PRODUCTS AND SOLUTIONS - Skako

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PRODUCTS AND SOLUTIONS - Skako
PRODUCTS AND
SOLUTIONS
PRODUCTS AND SOLUTIONS - Skako
WHAT MAKES ATLANTIS                                                                             The engineering that goes into SKAKO concrete mixers continues
                                                                                                     to develop. The result is the ATLANTIS counter-current mixer which
     SO MUCH BETTER?                                                                                 offers a series of new solutions designed for a long lifetime of
                                                                                                     producing very homogeneous mixes in short cycle times.

                    Airbag                         Camera                                                                                                                                               Manual operation
           Anti-dust airbag                        Remote camera s ­ urveillance for m
                                                                                     ­ onitoring                                                                                                        Mixing tools can
          system prevents                          mixing process from the control room.                                                                                                                be easily adjusted
the dust from entering the                                                                                                                                                                              into optimal position
       work environment.                                                                                                                                                                                during servicing.

       Inspection hatch                                                                                                                                Automatic cleaning                               Moisture control
   Inspection hatch on top                                                                                                                             High-pressure cleaning                           Electrodes measure
      of the mixer makes it                                                                                                                            system eliminates the                            humidity in the ­concrete
   possible to look into the                                                                                                                           need for manual                                  and ­automatically regulate
   mixer during the mixing                                                                                                                             cleaning of the inside                           addition of water via
           process, without                                                                                                                            of mixer.                                        SKAKOMAT 600.
     compromising safety.
   Optional with LED light.

        Inlet / skip hoist                                                                                                                                                                              Safety system
   Safe and dustproof inlet                                                                                                                                                                             Safety system for door
      for skip hoist bucket.                                                                                                                                                                            openings with key interlock.
       Inlet is closed when                                                                                                                                                                             The safety system meets
   bucket is not in position.                                                                                                                                                                           prevailing quality and
    Large opening for fast                                                                                                                                                                              higher performance levels
    discharge of materials                                                                                                                                                                              than required than EU
              into the mixer.                                                                                                                                                                           safety standards.

  Water proportioning                                                                                                                                  Hydraulic                                        Discharge gates
Water proportioning device                                                                                                                             powerpack                                        Detachable hatch with
     enables the addition of                                                                                                                           Including manual                                 safety system for easy
  water ­during production.                                                                                                                            discharge function                               cleaning and main-
 Different models ­available                                                                                                                           ensures that discharge                           tenance.
        for different types                                                                                                                            can take place in case
               of concrete.                                                                                                                            of power failure.

                  Sampler                          Shovels
                                                                                                      Type                        125         750       1125      1500       2250      3000      3750         4500       6000
          Semi-automatic,                          Unique two-level shovel technology
   electro-hydraulic device                        ensures ­better controlled high                    Volume l/kg               125/200    750/1200   1125/1800 1500/2400 2250/3600 3000/4800 3750/6000 4500/7200 6000/9600
         for safe, easy and                        intensive mixing.
   controlled extraction of                        Bolts are countersunk so concrete will             Max. output per batch m
                                                                                                                            3
                                                                                                                                 0.08         0.5       0.75       1.0       1.5       2.0       2.5          3.0        4.0
      concrete test sample.                        not stick and old concrete will not get            Motor size kW               3          18,5        30       2x22      2x30      2x37      3x30         4x30       4x37
                                                   mixed in with new batches..
                                                                                                      Mixer stars                 1            1         1         2            2       2         3            3          4

Evolution of mixers
                                       1963-1979                1979-1991                                                               2001-2012
                                                                                                                                                                                u   TODAY
                                1929                                                               1991-2001
PRODUCTS AND SOLUTIONS - Skako
SKAKO CONCRETE ROTOCONIX®                                                                                                 You find the ultimate response in the advanced
                                                                                                                          ROTOCONIX® Mixer of SKAKO CONCRETE
THE ULTIMATE RESPONSE
TO YOUR MIXING NEEDS

                                                                                                                          Reversible Rotating Cone
                                                                                                                          ● Accelerates discharge -
                                                                                                                            MEANS SHORTER CYCLES

                                                                                                                          ● Cone with minimum surface -
                                                                                                                            MEANS FAST AND
                                                                                                                            EASY CLEANING
                                                                                                                          ● No tools at inlet mean
                                                                                                                            no residuals clinging from
                                                                                                                            batch to batch -
                                                                                                                            MEANS BETTER
                                                                                                                            CONCRETE QUALITY

                                                                                                                          ● Conical shape allows for small
                                                                                                                            batches down to 5% of
                                                                                                                            maximum filling capacity -
                                                                                                                            MEANS FLEXIBLE PRODUCTION

                                                                                                                          ● Removes all materials sticking
                                                                                                                            to scrapers at each inversion of
                                                                                                                            cone rotation -
                                                                                                                            MEANS COMPLETE DISCHARGE

                                                                                                                          ● Mixing starts at first introduction
                                                                                                                            of materials -
                                                                                                                            MEANS FASTER MIXING

                                                                                                                          Reversible Turbo Whirler                                                 Reversible Screw
 SKAKO ROTOCONIX®                                                  375             750          1500            2250      ● High speed destroys and               ● Long life wear parts           ● Homogenizes and distributes
 Max. changing capacity / max. charging weight      l / kg       375 / 600      750 / 1200   1500 / 2400    2250 / 3600     prevents lumps of non-mixed             with high strength steel         materials vertically -
                                                                                                                            particles -                             reinforcements -                 MEANS BETTER MIXING
 Output, compact concrete                           l / kg       250 / 600      500 / 1200   1000 / 2400    1500 / 3600     MEANS BETTER MIXING                     MEANS LOW COST
 Min. batch volume                                  litres          20             50            50              50                                                 MAINTENANCE                    ● Ensures equal mixing at all filling
                                                                                                                          ● Provides intense compression                                             levels of cone from 5% up -
 Motor power : pan rotation                         kW              7.5            7.5           11              15         and increases cement activity -       ● Distributes liquids rapidly      MEANS FLEXIBLE PRODUCTION
 Motor power : screw                                kW              7.5             11           22              30         MEANS POWDER SAVINGS                    into the centre of the mix -
                                                                                                                                                                    MEANS FASTER MIXING            ● Inversion of screw direction
 Motor power : whirler                              kW              11              15           30              37
                                                                                                                          ● Release/snap and easily                                                  prevents retention of materials
 Pan rotation speed range                           RPM            2 - 24         4 - 16      3.5 - 14.5     3.5 - 14.5     removable parts -                                                        and accelerates discharge -
 Screw rotation speed range                         RPM          10 - 120        25 - 100      18 - 72         15 - 60      MEANS FAST AND EASY                                                      MEANS SHORTER BATCHING CYCLES
                                                                                                                            MAINTENANCE
 Whirler rotation speed range                       RPM          30 - 300        75 - 300      50 - 200        40 - 160

Fully integrable with your SKAKO CONCRETE automation and control system:

YOUR MIXING                            ● Quick batching cycles
                                       ● Easy and fast discharge
                                                                             ● Flexible size batches from
                                                                               same mixer – less investments
                                                                                                                          ● The motors for all three mixing functions are managed via
                                                                                                                            frequency converters – means innumerable combinations e.g.:
                                                                                                                                                                                                   ● Consistency control via power
                                                                                                                                                                                                     consumption at different

NEEDS                                  ● Smooth and time-
                                                                             ● Face concrete quality                        1) Rpm of individual tools
                                                                                                                            2) Mixing change triggered by batch consistency
                                                                                                                                                                                                     whirler speeds
                                                                                                                                                                                                   ● Water content control
                                         saving maintenance                  ● Automatic or easy cleaning
                                                                                                                            3) Multi-parameter combinations for determined mix designs
                                                                               between batches
                                       ● Homogeneous stable
                                         quality at low cost
PRODUCTS AND SOLUTIONS - Skako
SKAKO CONFLEX
BUCKET CONVEYOR
- TRAVELS FAST AND ADAPTS

What do you require from a                                                                                                                      A flexible and sealed
bucket conveyor system                                                                                                                          discharge system
● To make the bucket travel fast from                                                                                                           ● The entire layout is entered into the
  mixer to work station and back                                                                                                                  SKAKOFLEX control and software
  again?                                                                                                                                          and makes it possible to adapt the                                                               12˚

● And to reduce the number of                                                                                                                     speed and approach the movable
  conveyors needed?                                                                                                                               station correctly.
                                                                                                                                                                                                                               ● CONFLEX is available in three sizes
● Please keep the noise level low!                                                                                                              ● Combines more mixing plants with                                               each of them with rotating or
                                                                                                                                                  several work stations.                                                         bottom discharge – the bottom
● Make the bucket conveyor adapt
                                                                                                                                                                                                                                 one with completely sealed closure
  to the mixer plant and not vice versa!                                                                                                        ● CONFLEX travels up to 4.5 m/sec.
                                                                                                                                                                                                                                 system. Possibly even buckets with
● Make it extendable with fewer                                                                                                                 ● The control system controls up to                                              a two-compartment hopper to sepa-
  difficulties!                                                                                                                                   5 buckets, 30 work stations and                                                rate two kinds of concrete.
                                                                                                                                                  8 mixers.
                                                                                                                                                                                                                               ● Always to know the exact position
… and how does SKAKO fulfill                                                                                                                                                                                                     of the bucket. To let it seek and find
                                                                                                                                                                                                                                 also movable stations.
● SKAKO CONFLEX travels at 4.5 m
  per second!
● The bucket wheels run with wear
  resistant rubber tires on the rails.
● CONFLEX inclines up to 12°.
  Flexible to reach various heights.
● The CONFLEX system has a modular                                 CONFLEX         CONFLEX            CONFLEX         CONFLEX      CONFLEX
  design. Possible to change both                                    1500            3000               3750          ECO 1500     ECO 3000
  track and specifications. Switch
  tracks possible if two buckets must         Speed                    4.5      Up to 9°: 4.5      Up to 3.25°: 4.5         1.5       1.5
  pass each other.                            m/sec. ∞)                         Over 9°: 3.2       Over 3.25°: 3.2

                                              Curves                  Yes              Yes                Yes            Yes          Yes

                                              Inclines                Yes              Yes                Yes               No        No

                                              Power                 Hydraulic      Hydraulic          Hydraulic       Electrical   Electrical

                                              Drive                   4x4             4x4                4x4            2x4          2x4

                                            ∞) Speeds indicated refer to speed on the entire track on horizontal sections

● Order box or via
  tablet/smartphone.

● Full integration of concrete mixing/
  batching and distribution system.                                                                                                             When turning, the CONFLEX uses a small radius of curvature.                      A SKAKO CONFLEX conveyor bucket arriving at
                                                                                                                                                                                                                                 work station.

               Rotating discharge          Bottom discharge - crosswise                      Bottom discharge - lengthwise
                                                                                                                                                ●   High speed –                                     ●    Inclines up to 12°        ●    High safety factor
                                                                                                                                                    up to 4.5 m/sec.                                 ●    Low noise                 ●    Flexible
PRODUCTS AND SOLUTIONS - Skako
SKAKO CONCRETE                                                                                       ROW SILO PLANTS
DISTRIBETON                                                                                          THE MODULAR DESIGN MEETS ALL YOUR NEEDS FOR
                                                                                                     UNLIMITED NUMBER OF ROWS AND COMPARTMENTS

CONCRETE DISTRIBUTION
SYSTEM FOR MOULDS
AND CASTING MACHINES
● SKAKO DISTRIBETON transports
  fresh concrete from conveyor
  bucket to any point of usage in
  factory hall
● Movable or fixed stations
● Fully or semi-automatic ordering
  system via touch panel or tablet
● Two types of bottom discharge

● Hydraulically operated gate         ● Double discharge for           ● Dumping or controlled       ● Optimal opportunities to tailor the   ● Easy access to the silo through a     ● Cladding is available with or without
                                        dry concrete                     discharge of concrete         solution to your specific needs         manhole                                 insulation
● Bottom discharge gate for
  all types of concrete               ● Portal or semi-portal design   ● High-pressure cleaning      ● Different surface treatments:         ● An inlet box on the silo deck         ● A wide range of supplementary
                                        Up to 26 m span                                                Painted or galvanized                   prevents contamination of materials     equipment, such as heating or shock
● Single discharge for SCC concrete                                    ● Raisable/lowerable bucket                                                                                     blasters for the silo cone
                                                                                                     ● Walls are easy to assemble            ● Roof constructions can be supplied
                                                                                                       trapezoidal profiles                    in a wide range of designs
PRODUCTS AND SOLUTIONS - Skako
HIGH SILO PLANTS                                                                                                        SKAKO PLANT                                                                           • MASTERMIX
                                                                                                                                                                                                              • MAXIMUM
THE BEST POSSIBLE UTILIZATION OF THE PRODUCTION
AREA, HIGH CAPACITY – SMALL FOOTPRINT
                                                                                                                        SOLUTIONS                                                                               MODULARITY
                                                                                                                                                                                                              • MOBILITY

● Up to 1200 m3                                                                                                         JOBSITE                                                                                 ● Up to 4500 litre
  storage capacity
  – up to 4 mixers
                                                                                                                        PLANTS                                                                                    mixer

 ● An eco-friendly choice with optimal   ● A high level of modularity with      ● Frost-free storage of aggregates in   ● Fast installation, reduced civil       ● Safe: Platform with secure railing,       ● Ergonomic: Wide access platform
   utilization of the resources            many options for customer-             heated, insulated silo compartments     engineering, precabled and pretested     anti-slippery landing, floor level          around mixer, plating easy to wash
                                           specific adaption                                                                                                       access to maintenance
 ● Reduced power consumption on                                                 ● Make your company visible with a      ● Easily removable and transportable                                                 ● Maximum output capacity
   account of short distance material    ● A wide range of extra equipment        conspicuous landmark                                                           ● Comfortable: Easy access for
   transport                               such as platforms, ladders, stairs                                           ● Modular: 4-8 compartments,               cleaning/inspection, bracket to lift up   ● Proven strength and reliability
                                           and crane beams                      ● Short proportioning cycles result       one big or two small outlet gates        spares, flexible and resistant chute
 ● A minimum of moving parts means                                                in fast production start-up and         per compartment. Up to five screw                                                  ● Environment: Galvanized weigh
   less maintenance costs                ● No spillage during proportioning                                               conveyors                              ● Automation/optimization of production       hopper for clean or recycled water
                                                                                  high output
PRODUCTS AND SOLUTIONS - Skako
ANALYZE YOUR NEEDS FOR
CONCRETE PRODUCTION...

                                                                                                                                                 ASK SKAKO CONCRETE
                                                                                                                                                 FOR REFERENCES …

                                                                                                                   ... AND LET US DESIGN AND PROPOSE
SKAKO CONCRETE is a professional       SKAKO CONCRETE’s main purpose is         We offer knowledge, experience,
and experienced group specialized      to develop solutions adapted to future   flexibility and understanding
in development, supply, installation   requirements, meeting the individual     of your situation. Basis of this
and servicing of complete plants for
production of concrete.
                                       needs of our customers and so helping
                                       them strengthening their position in
                                                                                are mutual discussions and
                                                                                co-operation.
                                                                                                                   YOUR FUTURE RELIABLE, FUNCTIONAL, RATIONAL,
                                       their market.
                                                                                                                   COMPACT, SAFE AND ENERGY-SAVING PLANT!
PRODUCTS AND SOLUTIONS - Skako
SKAKOMAT                                                               FULLY AUTOMIZED WITH
300 - 600 S - 600 SQL                                                  SKAKO CONTROL SYSTEM
                                                                                                                SKAKO control system and equipment is
                                                                                                                continuously developed by SKAKO’s own
                                                                                                                engineers in cooperation with our customers
                                                                                                                looking to increase productivity and ensure
                                                                                                                correct mixing ratio and a homogeneous
                                                                                                                improved quality.
                                                                       SKAKO puts integrated automation
                                                                       technology at your fingertips.
                                                                       From ordering, proportioning, mixing
                                                                       with consistency control to transpor-
                                                                       tation, SKAKO is ready to improve your
                                                                       process all the way.
                                                                       SKAKO equipment and solutions are
                                                                       your guarantee for long lifetime,
                                                                       safety and efficiency with concern for
                                                                       communities and the environment.

                                                                                                                Streamline business processes:
                                                                                                                ●   Fast calculation of key figures   ●   Concrete delivery to all types
                                                                                                                ●   Visualized storage                    of production equipment
                                                                                                                ●   Increase of productivity          ●   Unlimited mix designs
                                                                                                                ●   Overall Equipment Efficiency      ●   Supports EN206
                                                                                                                    features                          ●   Control of complex plants
                                                                                                                ●   High-speed transportation             – SKAKO plants as well as
                                                                                                                                                          non-SKAKO plants
                                                                                                                ●   Reducing cycle times
                                                                                                                                                      ●   ERP interface
                                                                                                                                                      ●   Fixed and handheld control
                                                                                                                                                          devices for use in production
                                                                                                                                                          (ordering batch size and
                                                                                                                                                          consistency control, etc.)
                                                                                                                                                      ●   Active integrated moisture control
                                                                                                                                                          in aggregates and concrete
                                                                                                                                                      ●   Log and backup of all data

●   Improved productivity           ●   Improved consistency control   ●   Fully automated production control                                         ●    Total data security
●   Improved transport efficiency   ●   Improved quality               ●   Reduction of production costs                                              ●    Simplicity
PRODUCTS AND SOLUTIONS - Skako
SERVICE
& SUPPORT

SKAKO original                                          On-demand
spare parts assistance                                  technical support
We understand the importance of fast and reliable       SKAKO customers can always choose to purchase the
spare parts service. Our extensive inventory of         services and support they need on-demand.
original spare parts, together with our staff of        • Plant performance
experienced experts, is your guarantee that we               - Plant review
can deliver on this promise.                                 - Plant optimization
                                                        • Three-level service contracts
You can conveniently reach SKAKO for spare parts        • Onsite service
service by phone or mail.                               • Onsite repair
Always insist on original SKAKO spare parts for guar-   • Calibration
anteed quality and performance.                         • Own repair workshop
                                                        • Software backup and updates
Visit our webshop here: www.skako.com/webshop
                                                        • Telephone and online support
Monday-Thursday 07.30-15.30
Friday 07.30-15.00

Tel.: +45 63 61 61 00
Hotline: +45 70 26 26 45
webshop@skako.com
sparepart@skako.com

www.skako.com
PRODUCTS AND SOLUTIONS - Skako
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