POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News

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POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
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                                             2/2016

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POWER INTEGRATIONS:  Power Revolution
               RUBYCON's latest strokes of genius
                    STOCKO's ECO-TRONIC News
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
IMPULSE |CONTENTS

   CONTENTS
                                                                                                                                              24 | POWER INTEGRATIONS:
                                                                                                                                                   Power Revolution
                                                                                                                                              When we look at the available
                                                                                                                                              switching power topologies there
                                                                                                                                              are many types that have evolved to
                                                                                                                                              suit specific requirements like higher
                                                                                                                                              power, improved efficiency, lower
                                                                                                                                              cost or reduced size but few can
                                                                                                                                              be considered revolutionary. The

                                                                                          ©Sergey Nivens & Germán Ariel Berra - Fotolia.com
                                                                                                                                              InnoSwitch™ family of power swit-
                                                                                                                                              ching ICs from Power Integrations
                                                                                                                                              combine new technical innovations
                                                                                                                                              in power semiconductors that will
                                                                                                                                              revolutionise power supply design.

   ACTIVE COMPONENTS                                                                                                                          CONNECTORS
   04 | The Next Big Thing Is Smaller:                                                                                                        45 | DINKLE: Anti-Vibration Terminal
             Introducing the DIGI ConnectCore®                                                                                                          Block with push in design
             for i.MX6UL                                                                                                                      46 | Customer-specific assemblies
   05 | DIGI XBee® S2C 802.15.4 –                                                                                                             48 | Waterproof´s from HIROSE
             Let Your Imagination Run Wireless!                                                                                               48 | HIROSE: Storage Batteries
   06 | QUALCOMM: The new hostless                                                                                                            49 | HIROSEs Robust Connectors
             Wi-Fi solutions for IoT applications                                                                                             50 | BM Series from HIROSE
   09 | QUECTEL: World's smallest COMBO                                                                                                       51 | YAMAICHI: Clarity in the USB Jungle
             module GSM/GNSS/Bluetooth 3.0                                                                                                    52 | STOCKO: ECO-TRONIC news
   10 | 3 Watt DC/DC converter series               PASSIVE COMPONENTS                                                                        53 | AMPHENOL FCI: BarKlip®
             from RECOM                                                                                                                       54 | AMPHENOL Industrial's »HS-LOK«
   10 | RECOM: Make the                             30 | RUBYCON's latest strokes of genius                                                   54 | AMPHENOL Industrial's ePower-Lite
             transformer history!                   31 | 3.500 RUBYCON Capacitors in the                                                      55 | Connect your World with SPEEDTECH
   11 | Just too cool: WLC series by EOS                 CODICO Sample Shop                                                                   55 | YAMAICHI: The new S series
   11 | RECOM´s isolated 20W DC/DC                  32 | Smart Home:
             converter, the RP20-FR series               From vision to reality                                                               CODICO IN-HOUSE
   12 | Safe isn’t always safe: Electrical          36 | THINKING: Protective
             safety in medical technology                components for e-vehicle                                                             03 | An Adventure – the ISO Review
   14 | TRINAMIC: 3-phase Motor Drive               38 | ISABELLENHÜTTE:                                                                      28 | Electronica 2016 Calendar
             as Intelligent Microsystem                  Reading between the lines                                                            56 | UEFA European Championship 2016
   16 | ADATIS: New Powerline modules               41 | Supercap, Goldcap, PowerStor                                                         57 | CODICO – the Fastest Distributor
   18 | SILVERTELs miniatur POE-world                    and EDLC                                                                             57 | CODICO honours best suppliers
   20 | Low Quiescent Current 36V                   42 | KDS: MEMS Oscillator for                                                                       with »Supplier Awards«
             Industrial Solutions from TOREX             your new solution                                                                    58 | Our CODICO Team
   22 | MPS: Contactless Angle Sensing In           43 | CODICO's new partner:
             Rotary Switch Applications                  EATON Corporation
   24 | POWER INTEGRATIONS                          44 | Power factor correction chokes                                                       IMPRINT: Issued by CODICO GmbH
                                                                                                                                              Zwingenstraße 6-8, A-2380 Perchtoldsdorf
             Power Supply Revolution                     from SUMIDA                                                                          Design: www.rittbergerknapp.com | date of issue 02-15102016

2 | 2016:2
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
EDITORIAL | IMPULSE

                                     An Adventure -                                                                                                       Editorial
                                     the ISO Review
                                     Since May 2016 CODICO has been                                                            Dear readers,
                                     certified in accordance with ISO                                                           See you on Planet e!
                                     9001:2015 at its locations in Austria,
                                     Germany, Italy, and Sweden!
                                                                                                                               T
                                                                                                                                   he electronics industry is one of the world's
                                                                                                                                   major economic sectors, with a total market

                                     T
                                         he framework conditions of the business                                               volume of 3.5 trillion Euros. Its components, sy-
                                         world are becoming increasingly more dyna-                                            stems, and applications are driving new develop-
                                     mic and complex, while at the same time it is im-                                         ments and they have become an indispensable
                                     portant to formulate the QM system to be really                                           part of our everyday life.
                                     user-friendly. The review for the ISO 9001:2015
                                     Standard provided the opportunity to give the                                             On Planet e, also known as electronica, the indu-
                                     management systems a thorough make-over,                                                  stry's leading trade fair staged in Munich from
                                     and it was a challenge we were glad to take on!                                           8 to 11 November 2016, you can gain an insight
                                     »Quality Austria«, our partner of many years stan-                                        into this entire world of electronics. Of course,
                                     ding, audited CODICO in May 2016 on the basis                                             we will also be present at the fair, so don't miss
                                     of the new requirements, and gave us the green                                            the opportunity to visit us at stand 507 in hall A5.
                                     light for certification for the locations.
                                                                                                       Sven Krumpel            CODICO will be presenting the latest technologi-
                                     • Our processes are clearly defined and aligned                     CEO CODICO             cal innovations, and our staff will be happy to
                                      with the corporate strategy.                                                             share its know-how with you in a personal mee-
                                     • We are aware of the risks and opportunities,                                            ting. We will also provide catering to help you
                                      and we assess them regularly.                                                            through the exhausting fair day, and a game for
                                     • Process orientation, process performance, and                                           some welcome distraction. Our forklift derby will

                                                                                          Visit us @
                                      the effectiveness of the processes themselves                                             be the artistic highlight of your day, though you
                                      are ever more closely taken into account.                                                will need a lot of skill to win this one.
                                                                                                       7
                                     We are well equipped to face the challenges of       boo th A5.50                         You will find the names of the colleagues present
                                     the future; and we look forward to be successful                                          at the fair in the middle part of this newsletter,
                                     together with you. Find our current certificates                                           so you can arrange a meeting right away. We are
                                     on our Homepage or feel free to ask for them                                              looking forward to your visit and the opportunity
                                     personally from                                                  CODICO won               to pass on our expertise.
                                                                                  D01              the »Distributor
                                                     uPetra Huynh, +43 1 86305 169                      of the Year            Speaking of expertise... it is my honour to an-
                                                             petra.huynh@codico.com                  2016« award.              nounce that, for the first time in the ten year his-
                                                                                                                               tory of the reader's choice at the WEKA publi-
                                                                                                                               shing house, CODICO won the »Distributor of the
Bild: ©Horacio Canals / Elektronik

                                                                                                                               Year« award. The readers of the WEKA trade jour-
                                                                                                                               nals (in particular Markt & Technik, Elektronik and
                                                                                                                               elektroniknet.de) also voted our company se-
                                                                                                                               cond best in the »embedded« category! Recei-
                                                                                                                               ving an award that reflects customer opinion and
                                                                                                                               experience means a lot to me. I am unbelievably
                                                                                                                               proud of our company and our team!
                                                                                                                                                                              D02

                                                                                                                                                                uSven Krumpel
                                                                                                    CODICO achieved the
                                                                                                     second place in the
                                                                                                    category »embedded«        PS: Get a free entry voucher for a one-day ticket
                                                                                                   regarding the criteria of
                                                                                                     product availability      to electronica 2016! Send your request to
                                                                                                         of volumes.
                                                                                                                               marketing@codico.com!

                                                                                                                                                                           2016:2 | 3
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
IMPULSE | ACTIVE COMPONENTS

  THE NEXT BIG                                                                                                   i.MX6UL Development-Kit

  THING IS SMALLER                                                                                               i.MX6UL Starter-Kit

   DIGI ConnectCore® for i.MX6UL
   DIGI is excited to announce the smallest and most secure i.MX6UL
   system-on-module available on the market today.
                                                                                                                i.MX6UL SBC-board

   T
       he DIGI ConnectCore® for i.MX6UL packs a lot     electrical engineering. For many OEMs, building
       into this stamp-sized module (29x29x3.5mm):      complex connected devices from the ground up
                                                        is not a core competency. Furthermore, fast
   • NXP i.MX6UL-2, Cortex-A7 @528MHz processor         changing market requirements, global competi-
   • Up to 2GB NAND Flash                               tive pressures, and ever-changing technology
   • Pre-certified for 802.11a/b/g/n/ac                  and regulatory requirements make partnering
   • Bluetooth 4.2                                      with proven SoM manufacture like DIGI, a neces-
   • Integrated dual-Ethernet 10/100                    sity. Whether it’s a medical device or a mission-
   • Dedicated security and authentication controller   critical industrial controller, DIGI has the experti-
   • Unique low-power and wake-up                       se to get you to market quickly.
     state management
                                                        Once you’ve connected a device to the Internet –        DIGI ConnectCore for i.MX6UL delivers the smal-
   System-on-modules, or SoMs, are an affordable         you have to make sure it secured. The DIGI Con-         lest, smartest, most secure way to connect your
   way for OEMs to quickly enable their products        nectCore for i.MX6UL was built with DIGI Trust-         product to the Internet of Things. Check out
   to be smarter and connect to the Internet of         Fence™, a security framework that removes the           www.digi.com/cc6ul to learn more.
   Things. SoMs deliver the I/O, memory, and wire-      implementation barriers by providing you with                                                            A01

   less connectivity necessary to connect a product     a fully integrated, secure module platform with                u   Joachim Strohschenk, +49 89 130143817
   to the IoT without having to become experts in       complete Linux software support.                                               joachim.strohschenk@codico.com

4 | 2016:2
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
ACTIVE COMPONENTS | IMPULSE

                               LET YOUR
                               IMAGINATION
                               RUN WIRELESS!
©Jakub Jirsák - Fotolia.com

                                                                                                                                              APPLICATION EXAMPLE

                                                                                                                                                                    Ethernet

                                                                                                                                              REMOTE MONITORING &                 DEVICE CLOUD
                                                                                                                                                 CONTROL OFFICE

                               XBee® S2C 802.15.4 Module                                                                                                                          Cellular/VPN

                                                                                                                                                                               CONNECTPORT®
                                                                                                                                                                               X4 H GATEWAY
                                                                                                                                                                    ®
                                                                                                                                                               XBEE 802.15.4
                                                                                                                                                                RF MODULE
                                                                                                                                                 Street

                               DIGI XBee® is the world’s #1 RF module because our common                                                         Light

                               footprint is shared across protocols and frequencies.                                                                          Light & Occupancy
                                                                                                                                                                 Sensor with
                                                                                                                                                                XBee® 802.15.4
                                                                                                                                                 Street           RF Module
                                                                                     New DIGI XBee S2C 802.15.4
                               A
                                   nything is possible with DIGI XBee – from                                                                     Light

                                   the small science project in the lab to NASA      Offered in Through-Hole & SMT
                               monitoring payloads on a rocket, DIGI XBee gives      Form Factors
                               you the tools and flexibility you need to rapidly      Anyone deploying DIGI XBee can swap one DIGI          sors, DIGI XBee 802.15.4 modules maximize per-
                               innovate. The latest example in this broad line       XBee for another. You don’t have to design a prin-    formance and ease of development.
                               of modules is the DIGI XBee S2C 802.15.4 which        ted circuit board to take advantage of Silicon
                               is now available with the Silicon Labs Ember®         Labs’ latest chip – DIGI has done it for you on the   DIGI XBee is a special product because of our
                               EM35x transceiver.                                    DIGI XBee platform saving you time and giving         customers: the innovators, the hackers, the pro-
                                                                                     you the confidence to get connected quickly and        blem-solvers — whatever you call yourself, DIGI
                               This latest module is ideal for applications requi-   easily. Providing quick, robust communication in      is dedicated to providing you with everything
                               ring low latency and predictable communication        point-to-point, peer-to-peer, and multipoint/star     you need to quickly create wireless connectivity
                               timing. The DIGI XBee S2C 802.15.4 is also ideal      configurations, DIGI XBee S2C 802.15.4 products        solutions. Let your imagination run wireless!
                               when your application requires robust multipoint      enable robust end-point connectivity with ease.
                               wireless connectivity with reduced power con-                                                                                                                     A02

                               sumption, support for the over-the-air firmware        Whether deployed as a pure cable replacement               uJoachim Strohschenk, +49 89 130143817
                               updates, and an upgrade path to DIGIMesh® or          for simple serial communication, or as part of a                     joachim.strohschenk@codico.com
                               ZigBee® Mesh protocols.                               more complex hub-and-spoke network of sen-

                                                                                                                                                                                          2016:2 | 5
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
IMPULSE | ACTIVE COMPONENTS

                              QCA4010 & DNSA-MP1

  HOSTLESS WI-FI SOLUTIO
  IOT APPLICAITONS!
                              With the recent hype and the successfull releases of IoT products in the
                              last years, many companies are put under big pressure to follow this hype
                              and to take the initiative of coming up with own IoT products or to extend
                              the existing product portfolio respectively. With the increasing number of
                              nodes connected to the Internet, also the demand for low cost solutions
                              with reduced BOM cost has increased. One way to overcome this, is the
                              integration of the application MCU, network-processor and Wi-Fi radio in
                              one IC. The so-called SoC (System on Chip) allows the implementation of
                              a complete IoT application on a single device without the need of an
                              external MCU. As no external MCU is required, this kind of operation is
                              named hostless mode. The new QCA4010 from QUALCOMM follows this
                              approach and provides also special low power features and wake up
                              scenarios. WISTRON, as an ODM partner, has released a Wi-Fi module
                              (DNSA-MP1) that is based on the QCA4010.

                                                                                                           ©chombosan - Fotolia.com

6 | 2016:2
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
ACTIVE COMPONENTS | IMPULSE

                                                       ved for application code. The bigger version pro-    the user profits from the low power features like
                                                       vides 1.5MB, which allows the integration of         Green Tx power saving mode and low power
                                                       ~800KB application code.                             listen mode supported by the radio.

NS FOR                                                 In order to reduce power consumption to a mi-
                                                       nimum, the QCA4010 provides an integrated
                                                       Power Management Unit (PMU) that controls
                                                       different power modes based on the following
                                                       techniques:
                                                                                                            The QCA4010 provides many different interfaces
                                                                                                            that are required in typical IoT applications. For
                                                                                                            the measurement of analog sensors, a 12 bit
                                                                                                            ADC with 8 channels supports 400ksps for mul-
                                                                                                            tiple channels and 1Msps for single channel ope-
                                                                                                            ration. 8 independent 18 bit resolution PWMs
                                                                                                            with 8 bitclock prescaler are also available for e.g.
                                                        Gating-Clock: Not required function blocks
                                                                                                            motor control and lighting. For serial communi-
                                                        are disconnected from the clock network in or-
                                                                                                            cation the user can chose from HS UART (3Mbps),
                                                        der to prevent charge-reversal currents of pa-

T
     he QCA4010 integrates an Xtensa CPU @ 130                                                              low speed UART, SPI, I2S or I2C as well. The follo-
                                                        rasite capacities.
     MHz from Tensilica that is responsible to pro-                                                         wing list gives an overview about the features:
                                                        Shut-Down High Speed Clock: When the high
vide all IP services and to manage all Wi-Fi links.
                                                        speed clock network is not needed, it can be
The QCA4010 provides no internal Flash, but                                                                 • Support for IEEE 802.11b/g/n
                                                        entirely disconnected, including external pulse
SRAM and ROM. Therefore the network proces-                                                                 • Single stream 1 × 1
                                                        sources such as oscillators.
sor code, system configuration and persistent                                                                • Single-band 2.4GHz
                                                        Reduction of the voltage level: The voltage
data sets are loaded from external serial flash                                                              • Integrated PA, LNA, with support for
                                                        levels of individual blocks can be reduced in
memory into the internal SRAM before execution.                                                              external PA and external LNA
                                                        order to keep the static leakage currents low.
The application code is executed on the same                                                                • Single or dual Rx front end
                                                        A minimum voltage guarantees a short wake-
CPU and memory ressources like the network                                                                   for antenna diversity
                                                        up time and maintains the data contents of all
processing code. Because the sesnor measure-                                                                • Green Tx power saving mode
                                                        registers and of the volatile memory.
ment, actor control and data processing handled                                                             • Low power listen mode
by the application is normally done before a                                                                • Data rates up to 150Mbps
Wi-Fi link is established for data snychonisation,     The different low power modes are also suppor-        • Full security support:
there is no bottleneck from the processing point       ted by a low speed clock network (32.768 kHz)         WPS, WPA, WPA2, WAPI, WEP, TKIP
of view. So in the most IoT applications, network      and a wakeup manager unit. The low speed clock       • 8 channels 12-bit accuracy ADC, maximum
and application processing is done in a time di-       network is required to run the state machine and      sampling rate is 400Ksps for multiple
vision manner by the CPU.                              sleep timers. The wakeup manager resumes ope-         channels and 1Msps for single channel
                                                       ration by detecting internal and external trigger    • 18-bit resolution PWM with 8-bit
But even if there is a demand to process both at       signals. For example, in suspend mode it detects      clock prescaler
the same time, the performance-rich 32 bit ar-         a wake up signal at a pin or from the internal       • 9x9mm DRQFN-116pin
chitecture of the Xtensa CPU together with the         sleep timer, after a predefined time has passed.      • Case temperature range: 0°C to 85°C
clock speed of 130MHz provide sufficient calcu-          In this mode it manages also a small RAM that         (standard); -45°C to 115°C (extended)
lation power to overcome this demand.                  stores state information. Further modes like
                                                       POWER DOWN (~9μA), SLEEP and HOST_OFF ex-            For dual band application (2.4GHz & 5GHz),
To fulfill the different application memory requi-       tend the range of configurations and allows a fi-      QUALCOMM offers the QCA4012, which has
rements in the IoT world, the QCA4010 is re-           ne power tuning of an IoT application. But even      exact the same system architecture and features
leased in two SRAM versions. The smaller version       in network operation, when the CPU is running        like the »small« brother QCA4010, but provides
integrates 1MB SRAM, whereas ~400KB is reser-          at high speed clock and a Wi-Fi link is operating,   just an additional 5GHz radio path. Therefor both
                                                                                                            parts are available in the same 9×9 ×0.9mm Dual-

QCA4010 System Architecture
                                                                                                            Row Quad Flat pack Nolead (DRQFN) package
                                                                                                            that includes a ground pad for improved groun-
                                                                                       High-Speed
                                                                                                            ding, mechanical strength, and thermal continuity.
                                                                                       UART
          PA                                                                           JTAG                 Moreover both parts are even pin compatible.
                                               CPU
                         802.11n                                                       GPIOs
                          WLAN                                GPIO/
    LNA
                                                                                       PWMs                 But it should be mentioned that the concurrent
                         MAC/BB/                            Peripherals
                                                                                       ADCs
                          Radio                                                                             mode is not supported by the QCA4012 as only
                                             On-Chip                                   I²S
                                              ROM                                                           one Wi-Fi link (2.4GHz or 5GHz) can be served at
                                                                                       I²C
    Timers                                                                                                  a time. Anyhow, both devices (QCA4010 &
                                                               Host/                   UART
                                             On-Chip      Manufacturing                                     QCA4012) support Rx diversity in the case that
                              OTP
      PMU                                     RAM         Interface Block              SPI
                                                                                                            two Rx antennas are connected to the devices.

                                    SPI Flash Memory                                                                                                    2016:2 | 7
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
IMPULSE | ACTIVE COMPONENTS

                                                     DNSA-MP1-Spezification                                    • Built in protocol stacks:
                                                     • QCA4010 based Wi-Fi modules                             HTTP, DHCP, DNS, NTP, etc.
                                                     • 2.4GHz IEEE 802.11b/g/n, single stream 1x1             • 30mmx16mm size, 4-layer
                                                     • 11n support for HT20 and HT40 bandwidth                • Printed antenna or U.FL connector
                                                     • Internal PA and LNA, with external                     • Single power supply: 3.3V
                                                      RF Switch for antenna diversity                         • Operation temperature:
                                                     • Green Tx Power Saving Mode,                             -40°C to 85°C (Industry Class Version)
                                                      Low Power Listen Mode                                   • Regulatory compliances: CE, FCC
                                                     • Up to 800KB of on-chip memory available
                                                      for customer application                                                                               A03
   DNSA-MP1: Wi-Fi module based on QCA4010
                                                     • Integrated IPv4/IPv6 networking stack                                 uAndré Ehlert, +49 89 130143811
                                                     • Full security support: WPS, WPA2, WEP, SSL, etc.                                andre.ehlert@codico.com
   QUALCOMM is an IC but not a PCB module sup-
   plier. Therefore QUALCOMM works very closely       Block diagram DNSA-MP1

   with ODM partners like WISTRON, which manu-                                                DC 3.3V
   facture and sells Wi-Fi modules based on the                                                                             MFI
                                                                                              SPI Flash       40MHz         chip
                                                                                              16M bits         XTAL        (Opt.)
   original reference designs/modules from QUAL-
                                                                   HSUART                SPI                          I2C
   COMM.                                                                                 interface                    interface

   In case of QCA4010, WISTRON offers a module             SDIO/SPI/UATR2
                                                                                                                            DNSA-MP1
   with the part number DNSA-MP1. MP1 is QUAL-
   COMM’s internal name for the QCA4010 refe-
                                                                         I2S                                                Block Diagram
                                                                       I2CM
   rence module. WISTRON has extend this part
                                                                                                                         RFOUT2N1
   number with the prefix DNSA- to create an inter-           I2CS/PWM x 2                   QCA4010                       RFOUT2P1      TX/RX
   nal one. Documentation, SW and technical sup-                                            9X9 DQFN                      RFIN2N1
                                                                                                                                        Balun
                                                                                                                                        IC
                                                                                                                                                    Filter         ANT
                                                                   PWM x 4
   port is provided by QUALCOMM, where as                                                                                 RFIN2P1
   WISTRON provides the HW and the test reports                         USB

   based on the module name DNSA-MP1.                                                            Internal
                                                                    ADC x 4
                                                                                                Regulation
                                                                                                3.3V - 1.2V
                                                                                                3.3V - 1.8V

                                                                               DC 3.3V      DC 1.2V

                                                                                                                                                                         ©GKSD - Fotolia.com

8 | 2016:2
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
ACTIVE COMPONENTS | IMPULSE

                              WORLD SMALLEST
                              COMBO GSM/GNSS/Bluetooth 3.0

                              COMBO MODULE
©Rawpixel.com - Fotolia.com

                                                                                                                                                          FEATURES
                                                                                                                                        • Size: 16x18.7x2.1mm
                                                                                                                                        • LCC package
                              The all new QUECTEL MC60 module is a multi-purpose module which
                                                                                                                                        • Power supply 3.3~4.6V, 4.0V Typ.
                              integrates a Quad-band GSM/GPRS engine, a GNSS receiver and a Blue-
                              tooth 3.0 radio. The ultra-compact size of 16x18.7x2.1 mm makes MC60 a                                    • Quad Band GSM/GPRS
                              perfect platform for size sensitive applications such as wearable device,                                 • Dual SIM Single Standby
                              vehicle and personal trackers, telematics and other M2M applications.                                     • Embedded Internel protocols
                                                                                                                                        • Fully synchronous GNSS receiver

                              T
                                  he module comes with an adjustable GPRS          In terms of Bluetooth 3.0 connectivity the follo-
                                                                                                                                        • with built in LNA
                                  class 1-12 for extremely low power consump-      wing profiles are supported: SPP for serial data
                                                                                                                                        • Advanced positioning technologies
                              tion and the GNSS receiver comes with built in       transfer and HFP-AG for audio mono applicati-
                                                                                   ons.
                                                                                                                                        • Bluetooth 3.0 (SPP, HFP)
                              LNA for better sensitivity. GSM and GNSS engines
                              can work as a whole (all-in-one solution) unit or                                                         • Interfaces: 2x UART, SD, Analog
                              work independently (stand-alone solution) accor-     Advanced positioning techniques and assisted         • and digital audio, GPIO, ADC,
                              ding to customer demands.                            GPS functions are integrated in the module and         3x Antenna pads
                                                                                   allow improvement of the Time to First Fix and       • Industrial temperature range
                              In the all-in-one solution, the MC60 works as a      power consumption. MC60 module support also
                              whole unit and the GNSS part can be considered       OpenCPU which is an embedded development
                              as a peripheral of the GSM part. In the stand-alo-   system that allows the integration of the user ap-                                     A04

                              ne solution, GSM and GNSS parts work indepen-        plication into the module memory avoiding the            uLeonardo Bazzaco, +49 0422 262304
                              dently and thus have to be controlled separately     use of an external microcontroller.                             leonardo.bazzaco@codico.com
                              by two different UART interfaces.

                                                                                                                                                                        2016:2 | 9
POWER INTEGRATIONS: Power Revolution - RUBYCON's latest strokes of genius STOCKO's ECO-TRONIC News
IMPULSE | ACTIVE COMPONENTS

                                                         Make the trans-
                                                         former history
                                                         RECOM's grand new RAC05 series
                                                         is designed to replace a 1x1”
                                                         transformer PCB module, that
                                                         used to be the first option for a
                                                         cost efficient auxiliary, Standby
                                                         or Remote power supply.

                                                         S
                                                             uch devices appear in various applications
                                                             like white Goods, industrial applications and
                                                         lately more important: IoT applications. Using a
                                                         transformer over a switch mode power supply
                                                         (SMPS) was eventually a commercial decision. In
                                                         spite of all advantages (i.e.: efficiency, input vol-
                                                         tage range, regulation, etc.) loads of applications
                                                         were stuck with a transformer rather than mo-

   At the size of a coffee bean!                          ving on to a SMPS.

                                                         Green energy is on the agenda for most applica-
                                                         tions so the greener such device gets the better.
   RECOM's all new 3 Watt DC/DC                          The RAC05 series, features a no load power con-
   converter series, RI3, features                       sumption under 0.2W whilst offering up to 5W
   a very compact size and                               output power in a small and popular 1x1” foot-
   ultra-high power density.                             print. The midget complies with EN55022 Class
                                                         B conduction and radiated emissions without the

   D
        espite their small size, these modules can       need for any further components such as filters
        be operated over a very wide temperature         and fuses. The (protection) class II module comes
   range from -40°C to +85°C without derating. The       as a plug and play solution with output voltages
   beauty of the product however, is its capability      ranging from 3.3VDC up to 48VDC and makes it
   to work up to +100°C with 60% output power.           perfect whenever small power is demanded, all
                                                         with three year warranty.

                                                                                                               ©Jakub Jirsák - Fotolia.com
   Fit into a compact SIP4 case (11.5x10.2x7.6mm),                                                     A06

   almost the size of a coffee bean – these conver-                 uAndreas Hanausek, +43 1 86305 131
   ters are ideally suited for applications where spa-                     andreas.hanausek@codico.com
   ce is limited. The converters have an operating
   efficiency up to 90% and can be operated down
   to 0% load. Available in multiple combinations
   of input (5, 12, 15, or 24VDC) and output voltages
   (5, 9, 12, or 15VDC) the midget can be ordered
   with different I/O isolations of 1, 2, or 3kVDC
   making it perfect for virtually any industrial ap-
   plication.

   These modules additionally feature an integrated
   input filter (in accordance to EN 55022 class A)
   and do not require additional components. They
   are IEC/EN/UL-60950-1 certified and come with
   RECOM’s standard 3 year warranty.
                                                 A05

                u
                Andreas Hanausek, +43 1 86305 131
                     andreas.hanausek@codico.com

10 | 2016:2
ACTIVE COMPONENTS | IMPULSE

                        Just too cool!

                        EOS Power's new open-frame
                        family offers up to 550W in a
                        3x5x1.5” standard profile and
                        combines separately-ventilated
                        or forced air, convection and
                        conduction cooling.

                        T
                             he new WLC series offers the highest power
                             density currently available (24W/in³) on the
                        market. It combines unique cooling and perfor-
                        mance adaptation for all end-devices requiring
                        a standard footprint of 3x5x1.5” (76x127x38mm).
                        The small open-frame AC/DC transformer in
                        3x5x1.5” standard format can be used for medical,
                        IT, and industrial solutions with a power require-
                        ment of up to 550W, and can operate with forced
                        cooling, contact cooled, or even in convection-
                                                                                Get on the train!
                        cooled environments

                        Specifications                                        RECOM's isolated 20W DC/DC
                        • Up to 550W power performance                       converter, the RP20-FR series,
                         with forced air cooling                             is especially designed for
                        • Efficiencies up to 93%                               railway applications.
                        • - 40 to +70°C operating temperature

                                                                             T
                        • EMC in accordance with IEC60601-1-2:2014               he compact 2”x1” modules feature a wide
                        • 3x5x1.5” industrial standard size                      4:1 input voltage range (9-36V, 18-75V, 43-
                        • Contact cooling & convection cooling optional      160V) and therefore cover all standard battery-
                                                                             board levels including the ±40% tolerance mar-
                        The (M)WLC 550 series is another powerful small      gin. Besides 3.3V, 5V, 12V and 15V single outputs,
                        solution with particularly flexible cooling and de-   dual ±12V and ±15V outputs are also available.
©jefunne- Fotolia.com

                        vice integration. It complements the WLP and         The control pin logic can be chosen to be positive
                        WLT series perfectly, which EOS Power has deve-      or negative.
                        loped over the past few years.
                                                                             The converters have an efficiency of up to 89%
                        The new (M)WLC550 series in standard size pro-       and feature a wide operating temperature range
                        vides optimum performance in a small space,          of -40°C to +85°C (-HC versions). Cooling is achie-
                        and opens up the possibility of working on a foot-   ved by natural convection, but if required, the
                        print of 3x5”, contact-cooled up to 250W or up       modules are also available with a pre-mounted
                        to 550W with forced cooling. Customers in the        heatsink.
                        medical sector trust in BF Design compliance, risk
                        management and compatibility, to meet the            The modules are EN50155 certified with
                        forthcoming EMC Directive EN60601-1-2-2014.          EN50121-1-3-2, EN61373 and UL/cUL-60950-1
                        Optimized space utilization, efficiency, and coo-      approvals. They come with RECOM's standard 3
                        ling possibilities with the new (M)WLC550 series     year warranty. Despite its original designation,
                        offer customers a wide range of operational pos-      the converter is also a reliable choice for indu-
                        sibilities.                                          strial and telecom applications.
                                                                     A07

                                      uAndreas Hanausek, +43 1 86305 131                                                   A08

                                             andreas.hanausek@codico.com                 u  Andreas Hanausek, +43 1 86305 131
                                                                                                andreas.hanausek@codico.com

                                                                                                                      2016:2 | 11
IMPULSE | ACTIVE COMPONENTS

   Electrical safety in medical technology:

  SAFE ISN’T ALWAYS SAFE

                                                                                                                                                                                          ©Tyler Olson - Fotolia.com
                                                                                                                    RACM40_65: Ideally suited for medical technology –
   Medical technology in general is a growth market, regardless of                                                  no derating with housing thanks to convection and contact cooling –
                                                                                                                    and ambient temperatures of up to 80°C
   whether this involves devices for use in surgery or intensive care,
   or in the professional medical environment such as in the laboratory
   sector or diagnostics. Sales revenue in the USA and Europe was already                                          external power supply unit which supplies it) and
   up by three percent in 2014, with investments in research and develop-                                          which is therefore in direct contact with the user,
   ment steadily growing by six percent. Firmly on the rise in line with                                           but a healthy user, and therefore, on the basis of
   the trend, however, the highest – two-figure – growth figures are in                                              use in the office or IT environment, is likewise »on-
   non-imaging diagnostics and in the therapy sector.                                                              ly« approved in accordance with IEC/EN60950.
                                                                                                                   The much more stringent Classes BF and CF des-

   I
     n addition to the professional field, the therapy        plied. To ensure electrical safety for power supply   cribe equipment which is in direct contact with
     sector is also steadily increasing in importance.       units, there are two Standards which are relevant.    the patient. In this situation, a distinction is made
   Particularly interesting in this context is what is re-   On the one hand, there are IEC/EN60950-1              between on or under the skin, i.e. inside the
   ferred to as »mobile health«. Constant cost pres-         and IEC/EN60601-1. At this point, too, the IEC/EN     body. Both classes also impose higher or safer
   sure on the health insurance funds means that             60335-1 (»Household and similar electrical appli-     isolating distances (MOPs – Means of Protection).
   stays in hospital as an inpatient should as far as        ances«) should be mentioned, which is sandwi-         In this case, this is designated as MOPP (Means
   possible be minimized, and that means remote              ched between the two other Standards referred         of Patient Protection) – one of the innovations
   treatment and therapy in the patient’s own home,          to. Both of them serve the same purpose, but          with IEC/EN60601 3rd Edition.
   homecare, are becoming more and more signifi-              only one can be applied to medical technology.
   cant. For electrical devices in the medical techno-       IEC/EN60601-1 differentiates between devices          All the classifications referred to up to now relate –
   logy sector, however, use in the private environ-         with direct and indirect patient contact, and         without exception – to equipment. The power
   ment means that conditions and regulations are            a distinction is drawn between three classes:         supply unit or the power supply as a key com-
   becoming more stringent, too. Portable devices            B (Non-Patient Contact), BF (Body Floating), and      ponent can indeed simplify this requirement,
   with direct mains connection must, according to           CF (Cardiac Floating).                                but this does not mean that they will fulfil it
   IEC/EN60601-1, always be designed in protection                                                                 alone. For example, when combined with a
   class II, and, if appropriate, also in BF. The below      Class B is suited for general medical applications,   DC/DC converter securing the additional insula-
   should clarify these terms in greater detail.             and therefore only for MOOP (Means of Opera-          ting distance, a general B-classified IEC/EN60601
                                                             tor Protection). This means medical personnel,        power supply unit can become one for direct
   Electrical safety with power supply units relates         or even members of the general public, who ope-       patient contact. The same also applies to the
   essentially to protection against electric shock.         rate the device in a healthy state. A comparison      maximum leakage currents. The table below pro-
   In this context, depending on the application, the-       in this case would be a PC which is approved in       vides an overview of the relevant air clearance
   re are a number of different Standards to be ap-           accordance with IEC/EN60950 (and likewise the         and creepage distances.

12 | 2016:2
ACTIVE COMPONENTS | IMPULSE

1. Creepage and clearance distances
              INSULATION CATEGORY                             WORK VOLTAGE       TEST VOLTAGE      CREEPAGE DIS-     AIR CLEARANCE

              Pri to Sec      Two MOPP        Double          150-250Vrms        4000Vac           8mm               5mm
              Pri to PE       One MOPP        Basic           150-250Vrms        1500Vac           4mm               2.5mm
              Pri to Pri      One MOPP        Basic           150-250Vrms        N/A               3mm               1.6mm
3rd Edition

              Sec to PE       One MOPP        Basic           < 60Vdc            TBD               2.2mm             1.2mm
              Pri to Sec      Two MOOP        Double          150-250Vrms        3000Vac           5mm               4mm
              Pri to PE       One MOOP        Basic           150-250Vrms        1500Vac           2.5mm             2mm
              Pri to Pri      One MOOP        Basic           150-250Vrms        N/A               3mm               1.6mm
              Sec to PE       One MOOP        Basic           < 60Vdc            No test           1.3mm             1mm                                                            RACM100
                                                                                                          In red: Amendement 1 (2012)
2. Leakage currents in μA
                                              TYPE B                       TYPE BF                       TYPE CF
              LEAKAGE CURRENT                                                                                                            from 5V to 48VDC – and all without the need for
                                              NC         SFC               NC              SFC           NC             SFC

              Earth Leakage Current           5000/500   10000             5000/500        10000         5000/500       10000            a fan. All the power supply units are certified for
3rd Edition

              Touch Current                   100        500               100             500           100            500              medical use in accordance with UL, CE and 3rd
              Patient Leakage Current    DC 10           50                10              50            10             50               Edition, with 2xMOPP/250VAC, and comprise a
              (N/A to power supply)      AC   100        500               100             500           10             50
                                                                                                                                         very low leakage current (
IMPULSE | ACTIVE COMPONENTS

    3-phase Motor Drive as

   INTELLIGENT
   MICROSYSTEM
    Drive design and motor actuation systems call for a detailed basic
    knowledge in working with electric motors. And in this context, account has
    to be taken in particular of the issues of commutation, motor regulation,
    sensor systems for the rotor position, and the connection of the motor
    control system to a number of different interfaces.

    T
         ypically, however, the core skills required of                                           form of hardware and software building blocks
         manufacturers of equipment and systems                                                   which come ready to use, in whatever products
    who integrate electric drives into their products                                             may be involved, without a detailed know-how
    lie on a much higher abstraction plane. Someone                                               of motor actuation and control being a prerequi-
    who is developing blood analyzers, for example,                                               site for the product developer.
    has outstandingly good skills in the fields of
    image processing or reagents, while the move-                                                 The newly presented TMCC Motion Cookie series
    ment of probes and sensors is simply a necessa-                                               from TRINAMIC addresses precisely this require-
    ry evil. Either the drive technology is bought in                                             ment. This is a microsystem with integrated
    as a ready-to-use module, or the skills required                                              driver hardware, application software and proto-
    are worked up in-house, which tends to detract                                                col stacks, which means that design and develop-
                                                                                                                                                                ©LVDESIGN - Fotolia.com

    from the focus on the core task.                                                              ment cycles can be shortened to a bare minimum.
                                                                                                  In addition to the integrated application proces-
    This means that drives must be capable of inte-                                               sor, on which the field-oriented regulating unit,
    gration in the simplest possible manner, in the                                               a ramp controller, and the protocol stacks are

                                                                                                                                              TMCC150 Diagram
                                                                                                                                                                executed, the TMCC160 also features a high per-
                                                           Optional Brake Circuit            VM                                                                 formance gate driver with a gate flow of maxi-

                                                Ref.
                                                                            R                                                                                   mum ±1A, which means that it can reliably and
                                              Switches
                                                                                                                                                                rapidly control N-channel power switches for 3-
                                                                                                                                                                phase control systems, with a power rating from
                             35         36     11    12          10                22   23   43   21
                                                                                                                                                                a few tens of Watts to 1kW at 24V supply voltage.
                                                                                                                                     VM
                                                                                                                                                                In order to reduce the total number of compo-
                                                                                                             6/7
                                                                                                                     I_U/I_V                                    nents required, an integrated switching control-
                                                                                                                       or                          Motor
             UART 39/40                                                                                              RS+/RS-
 Host PC     CAN 37/38                                                    PWM                                50/51                            U                 ler provides the voltage to the module and other
    or               30-33

  Micro-     SPI 1 2-5
                                                  Micro-                  DIAG          Gate-
                                                                                                             HSx/LSx/BMx
                                                                                                                                              V                 digital components in the system.
                                                controller                              driver
controller   AIN 9                                                       Current                                           9                  W
                                                                                                             15-20
                                                                                                             47-49
                                                                                                                                                                For rapid design-in, the TMCC160-EVAL is availa-
                                       VM
                                                                                                                                                                ble as a validated reference design. The refe-
                                                                                                                                                       HALL
                    SPI0

                                  DC/DC
                                   3.3V
                                                                                             TMCC 160
                                                                                                                                                                rence design is divided into individual easily ad-
                                  14         13 44               24-26
                                                          3.3V                                                                 Power Bridge                     aptable design blocks. Available as a basic block
                                                                                                         3

                3                                                                                                                                               is the TMCC160 motionCookie, together with a
 EEPROM
                3.3V                                                                                                                                            perfect example of an output stage and the cir-
                                                                                                                                                                cuitry required for this, for current measurement

14 | 2016:2
ACTIVE COMPONENTS | IMPULSE

                                                     TMCC150 Screenshot

for a motor power of up to 500W. Circuitry units                          As a supplement to the TMCL protocol, later
for bus communication via RS232, RS485, or                                members of the motionCookie family will also
CAN, as well as for analog and digital control si-                        be on offer with industry standard protocol
gnals are available as delimited building blocks                          stacks such as CANopen or CANopen over Ether-
which can easily be adopted into the developer’s                          CAT (CoE).
own design.                                                               .
                                                                                                                  A10

One of the key development aims was to reduce                                      uJohannes Kornfehl, +43 1 86305 149
development times and costs for embedded                                                  johannes.kornfehl@codico.com
servocontrollers to the minimum necessary, and
for that purpose a field-oriented control unit is
implemented onto the motionCookie microsy-
stems, together with the superordinate speed
and position controllers. With the TMCL-IDE, avai-
lable free of charge, developers now have a
powerful tool at their fingertips for quick imple-
mentation and parameter setting of the control
system.

                                                                                                           2016:2 | 15
IMPULSE | ACTIVE COMPONENTS

   500 MBPS OVER
   TWO WIRES
   New Powerline modules from ADATIS

                                                                                               Figure 2

                                                                                                                                           Power
                                                                                                                                                                              DDR       SPI
                                                                                                                                           Supply                  XTAL
                                                                                                                                                                             SDRAM     Flash
                                                                                                                                           DC/DC
                                                                                                     43-pin connector

                                                                                                                               TX                       Filter

                                                                                                                                         AR1500
   In many industrial applications, there is a need to transport                                                                          AFE
                                                                                                                                                                             AR7400
                                                                                                                        RX
                                                                                                                        R                                                   (C-Temp)
   high data rates over longer distances. Examples for this are                                                              Receive
                                                                                                                              Filter
                                                                                                                                                        Filter
   among other data communication in vessels over their                                                                                                                     AR7410
                                                                                                                                                                            (I-Temp)
   onboard power system, transmission of data of all sorts in                                                                          MII/RGMII

   trains, buses, trams – also via swivel joints and hitching/coupling
   systems, via slewing rings, transmission of video and sensor
   data in agricultural and construction machines or in security                                                                Figure 1: Block diagram of 2LAN500 module

   systems, traffic monitoring systems, traffic lights and so on.

   I
     n order to face this trend, company ADATIS -       operated on dead wires. Of course, the modules                         communication, one version each for vertical
     the specialist for face recognition and door en-   can be operated on classical power lines as well.                      mount and one for horizontal mount.
   try systems – did develop two new Power Line         They contain all major parts required in order to                      Industrial Temperature
   Communication (PLC) modules based on current         tunnel Ethernet data over the line, except the li-                     One variant in industrial temperature range
   QUALCOMM Chipsets.                                   ne-coupling transformer as well as the Ethernet                        (-40° to +85°C), based on QUALCOMM AR7410/
                                                        PHY and Ethernet transformer.                                          AR1500 chipset, with rGMII interface for Ether-
   The »2LAN500« named modules allow data rates                                                                                net communication, one version each for ver-
   of up to 500Mbps on the line and ranges of up        Both modules do have a size of 27.5x69.5mm.                            tical mount and one for horizontal mount.
   to 500 meter. Thereby they can be used on any        They are available in following variants:
   kind of wiring like for example bell wire - means                                                                          Figure 2 shows the 2LAN500 module in horizon-
   a twisted pair of wires, CAT5 cables, Coax cables,   Commercial Temperature                                                tal mount version. In order to evaluate the power
   one wire against protective earth, etc., regard-     One variant in commercial temperature range                           line technology in practice and in order to check
   less of whether the cable carries alternating or     (0°to +70°C), based on QUALCOMM AR7400/                               out the modules a so called »2Wire Converter«
   direct current in addition or the modules are        AR1500 chipset, with MII interface for Ethernet                       is available from ADATIS, see Figure 3.

16 | 2016:2
ACTIVE COMPONENTS | IMPULSE

                                                                                                                                                                    ©vladimircaribb & Sven Hoppe - Fotolia.com
 Figure 3: 2Wire Converter from ADATIS                                                                                   Figure 5: 2Wire Converter with open case

It is fitted into a stainless steel casing, supplies   2Wire Converter with open case and plugged in     the PLC technology it is required to use two con-
the module with power, provides the line coup-        2LAN500 module in horizontal mount version.       verter, CODICO sells them as a kit, one each for
ling and routes the PLC signal to wire clamps on      Since normally for evaluation of the modules or   10/100Mbit/s respectively Gigabit-Ethernet inclu-
the outside of the box. It also provides the Ether-                                                     ding two pieces of 2Wire Converters each as well
net connection to a standard Ethernet socket. Be-                                                       as power plug in one box.
side that, it allows to provide power to devices
connected by using »Power over Ethernet (PoE)«                                                          As of now the new modules and the 2Wire Sets
technology of up to 20 Watt. Figure 4 shows the                                                         are available from CODICO.
outside connection of the 2Wire Converters.                                                                                                                  A11

                                                                                                                      u  Werner Reis, +49 8141 357264
The 2Wire Converter is available as 10/100Mbit/s                                                                                werner.reis@codico.com
Ethernet type using a 2LAN500 module in com-
mercial temperature range as well as Gigabit
Ethernet type using a 2LAN500 module in indu-
strial temperature range. Figure 5 shows the           Figure 4: Connections

                                                                                                                                                       2016:2 | 17
IMPULSE | ACTIVE COMPONENTS

   SMALL POE WORLD
   This tiny ultra-miniature POE PD module is truly the smallest POE module                  Luckily, SILVERTEL now have years of experience
   and POE solution in the market. Capable of delivering up to 12W of                        in pushing the boundaries of POE back with mo-
   power, and even rated for up to 7W at +85°C, it packs an incredible                       dules for up to 100W and squeezing high power
   performance into the smallest of spaces. It is the culmination of years                   into ever smaller packages through creative
   of development in high power and size reduction from SILVERTEL.                           and innovative engineering. This expertise has

                                         W
                                               e said in our last article [Impulse 1/2016,
                                               A17] about solar power energy harvesting
                                         that there are many trends in electronics. One
                                         such long standing and pervasive trend is the
                                         need and drive for continual miniaturisation.
                                         With many technologies it can be relatively
                                         straightforward, but in the world of power, it’s
                                         never easy, as power components, transformers
                                         and heat dissipation all create difficult to over-
                                                                                                                                               ©Kenishirotie - Fotolia.com

                                         come barriers to miniaturisation. Meanwhile,
                                         cutting-edge miniaturization typically becomes
                                AG5300   more expensive as sizes are reduced.                 AG9900/AG9800 RJ45

18 | 2016:2
ACTIVE COMPONENTS | IMPULSE

                                        The ever shrinking world of POE
                                        from SILVERTEL – take a look at
                                              the new Ag9900M!
                                                                                                                                    Amazingly, SILVERTEL’s R&D team identified du-
                                                                                                                                    ring the Ag9800 design, that significant further
                                                                                                                                    reductions were still possible, through improve-
                                                                                                                                    ments in efficiency and an even smaller footprint
                                                                                                                                    transformer.

                                                                                                                                    The Ag9900M
                                                                                                                                    Now released, Ag9900M is the newest POE from
                                                                                                                                    SILVERTEL, displacing the Ag9800M as the world’s
                                                                                                                                    smallest POE module, in an amazingly tiny 21x
                                                                               Ag9900M
                                                                                                                                    14mm footprint.

                                                                              in the Ag9700 series, the lowest cost module          With a rapidly increasing number of remote sen-
                                                                              SILVERTEL produce. Then the real miniaturisati-       sors and gateways being designed for the Inter-
                                                                              on work began.                                        net of Things, all in increasingly small packages,
                                                                                                                                    with low power consumption, and frequently re-
                                                                              With requests and demand for smaller footprint        quiring external installation, the advent of the
                                                                              POE the Ag9700M first isolated SMT package             Ag9900M is perfectly timed to deliver all the ad-
                                                                              POE module was designed and released. While           vantages of industrial temperature low power
                                                                              well received, the height of the Ag9700M series       POE in the smallest of footprints.
                                                                              (18mm) was a restricting factor, as it used the
                                               ©Silvano Rebai - Fotolia.com

                                                                              standard transformer package from the earlier         To put the package reductions into context,
                                                                              SILVERTEL ranges. With IOT applications such as       the footprint size reductions from the Ag9700SIL
                                                                              sensors and home automation systems requi-            package to the current Ag9900 ultra miniature
                                                                              ring small packages and fingerprint readers hou-       SMT package are illustrated in the graphic below.
                                                                              sings continuing to shrink, pressure to further re-
delivered the miniaturised Ag9900M series, at al-                             duce package sizes continued.                         Samples of the all new midget are available
most the same price point and with improved                                                                                         from CODICO Stock and via our Sample shop.
performance over the larger Ag9800M.                                          The SILVERTEL engineering team embraced the
                                                                              challenge, to produce an even smaller footprint                                                    A12

The expertise comes in part from experience gai-                              and lower profile SMT package POE, Ag9800M,                     u     Andreas Hanausek, +43 1 86305 131
ned in producing the world’s highest power                                    using a new much smaller transformer. The re-                            andreas.hanausek@codico.com
100W POE modules. High power POE is typically                                 design created the smallest ever POE module in
used in high end AV HDBaseT applications, IP Ca-                              a tiny footprint, Ag9800 series.
meras, marine sensors, access control systems
and video conferencing systems. SILVERTEL’s
SIL range of 802.3af compliant Ag9XXX modules                                  That’s the overall package size reduction from Ag9700S to Ag9900M of 71%
has also been used extensively throughout the
world since 2005 and the format of the modules
and package will be familiar to everyone in the
industry.                                                                                         Ag9700S                                      Ag9800M                        Ag9900M
                                                                                                                               Reduced                           Reduced
                                                                                                                                by 50%                            by 40%
At first the driving force behind the evolution of
the module range was to reduce cost, resulting

                                                                                                                                                                             2016:2 | 19
IMPULSE | ACTIVE COMPONENTS

  36V SOLUTIONS
   Low Quiescent from TOREX
   The number of devices that will be connected to the Industrial Internet of
                                                                                                                                T
                                                                                                                                    o meet the demands of this growing IIoT
   Things (IIoT) is forecast to grow to almost 2.5 billion per annum by 2021,                                                       market, TOREX has introduced two low quies-
   from about 1.2 billion in 2015. IIoT is essentially adding intelligence and                                                  cent current solutions, a 36V synchronous step-
   connectivity to ever smaller, remote industrial devices such as proximity                                                    down DC/DC that only consumes 11.6uA in ope-
   sensors, motion detectors and pressure measurement equipment. The                                                            ration and a 36V high speed, low noise LDO with
   M2M wireless communication between these devices is provided via Blue-                                                       a quiescent current of just 40uA. The extended
   tooth Low Energy (BLE), LoRa, WiFi and other low energy solutions that                                                       +105ºC operating temperature range of both pro-
   need to be powered by equally low power, power management devices.                                                           ducts, makes them ideal solutions for the indu-
                                                                                                                                strial market and in particular the IIoT market
                                                                                                                                where low power consumption at higher volta-

                                                                                               ©georgejmclittle - Fotolia.com
                                                                                                                                ges are the key.

                                                                                                                                XC9267/68 Series
                                                                                                                                (36V, 600mA Synchronous Step-
                                                                                                                                Down DC/DC Converter)
                                                                                                                                The XC9267/68 is synchronous step-down DC/DC
                                                                                                                                with an internal P-Ch High Side Switch to ensure
                                                                                                                                low voltage operation with 100% max duty ratio.
                                                                                                                                It can operate from 3.0V~36V (absolute max. 40V)
                                                                                                                                and deliver loads up to 600mA. Output voltage
                                                                                                                                is set externally within a range of 1.0V~25V and
                                                                                                                                the quiescent current is only 11.6uA (XC9268,
                                                                                                                                1.2MHz type) in operation. The XC9267/68 has
                                                                                                                                an enable pin which allows the DC/DC to be pla-
                                                                                                                                ced in stand-by mode with a stand-by current of
                                                                                                                                just 1.65uA.

                                                                                                                                Whilst the XC9267 is fixed PWM control, the
                                                                                                                                XC9268 is automatic PFM/PWM control and is de-
                                                                                                                                signed for high efficiencies at low output loads
                                                                                                                                without burst modes (Fig.1):

                                                                                           100

                                                                                               80
                                                                          Efficiency: EFFI (%)

                                                                                               60

                                                                                               40
                                                                                                                                                                 VIN=10.0V
                                                                                                                                                                 VIN=14.0V
                                                                                               20                                                                VIN=20.0V
                                                                                                                                                                 VIN=30.0V

                                                                                                                        0
                                                                                                                        0.1           1            10      100       1000
                                                                                                                                     Output Current: IOUT (mA)

                                                                      Figure 1: Efficiency vs. Output Current, VOUT=3.3V

20 | 2016:2
ACTIVE COMPONENTS | IMPULSE
©wallixx - Fotolia.com

                                                                                                       3.3μ H (2.4MHz)
                                                                                                       6.8μ H (1.2MHz)
                                                                                                              L
                               3.0V˜36V                                                                                                                                          Withstands up to 46V for 400ms
                                                                            VIN         VX
                                                                                                                                                                                                                                               VIN           VOUT
                                                             CIN                                                                                    Ceramic Output
                                                           2.2μF                                                                             RFB1      Capacitor
                                                                                                                CFB                                                                                                              INPUT
                                                                                                                                                                                                                                               CE
                                                                            EN/SS      FB
                                                                                                                                                    CL                                                                                                VSS
                                                       Adjustable
                                                       Soft Start                                                                            RFB2   10μF
                                                                                                      RPG                                                                                                                CIN=1.0μF                                                    CL=1.0μF
                                                                                                                                                                                                                         (Ceramic)                                                    (Ceramic)
                                                                            GND        PG

                                                                                             Power Good
                                                                                               Output

                                                     Figure 2: Typical Application Circuit                                                                                                                                                            Figure 3: Typical Application Circuit

                                                     The XC9267/68 works with small Low ESR ce-                                                 can be implemented with a minimal number             The XC6702 is available in SOP-8FD, SOT-89-5 and
                                                     ramic capacitors and comes with a choice of                                                of external components (Fig.2)                       an ultra-small USP-6C package measuring only
                                                     two switching frequencies (1.2MHz or 2.4MHz).                                                                                                   1.8x2.0x0.6mm.
                                                     Adjustable soft start and a power good output                                              XC6702 (36V, 300mA High Speed,
                                                     (USP-6C package only) provides the design engi-                                            Low Noise LDO Regulator)                             Samples for both families plus evaluation boards
                                                     neer with power sequencing capabilities, a fea-                                            If a LDO is preferred, this 36V CMOS high speed      for the XC9267/68, can be requested already. The
                                                     ture that not many DC/DCs in a package of this                                             voltage regulator also offers the designer a low      evaluation boards for the XC9267/68 are custom
                                                     size (2.0x1.8x0.6mm) can offer. The series also                                             quiescent current (40uA). The XC6702 can sup-        made to the customer’s specific requirements.
                                                     features Over Current, Under Voltage, short-cir-                                           port output voltages from as low as 1.8V up to       Test data is provided with each Board.
                                                     cuit & Thermal Shutdown protection circuits.                                               18V (±1.0%) and although operating voltage is up                                                                                      A13

                                                     Available in SOT-89-5 and the ultra-small USP-6C                                           to 36V, the XC6702 can withstand surge voltages                                          uJohannes Kornfehl, +43 1 86305 149
                                                     package, an extremely small DC/DC circuit                                                  of up to 46V for 400ms and can be used with                                                      johannes.kornfehl@codico.com
                                                                                                                                                small low ESR ceramic capacitors (Fig.3).

                                                                    XC6702D501PR-G                                                              The over-current protection circuit and over-                                                XC6702D501PR-G
                                                       Ta=25˚C, VIN=6.0V, IOUT=1mA, VCE=OV >6.0V, tr=5.0μs                                                                                                                               IOUT=1mA < >30mA, tr=tf=5.0μs
                                                    7.5
                                                              CE Input Voltage
                                                                                                          500                                   heat protection circuits are built-in. As with the                               6.6                                             150
                                                    6.0                                                  450
                                                                                                                                                XC9267/68, the XC6702 can also be put in stand-                                  6.2
                                                                                                                Inrush Current: IRUSH (mA)

                                                    4.5                                                  400
                                                                                                                                                                                                                                                                                       Output Current: IOUT (mA)
                         CE Input Voltage: VCE(V)
                         Output Voltage: VOUT(V)

                                                                                                                                                                                                                                                                                 120
                                                                                                                                                                                                      Output Voltage: VOUT (V)

                                                                                                                                                                                                                                 5.8
                                                                                        Output Voltage 350                                      by mode via the chip enable pin, thereby redu-
                                                    3.0
                                                                                                                                                                                                                                 5.4        Output Voltage
                                                    1.5                                                  300                                    cing current consumption to just 0.01uA. The soft                                                                                90
                                                                                                                                                                                                                                 5.0
                                                    0.0                                                  250                                    start circuit limits the inrush current that flows                                4.6
                                                    -1.5                                                 200
                                                             CL=2.2μF                Inrush Current                                             from VIN to VOUT when the IC starts, enabling a                                  4.2                                             60
                                                    -3.0     CL=4.7μF                                    150                                                                                                                     3.8
                                                                                                                                                stable start-up sequence (Fig.4).                                                           Output Current
                                                    -4.5     CL=10μF                                     100                                                                                                                                                                     30
                                                                                                                                                                                                                                 3.4
                                                    -6.0                                                 50
                                                                                                                                                In addition, the XC6702 provides fast load tran-
                                                                                                                                                                                                                                 3.0
                                                    -7.5                                                 0                                      sient response performance ensuring that the                                     2.6                                             0
                                                                        Time (100μs/div)                                                                                                                                                        Time (200μs/div)
                                                                                                                                                output voltage remains stable as the load current
                             Figure 4: Example of the Inrush Current Waveform at IC Start-Up                                                    changes (Fig.5).                                                                                       Figure 5: Load Transient Response

                                                                                                                                                                                                                                                                               2016:2 | 21
IMPULSE | ACTIVE COMPONENTS

   Contactless Angle Sensing for Rotary Switch Applications:

  MA800 FAMILY

                                                                                                                                                                                   ©Andrey Popov - Fotolia.com
   Rotary knobs are used in a diversity of human to machine interface                                           MA800 family is a proprietary angular Hall sen-
   applications from the program selector on a washing machine, to the                                          sing technology called »SpinAxis™« which con-
   infotainment and navigation control system in the car, or even the                                           verts the mechanical angle information into
   temperature control knob of an oven. These applications typically use a                                      a digital format directly without the need for
   conventional potentiometer or in some case a mechanical rotary switch.                                       complex analog to digital conversion and angle
                                                                                                                computation.

   T
       he drawback of such approaches is opera-          sensor is possible, removing the possibility of dirt
       ting lifetime. The resistive tracks on a poten-   or moisture ingress.                                   This unique approach provides high perfor-
   tiometer or the contacts on a switch wear out                                                                mance, but also cost effectiveness due to its sim-
   over repeated turns, and often such solutions         The MagAlpha MA800 family is a new simple to           plicity. As such, the MA800 family is competitive
   are limited to around one hundred thousand            use digital magnetic sensor range
   cycles. They are also prone to failure due to en-     designed to replace analogic poten-        Contactless Angle Sensing
   vironmental factors such as dirt or moisture in-      tiometers or rotary switches in          Increases Reliability In Rotary                                          1-2mm

   gress via the rotary shaft mechanism.                 such applications. The sensor de-             Switch Applications
                                                         tects the absolute angular position
   The use of magnetic angle sensors to implement        of a permanent magnet, attached to the rotating
   contactless sensing has distinct advantages for       knob. Typically a simple diametrically magnetized                                                         ø5mm

   rotary interfaces. The obvious advantage is much      cylinder of 3 to 8mm diameter is suitable.
                                                                                                                                                                     3mm
   longer life time since there are no contacting
   parts to wear out. In addition, the fact that the     A wide field strength range is supported which
   sensor is physically separate to the magnet           allows flexibility in the mechanical arrangement
   means that complete hermetic isolation of the         of rotary knob and sensor. At the heart of the          Figure 1: Example of a potentiometer with MA800

22 | 2016:2
VDD
                                                                                                                                                                           ACTIVE COMPONENTS | IMPULSE
         MA8xx
                                                                                                                           CS
                        NVM                                Registers                                                       SCLK

                                                                                                    Serial                 MISO
                                                                                                  Interface                MOSI

                        Spinaxis front-end                                                                                 SSCK
                                                                           Digital                                                                                          360°/ 1 to 64 pulses
                                                                                                                           SSD
                                               Phase                     Conditioning
                                 BP           detection                                             PWM                    PWM                             A
                                                                                                                           (MA850)
                2D Hall effect                                                                                              A

                                                                                                                                 (MA820)
                device                                                       ABZ
                                                                                                                           B                               B
                                                                           Encoder
                                                                                                                           Z

                                              Amplitude                                                                    MGL                              Z
                                              detection                                                                    MGH                                     0°                                    360°
                                                                                                                                                                        Magnetic field angle (deg)
                                                          GND

                                                                                                               Figure 2: Block diagram of sensor        Figure 5: Quadrature ABZ waveform

     against existing potentiometer or mechanical                          to the sensor and provide dedicated signals to                              For applications wanting to retrofit to the ana-
     switch solutions even in price sensitive consumer                     indicate if those thresholds are triggered. A non-                          logue output of a potentiometer solution, the
     applications.                                                         contacting push button function is therefore easy                           MA850 version features a PWM output which can
                                                                           to implement with a simple spring action on the                             be filtered to provide a linear voltage that is pro-
     The MA800 sensor outputs the digital angle rea-                       rotary knob to move the magnet closer or further                            portional to the angle. The PWM has an 8 bit re-
     ding via an SPI or SSI interface. This allows for ea-                 from the sensor.                                                            solution and frequency of approximately 3KHz.
     sy interface to all types of microcontroller.                                                                                                     Adding an RC network to the output provides an
     The digital angle is an absolute value with 8 bit re-                 The graph shows how this may be implemented                                 output voltage over the range from 0 to the chips
     solution between 0 and 360 mechanical degrees,                        in practice, with a change in position of 0.9mm                             supply voltage of 3.3V.
     and because it is absolute, the position informati-                   causing the MGH signal to change from logic 0
     on is always true even after power is cycled.                         to logic 1.                                                                 For a 0 to 5V application the RC network can be
                                                                                                                                                       buffered by a simple OP-AMP circuit to give a
     Some rotary interfaces also require a push but-                       The MA820 version of the sensor also features a                             wider output voltage range.
     ton functionality to implement program selection                      programmable incremental ABZ encoder inter-
     – for example to scroll through a set of radio sta-                   face. This provides 2 channels A and B of quadra-                           Configuration parameters are automatically sto-
     tions and then select the one you wish to listen                      ture encoded signals with a programmable num-                               red in the MA800 devices non-volatile memory
     to. In the past this has only been possible by ad-                    ber of pulses per channel for each full turn. The                           whenever a register is written via the SPI inter-
     ding further mechanical complexity in the form                        pulses per channel can be set from 1 to a maxi-                             face. The non-volatile memory provides storage
     of a contacting switch.                                               mum of 64 per revolution. The 90 deg quadratu-                              for the reference zero angle position and the
                                                                           re spacing of the two channels also provides di-                            magnetic field detection thresholds.
     The MA800 family provides the possibility to im-                      rection of turn information.
     plement a push or pull button function by having                                                                                                  The MA800 family operates from a 3.3V supply
     programmable magnetic field strength thres-                                                                                                        and is packaged in a 3x3mm QFN package. Ope-
     holds which detect the distance of the magnet                         B (mT)                                                                      rating temperature is -40 to +125°C.
                                                                            200
                                                                                                        0.6mm
                                                                            180
                                                                                                                                                       The unique flexibility of the MA8xx family provi-
                                3.3V                                                                     Button
                                                                            160
                                                                                                         Pressed                                       des designers with an innovative way to improve
                                                                            140                                                                        reliability in rotary interface applications, whilst
                                             1μF                                      MGH=1
                                                                            120                                                                        at the same time adding increased functionality
     N      S
                                                                                      Treshold                                                         to the end user experience. Its small size and cost
                                                                            100
                    MA8xx       VDD                                                                                                        1.5mm
                                        CS                                            MGH=0                    Normal                                  effectiveness make it suited to a wide variety of
                                                                            80
                                                         SPI                                                   Position
                                       CLK            Interface                                                                                        consumer and industrial and automotive appli-
                                                                            60
                                   MOSI                                           0   0.2   0.4   0.6    0.8    1    1.2   1.4       1.6     1.8   2
                                                                                                                                                       cations.
                                                                                                        Air gap (mm)
                    A
 Encoder                                                PWM
                    B              PWM                Interface
Interface                                                                   Figure 4: Push Button detection B(mT) v air gap                            Contact MPS for further details:
                    Z
                                                        Push                                                                                           www.codico.com
                                      MGH
                                                       Button              An index pulse output (Z) is provided to reference                          www.monolithicpower.com
                                       MGL            Interface
                         GND                                               the knobs zero position. The zero reference can                                                                           A14

                                                                           be set during system production and program-                                            u    Thomas Berner, +49 89 130 143815
                                   Figure 3: Typical System interfaces     med into the non-volatile memory of the device.                                                       thomas.berner@codico.com

                                                                                                                                                                                                   2016:2 | 23
©Sergey Nivens & Germán Ariel Berra - Fotolia.com

24 | 2016:2
                                                                  IMPULSE | ACTIVE COMPONENTS
CO-EXHIBITOR SPECIAL

                                                                                                                         Visit us @
                                                                                                                                           .507
                                                                                                                          booth A5

POWER
REVOLUTION      POWER INTEGRATIONS Revolutionises
                Auxiliary and Standby Power Supply Design
                with the 900V InnoSwitch-EP Family
When we look at the available switching power topologies there are many                                 synchronous rectification is not straightforward.
types that have evolved to suit specific requirements like higher power,                                 Control circuitry is required to correctly phase
improved efficiency, lower cost or reduced size but few can be considered                                 the drive for the MOSFET on the primary side
revolutionary. The InnoSwitch™ family of power switching ICs from Power                                 with that of the synchronous MOSFET on the se-
Integrations combine new technical innovations in power semiconductors                                  condary side. This control circuit must ensure
that will revolutionise power supply design.                                                            that current only flows through one of the tran-
                                                                                                        sistors at any given time.

T
    his new high voltage CV/CC flyback switching    and secondary switching functions, allowing syn-
    IC family features an integrated 900V power    chronous rectification to be employed, delive-        To prevent overlap in the switching of the prima-
MOSFET, synchronous rectification and a precise     ring high efficiency without complex control cir-      ry (flyback) and synchronous rectification MOS-
secondary-side controller. Like all of the Inno-   cuitry (Figure 1).                                   FETs (which would result in highly destructive
Switch families, the new InnoSwitch-EP ICs em-                                                          cross conduction), controllers typically introduce
ploy POWER INTEGRATIONS’ high speed magne-         Replacing the traditional Schottky diode with a      a delay between the turn-off of one transistor
to-inductive communication – termed FluxLink™,     MOSFET is the basis of synchronous rectification.     and the turn-on of the other.
incorporated into the device package which crea-   MOSFETs have a very low on-resistance, RDS
tes a magnetic coupling between the primary        (ON), so the voltage drop across the transistor is   This »dead-time« must be sufficient to account
and secondary side. FluxLink technology can pro-   much lower than for diodes, resulting in a signi-    for the variable propagation delays associated
vide very precise control of both of the primary   ficant increase in efficiency. However, moving to       with the circuitry necessary to drive transistors

                                                                                                                                                 2016:2 | 25
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