PRODUCT CATALOGUE 2019 / THERMAL INTERFACE MATERIALS
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PAGE 04 CONTENT THE WAY WE THINK 06 Tomorrow is today and yesterday 07 The method behind success 08 Quality has a principle 09 Our production site HEATPIPES & CFD SIMULATION 10 TOTAL-THERMAL-MANAGEMENT: HEATPIPE MODULES. 12 DR. BREIER CONSULTING. CFD Simulation THERMAL INTERFACE MATERIALS Material Product Code Insulating Conductivity 13 1 GAP FILLER W/mK 14 Silicone Gap Filler / soft TGF-C-SI 1.5 electrically 15 Silicone Gap Filler / soft TGF-M-SI 2.5 insulating 16 Silicone Gap Filler / soft TGF-R-SI 3.0 electrically 17 Silicone Gap Filler / soft TGF-U-SI 4.5 non-insulating 18 Silicone Gap Filler / soft TGF-V-SI 5.0 low 19 Silicone Gap Filler / soft TGF-W-SI 6.0 dielectric 20 Silicone Gap Filler / soft TGF-Z-SI 11 21 Silicone Gap Filler / very soft TGF-BXS-SI 1.2 22 Silicone Gap Filler / very soft TGF-HUS-SI 1.8 23 Silicone Gap Filler / very soft TGF-JUS-SI 2.0 24 Silicone Gap Filler / very soft TGF-JXS-SI 2.0 25 Silicone Gap Filler / very soft / TGF-MXS-SI 2.4 optional fibreglass reinforced 26 Silicone Gap Filler / very soft TGF-MUS-SI 2.5 27 Silicone Gap Filler / very soft TGF-SSS-SI 3.0 28 Silicone Gap Filler / very soft TGF-SXS-SI 3.0 29 Silicone Gap Filler / very soft TGF-TSS-SI 3.2 30 Silicone Gap Filler / very soft TGF-USS-SI 3.3 31 Silicone Gap Filler / very soft TGF-WSS-SI 5.5 32 Silicone Gap Filler / very soft / fibreglass reinforced TGF-DXS-SI-GF 1.3 33 Silicone Gap Filler / very soft / fibreglass reinforced TGF-EXS-SI-GF 1.4 34 Silicone Gap Filler / plastic TGF-YP-SI 7.0 35 Silicone Gap Filler / plastic TGF-ZP-SI 11 36 Silicone Gap Filler / Putty / dispensable TGL-W-SI 5.5 37 2-Part Gap Filler / dispensable TDG-L-SI-2C-Y 2.0 38 2-Part Gap Filler / dispensable TDG-T-SI-2C 3.0 39 2-Part Gap Filler / dispensable TDG-U-SI-2C 3.6 40 2-Part Gap Filler / dispensable TDG-W-SI-2C 4.5 41 Silicone-free Gap Filler / siloxane-free TGF-G-NS 1.5 42 Silicone-free Gap Filler / siloxane-free TGF-GUS-NS 1.5 43 Silicone-free Gap Filler / siloxane-free TGF-HSS-NS 2.0 44 Silicone-free Gap Filler / siloxane-free TGF-Z-NS 15 45 Silicone Gap Filler / highly conductive TEL-R-SI 15 46 Silicone Gap Filler / highly conductive TEL-X-SI 20 47 Silicone Gap Filler / highly conductive TEL-Z-SI 50 48 Silicone Gap Filler / highly conductive TEL-YSS-SI 16 49 Silicone Gap Filler / highly conductive TEL-ZS-SI 20 50 Silicone-free Gap Filler / adhesive TAG-L-AC 0.8 51 Silicone-free Gap Filler / adhesive TAG-Q-AC 1.6 52 Silicone-free Gap Filler / adhesive TAG-T-AC 2.6
PAGE 05 Material Product Code Insulating Conductivity 53 2 FOILS & FILMS W/mK 54 Silicone foil / fibreglass reinforced TFO-D-SI 1.2 55 Silicone foil / fibreglass reinforced TFO-G-SI 1.6 56 Silicone foil / fibreglass reinforced TFO-H-SI 1.8 57 Silicone foil / fibreglass reinforced TFO-J-SI 2.0 58 Silicone foil / fibreglass reinforced TFO-K-SI 2.5 59 Silicone foil / fibreglass reinforced TFO-O-SI 3.0 60 Silicone foil / fibreglass reinforced TFO-T-SI 4.1 61 Silicone foil / fibreglass reinforced TFO-X-SI 5.0 62 Silicone foil / fibreglass reinforced TFO-ZS-SI 8.0 63 Silicone foil / not reinforced TFO-L-SI 2.1 64 Insulating film / silicone coated TFO-M-SI-PI – 65 Insulating film / silicone coated TFO-Q-SI-PI – 67 3 SILICONE CAPS 68 Silicone cap TCP-C-SI 0.8 69 Silicone cap TCP-J-SI 1.5 71 4 PHASE CHANGE MATERIAL 72 Polyimide film / phase change coated TPC-N-PI – 73 Polyimide film / phase change coated TPC-P-KA – 74 Phase change film TPC-W-PC 3.5 75 Aluminum film / phase change coated TPC-R-AL – 76 Aluminum film / phase change coated TPC-T-AL-CB – 77 5 GRAPHITE FOIL 78 Graphite foil / anisotropic TFO-S-CB z: 8 / x-y: 140 79 Graphite foil / pyrolytic TFO-Y-PG z: >15 x-y: >700 80 Graphite foil / pyrolytic TFO-ZS-PG z: 30 / x-y: 500 81 6 PSA INSULATING TAPE 82 PSA Insulating tape / acrylate with insulating film TAT-J-PE 0.7 83 PSA Insulating tape / acrylate TAT-N-AC 0.8 84 PSA Insulating tape / silicone TAT-M-SI 1.0 85 7 THERMAL GREASE 86 Silicone-free grease / highly thermally conductive TGR-J-NS 2.0 87 Silicone-free grease / highly thermally conductive TGR-M-NS 2.4 88 Silicone grease / highly thermally conductive TGR-S-SI 3.3 89 8 ADHESIVES 90 Silicone adhesive / thermally conductive / 1K TAD-G-SI-1C 1.38 91 Silicone adhesive / thermally conductive / 1K RTV TAD-I-SI-1C 1.55 92 Silicone adhesive / thermally conductive / 1K TAD-O-SI-1C 2.1 93 Silicone adhesive / thermally conductive / 1K RTV TAD-P-SI-1C 2.3 94 Silicone adhesive / thermally conductive / 2K RTV TAD-I-SI-2C 1.55 95 9 POTTING GEL 96 Silicone potting gel / 2 parts TCR-D-SI-2C 0.68 97 Silicone potting gel / 2 parts TCR-G-SI-2C 1.19 99 10 HALA CLIPS 100 Hala Clip for TO-220 TO-220-1 101 Hala Clip for TO-247 TO-247-1 102 Hala Clip for TO-264 TO-264-2 103 LEGAL INFORMATION
PAGE 06 / TOMORROW IS TODAY TOMORROW IS TODAY AND YESTERDAY Competence and know-how is one side. Development and innovation the other. Our wide portfolio of products and services in the Thermal Management stands for best products for every type of application. On the other hand we co-operate with part- ners worldwide to develop future solutions, considering all technologic trends and scientific experiences. The outcome of all this is: Our customers’ success and satisfaction. Today but more than ever tomorrow.
SUCCESS / PAGE 07 THE METHOD BEHIND SUCCESS We work precisely according to your specifications, adding our know-how and experience. We understand ourselves as deve- lopment partners – from A to Z. Thus we do not strive for the processing only, but take over the whole project management. It starts by doing the design-in and ends up with supplying perfect products. This means prototypes, single parts, small batches and final full-production run. And that is really convenient: through our versatile machinery consisting of punching machines, plotters and printers we do the processing and conversion of raw materials to customized products. printing punching PLOTTiNG
PAGE 08 / QUALITY QUALITY HAS A PRINCIPLE The way we live and see things is simple: From the beginning of a project until production start and delivery, specifications and controls are decisive and indispensable. At the same time we audit our partners regularly as much as we push up our own quality standards pro-actively. Our team members are all committed to quality, thus bringing in line our company targets and assuming responsibilities: The best performance. We are certified according to DIN EN ISO 9001: 2015. In the end we realize prototypes ready for production and deliver samples in a very short time. We look forward to being chal- lenged by your individual ideas. Trust us, you are in good hands!
OUR PRODUCTION SITE / PAGE 09 service is making career The customer as king belongs to the past. Today he is an Emperor, at least or even more in the awareness of a target-orienta- ted enterprise. It is our common understanding that the team acts and thinks related to our customers’ needs – truly and only. Keen commitment is our passion, our flexibility guarantees tailor-made products and convincing performances. You have a mission and ideas: we work on their realization. To meet the future we have founded our new production site in Kirchheim unter Teck. The new production center expands the manufacturing and processing capabilities for our materials as well as our production flexibility and deliveries world-wide. If necessary around the clock!
PAGE 10 / TOTAL-THERMAL-MANAGEMENT Total-Thermal-Management TTM with vast experience of solving thermal problems, project management, procurement and supply. TTM working across borders and globally from initial ideas to product maturity. PROJECT MANAGEMENT THERMAL SYSTEMS As project managers we develop and optimize system so- On a system level we realize integrated high-perfor- lutions for thermal management. We can work with you mance thermal solutions for next generation products from the initial idea to end product in your language in your in a wide range of markets, including power semi- country. conductor, automotive, energy conversion, medical and test equipment, transportation, defense, aerospace, Our approach is to consider all components, taking into computers, communications and many other industries. account mechanical, thermal, electronic and manufactu- ring interactions. For that purpose engineering, CAD, CFD simulation, Time to Market prototyping, series manufacturing and operations as Using modern development methods and early involvement well as testing and analysis are integrated. across all engineering disciplines, we reduce time and development costs and minimize the number of prototypes HEAT PIPE ASSEMBLIES thus reducing time to market. Heat Spreading Keeping your technical requirements in mind we will be able to deliver the optimum economic and quality solution. Heat Transfer LIQUID COOLING
TOTAL-THERMAL-MANAGEMENT / PAGE 11 FLATTENED HEAT PIPES VAPOR CHAMBER a. interior structure and sealed b. with copper sockets HEAT SPREADER HEAT COLUMN HEAT TRANSFER
PAGE 12 / DR. BREIER CONSULTING Dr. Breier Consulting is Partner OF HALA CFD Simulation Simulation example personal computer Cooling should be considered as early as possible in the development process instead of trying to implement the heat transfer somewhere at the very end, because in general thermal redesigns are very expensive and time-consuming, especially when they affect the overall dimensions or the design of the equipment. PC cooling The „CFD Simulation“ aims at fluid mechanical Flow distribution and thermodynamical transport mechanisms and Temperature distribution air / solids is already applicable to predict the potential fail- Optimisation strategies for CPU heat sinks ure occurance and the change of functionality over Strategies to optimize e.g. by ventilation duct through time (e.g. LED applications). air deflectors at the entrance or at the hood. All distributions inside the fluid are taken into ac- Development stages simulation count (pressure, pressure drop, flow vectors, flow rate, fluid temperatures) as well as in solids idea feasibility could this work? (temperatures, heat conduction, heat sources) with studies the related heat transfer effects from the surfaces basic decision draft first time right development stages to the fluid (local heat transfer coefficients), be- support tween solid surfaces (contact resistances, heat radi- details find cost-effective design ation) and heat radiation exchange between ambient optimization select fans and heatsinks and system (surrounding walls, solar radiation). sequence flow control prototype avoid »oversizing« With the CFD simulation realized by our partner Dr. Breier Consulting we support all development mass phases with system-level analysis of all heat trans- production troubleshooting find efficient solution fer effects and hence offer the possibility of thermal (e.g. new CPU) for thermal problems product- optimization down to the component level - before update any prototype is available. With benefits to: Minimi- zing Time-to-Market, rapid upgrades, quick failure TIM GAP FILLER ELASTOMER COMPACT MODEL mode analysis. with structural THERMAL VIAS THERMAL MANAGEMENT CONSULTING www.dr-breier-consulting.de
1 GAP-FILLER / PAD / PUTTY / 2-PART DISPENSABLE GAP FILLER / PAGE 13 HALA CLIPS POTTING GEL ADHESIVES THERMAL GREASE PSA TAPES GRAPHITE FOILS PHASE CHANGE SILICONE CAPS FOILS & FILMS GAP FILLER
PAGE 14 / GAP FILLER SILICONE Gap Filler TGF-C-SI soft, flexible TGF-C-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a good thermal conductivity. Through its softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at low pressure. By its use the total thermal resistance is minimised. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 305 x 305 mm (0.5 to 4.0 mm) Thermal link of: Thermal conductivity: 1.5 W/mK Sheet 250 x 250 mm (> 4.0 mm) SMD packages Operates at low pressure (TGF-CXXXX-SI) Through-hole vias Extraordinary chemical resistance Die cut parts Capacitors and longterm stability Kiss cut parts on sheet Electronic parts to heat pipes Shock-absorbing For use in Automotive applications / Laptops / Medicine engineering / Industrial PCs Property Unit TGF-C0500-SI TGF-C1000-SI TGF-C2000-SI TGF-C3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Pink Pink Pink Pink Thickness mm 0.5 TGF-C-SI 1.0 2.0 3.0 Hardness Shore 00 65 65 65 65 UL Flammability UL 94 VO VO VO VO RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0,71 (0.37) 1.38 (0.87) 1.82 (1.38) PSI 2.45 (1.79) Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.83 (0.43) 0 (0.94)10 1.50 202.08 (1.57) 30 40 50 (2.15) 2.87 60 70 80 4,0 Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.97 (0.49) 1.64 (0.96) 2.50 (1.80) 3.54 (2.55) 0,5 mm 1,0 mm Thermal Conductivity W/mK 1.5 1.5 1.5 1.5 2,0 mm 3,0 3,0 mm Operating Temperature Range °C - 50 to + 150 - 50 to + 150 - 50 to + 150 - 50 to +150 4,0 mm Electric 2,0 mm Dielectric Strength kV / mm 9.0 9.0 9.0 9.0 Volume Resistivity Ohm - cm 1.6 x 10 13 1.6 x 1013 1.6 x 1013 1.6 x 1013 1,0 Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. TGF-C-SI Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm 0,0 / 3.5 mm / 4.0 mm / 4.5 mm / 5.0 mm 0 10 20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 4,0 6,0 0,5 mm 0,5 mm 1,0 mm 1,0 mm 5,0 2,0 mm 2,0 mm 3,0 3,0 mm 3,0 mm 4,0 4,0 mm Rth [°C-inch²/W] 4,0 mm 2,0 3,0 mm 2,0 1,0 1,0 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 4,0 0 10 20 30 40 50 60 70 80 6,0 3,5 0,5 mm 1,0 mm 3,0
GAP FILLER / PAGE 15 SILICONE Gap Filler TGF-M-SI soft, flexible GAP FILLER TGF-M-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a very high thermal conductivity. Through its high softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at low pressure. By its use the total thermal resis- tance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. FOILS & FILMS PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 480 x 460 mm (Thickness 0.5/1.0 mm) Thermal link of: SILICONE CAPS Thermal conductivity: 2.5 W/mK Sheet 460 x 460 mm (Thickness 2.0 mm) SMD packages Operates at low pressure Sheet 450 x 460 mm (Thickness 3.0 mm) Through-hole vias Extraordinary chemical resistance and Tacky on both sides Capacitors longterm stability (TGF-MXXXX-SI) Electronic parts to heat pipes Shock absorbing Tacky on one side For use in Automotive appli- Easy mounting through self tackiness (TGF-MXXXX-SI-A1) cations / Laptops / Medicine One or two-side self-tacky Die cut parts engineering/ Industrial PCs PHASE CHANGE Kiss cut parts on sheet Property Unit TGF-M0500-SI TGF-M1000-SI TGF-M2000-SI TGF-M3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Light blue Light blue Light blue Light blue GRAPHITE FOILS Thickness mm 0.5 TGF-M-SI 1.0 2.0 3.0 Hardness Shore 00 50 50 50 50 UL Flammability UL 94 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.27 (0.38) 0.45 (0.71) 0.75(1.31) PSI 0.96 (1.76) Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.29 (0.42) 0 (0.80)10 0.50 200.84 (1.50) 30 40 50 (2.07) 1.09 60 70 80 PSA TAPES 3,0 Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.32 (0.45) 0.55 (0.90) 0.95 (1.75) 1.26 (2.46) 0,5 mm 1,0 mm Thermal Conductivity W/mK 2.5 2.5 2.5 2.5 2,0 mm Operating Temperature Range °C - 60 to + 180 - 60 to + 180 - 60 to + 180 - 60 to + 180 3,0 mm 2,0 Electrically mm Dielectric Strength kV / mm 10 10 10 10 THERMAL GREASE Volume Resistivity Ohm - cm 1.0 x 1011 1.0 1,0 x 1011 1.0 x 1011 1.0 x 1011 Dielectric Constant @ 1 kHz 5.2 5.2 5.2 5.2 TGF-M-SI Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. 0,0Please contact us for further data and information. 0 10 20 30 40 50 60 Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 1,5 0,5 mm 0,5 mm 1,0 mm 1,0 mm 2,0 mm 2,0 mm 3,0 mm 3,0 mm 2,0 1,0 Rth [°C-inch²/W] POTTING GEL mm 1,0 0,5 0,0 0,0 HALA CLIPS 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 1,5 0,5 mm
PAGE 16 / GAP FILLER SILICONE Gap Filler TGF-R-SI soft, flexible TGF-R-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a very high thermal conductivity. Through its high softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at low pressure. By its use the total thermal resis- tance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 480 x 460 mm (Thickness 0.5/1.0 mm) Thermal link of: Thermal conductivity: 3.0 W/mK Sheet 460 x 460 mm (Thickness 2.0 mm) SMD packages Operates at low pressure Sheet 450 x 460 mm (Thickness 3.0/4.0 mm) Through-hole vias Extraordinary chemical resistance and Sheet 450 x 450 mm (Thickness 5.0 mm) Capacitors longterm stability Tacky on both sides (TGF-RXXXX-SI) Electronic parts to heat pipes Shock absorbing Tacky on one side (TGF-RXXXX-SI-A1) For use in Automotive appli- Easy mounting through self tackiness Die cut parts cations/ Laptops / Medicine One or two-side self-tacky Kiss cut parts on sheet engineering / Industrial PCs Property Unit TGF-R0500-SI TGF-R1000-SI TGF-R2000-SI TGF-R3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Light blue Light blue Light blue Light blue Thickness mm 0.5 TGF-R-SI 1.0 2.0 3.0 Hardness Shore 00 55 55 55 55 UL Flammability UL 94 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.22 (0.39) 0.40 (0.73) 0.68 (1.31) PSI 0.95 (1.86) Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.24 (0.42) 0 (0.81)10 0.44 200.77 (1.49) 30 40 50 (2.15) 1.09 60 70 80 3,0 Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.26 (0.46) 0.48 (0.90) 0.88 (1.72) 1.25 (2.50) 0,5 mm 1,0 mm Thermal Conductivity W/mK 3.0 3.0 3.0 3.0 2,0 mm 3,0 mm Operating Temperature Range °C - 60 to + 180 - 60 to + 180 2,0 - 60 to + 180 - 60 to + 180 Electrically mm Dielectric Strength kV / mm 10 10 10 10 Volume Resistivity Ohm - cm 1.0 x 1011 1.0 1,0 x 1011 1.0 x 1011 1.0 x 1011 Dielectric Constant @ 1 kHz 5.2 5.2 5.2 5.2 TGF-R-SI Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. 0,0Please contact us for further data and information. Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm 0/ 4.0 mm10/ 5.0 mm20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 1,5 0,5 mm 0,5 mm 1,0 mm 1,0 mm 2,0 mm 2,0 mm 3,0 mm 3,0 mm 2,0 1,0 Rth [°C-inch²/W] mm 1,0 0,5 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 1,5 0,5 mm 1,0 mm
GAP FILLER / PAGE 17 SILICONE Gap Filler TGF-U-SI soft, flexible GAP FILLER TGF-U-SI is an electrically insulating thermally conductive high performance silicone gap filler. It is ideal for use in applications where a very good thermal transfer over large gaps caused e.g. by big tole- rances or different stack up heigths must be achieved. Due to the specific formulation and filling with ce- ramic particles the silicone elastomer has an extremely high thermal conductivity. Through its softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy FOILS & FILMS and reliable pre-assembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 300 x 400 mm Thermal link of: SILICONE CAPS Thermal conductivity: 4.5 W/mK Tacky on both sides SMD packages Operates at low pressure (TGF-UXXXX-SI) Through-hole vias Extraordinary chemical resistance and long- Die cut parts RDRAMs Smemory modules term stability Kiss cut parts on sheet Flip Chips, DSPs, BGAs, PPGAs Shock absorbing For use in Automotive applications Easy mounting through self tackiness / Laptops / Medicine engineering / Embedded boards PHASE CHANGE Property Unit TGF-U0500-SI TGF-U1000-SI TGF-U2000-SI TGF-U3000-SI TGF-U5000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone silicone Colour Grey Grey Grey Grey Grey GRAPHITE FOILS TGF-U-SI Thickness mm 0.5 1.0 2.0 3.0 5.0 Hardness Shore 00 60 60 60 60 60 UL Flammability UL 94 V0 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Yes Thermal PSI Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.15 (0.35) 0.27 (0.65) 0.42 (1.03) 0.57 (1.40) 0.84 (1.75) 0 10 20 30 40 50 60 70 80 PSA TAPES Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.17 (0.40) 0.32 5,0 (0.81) 0.55 (1.40) 0.78 (1.98) 1.20 (2.75) 0,5 mm Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.22 (0.45) 0.36 (0.91) 0.68 (1.77) 0.99 (2.63) 1.62 (3.95) 1,0 mm 4,0 2,0 mm Thermal Conductivity W/mK 4.5 4.5 4.5 4.5 4.5 3,0 mm 5,0 mm Operating Temperature Range °C - 40 to + 180 - 40 to + 180 - 40 to + 180 - 40 to + 180 - 40 to+ 180 3,0 Electrically mm Dielectric Strength kV / mm 15 152,0 15 15 15 THERMAL GREASE Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change.1,0 Please contact us for further data and information. TGF-U-SI Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm / 4.0 mm / 5.0 mm 0,0 0 10 20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 5,0 2,0 0,5 mm 0,5 mm 1,0 mm 1,0 mm 4,0 2,0 mm 2,0 mm 3,0 mm 1,5 3,0 mm 5,0 mm 5,0 mm Rth [°C-inch²/W] POTTING GEL 3,0 mm 1,0 2,0 0,5 1,0 0,0 0,0 10 20 30 40 50 60 HALA CLIPS 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 2,0 0,5 mm
PAGE 18 / GAP FILLER SILICONE Gap Filler TGF-V-SI soft, flexible TGF-V-SI is an electrically insulating thermally conductive high performance silicone gap filler. It is ideal for use in applications where a very good thermal transfer over large gaps caused e.g. by big tole- rances or different stack up heights must be achieved. Due to the specific formulation and filling with ce- ramic particles the silicone elastomer has an extremely high thermal conductivity. Through its softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. The material is double-side self-tacky or alternatively one-side tacky through lamination with a thermally conductive film. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 210 x 420 mm (Thickness Thermal link of: Thermal conductivity: 5.0 W/mK 0.5 – 2.0 mm) SMD packages Operates at low pressure Sheet 200 x 200 mm (Thickness Through-hole vias Extraordinary chemical resistance and long- 2.5 – 3.0 mm) Capacitors term stability Tacky on both sides (TGF-VXXXX-SI) Electronic parts to heat pipes Shock absorbing Tacky on one side by film laminate For use in Automotive appli- One or two-side self-tacky (TGF-VXXXX-SI-A1) cations / Laptops / Medicine Die cut parts engineering / Industrial PCs Kiss cut parts on sheet Property Unit TGF-V0500-SI TGF-V1000-SI TGF-V2000-SI TGF-V3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Grey Grey Grey Grey Thickness mm 0.5 TGF-V-SI 1.0 2.0 3.0 Hardness Shore 00 65 65 65 65 UL Flammability UL 94 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.41 (0.47) 0.58 (0.84) 1.13 (1.74) 1.60 (2.61) PSI Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.48 (0.48) 0.65 0 (0.90)10 201.22 (1.82) 30 40 1.77 50 (2.77) 60 70 80 3,0 Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.57 (0.49) 0.73 (0.96) 1.37 (1.93) 1.94 (2.91) 0,5 mm 1,0 mm Thermal Conductivity W/mK 5.0 5.0 5.0 5.0 2,0 mm 3,0 mm Operating Temperature Range °C - 40 to + 200 - 40 to + 200 - 40 to + 200 - 40 to + 200 2,0 Electrically Dielectric Strength kV / mm >10 >10 >10 >10 mm Volume Resistivity Ohm - cm > 1.0 x 1010 > 1.0 x 1010 > 1.0 x 1010 > 1.0 x 1010 1,0 Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. TGF-V-SI Thicknesses: Double-side tacky 0.7 mm / 1.0 mm / 1.5 mm / 2.0 mm 0,0 / 3.0 mm One-side tacky 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm0 / 3.0 mm 10 20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 2,5 0,5 mm 0,5 mm 1,0 mm 1,0 mm 2,0 mm 2,0 2,0 mm 3,0 mm 3,0 mm 2,0 Rth [°C-inch²/W] 1,5 mm 1,0 1,0 0,5 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 2,0 0 10 20 30 40 50 60 70 80 1,8 2,5 0,5 mm 1,5
GAP FILLER / PAGE 19 SILICONE GAP FILLER TGF-W-SI soft, flexible GAP FILLER TGF-W-SI is an electrically insulating thermally conductive very high performance silicone gap filler. It is ideal for use in applications where a very good thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has an outstandingly high thermal conductivity. Through its softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at low pressu- re. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for FOILS & FILMS an easy and reliable pre-assembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 400 x 200 mm Thermal link of: SILICONE CAPS Thermal conductivity: 6.0 W/mK Tacky on both sides SMD packages Operates at low pressures (TGF-WXXXX-SI) Through-hole vias Extraordinary chemical resistance and long- Die cut parts Capacitors term stability Kiss cut parts on sheet Electronic parts to heat pipes Shock absorbing For use in Automotive appli- Two-side self-tacky cations / Laptops / Medicine engineering / Industrial PCs PHASE CHANGE Property Unit TGF-W0500-SI TGF-W1000-SI TGF-W2000-SI TGF-W3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Grey Grey Grey Grey GRAPHITE FOILS Thickness mm 0.5 1.0TGF-W-SI 2014 2.0 3.0 Hardness Shore 00 65 65 65 65 UL Flammability (Equivalent) UL 94 V0 V0 V0 VO RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.16 (0.43) 0.29 (0.78) 0.54 (1.51) 0.81 (2.19) PSI Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.18 (0.45) 0.320(0.84) 10 0.60 (1.69) 20 30 40 0.92 50(2.48)60 70 80 PSA TAPES 3,0 Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.21 (0.48) 0.38 (0.91) 0.71 (1.83) 1.11 (2.73) 0,5 mm 0,7 mm Thermal Conductivity W/mK 6.0 6.0 6.0 6.0 1,0 mm Operating Temperature Range °C - 40 to + 150 - 40 to + 150 - 40 to + 150 - 40 to + 150 1,5 mm 2,0 2,0 mm Electrically 3,0 mm Dielectric Strength kV / mm >10 >10 >10 > 10 mm THERMAL GREASE Volume Resistivity Ohm - cm > 1.0 x 10 12 > 1.0 x 10 1,0 12 > 1.0 x 10 12 > 1.0 x 1012 Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. TGF-W-SI 2014 Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm 0,0 0 10 20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 1,5 0,5 mm 0,5 mm 0,7 mm 0,7 mm 1,0 mm 1,0 mm 1,5 mm 1,5 mm 2,0 1,0 2,0 mm Rth [°C-inch²/W] 2,0 mm POTTING GEL 3,0 mm 3,0 mm mm 1,0 0,5 0,0 0,0 HALA CLIPS 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 1,5 0,5 mm
PAGE 20 / GAP FILLER SILICONE Gap Filler TGF-Z-SI soft, flexible TGF-Z-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in ap- plications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heigths must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has an extremely high thermal conductivity. Through its softness and plasticity the material perfectly mates to irregular surfaces thus optimizing the thermal contact at low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Soft and compliable Sheet 200 x 300 mm Thermal link of: Thermal conductivity: 11 W/mK Tacky on both sides SMD packages Operates at low pressure (TGF-ZXXXX-SI) Through-hole vias Extraordinary chemical resistance and long- Tacky on one side by talcum coating RDRAMs memory modules term stability (TGF-ZXXXX-SI-A1) Capacitors Shock absorbing Die cut parts For use in Automotive applica- Easy mounting through self tackiness Kiss cut parts on sheet tions / Laptops / Medicine engi- One or two-side self-tacky neering / Embedded-boards Property Unit TGF-Z1000-SI TGF-Z1500-SI TGF-Z2000-SI Material Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone Colour Light grey Light grey Light grey Density g/cm3 3.3 3.3 3.3 Hardness mm 1.0 1.5 2.0 Thickness Shore 00 64 64 64 UL Flammability (Equivalent) UL 94 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Thermal Resistance1 °C-inch²/W 0.17 @ 0.90 mm 0.24 @ 1.40 mm 0.30 @ 1.80 mm Resistance1 °C-inch²/W 0.15 @ 0.70 mm 0.23 @ 1.20 mm 0.27 @ 1.60 mm Thermal Conductivity W/mK 11.0 11.0 11.0 Operating Temperature Range °C - 50 to + 180 - 50 to + 180 - 50 to + 180 Electrically Dielectric Strength kV / mm >10 >10 >10 Dielectric Constant Ohm - cm 7.0 x 1011 7.0 x 1011 7.0 x 1011 Volume Resistivity 1 MHz ca. 7.5 ca. 7.5 ca. 7.5 Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. Thicknesses: 1.0 mm / 1.5 mm / 2.0 mm
GAP FILLER / PAGE 21 SILICONE Gap Filler TGF-BXS-SI ultrasoft, flexible GAP FILLER TGF-BXS-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a good thermal conductivity. Through its ultra softness and flexibility the material perfect- ly mates to irregular surfaces thus filling gaps at minimum pressure. By its use the total thermal resis- tance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. FOILS & FILMS The optional PSA on one side provides for a strong adhesiveness. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Ultra soft and compliable Sheet 200 x 400 mm Thermal link of: SILICONE CAPS Thermal conductivity: 1.2 W/mK Tacky on both sides SMD packages Operates at minimum pressure (TGF-BXSXXXX-SI) Through-hole vias Extraordinary chemical resistance Tacky on one side, Capacitors and longterm stability PSA adhesive on one side Electronic parts to heat pipes Shock-absorbing (TGF-BXSXXXX-SI-A1) For use in Automotive applications Easy mounting through self tackiness Die cut parts / Laptops / Medicine engineering Two-side tacky or one-side adhesive Kiss cut parts on sheet / Industrial PCs PHASE CHANGE Property Unit TGF-BXS0500-SI TGF-BXS1000-SI TGF-BXS1500-SI TGF-BXS2000-SI TGF-BXS3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone silicone Colour Pink Pink Pink Pink Pink GRAPHITE FOILS Thickness mm 0.5 TGF-BXS-SI 1.0 1.5 2.0 3.0 Hardness Shore 00 15 15 15 15 15 Density g/cm³ 2.3 2.3 2.3 2.3 2.3 UL Flammability UL 94 VO VO VO VO VO RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Yes Thermal PSI Resistance1 @ 35 PSI @ Thickness °C-inch²/W (mm) 0.31 (0.24) 0 (0.58) 5 0.75 10 (0.80) 15 1.00 20 (0.92) 25 1.20 30 (1.09) 35 1.95 PSA TAPES 3,0 Resistance1 @ 15 PSI @ Thickness °C-inch²/W (mm) 0.39 (0.30) 0.90 (0.70) 1.45 (1.01) 1.81 (1.19) 2.54 0,5 mm (1.57) 1,0 mm Resistance1 @ 7 PSI @ Thickness °C-inch²/W (mm) 0.48 (0.37) 1.03 (0.80) 1.70 (1.11) 2.07 (1.35) 2.80 (1.84) 1,5 mm Thermal Conductivity W/mK 1.2 1.2 2,0 1.2 1.2 1.2 2,0 mm Operating Temperature Range °C - 40 to + 150 - 40 to + 150 - 40 to + 150 - 40 to + 150 -40 to 3,0+mm 150 mm Electric THERMAL GREASE Dielectric Strength kV / mm > 6.5 1,0> 6.5 > 6.5 > 6.5 > 6.5 Volume Resistivity Ohm - cm 3.5 x 1012 3.5 x 1012 3.5 x 1012 3.5 x 1012 3.5 x 1012 TGF-BXS-SI Dielectric Constant @ 1 MHz 3.87 3.87 3.87 3.87 3.87 0,0 0 contact us for Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please 5 further data and 10 information. 15 20 25 N/cm² Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm / 3.5 mm / 4.0 mm / 4.5 mm / 5.0 mm / .. 12.0 mm mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 3,0 4,0 0,5 mm 0,5 mm 1,0 mm 1,0 mm 1,5 mm 3,0 1,5 mm 2,0 2,0 mm 2,0 mm Rth [°C-inch²/W] POTTING GEL 3,0 mm 3,0 mm mm 2,0 1,0 1,0 0,0 0,0 HALA CLIPS 0 5 10 15 20 25 0 5 10 15 20 25 N/cm² N/cm² PSI 0 5 10 15 20 25 30 35 4,0 0,5 mm
PAGE 22 / GAP FILLER SILICONE Gap Filler TGF-HUS-SI extremely soft, flexible TGF-HUS-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a good thermal conductivity. Through its extreme softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at very low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy and reliable pre-as- sembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Extremely soft and compliable Sheet 300 x 400 mm Thermal link of: Thermal conductivity: 1.8 W/mK Tacky on both sides SMD packages Operates at very low pressure (TGF-HUSXXXX-SI) Through-hole vias Extraordinary chemical resistance and long- Die cut parts Capacitors term stability Kiss cut parts on sheet Electronic parts to heat pipes Shock absorbing For use in Automotive appli- Easy mounting through self tackiness cations / Laptops / Medicine Two-side self-tacky engineering / Industrial PCs Property Unit TGF-HUS00500-SI TGF-HUS01000-SI TGF-HUS02000-SI TGF-HUS03000-SI TGF-HUS05000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone silicone Colour Dark grey Dark grey Dark grey Dark grey Dark grey TGF-HUS-SI Thickness mm 0.5 1.0 2.0 3.0 5.0 Hardness Shore 00 30 30 30 30 30 UL Flammability UL 94 V0 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ thickness °C-inch²/W (mm) 0.34 (0.31) 0.56 (0.54) 0.82 (0.85) PSI 1.10 (1.09) 1.52 (1.54) 0 10 20 30 40 50 60 70 80 Resistance1 @ 30 PSI @ thickness °C-inch²/W (mm) 0.40 (0.36) 0.69 6,0 (0.68) 1.12 (1.16) 1.53 (1.63) 2.06 (2.13) 0,5 mm Resistance1 @ 10 PSI @ thickness °C-inch²/W (mm) 0.50 (0.46) 0.85 (0.85) 1.48 (1.57) 2.10 (2.18) 2.71 (2.92) 1,0 mm Thermal Conductivity W/mK 1.8 1.8 1.8 1.8 1.8 2,0 mm 3,0 mm Operating Temperature Range °C - 40 to + 150 -4,0 40 to + 150 - 40 to + 150 - 40 to + 150 - 40 to 5,0+mm 150 10,0 mm Electrically mm Dielectric Strength kV / mm > 10 > 10 > 10 > 10 > 10 Volume Resistivity Ohm - cm 8.056 x 1012 8.056 2,0 x 1012 8.056 x 1012 8.056 x 1012 8.056 x 1012 Dielectric Constant 5.6 5.6 5.6 5.6 5.6 5.6 TGF-HUS-SI Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. 0,0Please contact us for further data and information. 0 10 20 30 40 50 60 Thicknesses: 0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm / 4.0 mm / 5.0 mm / 10.0 mm N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 6,0 6,0 0,5 mm 0,5 mm 1,0 mm 1,0 mm 2,0 mm 2,0 mm 3,0 mm 3,0 mm 4,0 5,0 mm 4,0 5,0 mm Rth [°C-inch²/W] 10,0 mm 10,0 mm mm 2,0 2,0 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 6,0 0,5 mm
GAP FILLER / PAGE 23 SILICONE Gap Filler TGF-JUS-SI extremely soft, flexible GAP FILLER TGF-JUS-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a good thermal conductivity. Through its extreme softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at very low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy and reliable pre-as- FOILS & FILMS sembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Extremely soft and compliable Sheet 480 x 460 mm (1.0 mm) Thermal link of: SILICONE CAPS Thermal conductivity: 2.0 W/mK Sheet 460 x 460 mm (2.0 mm) SMD packages Operates at very low pressure Sheet 450 x 460 mm (3.0 mm) Through-hole vias Extraordinary chemical resistance and long- Tacky on both sides Capacitors term stability (TGF-JUSXXXX-SI) Electronic parts to heat pipes Shock absorbing Tacky on one side For use in Automotive appli- Easy mounting through self tackiness (TGF-JUSXXXX-SI-A1) cations / Laptops / Medicine One or two-side self-tacky Die cut parts engineering / Industrial PCs PHASE CHANGE Kiss cut parts on sheet Property Unit TGF-JUS0500-SI TGF-JUS1000-SI TGF-JUS2000-SI TGF-JUS3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Grey Grey Grey Grey GRAPHITE FOILS Thickness mm 0.5 1.0TGF-JUS-SI 2.0 3.0 Hardness Shore 00 20 20 20 20 UL Flammability UL 94 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes Thermal Resistance1 @ 60 PSI @ thickness °C-inch²/W (mm) 0.60 (0.35) 1.00 (0.65) 1.40 (1.10) PSI 1.70 (1.60) Resistance1 @ 30 PSI @ thickness °C-inch²/W (mm) 0.70 (0.40) 1.200(0.75) 10 1.80 (1.30) 20 30 40 2.10 50(1.85)60 70 80 PSA TAPES 3,0 Resistance1 @ 10 PSI @ thickness °C-inch²/W (mm) 0.80 (0.45) 1.50 (0.85) 2.30 (1.58) 2.80 (2.25) 0,5 mm 1,0 mm Thermal Conductivity W/mK 2.0 2.0 2.0 2.0 1,5 mm 2,0 mm Operating Temperature Range °C - 60 to + 180 - 60 to + 180 - 60 to + 180 - 60 to + 180 2,5 mm 2,0 3,0 mm Electrically 3,5 mm Dielectric Strength kV / mm 10 10 10 10 mm THERMAL GREASE Volume Resistivity Ohm - cm 1.0 x 1011 1.0 x 1011 1.0 x 1011 1.0 x 1011 1,0 Dielectric Constant @ 1 kHz 5 5 5 5 TGF-JUS-SI Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. 0,0 Thicknesses:0.5 mm / 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm / 03.5 mm /104.0 mm 20 / 4.5 mm 30 / 5.0 mm40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 4,0 0,5 mm 0,5 mm 1,0 mm 1,0 mm 1,5 mm 1,5 mm 2,0 mm 3,0 2,0 mm 2,5 mm 2,0 2,5 mm Rth [°C-inch²/W] 3,0 mm POTTING GEL 3,5 mm 3,0 mm 3,5 mm 2,0 mm 1,0 1,0 0,0 0,0 HALA CLIPS 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 4,0 0,5 mm
PAGE 24 / GAP FILLER SILICONE Gap Filler TGF-JXS-SI ultra soft, flexible TGF-JXS-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heigths must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a high thermal conductivity. Through its ultra softness and flexibility the material perfect- ly mates to irregular surfaces thus filling gaps at minimum pressure. By its use the total thermal resis- tance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. The material is one-side tacky through lamination with a thermally conductive film. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Ultra soft and compliable Sheet 210 x 420 mm (0.5 - 3.0 mm) Thermal link of: Thermal conductivity: 2.0 W/mK Sheet of 210 x 350 mm (3.5 - 6.0 mm) SMD packages Operates at minimum pressure Tacky on one side by film laminate Through-hole vias Extraordinary chemical resistance and long- (TGF-JXSXXXX-SI-A1) RDRAMs Smemory modules term stability Die cut parts Flip Chips, DSPs, BGAs, PPGAs Shock absorbing Kiss cut parts on sheet For use in Automotive applications Easy mounting through self tackiness / Laptops / Medicine engineering / One-side self-tacky Embedded boards Property Unit TGF-JXS0500- TGF-JXS1000- TGF-JXS2000- TGF-JXS3000- TGF-JXS5000- SI-A1 SI-A1 SI-A1 SI-A1 SI-A1 Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone silicone Colour Light blue / Grey Light blue / Grey Light blue / Grey Light blue / Grey Light blue / Grey TGF-JXS-SI Thickness mm 0.5 1.0 2.0 3.0 5.0 Hardness Shore 00 20 20 20 20 20 No Paint Wetting Impairment Passed Passed Passed Passed Passed Substances (PWIS)1 UL Flammability UL 94 V0 V0 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes PSI Yes Yes 0 10 20 30 40 50 60 70 80 Thermal 6,0 0,5 mm 4,0 mm Resistance2 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.59 (0.41) 1.03 (0.75) 1.57 (1.25) 1.90 (1.46) 2.26 1,0 mm (1.81) 5,0 mm 5,0 2,0 mm 6,0 mm Resistance2 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.64 (0.45) 1.16 (0.86) 1.85 (1.55) 2.33 (1.87) 2.98 (2.52) 3,0 mm 7,0 mm Resistance2 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.74 (0.49) 1.32 4,0 (0.96) 2.27 (1.82) 2.96 (2.31) 3.89 (3.32) Thermal Conductivity W/mK 2.0 2.0 2.0 2.0 2.0 3,0 mm Operating Temperature Range °C - 40 to + 200 - 40 to + 200 - 40 to + 200 - 40 to + 200 - 40 to+ 200 2,0 Electrically Dielectric Strength kV / mm >10 >10 >10 >10 >10 1,0 TGF-JXS-SI Volume Resistivity Ohm - cm 1.0 x 10 10 1.0 x 1010 1.0 x 1010 1.0 x 1010 1.0 x 1010 0,0 0 10 20 30 40 50 60 Measurement technique according to: ¹P-VW 3-10.7 57650 Temp. Test, ² ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. N/cm² Thicknesses: 0.5 mm / 1.0 mm / 2.0 mm / 2.5 mm / 3.0 mm / 4.0 mm / 5.0 mm / 6.0 mm / 7.0 mm mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 6,0 8,0 0,5 mm 4,0 mm 0,5 mm 4,0 mm 1,0 mm 5,0 mm 1,0 mm 5,0 mm 5,0 2,0 mm 6,0 mm 2,0 mm 6,0 mm 3,0 mm 7,0 mm 6,0 3,0 mm 7,0 mm 4,0 Rth [°C-inch²/W] 3,0 4,0 mm 2,0 2,0 1,0 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 2,5 0 10 20 30 40 50 60 70 80 8,0 0,5 mm 4,0 mm 2,0
GAP FILLER / PAGE 25 SILICONE Gap Filler TGF-MXS-SI ultra soft, with or without fibreglass reinforcement GAP FILLER TGF-MXS-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a high thermal conductivity. Through its ultra softness and flexibility the material perfect- ly mates to irregular surfaces thus filling gaps at minimum pressure. By its use the total thermal resis- tance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. FOILS & FILMS The optional conductive fibreglass reinforced silicone laminate on one side provides for a high mechanic stability and strengh. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Ultra soft and compliable Sheet 200 x 400 mm Thermal link of: SILICONE CAPS Thermal conductivity: 2.4 W/mK Tacky on both sides SMD packages Operates at minimum pressure (TGF-MXSXXXX-SI) Through-hole vias Extraordinary chemical resistance and Tacky on one side by fibreglass rein- Capacitors longterm stability forced laminate Electronic parts to heat pipes Shock absorbing (TGF-MXSXXXX-SI-GF) For use in Automotive appli- Easy mounting through self tackiness Die cut parts cations / Laptops / Medicine One or two-side self-tacky Kiss cut parts on sheet engineering / Industrial PCs PHASE CHANGE Property Unit TGF-MXS0500-SI TGF-MXS1000-SI TGF-MXS2000-SI TGF-MXS3000-SI Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Grey (/ Red laminate) Grey (/ Red laminate) Grey (/ Red laminate) Grey (/ Red laminate) GRAPHITE FOILS Optional Reinforcement Fibreglass laminate Fibreglass laminate Fibreglass laminate Fibreglass laminate (TGF-MXSXXXX-SI-GF) Thickness mm 0.5 1.0 2.0 3.0 Hardness Shore 00 15 15 15 15 UL Flammability UL 94 V1 V1 V1 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Yes PSI Thermal 0 10 20 30 40 50 60 70 80 PSA TAPES Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.44 (0.25) 5,0 1.00 (0.45) 1.49 (0.86) 2.05 (1.50)0,5 mm Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.53 (0.32) 1.15 (0.63) 1.79 (1.15) 2.50 (1.73)1,0 mm 4,0 2,0 mm Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.63 (0.40) 1.26 (0.75) 2.03 (1.40) 2.77 (2.05)3,0 mm 5,0 mm Thermal Conductivity W/mK 2.4 2.4 2.4 TGF-MXS-SI 2.4 3,0 Operating Temperature Range °C - 40 to + 200 - 40 to + 200 - 40 to + 200 - 40 to + 200 mm THERMAL GREASE Electrical 2,0 Dielectric Strength kV / mm 4 4 4 4 1,0 Volume Resistivity Ohm - cm 1.7 x 10 13 1.7 x 10 13 1.7 x 10 13 1.7 x 1013 0,0 Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. 0 10 20 30 40 50 60 Thicknesses: 0.5 mm / 1.0 mm / 2.0 mm / 3.0 mm / 4.0 mm / 5.0 mm / ... / 10.0 mm. Other thicknesses N/cm² on request mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 5,0 6,0 0,5 mm 0,5 mm 1,0 mm 1,0 mm 2,0 mm 5,0 2,0 mm 4,0 3,0 mm 3,0 mm 5,0 mm 4,0 5,0 mm Rth [°C-inch²/W] TGF-MXS-SI POTTING GEL 3,0 3,0 mm 2,0 2,0 1,0 1,0 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 HALA CLIPS N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 6,0 0,5 mm 1,0 mm
PAGE 26 / GAP FILLER SILICONE Gap Filler TGF-MUS-SI extremely soft, flexible TGF-MUS-SI is an electrically insulating thermally conductive silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a very high thermal conductivity. Through its extreme softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at very low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy and reliable pre-as- sembly. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Extremely soft and compliable Sheet 480 x 460 mm (1.0 mm) Thermal link of: Thermal conductivity: 2.5 W/mK Sheet 460 x 460 mm (2.0 mm) SMD packages Operates at very low pressure Sheet 450 x 460 mm (3.0 mm) Through-hole vias Extraordinary chemical resistance and long- Tacky on both sides Capacitors term stability (TGF-MUSXXXX-SI) Electronic parts to heat pipes Shock absorbing Tacky on one side For use in Automotive appli- Easy mounting through self tackiness (TGF-MUSXXXX-SI-A1) cations / Laptops / Medicine One or two-side self-tacky Die cut parts engineering / Industrial PCs Kiss cut parts on sheet Property Unit TGF-MUS1000-SI TGF-MUS2000-SI TGF-MUS3000-SI Material Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone Colour Light blue Light blue Light blue Thickness mm 1.0 TGF-MUS-SI 2.0 3.0 Hardness Shore 00 20 20 20 UL Flammability UL 94 V0 V0 V0 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Thermal Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.37 (0.52) 0.58 (0.85) 0.74 (1.06) PSI Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.42 (0.59) 0 (1.02)10 0.70 20 0.89 30 (1.32) 40 50 60 70 80 3,0 Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.49 (0.70) 0.89 (1.29) 1.20 (1.70) 1,0 mm 1,5 mm Thermal Conductivity W/mK 2.5 2.5 2.5 2,0 mm Operating Temperature Range °C - 60 to + 180 - 60 to + 180 2,0 - 60 to + 180 2,5 mm Electrical 3,0 mm mm Dielectric Strength kV / mm 10 10 10 Volume Resistivity Ohm - cm 1.0 x 1011 1,01.0 x 1011 1.0 x 1011 Dielectric Constant @ 1 kHz 5.2 5.2 5.2 TGF-MUS-SI Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. 0,0 Thicknesses: 1.0 mm / 1.5 mm / 2.0 mm / 2.5 mm / 3.0 mm / 4.0 mm /05.0 mm 10 20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 2,0 1,0 mm 1,0 mm 1,5 mm 1,5 mm 2,0 mm 1,5 2,0 mm 2,0 2,5 mm 2,5 mm Rth [°C-inch²/W] 3,0 mm 3,0 mm 1,0 mm 1,0 0,5 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 0 10 20 30 40 50 60 70 80 2,0 1,0 mm
GAP FILLER / PAGE 27 SILICONE Gap Filler TGF-SSS-SI very soft, flexible GAP FILLER TGF-SSS-SI is an electrically insulating thermally conductive high performance silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heights must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a very high thermal conductivity. Through its extraordinary softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at very low pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for FOILS & FILMS an easy and reliable pre-assembly. The material is one-side tacky through lamination with a thermally conductive film. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Extraordinary soft and compliable Sheet 210 x 420 mm (0.5 – 2.5 mm) Thermal link of: SILICONE CAPS Thermal conductivity: 3.0 W/mK Sheet 200 x 340 mm (3.5 – 5 mm) SMD packages Operates at very low pressure Tacky on one side by film laminate Through-hole vias Extraordinary chemical resistance and long- (TGF-SSSXXXX-SI-A1) RDRAMs memory modules term stability Die cut parts Flip Chips, DSPs , BGAs, PPGAs Shock absorbing Kiss cut parts on sheet For use in Automotive applica- Easy mounting through self tackiness tions / Laptops / Medicine engi- One-side self-tacky neering / Embedded boards PHASE CHANGE Property Unit TGF-SSS1000-SI-A1 TGF-SSS2000-SI-A1 TGF-SSS3000-SI-A1 Material Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone Colour Beige / Pink Beige / Pink Beige / Pink GRAPHITE FOILS TGF-SSS-SI Thickness mm 1.0 2.0 3.0 Hardness Shore 00 30 30 30 UL Flammability UL 94 V1 V1 V1 RoHS Conformity 2011 / 65 / EU Yes Yes Yes Thermal PSI Resistance1 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.64 (0.83) 0.96 (1.26) 1.32 (1.78) 0 10 20 30 40 50 60 70 80 PSA TAPES Resistance1 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.70 (0.89) 3,0 1.06 (1.48) 1.51 (2.27) 1,0 mm Resistance1 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.80 (0.95) 1.26 (1.74) 1.83 (2.67) 2,0 mm 2,5 3,0 mm Thermal Conductivity W/mK 3.0 3.0 3.0 Operating Temperature Range °C - 40 to + 200 2,0 - 40 to + 200 - 40 to + 200 Electrical 1,5 mm Dielectric Strength kV / mm >10 >10 >10 THERMAL GREASE 1,0 Volume Resistivity Ohm - cm 1.0 x 1010 1.0 x 1010 1.0 x 1010 0,5 TGF-SSS-SI Measurement technique according to: ¹ASTM D 5470. All data without warranty and subject to change. Please contact us for further data and information. 0,0 Thicknesses: 0.5 mm / 1.0 mm / 2.0 mm / 3.0 mm / 4.0 mm / 5.0 mm0 10 20 30 40 50 60 N/cm² mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) ADHESIVES PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 2,5 1,0 mm 1,0 mm 2,0 mm 2,0 mm 2,5 3,0 mm 2,0 3,0 mm 2,0 Rth [°C-inch²/W] POTTING GEL 1,5 1,5 mm 1,0 1,0 0,5 0,5 0,0 0,0 10 20 30 40 50 60 0 10 20 30 40 50 60 HALA CLIPS 0 N/cm² N/cm² PSI 2,0 0 10 20 30 40 50 60 70 80 2,5 1,0 mm 1,5
PAGE 28 / GAP FILLER SILICONE Gap Filler TGF-SXS-SI ultra soft, flexible TGF-SXS-SI is an electrically insulating thermally conductive high performance silicone gap filler. It is ideal for use in applications where thermal transfer over large gaps caused e.g. by big tolerances or different stack up heigths must be achieved. Due to the specific formulation and filling with ceramic particles the silicone elastomer has a very high thermal conductivity. Through its ultra softness and flexibility the material perfectly mates to irregular surfaces thus filling gaps at minimum pressure. By its use the total thermal resistance is minimised. The natural tackiness of the material allows for an easy and reliable pre-assembly. The material is one-side tacky through lamination with a thermally conductive film. PROPERTIES AVAILABILITY APPLICATION EXAMPLES Ultra soft and compliable Sheet 210 x 420 mm (0.5 – 2.0 mm) Thermal link of: Thermal conductivity: 3.0 W/mK Sheet 200 x 200 mm (3.0 mm) SMD packages Operates at minimum pressure Sheet 150 x 200 mm (3.5 – 4.5 mm) Through-hole vias Extraordinary chemical resistance and long- Tacky on one side by film laminate RDRAMs memory modules term stability (TGF-SXSXXXX-SI-A1) Flip Chips, DSPs, BGAs, PPGAs Shock absorbing Die cut parts For use in Automotive applica- Easy mounting through self tackiness Kiss cut parts on sheet tions / Laptops / Medicine engi- One-side self-tacky neering / Embedded boards Property Unit TGF-SXS0500-SI-A1 TGF-SXS1000-SI-A1 TGF-SXS2000-SI-A1 TGF-SXS3000-SI-A1 Material Ceramic filled Ceramic filled Ceramic filled Ceramic filled silicone silicone silicone silicone Colour Light grey / Grey Light grey / Grey Light grey / Grey Light grey / Grey TGF-SXS-SI Thickness mm 0.5 1.0 2.0 3.0 Hardness Shore 00 25 25 25 25 No Paint Wetting Impairment Passed Passed Passed Passed Substances (PWIS)1 UL Flammability UL 94 V1 V1 V1 V1 RoHS Conformity 2011 / 65 / EU Yes Yes Yes PSI Yes Thermal 0 10 20 30 40 50 60 70 80 3,0 Resistance2 @ 60 PSI @ Thickness °C-inch²/W (mm) 0.36 (0.38) 0.48 (0.60) 0.64 (0.94) 0.82 (1.27)0,5 mm 1,0 mm Resistance2 @ 30 PSI @ Thickness °C-inch²/W (mm) 0.43 (0.44) 0.62 (0.78) 0.89 (1.27) 1.15 (1.73)2,0 mm 3,0 mm Resistance2 @ 10 PSI @ Thickness °C-inch²/W (mm) 0.49 (0.48) 0.76 (0.92) 1.17 (1.63) 1.57 (2.26) 2,0 Thermal Conductivity W/mK 3.0 3.0 3.0 3.0 mm Operating Temperature Range °C - 40 to + 200 - 40 to + 200 - 40 to + 200 - 40 to + 200 Electrical 1,0 Breakdown Voltage kV / mm >10 >10 >10 >10 Volume Resistivity TGF-SXS-SI Ohm - cm 1.0 x 1010 1.0 x 1010 1.0 x 1010 1.0 x 1010 0,0 0 Measurement technique according to: ¹P-VW 3-10.7 57650 Temp. Test, ² ASTM D 5470. All data without warranty 10 and subject 20 Please contact to change. 30 us for further 40 data and information. 50 60 N/cm² Thicknesses: 0.5 mm / 1.0 mm / 2.0 mm / 3.0 mm / 4.0 mm / 4.5 mm mm vs. N/cm² (PSI) / Rth vs. N/cm² (PSI) PSI PSI 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 3,0 2,5 0,5 mm 0,5 mm 1,0 mm 1,0 mm 2,0 mm 2,0 2,0 mm 3,0 mm 3,0 mm 2,0 Rth [°C-inch²/W] 1,5 mm 1,0 1,0 0,5 0,0 0,0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 N/cm² N/cm² PSI 2,0 0 10 20 30 40 50 60 70 80 1,8 2,5 0,5 mm 1,5
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