMI: CapSense touch & TFT › Appliance HMI and HMI + Main control (2 in 1 solution): PSoC® 4 Reliable & stable Cap touch, large pin pitch package, wide voltage range System control: › High Reliability and qualified ESD performance on single MM MCU layer board 2 in 1 (Sys & HMI) main control › No.1 market share in white goods main control include of 8 bit & FM › High reliability and low power for the connectivity WiFi BT combo: Smart home WiFi & BT comb › Complete eco system for product development and network BLE & BLE mesh service: Modus toolbox IDE, Cirrent INI BT & BLE › Complete portfolio to support BLE node and BLE Mesh solution One-stop-shop ICW solutions — HMI, system control and wireless connectivity 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 8
Motor control portfolio › MCU: Best cost/performance MCU, Dual core providing flexible Motor SW architecture, Integrated with CMP/OPA PSoC® 6 256K › Solution: >40 KHz PFC carry wave, effective BOM cost for the HPFC & HPFC & Dual motor Dual motor control › 1st win business in Air-con in China market with 48 MHz CM0+ Core Total through optimized Motor SW algorithm PSoC® 4 S3 solution › Integrated with CMP/OPA, saving BOM cost LPFC & Single compressor › Leading technology solution in China WM application: Electrical braking, Electrical weight, OOB, Pulse spin, Un-stop running, Rotor position PSoC® 4 S3 angle servo control, High frequency injection WM DDM/ BLDC/ DD › HW control DDM/BLDC/DD motor through S/W adjusting Full › Ease of use: Flexible SW benefit the customer individual startup performance and integrated with FOC & square wave compressor control design PSoC® 4 S2 both support Fridge compressor › Competitive BOM cost with integrated CMP/OPA › Control algorithm and solution for the Air-con fan, range hood, air purifier, coil fan PSoC® 4 S2 › Competitive BOM cost with integrated CMP/OPA, Fan control › Small package (QFN32/40) enable us to serve integrated solution inside motor Production qualified motor control library & Highly integrated motor-specific peripherals 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 9
Solutions for consumer motor drives: Discretes or IPM inverters Integration high Space optimized: IPM Space optimized: IPM Integrated in motor housing Higher power rated motors No Heatsink Heatsink Thermal optimized: IGBT/MOS Assembly optimized: IGBT/Module Larger PCB space to extend power w/o heatsink Easy HS mounting + isolation low Motor power 10 W 100 W 300 W 1 kW 3 kW 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 10
Inverter: MOSFETs or IGBTs? Better Inverter Better Inverter full load with light load with Efficiency MOSFET efficiency IGBT Better EMI Output characteristics Diode rev. recovery Ic [A] 4,0 3,5 CoolMOS™ CE Conduction losses 3,0 2,5 2,0 CFD 1,5 1,0 IGBT6 0,5 0,0 -0,5 t [ns] 25% load 75% load 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 11
IPM solutions – Product application mapping Applications Current rating CIPOS™ Nano CIPOS™ Micro CIPOS™Mini 1-3 A (500 V) IRSM836-0x5MA IRSM5y5-0x5zA, IM240 Fan 2-4 A (250 V) IRSM836-0x4MA IRSM5y5-0x4zA Compressor 1-3 A (500 V) IRSM836-084MA IRSM5y5-084zA, IM240 Refigerator (small fridge) 2-4 A (250 V) IRSM807-105MH IRSM5y6-076zA 4 A (600 V) IRSM808-204MH IM231 IGCM04F60yA Compressor 4-8 A IM231 IGCM06F60yA Drain pump 1-6 A (500 V) IRSM836-0x5MA IRSM5y5-0x5zA, IM240 Washing machine IKCM10H60yA Drum motor 8-15 A IKCM15H60yA IRSM836-0x5MA 1-3 A (500 V) IRSM5y5-0x5zA, IM240 Indoor unit fan IRSM807-045MH 2-8 A (250 V) IRSM836-0x4MA IRSM5y5-0x4zA 4-10 A (500 V) IRSM807-04(10)5MH IRSM5y5-0x5zA, IM231 Home Outdoor unit fan 4-8 A (250 V) IRSM808-204MH IRSM5y6-076zA appliances IKCM15L60yA Compressor 15-30 A IKCM20L60yD Air conditioner IKCM30F60yD IFCM20T65GD IFCM20U65GD PFC 20-30 A IFCM30T65GD IFCM30U65GD IFCM10S60GD IFCM10P60GD PFC + Compressor 10 A, 15 A, 20 A IFCM15S60GD IFCM15P60GD IM564 IRSM836-0x5MA 1-3 A (500 V) IRSM5y5-0x5zA, IM240 Fan Ceiling & upright fans IRSM807-045MH 2-8 A (250 V) IRSM836-0x4MA IRSM5y5-0x4zA 1-3 A (500 V) IRSM807-045MH, IMM100 IRSM5y5-0x5zA, IM240 Circulation pump Motor 3-7 A (500 V) IRSM836-0x5MA IM231 4-8 A (250 V) IRSM836-0x4MA IRSM5y5-0x4zA IKCM20L60zu IKCM30F60zu Fan pump GPI 4-30 A IKCM10L60yA Others IKCM15L60zu IM564 (PFC+INV) IRSM836-0x5MA 1-5 A (500 V) IRSM807-045MH IRSM5y5-0x5zA, IM240 Ventilation Bathroom fan IMM100 2-8 A (250 V) IRSM836-0x4MA IRSM5y5-0x4zA 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 12
Discrete solutions – Product application mapping Applications Current rating IGBT & MOSFET Gate driver Controller 1-3 A IRMCF171 Fan (600 V) IKD03N60RF, IPN/D60R2K0CE 2ED2304S06F, 6EDL04x06, 2EDL05 IRMCF183M Refrigerator 1-10 A 2ED2304S06F, 6EDL04x06, 2EDL05 Compressor IKD03N60RF, IKD04N60RF, IKD04N60RF, IKA08N65ET6, IRMCF171 (600 V - 2ED2106(4) / 8(4) / 9(4)S06F(J) (small fridge) 650 V) IKA10N65ET6, IKA15N65ET6, IPD60R1K5CE, IPD65R420CFD 2ED2181(4) / 2(4)/3(4) / 4(4)S06F(J) IRMCF183M 1-6 A IKD03N60RF, IKD04N60RF, IKD06N60RF, IPN/D60R2K0CE, IRMCF171 Drain pump 6EDL04x06, 2ED2304S06F, 2EDL05 (600 V) IPN/D60R1K4CE IRMCF183M Washing machine IRMCF171 10-20 A IKD10N60RF, IKD15N60RF, IKB10N60T, IKB15N60T, 6EDL04I06PT, 2EDL23x06J Drum motor IRMCF183M (600 V) IKB20N60T, IKP10N60T, IKP15N60T, IKP20N60T 2ED2181(4) / 2(4) / 3(4) / 4(4)S06F(J) XMC4400-F100 1-6 A IRMCF171 IKD03N60RF, IKD04N60RF, IKB06N60T, IKP06N60T, IKA06N65ET6, Indoor unit fan (600 V - IRMCF183M 650 V) IPN/D60R2K0CE, IPN/D60R1K4CE 6EDL04x06, 2EDL05, 2ED2304S06F, 2ED2106(4) / XMC1000 4-10 A 8(4) / 9(4)S06F(J) IRMCF171 IKD03N60RF, IKD04N60RF, IKD10N60RF, IKB06N60T, IKP06N60T, Outdoor unit fan (600 V - IRMCF183M 650 V) IKP10N60T, IPD60R1K5CE, IPD65R420CFD 2EDL23x06, XMC1000 Air conditioner 10-20 A 2ED2181(4) / 2(4) / 3(4) / 4(4)S06F(J) IRMCF171 IKP10N60T, IKP15N60T, IKP20N60T, Compressor (600 V - IRMCF183M 650 V) IKA08N65ET6, IKA10N65ET6,IKA15N65ET6 XMC4400-F100 Home 10-30 A 1ED44175N01B, 1ED44173N01B, appliances PFC (600 V - IKW40N65WR5, IKFW40N60DH3E, IPB60R280P7 1ED44176N01F, IRS44273L, IRS4427S, ICE3PCS01G 650 V) 2EDL23I06PJ, 2ED2181 / 2 / 3 / 4S06F 4-8 A IRMCF171 IKD04N60RF, IKD04N60RF, IKB06N60T, IKP06N60T, IKA08N65ET6, Circulation pump (600 V - IRMCF183M 650 V) IPD60R1K5CE, IPD65R420CFD XMC1000 6EDL04x06, 2EDL05, 2ED2304S06F, 2ED2106(4) / Dish washer 8(4) / 9(4)S06F(J) IRMCF171 1-6 A IKD03N60RF, IKD04N60RF, IKD04N60RF, IKD06N65ET6, IKB06N60T, Drain pump IRMCF183M (600 V) IKP06N60T, IKA06N60FP, IPN/D60R2K0CE, IPN/D60R1K4CE XMC1000 1-10 A IKD03N60RF, IKD04N60RF, IKD06N60RF, IKD10N60RF, IKB06N60T, IRMCF171 Ceiling & upright fans, Fan Bathroom fan, Ventilation (600 V - IKP06N60T, IKA08N65ET6, IKA10N65ET6, IKP10N60T, IPD60R1K5CE, IRMCF183M 650 V) IPD65R420CFD XMC1000 2EDL23x06, IKD03N60RF, IKD04N60RF, IKD04N60RF, IKB06N60T, IKP06N60T, 2ED2181(4) / 2(4) / 3(4) / 4(4)S06F(J) IKD10N60R, IKD15N60R, IKD10N60RF, IKD15N60RF, IKB10N60T, IRMCF171 1-20 A Heating pump, pool IRMCF183M Pump pumps (600 V - IKB15N60T, IKB20N60T, IKP10N60T, IKP15N60T, IKP20N60T, XMC1000 650 V) IKA08N65ET6, IKA10N65ET6, IKA15N65ET6, IPN/D60R2K0CE, XMC4400-F100 IPN/D60R1K4CE 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 13
The right security for connected home appliances: OPTIGA™ product portfolio Security level High Connected device security Programmable Authentication OPTIGA™ Trust X e.g. secure communication OPTIGA™ Trust P to the cloud e.g. Java for OPTIGA™ Trust E applications to be added e.g. certified OPTIGA™ Trust B authentication of nodes e.g. authentication of nodes Low Single function Advanced Feature set Hardware-based security 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 14
5th generation CoolSET™ for auxiliary SMPS Auxiliary SMPS in Flyback topology to perform AC/DC power conversion to power the various system blocks in home appliances. Broad portfolio Ease of design Robustness › Choice of fixed- frequency or › Numerous design examples › Integrated 700 V or 800 V quasi-resonant switching covering both indoor and superjunction MOSFET scheme outdoor aircon › Comprehensive protection › Highest power delivery up to › Design tools, guide and features 43 W application note › Auto-restart scheme to › Available in DIP-7 or SMD › Reference designs minimize interruption DSO-12 package More information http://www.infineon.com/CoolSET 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 15
iMOTION™ solution platform dedicated to motor & PFC control Right-fit products and highest functional integration Markets Hardware integration Motion Control Engine From controller to full inverter in one package MCE - Ready-2-use motor and PFC control algorithm Major & small home appliances + Less components + Minimized SW coding/test Industrial pumps & fans + Reduced PCB space + Less certification effort System cost reduction Time to market Less R&D spending Motion for building automation 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 16
iMOTION™ reduces significantly time & resource needs in the overall motor & PFC software development cycle Requirements Concept Easy product selection – no matching between MCU performance/peripherals and system requirements needed Conventional SW development flow Implementation Drivers/ Algorithm Class B System System Module Library/ development product & adaption test Demo SW incl. test system Time to Testing Market Class B product iMOTION™ System Class B products adaption System test system Time gain Certification Development Start Production Major benefits – Significant time to market improvement › Simplified product selection › State of the art algorithms – production ready & UL/ClassB pre-certified › RnD cost savings of ~$180k (Assumption: 12 MM a $15k) 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 17
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 18
Infineon solution overview for refrigerator Refrigerator 100 W 200 W 300 W TRENCHSTOP™ IGBT6 / RCD2 IGBTs Inverter switches CoolMOS™ PFD7 TRENCHSTOP™ / High Speed 3 IGBT PFC switches CoolMOS™ P7 650 V SOI Level shift gate driver ICs Gate driver ICs 600 V JI Level shift gate driver ICs IPM CIPOS™ Nano/ Micro / Mini Microcontrollers iMOTION™/ PSoC® 4/6 / XMC™ Driver for PFC & aux Integrated power stage ‒ CoolSET™ supply Linear voltage and DC/DC switching regulators M. sensors XENSIV™ Hall Switches and angle sensors C. sensors XENSIV™ - high-precision coreless current sensors for industrial applications Security OPTIGA™ Trust product family 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 19
Microcontroller portfolio for refrigerators User Case System Controller UI 2-in-1 Capsense only VF compressor CY8C4126/S2 Cypress CY8C4025/S1 C: CY8C4146 / P4S2 CY8C4127/S3 CY8C4014/S0 part numbers CY8C4126/S2 C+HPFC: P4MC (NPP) P4S4 (NPP) Flash: 48K~128K Flash: 32K~64K BLDC & PMSM motor, SRAM: 2K~32K SRAM: 4~8K Product Capsense: 4-8 SPWM, FOC, 1 Shunt, Full GPIO: 36~80 GPIO: 25~36 characteristics UART or I2C interface Protection, internal AMP/OPA, UART: 2~5 UART: 1~3 ADC: 8CH Capsense: 4~8 5V power supply, Good Capsense performance Good Capsense performance 32bit M core, Key features Support OTA, Enable LCD Ease use turnkey Turn-key solution, 32bit M0 core 5V Power supply 5V Power supply CY AE support 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 20
Low power drives offerings by market segments: Low-end "Best fit" Best fit: Low-end segment standard Inverter Topology Package Product components TRENCHSTOP™ Three phase DPAK IKD03N60RF IGBTs CoolMOS™ Three phase SOT223 IPN60R1K0CE PFC Topology Package Product TRENCHSTOP™ IGB15N60H5 Single boost D2PAK IGBTs IGB10N60T CoolMOS™ Single boost D2PAK IPB60R280P7 Driver Topology Package Product 1ED44175, 1ED44173, PFC Driver 1ch low side SOT23 IRS44273 2ch low side DSO-8 IRS4427 Three phase DSO-28 IR2136, 6EDL003 High voltage Level shift IRS2304, 2ED2304S06F Half bridge DSO-8 2EDL05x06PF Controller Product iMOTION™ Turnkey motor control solution ISSOP-38 IMC101T-T038 PSoC® 4 Standard MCU TQFP48 CY8C4146AZI XMC™ Standard MCU 16-64 pins XMC1300 (Cortex M0) Inverter output power 50 W 150 W 300 W 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 21
Low power drives offerings by market segments: Mid-range "Regular" Regular: Mid-range segment price Inverter Topology Package Product performance TRENCHSTOP™ Three phase DPAK IKD04N60RF IGBTs CoolMOS™ Three phase DPAK IPD65R1k4CFD, IPD65R950CFD PFC Topology Package Product TRENCHSTOP™ Single boost D2PAK IGB15N60H5, IGB10N60T IGBTs CoolMOS™ Single boost D2PAK IPB60R280P7 Driver Topology Package Product 1ch low side SOT23 1ED44175, 1ED44173, IRS44273 PFC Driver 2ch low side DSO-8 IRS4427 Three phase PG-DSO-28 6ED003L06 / 6EDL04I/N06 High voltage Level shift PG-DSO-8 IRS2304S, 2ED2304S06F, 2EDL05x06 Half bridge PG-DSO-14 IRS2890DS CPU Product Single motor control TSSOP-38 IMC101T-T038 iMOTION™ Motor control + LQFP-64 IMC102T-F064 PFC PSoC® 4 Single motor control TQFP48 CY8C4146AZI XMC1300 (Cortex M0) XMC™ MCU with PFC 16-64 pins XMC1400 (Cortex M0) Inverter output power 50 W 150 W 300 W 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 22
Low power drives offerings by market segments: High-end Premium: High-end segment Inverter Topology Package Product TRENCHSTOP™ IGBTs DPAK IKD06N60RF CoolMOS™ Dpak IPD65R420CFD, IPD65R310CFD Half bridge CIPOS™ Nano IPMs w/integrated Driver 3-phase CIPOS™ Micro IGCM04F60yA, IGCM06F60yA, IM513, IM512 "Premium" 2/3-phase CIPOS™ Mini differentiated PFC Topology Package Product products TRENCHSTOP™ IGBTs Single boost D2PAK IGB15N60H5, IGB10N60T LCD display, CoolMOS™ Single boost D2PAK IPB60R280P7 multiple cooling segments, Driver Topology Package Product highest efficiency 1ch low side SOT23 1ED44175, 1ED44173, IRS44273 PFC Driver 2ch low side DSO-8 IRS4427 Three phase PG-DSO-28 6EDL04I06, 6EDL04N06 Selection table 2EDL05I06PF, 2ED2304S06F focusing on PG-DSO-8 2ED2106/8/9/91S06F series High voltage Level shift 2ED2181/2/3/4S06F series system control Half bridge – IRS2890D PG-DSO-14 2ED21064/84/94S06J series Connectivity 2ED21814/24/34/44S06F series and user CPU Product interface Single motor control TSSOP-38 IMC101T-F038 require iMOTION™ separate Motor control + PFC LQFP-64 IMC102T-F064 subsystems PSoC® 4 Single / Dual Motor TQFP48 CY8C4146AZI FM4 Dual Motor and PFC LQFP or BGA S6E2H14 XMC1300 (Cortex M0) 16-64 pins XMC™ MCU with PFC XMC1400 (Cortex M0) 48-196 Pins XMC4000 (Cortex M4F) Inverter output power 50 W 150 W 300 W 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 23
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 24
Infineon solution tree for residential air conditioner Residential air conditioner 50 W 100 W 300 W 1 HP 2 HP 3 HP 6 HP* TRENCHSTOP™ TP/H3/AI/H5/WR5 PFC Discretes CoolMOS™ P7 Rapid, SiC Gen 6 Outdoor Fan RCD2 IGBT Discretes CoolMOS™ CFD/CE Driver ICs 1200 V JI and SOI / 650-700 V SOI / 600 V JI and SOI Level shift gate driver ICs Smart IPM / Ind. Fan IPM CIPOS™ Micro/ Nano Outd. Fan IPM CIPOS™ Micro Compress. IPM PFC, inverter, PFC+inverter CIPOS™ Mini (also w/PFC) Microcontrollers iMOTION™/ PSoC® 4/ 6 / XMC™ Auxiliary Integrated power stage ‒ CoolSET™ supply M. sensors Hall Switches and angle sensors , isolated current sensors Security OPTIGA™ Trust product family 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 25
Microcontroller portfolio for air conditioner Split type IDU Standing type IDU ODU IDU&ODU User Case System Controller System Controller UI with Capsense Capsense only Compressor +System 3-in-1 Fan Control Compressor: CY8C4547/S3 Cypress CY8C4126/S2 CY8C4126/S2 CY8C4127/S3 CY8C4014/S0 P6-MC(NPP) CY8C4145/S2 part numbers CY8C4127/S3 CY8C4127/S3 C+HPFC: P4-MC(NPP) Flash: 32K~128K Flash: 32K ~ 128K SPWM, FOC, Fast, SRAM: 2K~16K SRAM: 2K ~ 16K Position observer,1 Flash: 64K ~ 128K Anti-Wind Start up, shunt, HF carry wave, SRAM: 8K~16K Capsense: 4-12 Compressor feature + Fast Reversal Product characteristics GPIO: 27~55 GPIO: 27~48 GPIO: 27~55 UART or I2C interface field weaken, torque Fan feature Self-Adjusting Carry compensation, over UART: 1~3 Frequency (Norse) ADC: 8CH ADC: 8CH modulation Full Promotion UART: 2~4 UART: 2~4 Good Capsense Good Capsense 32bit M core, 32bit M core, M4/M0 2 cores 5V power supply, 5V power supply, performance performance Turn-key solution, Key features 32bit M core 32bit M core Ease use turnkey Ease use turnkey Turn-key solution, CY AE support CY AE support CY AE support 5V Power supply 5V Power supply 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 26
Total solutions for air conditioner compressors (PFC + inverter) Power PFC DISCRETE Inverter IPM PFC IPM Inverter IPM 6HP Lower integration Higher flexibility PFC 20~50 A 1.5 – 7HP 20~30 A More design effort Single boost, Interleaved interleaved, 2ph / 3ph PFC DISCRETE 2HP Inverter IPM totem pole 3-6 kW IPM 15~30 A 1 ~ 3 kW Higher integration 1~1.5 HP (PFC + Inv.) IPM Inverter IPM 20 A Lower flexibility PFC 20 A 20 kHz – 60 kHz Less design effort 10~20 A 1-2 kW BOM cost 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 27
Residential air conditioner – outlook for smart solutions Outdoor unit Compressor Outdoor fan › Main MCU: PSoC® 6/ PSoC® 4/ XMC™ series › Inverter: IPM/CIPOS™ Micro › Inverter: IPM/ CIPOS™ Mini › PFC: IGBT/ H5 series, Diode/ Rapid diodes, Gate IC/1ED44176, IRS44273, IPM/ CIPOS™ Mini › Precise and quick cooling: Pressure & temperature Indoor fan sensor combo/ DPS422 › SMPS: CoolSET/ 5QR series › Inverter: IPM/Smart IPM › Inverter: IPM/CIPOS™ Nano, Micro Indoor unit HMI & connectivity Human detection › System host and HMI: PSoC® 6 › People presence detection, counting, › Bluetooth / WiFi connectivity tracking: Radar sensor / BTG24xTRxx › Voice assistant: MEMS microphone › Algorithm / IP protection: OPTIGA™ Trust B › Secured comm / firmware update: OPTIGA™ Trust X HEPA filter Gas sensor › Authentication of filter / › CO2 sensor: PAS CO2 sensor / real PAS accessories: CO2 sensor module – XMC™, MOSFET, OPTIGA™ Trust B/X PAS sensor 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 28
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 29
Infineon solution overview for washing machine Washing machine 600 W 1000 W 1.5 kW TRENCHSTOP™ IGBT / RCD2 IGBT / Switches IGBT 3 / IGBT6 650 V SOI Level shift gate driver ICs Gate driver ICs 600 V JI Level shift gate driver ICs IPM Drum: CIPOS™ Tiny, Mini; Pump: CIPOS™ Micro, Nano Microcontrollers iMOTION™/ PSoC® 4/ 6/ XMC™ Auxiliary supply Integrated power stage ‒ CoolSET™ M. sensors Hall Switches and angle sensors Security OPTIGA™ Trust product family 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 30
Microcontroller portfolio for washing machines Front loading Top loading User Case Motor Control System Control System Controller UI 2-in-1 Drive Controller wi/wo Capsense CY8C4127/S3 CY8C4025/S1 CY8C4126/S2 Part numbers P4S4(NPP) CY8C4126/S2 CY8C4127/S3 CY8C4126/S2 CY8C4146/S3 Flash: 32K ~ 128K BLDC motor, Flash: 128K ~ 256K Flash: 32K ~ 64K SRAM: 4K~32K Flash: 16K ~ 32K SPWM, FOC, OOB, electronics SRAM: 16K~32K SRAM: 4K~8K GPIO: 27~55 SRAM: 1K~2K Product weight GPIO: 27~55 UART: 1~2 UART: 2~4 GPIO: 12~27 characteristics Motor identification and auto- UART: 2~4 Capsense: 8~20 ADC: 8CH UART: 1~2 tuning, multi-mode startup ADC: 8CH Support slides & wheels Capsense: 8~30 ADC: 8 CH Support slides & wheels 32bit M core, Good capsense performance Good Capsense performance Turn-key solution, 5V power supply, 5V power supply, Key features 32bit M core Ease use turnkey Ease use turnkey 32bit M core CY AE support, 5V Power supply 5V Power supply Lead tech for the sensorless inverter 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 31
Washing machine drive (600 W – 1.5 kW) Inverter Topology Package Product DPAK IKD10N60R, IKD15N60R, IKD10N60RF, IKD15N60RF Switch Discrete IGBTs + D2PAK IKB10N60T, IKB15N60T, IKB20N60T Anti-parallel Diode TO220 IKP10N60T, IKP15N60T, IKP20N60T IPMs with integrated driver Three phase Mini IKCM10/15H Driver Topology Package Product Three phase PG-DSO-28 6EDL04I06PT, 6EDL04N06PT 2EDL05I06PF 2ED2304S06F PG-DSO-8 2ED2106/8/9/91S06F series SOI 2ED2181/2/3/4S06F series Half bridge 2EDL05I06PJ; 2EDL23x06PJ PG-DSO-14 2ED21064/84/94S06J series 2ED21814/24/34/44S06J series Three phase DSO-28 IR2136S, IR2133S Junction isolated Half bridge DSO-14 IRS2890DS CPU Product iMOTION™ LQFP-64 IMC101T, IMC102T XMC™ PG-LQFP-100 XMC4400-F100 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 32
Trend in washing machine applications: Improving energy efficiency and water consumption Strong focus on the washing program – process control is enabled by inverterized motors › Reduce size while › Multitude of optimized › Easy remote control and maximizing drum volume washing programs information about the status › Multiple drums › High energy efficiency › Remote monitoring and motors (BLDC) maintenance › Washing and drying › Low noise for washing e.g. at › Software updates night 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 33
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 34
Infineon solution overview for Fans and Pumps Fans and pumps 100 W 200 W 300 W TRENCHSTOP™ IGBT6 / RCD2 IGBT Switches CoolMOS™ PFD7 650 V SOI Level shift gate driver ICs Gate driver ICs 600 V JI Level shift gate driver ICs IPM Drum: CIPOS™ Tiny, Mini; Pump: CIPOS™ Micro, Nano Microcontrollers iMOTION™/ PSoC® 4/ 6 / XMC™ Integrated power stage ‒ CoolSET™ Driver & PFC supply Linear voltage and DC/DC switching regulators M. sensors XENSIV™ Hall Switches and angle sensors Security OPTIGA™ Trust product family 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 35
Microcontroller portfolio for Fans and Pumps User Case 100 W - 400 W Circulation pump Small pump Fan CY8C4025/S1 CY8C4014/S0 CY8C4025/S1 CY8C4014/S0 Part numbers CY8C4126/S2 CY8C4025/S1 CY8C4126/S2 CY8C4147/S3 CY8C4126/S2 CY8C4127/S3 Flash: 32K~64K Flash: 16K ~ 64K Flash: 16K, 128K SRAM: 4K~8 SRAM: 2K~8K Flash: 32K ~ 128K SRAM: 2K, 16K UART: 2~4 UART: 1~3 SRAM: 4K~32K Product characteristics GPIO: 12~55 Capsense: 6~12 Capsense: 4~8 UART: 2 UART: 1~4 Support slides ADC: 4 Capsense: 4~6 Capsense: 4~8 ADC: 3 Good capsense performance Good capsense performance Good Capsense performance Good Capsense performance, Ease use turnkey Ease use turnkey Ease use turnkey Support OTA, Key features Support OTA, Enable LCD Support OTA, 5V power supply, 5V power supply, 5V Power supply 5V Power supply 32bit M core 32bit M core 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 36
Fans & pumps – product selection tree Regular: Mid-range segment Inverter Topology Package Product DPAK IKDxxN60R, IKDxxN60RF Discrete IGBTs Three phase TO-220FP IKAxxN65ET6 CIPOS™ Nano Half bridge IPMs with integrated driver CIPOS™ Micro IRSM83x, IM231, IM393 3-phase CIPOS™ Tiny Driver Topology Package Product Three phase PG-DSO-28 6EDL04I06 / 6EDL04N06 2ED2304S06F, 2EDL05I06PF PG-DSO-8 2ED2106/8/9/91S06F series High voltage 2ED2181/2/3/4S06F series level shift Half bridge IRS2890DS 2EDL05I06PJ, 2EDL23I06 PG-DSO-14 2ED21064/84/94S06J series 2ED21814/24/34/44S06J Controller Functionality Package Product Single motor control TSSOP-38 IMC101T-T038 iMOTION™ Motor control + PFC LQFP-64 IMC102T-F064 Smart IPM PQFN IMM101T, IMM100A XMC1300 (Cortex M0) XMC™ Standard MCU 16-64 pins XMC1400 (Cortex M0) 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 37
Agenda 1 What‘s driving the major home appliance market? 2 Solutions for major home appliances 3 Refrigerators compressor and PFC 4 Residential air conditioner 5 Washing machines 6 Fans and pumps 7 Summary 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 38
Conclusion and take-aways Infineon has the most comprehensive portfolio among competitors: One-stop-shop. Infineon offers energy efficient solutions, with different levels of integration to meet any customer needs. We can offer a competitive and complete system solution for traditional and new consumer drive applications. Smart functionality is offered beyond energy efficiency. Add hardware-based security already at product design and benefit from Infineon's support for an easy and fast integration. We are working together with our customers to grow into the future! 2020-07-01 Copyright © Infineon Technologies AG 2020. All rights reserved. 39
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