PRODUCTS AND SOLUTIONS - Skako
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WHAT MAKES ATLANTIS The engineering that goes into SKAKO concrete mixers continues to develop. The result is the ATLANTIS counter-current mixer which SO MUCH BETTER? offers a series of new solutions designed for a long lifetime of producing very homogeneous mixes in short cycle times. Airbag Camera Manual operation Anti-dust airbag Remote camera s urveillance for m onitoring Mixing tools can system prevents mixing process from the control room. be easily adjusted the dust from entering the into optimal position work environment. during servicing. Inspection hatch Automatic cleaning Moisture control Inspection hatch on top High-pressure cleaning Electrodes measure of the mixer makes it system eliminates the humidity in the concrete possible to look into the need for manual and automatically regulate mixer during the mixing cleaning of the inside addition of water via process, without of mixer. SKAKOMAT 600. compromising safety. Optional with LED light. Inlet / skip hoist Safety system Safe and dustproof inlet Safety system for door for skip hoist bucket. openings with key interlock. Inlet is closed when The safety system meets bucket is not in position. prevailing quality and Large opening for fast higher performance levels discharge of materials than required than EU into the mixer. safety standards. Water proportioning Hydraulic Discharge gates Water proportioning device powerpack Detachable hatch with enables the addition of Including manual safety system for easy water during production. discharge function cleaning and main- Different models available ensures that discharge tenance. for different types can take place in case of concrete. of power failure. Sampler Shovels Type 125 750 1125 1500 2250 3000 3750 4500 6000 Semi-automatic, Unique two-level shovel technology electro-hydraulic device ensures better controlled high Volume l/kg 125/200 750/1200 1125/1800 1500/2400 2250/3600 3000/4800 3750/6000 4500/7200 6000/9600 for safe, easy and intensive mixing. controlled extraction of Bolts are countersunk so concrete will Max. output per batch m 3 0.08 0.5 0.75 1.0 1.5 2.0 2.5 3.0 4.0 concrete test sample. not stick and old concrete will not get Motor size kW 3 18,5 30 2x22 2x30 2x37 3x30 4x30 4x37 mixed in with new batches.. Mixer stars 1 1 1 2 2 2 3 3 4 Evolution of mixers 1963-1979 1979-1991 2001-2012 u TODAY 1929 1991-2001
SKAKO CONCRETE ROTOCONIX® You find the ultimate response in the advanced ROTOCONIX® Mixer of SKAKO CONCRETE THE ULTIMATE RESPONSE TO YOUR MIXING NEEDS Reversible Rotating Cone ● Accelerates discharge - MEANS SHORTER CYCLES ● Cone with minimum surface - MEANS FAST AND EASY CLEANING ● No tools at inlet mean no residuals clinging from batch to batch - MEANS BETTER CONCRETE QUALITY ● Conical shape allows for small batches down to 5% of maximum filling capacity - MEANS FLEXIBLE PRODUCTION ● Removes all materials sticking to scrapers at each inversion of cone rotation - MEANS COMPLETE DISCHARGE ● Mixing starts at first introduction of materials - MEANS FASTER MIXING Reversible Turbo Whirler Reversible Screw SKAKO ROTOCONIX® 375 750 1500 2250 ● High speed destroys and ● Long life wear parts ● Homogenizes and distributes Max. changing capacity / max. charging weight l / kg 375 / 600 750 / 1200 1500 / 2400 2250 / 3600 prevents lumps of non-mixed with high strength steel materials vertically - particles - reinforcements - MEANS BETTER MIXING Output, compact concrete l / kg 250 / 600 500 / 1200 1000 / 2400 1500 / 3600 MEANS BETTER MIXING MEANS LOW COST Min. batch volume litres 20 50 50 50 MAINTENANCE ● Ensures equal mixing at all filling ● Provides intense compression levels of cone from 5% up - Motor power : pan rotation kW 7.5 7.5 11 15 and increases cement activity - ● Distributes liquids rapidly MEANS FLEXIBLE PRODUCTION Motor power : screw kW 7.5 11 22 30 MEANS POWDER SAVINGS into the centre of the mix - MEANS FASTER MIXING ● Inversion of screw direction Motor power : whirler kW 11 15 30 37 ● Release/snap and easily prevents retention of materials Pan rotation speed range RPM 2 - 24 4 - 16 3.5 - 14.5 3.5 - 14.5 removable parts - and accelerates discharge - Screw rotation speed range RPM 10 - 120 25 - 100 18 - 72 15 - 60 MEANS FAST AND EASY MEANS SHORTER BATCHING CYCLES MAINTENANCE Whirler rotation speed range RPM 30 - 300 75 - 300 50 - 200 40 - 160 Fully integrable with your SKAKO CONCRETE automation and control system: YOUR MIXING ● Quick batching cycles ● Easy and fast discharge ● Flexible size batches from same mixer – less investments ● The motors for all three mixing functions are managed via frequency converters – means innumerable combinations e.g.: ● Consistency control via power consumption at different NEEDS ● Smooth and time- ● Face concrete quality 1) Rpm of individual tools 2) Mixing change triggered by batch consistency whirler speeds ● Water content control saving maintenance ● Automatic or easy cleaning 3) Multi-parameter combinations for determined mix designs between batches ● Homogeneous stable quality at low cost
SKAKO CONFLEX BUCKET CONVEYOR - TRAVELS FAST AND ADAPTS What do you require from a A flexible and sealed bucket conveyor system discharge system ● To make the bucket travel fast from ● The entire layout is entered into the mixer to work station and back SKAKOFLEX control and software again? and makes it possible to adapt the 12˚ ● And to reduce the number of speed and approach the movable conveyors needed? station correctly. ● CONFLEX is available in three sizes ● Please keep the noise level low! ● Combines more mixing plants with each of them with rotating or several work stations. bottom discharge – the bottom ● Make the bucket conveyor adapt one with completely sealed closure to the mixer plant and not vice versa! ● CONFLEX travels up to 4.5 m/sec. system. Possibly even buckets with ● Make it extendable with fewer ● The control system controls up to a two-compartment hopper to sepa- difficulties! 5 buckets, 30 work stations and rate two kinds of concrete. 8 mixers. ● Always to know the exact position … and how does SKAKO fulfill of the bucket. To let it seek and find also movable stations. ● SKAKO CONFLEX travels at 4.5 m per second! ● The bucket wheels run with wear resistant rubber tires on the rails. ● CONFLEX inclines up to 12°. Flexible to reach various heights. ● The CONFLEX system has a modular CONFLEX CONFLEX CONFLEX CONFLEX CONFLEX design. Possible to change both 1500 3000 3750 ECO 1500 ECO 3000 track and specifications. Switch tracks possible if two buckets must Speed 4.5 Up to 9°: 4.5 Up to 3.25°: 4.5 1.5 1.5 pass each other. m/sec. ∞) Over 9°: 3.2 Over 3.25°: 3.2 Curves Yes Yes Yes Yes Yes Inclines Yes Yes Yes No No Power Hydraulic Hydraulic Hydraulic Electrical Electrical Drive 4x4 4x4 4x4 2x4 2x4 ∞) Speeds indicated refer to speed on the entire track on horizontal sections ● Order box or via tablet/smartphone. ● Full integration of concrete mixing/ batching and distribution system. When turning, the CONFLEX uses a small radius of curvature. A SKAKO CONFLEX conveyor bucket arriving at work station. Rotating discharge Bottom discharge - crosswise Bottom discharge - lengthwise ● High speed – ● Inclines up to 12° ● High safety factor up to 4.5 m/sec. ● Low noise ● Flexible
SKAKO CONCRETE ROW SILO PLANTS DISTRIBETON THE MODULAR DESIGN MEETS ALL YOUR NEEDS FOR UNLIMITED NUMBER OF ROWS AND COMPARTMENTS CONCRETE DISTRIBUTION SYSTEM FOR MOULDS AND CASTING MACHINES ● SKAKO DISTRIBETON transports fresh concrete from conveyor bucket to any point of usage in factory hall ● Movable or fixed stations ● Fully or semi-automatic ordering system via touch panel or tablet ● Two types of bottom discharge ● Hydraulically operated gate ● Double discharge for ● Dumping or controlled ● Optimal opportunities to tailor the ● Easy access to the silo through a ● Cladding is available with or without dry concrete discharge of concrete solution to your specific needs manhole insulation ● Bottom discharge gate for all types of concrete ● Portal or semi-portal design ● High-pressure cleaning ● Different surface treatments: ● An inlet box on the silo deck ● A wide range of supplementary Up to 26 m span Painted or galvanized prevents contamination of materials equipment, such as heating or shock ● Single discharge for SCC concrete ● Raisable/lowerable bucket blasters for the silo cone ● Walls are easy to assemble ● Roof constructions can be supplied trapezoidal profiles in a wide range of designs
HIGH SILO PLANTS SKAKO PLANT • MASTERMIX • MAXIMUM THE BEST POSSIBLE UTILIZATION OF THE PRODUCTION AREA, HIGH CAPACITY – SMALL FOOTPRINT SOLUTIONS MODULARITY • MOBILITY ● Up to 1200 m3 JOBSITE ● Up to 4500 litre storage capacity – up to 4 mixers PLANTS mixer ● An eco-friendly choice with optimal ● A high level of modularity with ● Frost-free storage of aggregates in ● Fast installation, reduced civil ● Safe: Platform with secure railing, ● Ergonomic: Wide access platform utilization of the resources many options for customer- heated, insulated silo compartments engineering, precabled and pretested anti-slippery landing, floor level around mixer, plating easy to wash specific adaption access to maintenance ● Reduced power consumption on ● Make your company visible with a ● Easily removable and transportable ● Maximum output capacity account of short distance material ● A wide range of extra equipment conspicuous landmark ● Comfortable: Easy access for transport such as platforms, ladders, stairs ● Modular: 4-8 compartments, cleaning/inspection, bracket to lift up ● Proven strength and reliability and crane beams ● Short proportioning cycles result one big or two small outlet gates spares, flexible and resistant chute ● A minimum of moving parts means in fast production start-up and per compartment. Up to five screw ● Environment: Galvanized weigh less maintenance costs ● No spillage during proportioning conveyors ● Automation/optimization of production hopper for clean or recycled water high output
ANALYZE YOUR NEEDS FOR CONCRETE PRODUCTION... ASK SKAKO CONCRETE FOR REFERENCES … ... AND LET US DESIGN AND PROPOSE SKAKO CONCRETE is a professional SKAKO CONCRETE’s main purpose is We offer knowledge, experience, and experienced group specialized to develop solutions adapted to future flexibility and understanding in development, supply, installation requirements, meeting the individual of your situation. Basis of this and servicing of complete plants for production of concrete. needs of our customers and so helping them strengthening their position in are mutual discussions and co-operation. YOUR FUTURE RELIABLE, FUNCTIONAL, RATIONAL, their market. COMPACT, SAFE AND ENERGY-SAVING PLANT!
SKAKOMAT FULLY AUTOMIZED WITH 300 - 600 S - 600 SQL SKAKO CONTROL SYSTEM SKAKO control system and equipment is continuously developed by SKAKO’s own engineers in cooperation with our customers looking to increase productivity and ensure correct mixing ratio and a homogeneous improved quality. SKAKO puts integrated automation technology at your fingertips. From ordering, proportioning, mixing with consistency control to transpor- tation, SKAKO is ready to improve your process all the way. SKAKO equipment and solutions are your guarantee for long lifetime, safety and efficiency with concern for communities and the environment. Streamline business processes: ● Fast calculation of key figures ● Concrete delivery to all types ● Visualized storage of production equipment ● Increase of productivity ● Unlimited mix designs ● Overall Equipment Efficiency ● Supports EN206 features ● Control of complex plants ● High-speed transportation – SKAKO plants as well as non-SKAKO plants ● Reducing cycle times ● ERP interface ● Fixed and handheld control devices for use in production (ordering batch size and consistency control, etc.) ● Active integrated moisture control in aggregates and concrete ● Log and backup of all data ● Improved productivity ● Improved consistency control ● Fully automated production control ● Total data security ● Improved transport efficiency ● Improved quality ● Reduction of production costs ● Simplicity
SERVICE & SUPPORT SKAKO original On-demand spare parts assistance technical support We understand the importance of fast and reliable SKAKO customers can always choose to purchase the spare parts service. Our extensive inventory of services and support they need on-demand. original spare parts, together with our staff of • Plant performance experienced experts, is your guarantee that we - Plant review can deliver on this promise. - Plant optimization • Three-level service contracts You can conveniently reach SKAKO for spare parts • Onsite service service by phone or mail. • Onsite repair Always insist on original SKAKO spare parts for guar- • Calibration anteed quality and performance. • Own repair workshop • Software backup and updates Visit our webshop here: www.skako.com/webshop • Telephone and online support Monday-Thursday 07.30-15.30 Friday 07.30-15.00 Tel.: +45 63 61 61 00 Hotline: +45 70 26 26 45 webshop@skako.com sparepart@skako.com www.skako.com
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