New in the PFERD product range - TRUST BLUE
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New in the PFERD product range Table of contents This brochure contains all the new PFERD products and additions to N! New in addition to the Tool Manual 23 the range which are not included in the PFERD Tool Manual 23. They N! New in 2021 are marked by a N!-symbol and are shown in the respective product groups in catalog sections 1–9. Please contact a PFERD customer service representative for pricing information. ContentPage ContentPage Catalog section 2 – Milling tools Catalog section 4 – Fine grinding and polishing tools ALUMASTER® High Speed Disc COMBICLICK® fibre discs ■ ALUMASTER® High Speed Disc HSD-R 6 ■ Ceramic oxide grain CO-ALU 12 ■ ALUMASTER® High Speed Disc HSD-R HICOAT® 6 ■ VICTOGRAIN® 13 ■ ALUMASTER® High Speed Disc HSD-R 2“ 7 ■ VICTOGRAIN®-COOL 13 ■ ALUMASTER® High Speed Disc HSD-R 2“ HICOAT® 7 ■ Backing pads 14 ■ Arbor for ALUMASTER® High Speed Disc HSD-R 2“ 7 Fibre discs ■ Cutting insert sets, HICOAT® cutting insert sets 8 ■ Ceramic oxide grain CO-ALU 16 ■ Screw set for cutting inserts 8 ■ VICTOGRAIN® 17 ■ ALUMASTER® service set, ALUMASTER® HICOAT® service set 8 ■ VICTOGRAIN®-COOL 17 ■ Torque spanner and spare blade 8 COMBIDISC® – Abrasive discs ■ VICTOGRAIN®-COOL mini fibre discs 20 VICTOGRAIN® ■ RS aluminium oxide A-PLUS 21 General information10 ■ Midget fibre discs RS ceramic oxide grain CO-COOL 21 ■ RS silicon carbide SiC 22 Catalog section 6 – Cut-off wheels, flap discs and grinding wheels CC-GRIND® grinding discs – Special Line SGP ★ ★ ★ ★ ■ CC-GRIND®-SOLID SGP STEEL 23 ■ CC-GRIND®-SOLID SGP INOX 24 Non-woven cut tools PNER and COMBICLICK PNK burrs with STEEL The professionals for high-grade Tungsten carbide removal on steel and cast steel Perfect results thanks to a well-designed system surfaces VICTO GRAIN Maximum stock Simply better ener saw sharp CS-X chain SHARP step one work CHAINm sharpening in Optimu New! Incl. Innovation TRUST BLUE TRUST BLUE BLUE steel in TRUST steel and cast ■ Broad product TRUST BLUE when used on range for surface performance ■ Fibre discs, non-woven and felt tools with patented cooling higher stock removal cut burrs finishing ■ Up to 50 % n cross and quick-mounting system removal through ■ Four special types for applications ■ Triangula conventional comparison to operatio very good chip r, precision large chips and ■ For very high stock removal and very fine finishes from coarse to fine ■ -formed in a one-step increased aggressiveness, ■ Optimum surface finish due to perfect Fastest abrasive gauge ■ Significantly work progress grain TRUST nt of depth tooth geometry product design BLUE adjustme the innovative and lower■ noise Working systematically on many materials ■ Longest teeth and on working with reduced vibration tool life ing of saw conversi ■ Comfortable ■ Sharpen tooth without opening to right the side from left ■ Change files through ent of the replacem ■ Simple Additional information and valuable product and application knowledge can be found at www.pferd.com. Visit us online and experience your added value with PFERD on all channels. Current product and other informational brochures are available for download. 2
New in the PFERD product range ALUMASTER® High Speed Disc The innovative ALUMASTER® High Speed Disc is a unique product with an extremely high stock removal rate. It is ideal for processing aluminium as it does not generate hazardous or explosive dust. It consists of specially developed tungsten carbide cutting inserts, which are fixed to the High Speed Disc. Advantages: Materials that can be worked: ■ Does not generate hazardous or explosive ■ Aluminium alloys dust. ■ Brass, copper, zinc ■ An extraction system is not required. ■ Bronze ■ Cost-effective and eco-friendly alternative ■ Plastics to grinding wheels and flap discs of compa- ■ Fibre-reinforced duroplastics (GRP, CRP) rable weight. ■ Innovative and robust cut geometry: Industries: - The highest degree of safety - Extreme durability ■ Shipbuilding and yacht construction - Comfortable work ■ Trailer construction ■ Specially developed, turnable and replace- ■ Silo and container construction able tungsten carbide cutting inserts. ■ Vehicle construction ■ Exceptionally high stock removal rate. Recommendations for use: PFERDVALUE®: The disc has primarily been designed for use on aluminium, wrought aluminium alloys and cast PFERDERGONOMICS recommends aluminium. Non-ferrous metals with a relatively low strength and fibre-reinforced plastics can ALUMASTER® High Speed Discs as an innova- also be machined. This must be checked for the specific application on a case-by-case basis. tive product solution for processing alu- minium as they do not generate hazardous or explosive dust. ■ An optimum rotational speed and power output for the power tool are required for cost-effective use of the ALUMASTER® High Speed Disc. - HSD-R 4-1/2“/5“types: Max. 13,300 RPM, optimal 12,200–13,300 RPM RPM Pneumatic angle grinders: power output of 1,000 watts (1.4 HP) or more PFERDEFFICIENCY® recommends Electric angle grinders: rated output of 1,400 watts (12 Amp) or more ALUMASTER® High Speed Discs for long - HSD-R 2“ type: fatigue-free and resource-saving work with Max. and optimal 25,000 RPM perfect results in a very short period of time. Pneumatic angle grinders: power output of 350 watts (0.5 HP) or more Pneumatic straight grinder: power output of 350 watts (0.5 HP) or more Electric straight grinders: rated output of 500 watts (4.5 Amp) or more ■ Do not push the disc deep into the workpiece. Avoid contact of work- piece to the raised part of the disc body (HSD-R 4-1/2”/5”). ■ Do not exert unnecessarily high forces on the angle grinder. The ALUMASTER® High Speed Disc already works with low forces. ■ When machining workpiece edges, cut along the edge, never across the edge. ■ Do not decelerate the disc on the workpiece. The cutting inserts may break. 3
New in the PFERD product range ALUMASTER® High Speed Disc Quick product selection guide Description Applications Matching power tools Product Page ■ Milling out Pneumatic angle grinder ALUMASTER® High Speed 6 ■ Work on weld seams and electric angle grinder Disc HSD-R 4-1/2“/5“ ■ Work on fillet welds ■ Work on edges/ chamfering ■ Surface work ■ Milling out root welds ■ Peripheral milling The HSD-R 4-1/2“/5“ type is also suitable for applications such as peripheral milling and milling out root welds. ■ Milling out Flexible shaft drive ALUMASTER® High Speed 7 ■ Work on weld seams Mammoth Electronic Disc HSD-R 2“ ■ Work on fillet welds MEW 18/240 240V ■ Work on edges/ chamfering Ordering data: ■ Surface work EDP 92013 ■ Milling out root welds ■ Peripheral milling Arbor Due to its small size, the HSD-R 2“ type is ALUMASTER® HSD-R 2“ in Straight handpiece highly suitable for working on hard-to-reach combination with arbor HA 12 ZGA G28 areas and delicate components. Due to the specially developed arbor, the ALUMASTER® Ordering data: High Speed Disc HSD-R 2“ cannot only be EDP 94330 used on angle grinders (mounting dia. 3/8“), but also on straight grinders and flexible shaft drives. Collet Group 12 For shank diameter 3/8“ Ordering data: EDP 93215 Pneumatic straight grinder and pneumatic angle grinder Detailed information and the power tools can be found in our Tool Manual 23, catalog section 9. 4
New in the PFERD product range ALUMASTER® High Speed Disc ALUMASTER® with HICOAT® coating PFERD also offers the cutting inserts with a premium-quality HICOAT® coating for lubricating alu- minium casting alloys with a silicon content of 5–10 %, abrasive aluminium casting alloys with a silicon content of over 15 % and for other abrasive materials or non-ferrous metals. This prevents disc clogging and abrasive wear, even in use on these particularly demanding materials. Advantages: Selecting suitable cutting inserts: ■ Extremely hard. To determine the most suitable cutting insert, ■ Very low friction coefficient. please proceed as follows: ■ Very low tendency towards adhesion. ➊ Select the material group to be machined. ■ Improved surface quality. ➋ Select the cutting inserts. ■ Reduced burr formation. ➊ Material group ➋ Cutting inserts Materials that can be worked: High-performance Universal ■ Lubricating aluminium casting alloys with application application silicon contents of 5–10 % Soft non- Aluminium alloys HICOAT® uncoated ■ Sticky, greasy materials ferrous metals Brass, copper, zinc HICOAT® uncoated ■ Abrasive aluminium casting alloys with Non-ferrous silicon contents of over 15 % metals Hard aluminium alloys Hard non- HICOAT® - ■ Abrasive materials such as fibre-reinforced (high Si content) ferrous metals plastics (FRP) Bronze HICOAT® - ■ Non-ferrous alloys of higher strength than Fibre-reinforced plastics (GRP/CRP), aluminium (bronze, brass, etc.) Plastics HICOAT® - thermoplastics Safety notes: ■ It is essential to tighten the flange nut using the appropriate tool, such as a face = Do not use if damaged! = Follow the safety instructions! pin wrench. Clamping systems which are designed to be tightened without the use of an additional tool, i.e. which are tight- Do not push the disc deep into ened by hand, are not permissible. Suitable the workpiece! Avoid contact of = Tighten clamping nuts can be found in our Tool workpiece to the raised part of the disc body (HSD-R 4-1/2”/5”). 4 Nm the bolts! Manual 23, catalog section 9. ■ Tighten the mounting bolts of the cutting inserts using the Torx key provided. If used = Wear eye protection! = CE-marked properly, it is designed to provide a tighten- ing torque of around 35.4 in-lbs. (4 Nm). Alternatively, use a torque spanner with a tightening torque of 35.4 in-lbs. (4 Nm). = Wear gloves! ■ Loose cutting inserts may break during use. Therefore, check regularly whether they are attached securely. = Wear hearing protection! ■ Do not use damaged cutting inserts! They may break! ■ Only use original accessories from PFERD. 1. 2. 3. 4. de HSD-F DIESES FALTBLATT 115/125 Befolgen DEN SICHERHEI ALUMAS Interesse Sie die ANWENDERN Ihrer Sicherheitsem AUSHÄNDIGE TSEMPFEH TER ® eigenen pfehlungen SAFETY WERKZEUGBE Sicherheit! N RECOMME LUNGEN ZOGENE in diesem CONSIGNE ■ Die Faltblatt RECOMEN NDATIONS Frässcheibe (Aluminiumkne SICHERHEITSE im S DE darf ausschließlich MPFEHLUNGE DACIONES SÉCURITÉ auf ■ Die und Kontakttlegierungen, Frässcheibe mit für die N Sicherheits- DE SEGURIDA schleifern anderen Aluminiumguss Bearbeitung = empfehlungen ist ausschließlich Werkstoffen ) Ě mit verwendet von beachten! D Ě für Bemessungskap für das wie Stahl Aluminium Umfangsgeschw werden. Korbbrille - ø 115 azität Freihandarbei sind Einsatz (Werkzeugdurc zu vermeiden. = Gesichtschutzsc oder - ø 125 mm: max. indigkeit ten auf = Handschuhe ■ Führen vorgesehen.mm: 13.300 max. benutzen! ■ Für max. 80 m/s hmesser) Winkel- benutzen! hild Sie nach den 12.300 min -1 115 bei Arbeitsgeschwi und jedem mit einer wirtschaftlichen min -1 125 mm Halten Aufspannen einer Abgabeleistung und Sie dabei ndigkeit Sie treffen Nennleistung Einsatz = Gehörschutz die Maschine und für ■ Anwendern, bevorzugt 5-60° = Anstellwinkel benutzen! zeuges können, korrekt mind. 30 ab 1.000 ■ Entfernen von der falls angebrachter Sekunden fohlen, die ab 1.400 Watt auf Druckluftwinke beachten! es zu so, dass weder Antriebsspinde (Fräsen sich mit bisher mit Watt einsetzen. oder deren Sie einem Schutzhaubeeinen en der Frässcheibe Schleifwerkzeu Elektrowinkelsc ■ Das guten niemals Bruch Bruchstücke Probelauf August Keine statt Schleifen). lschleifern ALLGEMEINE WerkstückZustand Schutzhauben l kommt. oder durch. unnötig zum noch GIVE Rüggeberg Die Frässcheibe und ihrer gen gearbeitet hleifern = Auf festen Werkstückaufla muss und ordnungsgemä von Maschinen Ablösen desWerkzeug THIS Winkelschleifer hohen Kräfte mit SICHERHEITSM Schrauben Sitz ■ Maschine sicher LEAFLET Anwendung Die falsche Werk- PFERD-We GmbH ■ Antrieb arbeitet haben, der achten! Kontakt nur starten, ge richtig und ße Anbringung. In the OUT s genügt. bereits auf den vertraut wird ■ BeachtenVerwendung ASSNAHMEN und ordnungsgemä und sorgen interests recommendat TO USERS Hauptstrasrkzeuge & Co. KG gungen und Frässcheibe bei geringen Winkelschleife zu machen emp- AntriebsmaschiSie von ■ Vermeiden besteht. wenn fest eingestellt ß Sie für of your 03/2016 D-51709 ■ Den zu vermeiden. ■ Vergewissern grundsätzlichWerkzeugen einwirkung, Sie zwischen eingespannt ions own se 13 Winkelschleifer sind Kräften. r ausüben: ■ Fräsen mechanische Werkstück sein. in this safety, vor Herabfallen ne. und TOOL-SPECIFIC Marienhei www.pfer ■ Die Frässcheibe Das Eigengewicht geeignet Sie sich, die Hinweiseist sehr Stöße Sie ausschließlich oder Beschädigung und die leaflet! follow nach gefährlich. Frässcheibe. Erwärmung. Frässcheibe the safety Frässcheibeabbremsen. zu schützen, auf mögliche ist. Prüfen in diesem d.com de dem des dass ■ Vermeiden ■ The SAFETY gemäß: Einsatz platten. Sie dasdas Werkzeug Faltblatt mit dem des Werkzeuges kein RECOMMEND erfüllt auslaufen um Beschädi- Beschädigung effiziente Sie high ■ The Ě EN die sicherheitstec ■ Beachten Werkzeug für und Blockierung dafür (wrought speed following 271 12413 lassen die betreffende auf der ■ Nach Arbeitsleistung vorgesehenen durch disc ATIONS heit, für Schleifkörper und Sie die des Fräswerkzeuge en und vor dem Kraft- materials aluminium may be warning und Ě EN Seitenbelastbar hnischen nicht Hinweise festen jeder Inbetriebnahm men, Abschalten ungleichmäßige materials. such used as steel,alloys, cast exclusively 252 mit der Anwendung ohne des Bereich instructions 13236 aus gebundenem Seien für sachgerechte Sitz Anwendungsollte Werkzeuges der ■ The Ě EN keit) Anforderunge s. and avoidaluminium). for 13743 für Schleifkörper ■ Grundsätzlich Sie sich Werkzeugen der Wendeschneid Späne, die Maschine zu Abnutzung, high = Do not and safety für Schleifmittel n der e Partikel ■ Schutzhauben von Druck gewährleisten. grinders speed bringing Avoid machining instructions ■ Nur mit Diamant Schleifmittel Sicherheitsmaßauf möglichen Handhabung um eine disc is damageduse if original muss - auf die von selbst Ě with intended the disc using the aluminium Die Schrauben eine Wendeschneidp auf Unterlagenoder (Bruchsicher- ■ Körperlicher Winkelschleifer Gefahren und Späne oder Oberfläche.zum Ě and disc capacity exclusively into disc are applicable: Schutzhaube Bornitrid nahmen: während Lagerung ■ Zusätzliche und -abdeckungen Stillstand for contact on other der Montage ■ Verletzungen n bewusst Fräspartikel mit beigefügtem (Bruchsicherhei (Bruchsicherhei Kontakt der Anwendung licher kom- - ø 115 a circumferential (disc diameter) for free-hand with latten Maßnahmenvom such = Do not und verwendet der feste ■ Durch und or by der Frässcheibe durch mit dem beachten ■ AugenschutzPersonen. Körper sollten so - mm: ■ For ø 125 mm: max. 13,300 speed 115 and use on = Refer to cutting! use for the de Wendeschneid Sitz zugehörige Torxschlüssel werden. t) t) ■ Lärm den Arbeitsprozess Bruch Werkzeug Sie die von sind wegleiten.eingestellt max. 125 instruction spindle. disc itself der Wendeschneid des Werkzeugesbei Anwendung wird notwendig the max. angle manual/bookle ■ Never schneidplattensplatten und Schrauben ■ Vibration sein, ers with economic 12,300 RPM 80 m/s mm if the ■ Die in regelmäßigen festziehen erzeugte Arbeitsgeschwi empfohlenen Gesichtsschutzs bei allen zum dass remove disc breaks verwenden. ■ Augenschutz ähnlich dem Fräsprozessen Schutz sie nominal an output application,RPM t are Flanschmutter itz in können platten (~ 4 Nm). Verwenden Späne während in der ■ Users output from ■ The in good protective up or Stirnlochschlüss der im Einsatz zu Abständen ndigkeit des Gebrauchs childe Freihandschleife use preferably disc mustcondition hoods breaks bedingt muss Scheibe unnötig brechenprüfen. Nach gemäß Sie verwenden. mit empfohlen. grundsätzlich Nähe befind- who to familiarise from 1,000 watts = Wear goggles face and from away zwingend Lose ist ist oder niemals einem have 1,400 up or on air-powered = Wear protective face ■ Start correctly be securely correctly machines, from Montagevideo en angezogen ohne el, festgezogen schnell und lassen sitzende Arbeitgeber der defekteeinen Lärm Mindestschutzf n werden empfohlen. instead previously watts electric gloves mask! or a and the drive zusätzliches mit um die Antrieb, Korbbrillen themselves worked up. the and correctly secured. and make Assembly ■ Das werden.dem zugehörigen verschleißen.den sollten ■ Do of grinding). angle angle workpiece.machine securely Montage video gesamte werden, Wende- sollten jeweils eine Bauteile dessen ■ Gehörschutz aktor Für not with with grinders grind- ■ Avoid only mounted. clamped sure verwenden, Gewinde sind Werkzeug,Spannsysteme geeignetenRisikobewertun sicherstellen, enthält. Arbeitszustand Anwendungennach nach oder speed apply any the high grinding with when such Vídeo nicht Werkzeug, ausreichend EN 166 mechanical and the hoods vidéo den kann. deren der zulässig.das heißt the disc performs unnecessarily speed discs a temperature. the high de montaje Bleibt gesamtesSpannmutter , die z. dass Sicherheitsvorkg aller nicht empfohlen. EN 352 Grad ■ To weight disc and are recommended = Wear ■ Cut damage speed disc mounting Sie nur von bauart- B. ausgebildet ihre Angestellten Arbeitsprozesse ordnungs- ■ Stellen mit handgeführter wird B avoid of the well even high forces its use 5-60° = Comply ear protection only disc is ■ Bei in regelmäßigen das Gewinde verwenden: Hand, ehrungen unabhängig dropped. damage, angle (milling approachwith the purpose. with the to the not in Druckluftwink Werkzeug auf der SICHERHEITSV sind. zur Ausübungtreffen vornehmen, eignet Sie sicher, vom Schleifmaschine at low protect grinder applied the angle to ■ Avoid area disc due contact Ablösen für längere come After angle to excessive Abständen Spindel Nur Spannmuttern zu können. ist. Ein dass Lärmpegel ■ The to a stop. use, allow the drive exert a forces. It grinder: of the with die starkedes Werkzeuges elschleifern Zeit aufgespannt, aufgeschraubt Körperkontak ORKEHRUNGE ihrer Vibration die Frässcheibe ungeeignetes für alle GENERAL ficient the disc jamming high force, the den Pflichten Sie oder high the angle and the downforce.is sufficient The high Make ■ After performance speed verwendet Bremswirkung muss festen Sitz ■ Bei N GEGEN ■ Arbeitsprozesse Produkt für die Werkstück out in: speed Do not attempt = screws sure the disc intended impacts ■ Die (Sicherungssc das Zubehörder überprüfenwer- der t mit betreffende disc satisfies grinder high speed to let SAFETY to a switching and by the suffering or Frässcheibewerden! Vorsicht Verwendung dem MÖGLICHE Verletzungen kann Ě EN to brake to slow disc against Incorrect MEASURES tightened are securely stop to be nach Flanschmutter Werkzeug mit übermäßigen 12413 withoutthe machinedisc. uneven used ten sowie hraube zum Sie keine und Sorgfalt von ■ Ergreifen Anwendung the technical it using down by ■ Complyuse of ist geeignet dem Abschalten etc.) Schutz . Werkzeugen GEFAHREN durch handgeführtem Lärm breakage, for grinding being the Chips, applying off, wear, for this (ähnlich von Kanten, zur bedingt vor ■ Verhindern lose Kleidung, geboten. Verwendung Sie sofortigeVibrationen Werkzeug verursachen. ge- Ě EN 13236 ability tools safety the high itself and machine.strictly discs is very ■ Protectiveparticles allow any pressure it to so as to ensure wie Anstellwinkel des Antriebesdurch to with Schruppschleifs zum Bearbeitung Aufspannen Sie Krawatten Binden auf Winkelschleifer gefühle des Maßnahmen, verursachen. oder to breakage)for grinding withstandof bonded requirements speed ■ Check dangerous. the instructions slow ef- dem Anfasen ein ■ Da auftreten. Schleifwerkzeu disc. milled hoods to the down Umfang beträgt cheiben). und Verändern von Kehl- immer Sie die oder unbeabsichtigte oder lange Sie Vibrationen Werkstück Ě EN 13743 tools side loads)abrasive set before that the ■ Additional particles or covers surface. by itself empfohlen, der Maschinen Auswechseln n ist falls ■ A media using disc is suitable in this 5°–30°, Sie ist und ■ Beseitigen Schmuck.Haare zurück große werden, nach ges Kribbeln, können protective for abrasive with diamond (resistance the cutting leaflet away should and come ■ Labile Frässcheibe Stumpfnäh- s Einschalten ist es unter kälteren 10 Minuten ■ Use the place. measure from be adjusted um Schlagen in Sonderfällen kein von Geometrien stellen Sie niemalsvon der einer und regelmäßig ratsam, only hood media or Boron ■ Comply insertsdisc, check for the respective and on ■ As the body. are necessary ders und zum (ähnlich Trennwerkzeu Sie die Sie deren EnergieversorguFrässcheibe.der Maschine tragen Vibrationslevel. zu bewegen. die Hände Arbeitsbedingu Stechen pausenloser screws original must on Nitride to speed with the are securely it for the drive with so that vorsichtig Vibrierenbzw. ■ Bearbeiten Rattern einer bis 60°. ■ Verwenden Maschine ordnungsgemä an Maschinen Falls ■ Achten oder Taubheits- ■ After using cutting always substrates (resistance disc. instructions possible application. Protectiveall milling in the they bearbeiten neigende des TrennschleifschDer Einsatzg. Der ng. notwendig,vor dem Verwenden warm ngen the highthe Torx inserts be used. (resistance Be aware seated. damage the goggles processes, vicinity direct Werkstückkan Sie Kanten Werkzeuges HandschuhenSie einschalten. ßen angebrachte Sie die Sie auf zu halten stärker check speed wrench and the to breakage) for correct Each ■ It free-hand of persons chips ■ Achten und Werkstücke eibe) wird auf grundsätzlich Zustand Schutzeinrichtu trennen überprüfen.Maschineden ordnungsgemä Sie moderne sowie empfunden loose the cutting disc supplied specified take of potential the recommended handling and check time is necessary angleor face masks eye protection and te. immer gut sichern. zu empfohlen. wird next Sie darauf, ■ Augenschutz: ablaufend wie vermeiden.nicht ■ Nach mindestensHandschuhe und Anbringung ■ Verwenden bei Auftreten Geräte Hände of in their insertshas been (~ 4 Nm). screws. Tighten ■ Physical hazards and storage that at least that grinding. are recommended is recommended to working nicht dass Bleche dem ngen ßen Zustand und mit niedrigem Finger ■ Thethe cutting seating can for secure mounted, ■ Injuries contact safety whilst using to grade the eye zulässig. Bügelbrillenniemand und beson- vollständig Ausschalten ein Schutzgrad und sicher, und guten Sie Werkzeuge übermäßiger flange insert break and at the of the Noise B to protection verwenden. Für nicht geeignete bevor ■ Halten mechanischen Ihres spanner. nut pocket seating. ■ Chips due with measures: the high EN 166. at all for applications durch gegen in regular to the discs ■ Ear times. ■ Es 80 m/s sind bei fliegende Verletzung stillsteht, der Maschine nach Kleidung. Sie Befestigungsfla von guter VibrationWerkzeuges; Clamping must in the use and cause Cutting ■ Noise thrown fracture disc at on angle protection used should gelten Mindestschutzf die bevor mechanischen Zustand. without be tightened disc. intervals, operating similar zulässige UmfangsgeschwSpäne EN 388 und inserts off by of the held give folgende ■ Der durch Sie sollten Kategorie Bei Qualität lassen stoppen ■ Use any systems unnecessarily that ■ Vibration the process disc whilst speed grinders, ■ Make grinding to EN 352 a protection Warn- aktor nach Korbbrillen getroffen indigkeiten Umgang Werkzeugbru diese unbeaufsichtigt Sie sicherstellen, Deformierung. ■ Halten Zustand nsche und Sie diese the entire full thread additional which with the appropriate are in use and machine is recommended wird. digt 2 und sorgen rapid Never tion. sure that factor oder EN 166 oder Gesichtsschutzs werden mit Frässcheiben und thread of the tools, are can only wear Sicherheitshinw über Schäden. können. ch lassen. dass diese üben Sie Werkstück ersetzen Tragkörper Sie für clamped can tool, parts. use a drive An unsuitable the highor workpiece, = Nicht benutzen, Grad 45 m/s Sie nicht Sie diese der einen nut at for an be screwed clamping not be tightened for all falls eise: B. childe ■ Lagern Prüfen verlangt ■ Vermeiden oder Frässcheibe nut: permitted. e.g. face as to Employers which is Vibration product speed disc is irrespective applications beschädigt! Frost Sie Frässcheiben Sie vor äußerste ■ Verwenden Sie übermäßig Maschine bei Abnutzung ■ When regular extended on Use only by hand, determine should not in ■ Work suitable und deren die pausenlose in gutem intervals. period, to the spindle ensure perform good working can cause of the using gungen große so, dass VerwendungSorgfalt, übermäßige Sie Druck bei auf das Anwendung oder againstpneumatic check clamping that their the appropriate a risk due processes excessivefor the actual a hand- ■ Beachtenvermieden Temperaturschw da diese ein geeignetes Inbetriebnahme used, the disc angle the secure thread. nuts employees order, ■ Take to vibration. involving respectivenoise = Nicht schädliche alle Produkte beschä- ■ Achten Vibrationen Werkzeug nicht grinders If the whose safety assessment or noise. level. trennen! Verpackung. Sie Warn- werden. ankungen Einflüsse Sie ggf. Sie auf Werkzeug, aus. zu fest when because working seating disc remains SAFETY are properlyprecautions of all which has immediate the grinding a hand-held applica- ■ Wenden oder auf körperlicheerzeugen medizinischen des Werkzeuges. und ■ The they of the loose are used, of the PRECAUTIONS trained in each working defective remedial tool sowie durch kann. da ein ungeeignetes high are strong (locking or numbness. machine or workpiece Veränderungen Sie beim Sicherheitshinw mechanische Feuchtigkeit, Symptome seams, speed switched braking the screw accessory flange Bodily AGAINST for performing case. processes, ■ Since measures ENTSORGUNG Rat ein. disc is off. ■ Whencontact They should so the user if after ■ Überschreiten Aufspannen eise auf Beschädi- aufgrund Produkt profiles and also suitable effect etc.) must to protect with POTENTIAL their warm, vibration has sensations 10 can cause am for such using the minutes ■ Stellen Werkzeug niemals Frässcheiben ■ Abgenutzte VON FRÄSSCHEIBEN von Vibrationen parting (similarly preparing for preparation angle always back discs disc duties. ern and makeis felt more injuries Sie ■ When long hair on angle HAZARDS ■ Keepequipment regular acutely of pins continuous diese Sie sicher, niemals vor. Gewalt oder It is not off. The to reinforced edges, grinders be in einem dass die zulässige an und deren len Vorschriftenoder – holen recommended approach grindingchamfering of fillet exert cidentallyclampingand do grinders, a check with low movements under and needles, use z. B. machining not wear of Spänen guten die geeigneten Arbeitshöchstg nehmen ■ Weitere defekte angle discs). weld and changing and butt from switchingor changing loose great caution stop ■ Use the machine on the levels cold of the conditions, pricking mechanischen Sie keine entsorgt Werkzeuge that (like o. ä., sind. Spannflansche Informationen informationen“ ■ Workpiecesthis would a cut-offthat the is 5°–30°, The disc weld ■ Never the power the the clothing, and care ■ Keepgood quality and condition of vibration. hands keep eschwindigkeit ■ Beachten werden. sollten wheel), high speed is not geometrical supply. machine high speed ties have of your and fingers. the hands Zustand cause. up disable is und benutzt WerkstückmateSie, dassIhres befinden nach regionalen must such because disc to 60° in suitable the machine any safety on. If disc, or jewellery.called for. the in good securing tools and it checked. disc; if Use mod- frei von werden . Lieferanten. sich ■ When be securely as sheet of the is used for special cases. for ■ Always on, check features necessary, take steps Tie mechanicalflange keep them excessive ■ Entsorgte Werkzeuge in den oder wear deformed. Fremdkörpern, und „Freiwilligen nationa- the machining clamped metal impacts circumferential the disconnect to prevent ■ Whilst and in good vibration rial, protective that safety on the condition attachment zu verhindern.Werkzeugekontaminiertdurch ■ Take edge. edges, and machined that and chattering ■ Aftergloves worn machines, the machine ac- occurs, Fremdpartikel, Produkt- are liable you have should gloves and devices excessive working, and replace body mechanical sollten sein ■ Eye care that always come and zerstört können. protection: no-one cut along with to move to a switched provide suitable are present before ■ Avoid force do not of them the high condition. werden, z. B. 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New in the PFERD product range ALUMASTER® High Speed Disc ALUMASTER® High Speed Disc HSD-R Special disc for processing aluminium alloys using an angle grinder. Also suitable for peripheral milling and milling out root welds. Contents: PFERDVALUE®: D H ■ ALUMASTER® High Speed Disc HSD-R 4-1/2“/5“ incl. mounted tungsten carbide cutting inserts ■ Torx key, plastic box U D U H EDP Max. [Inches] [Inches] [Inches] number RPM 4-1/2 5/16 7/8 N! 20100 13,300 1 ALUMASTER® High Speed Disc HSD-R HICOAT® Special disc for processing particularly challenging aluminium alloys using an angle grinder. The cutting inserts come with a HICOAT® coating. Also suitable for peripheral milling and milling out root welds. D H Contents: PFERDVALUE®: ■ ALUMASTER® High Speed Disc HSD-R 4-1/2“/5“ HICOAT® incl. mounted tungsten carbide cutting inserts ■ Torx key, plastic box U D U H EDP Max. [Inches] [Inches] [Inches] number RPM 4-1/2 5/16 7/8 N! 20110 13,300 1 6 N! New in addition to the Tool Manual 23 N! New in 2021
New in the PFERD product range ALUMASTER® High Speed Disc ALUMASTER® High Speed Disc HSD-R 2“ Special disc for processing aluminium alloys. With the specially developed arbor, it cannot only be used on angle grinders (mounting dia. 3/8“), but also on straight grinders and flexible shaft drives. It is highly suitable for working on hard-to-reach areas and delicate components. Due to D H the disc diameter of 2“, guards are not necessary. Contents: PFERDVALUE®: ■ ALUMASTER® High Speed Disc HSD-R 2“ incl. mounted tungsten carbide cutting inserts ■ Torx key, plastic box U D U H EDP Max. [Inches] [Inches] [Inches] number RPM 2 3/8 5/16 N! 20120 25,000 1 ALUMASTER® High Speed Disc HSD-R 2“ HICOAT® Special disc for processing particularly challenging aluminium alloys. With the specially devel- oped arbor it cannot only be used on angle grinders (mounting dia. 3/8“), but also on straight grinders and flexible shaft drives. The cutting inserts come with a HICOAT® coating. It is highly D H suitable for working on hard-to-reach areas and delicate components. Due to the disc diameter of 2“, guards are not necessary. Contents: PFERDVALUE®: ■ ALUMASTER® High Speed Disc HSD-R 2“ HICOAT® incl. mounted tungsten carbide U cutting inserts ■ Torx key, plastic box D U H EDP Max. [Inches] [Inches] [Inches] number RPM 2 3/8 5/16 N! 20126 25,000 1 Arbor Arbor for ALUMASTER® High Speed Disc HSD-R 2“ d1 Suitable for use on flexible shaft drives and straight grinders. l1 l2 d1 l1 l2 Suitable for EDP [Inches] [Inches] [Inches] number 3/8 1-5/16 2 HSD-R 2“ N! 20123 1 N! New in addition to the Tool Manual 23 N! New in 2021 7
New in the PFERD product range ALUMASTER® High Speed Disc – accessories Cutting insert sets, HICOAT® cutting insert sets Cutting insert sets for ALUMASTER® High Speed Disc. Ordering notes: ■ The sets are available with or without HICOAT® coating. D Contents Suitable for Type EDP [Inches] [pcs.] number 3/8 5 ALUMASTER® HSD-R 2“ uncoated N! 20121 1 HICOAT® N! 20127 1 10 ALUMASTER® HSD-R 4-1/2“/5“ uncoated N! 20101 1 HICOAT® N! 20111 1 Screw set for cutting inserts Screw set for PFERD cutting inserts. Suitable for cutting inserts Contents EDP [pcs.] number all types 5 N! 20137 1 ALUMASTER® service set, ALUMASTER® HICOAT® service set For exchanging individual cutting inserts on the ALUMASTER® High Speed Disc. Set contains: Ordering notes: ■ 2 cutting inserts ■ The sets are available with or without ■ 2 bolts HICOAT® coating. ■ 1 TORX key Suitable for Type EDP number ALUMASTER® HSD-R 2“ uncoated N! 20122 1 HICOAT® N! 20128 1 ALUMASTER® HSD-R 4-1/2“/5“ uncoated N! 20102 1 HICOAT® N! 20112 1 Torque spanner and spare blade WIHA torque spanner with a tightening torque of 35.4 in-lbs. (4 Nm) for optimally and securely mounting cutting inserts on the ALUMASTER® High Speed Disc. Suitable for EDP number Torque spanner ALUMASTER® N! 20135 1 Spare blade Torque spanner N! 20136 1 8 N! New in addition to the Tool Manual 23 N! New in 2021
PFERD brings the WOW factor to grinding TRUST BLUE PFERD has the largest range of fine grinding and polishing products on the market, and offers top-quality solutions – from rough machining of extremely various surfaces to polishing. In addition to saving process costs, we focus on optimizing working conditions for users when providing consultation. With PFERD products, you can achieve results quickly, conveniently and efficiently. Advantages: ■ Quick, convenient and efficient results ■ From rough to fine surfaces – all your products from a single source ■ Reduced process costs and optimized working conditions through individual consultation Discover our highlights now at www.pferd.com!
VICTOGRAIN® General information VICTOGRAIN® abrasive material is used to make some of the most effective grinding products in the world. PFERD’s triangu- lar, precision-formed grain achieves ultimate performance. The VICTOGRAIN® abrasive grain triangles are identical in shape and size and their cutting edges are applied to the workpiece at the optimum angle, meaning the grain needs very little energy to penetrate the workpiece. As a result, the user experiences superior productivity due to: ■ extremely high stock removal, ■ a long service life, The VICTOGRAIN® abrasive grain is optimally ■ and reduced heat build-up in the workpiece. aligned Each VICTOGRAIN® abrasive grain triangle is firmly fixed on one of its sides to the backing material. Due to the slim design, VICTOGRAIN® offers an extremely large chip space for maximum cutting efficiency. The structure of the triangular VICTOGRAIN® is specially engineered to maximize results. The very fine crystalline structure ensures optimal wear characteristics as sharp cutting edges are always exposed, with the mini- mum amount of abrasive breaking off from the triangle. By combining all these properties together, users benefit from optimal, con- VICTOGRAIN® coated abrasive material sistent performance, cool grinding and an extremely long service life with uniform workpiece surface roughness. Conventional abrasive grain Applications: ■ Levelling VICTOGRAIN® abrasive grain ■ Deburring ■ Surface work ■ Work on edges ■ Work on weld seams Compatible power tools: ■ Angle grinders ■ Cordless angle grinders ■ Flexible shaft drives VICTOGRAIN® No surface is safe. For more detailed information about the VICTOGRAIN® products range, please refer to our brochure “VICTOGRAIN® – No surface is safe“ at Innovation www.pferd.com. TRUST BLUE n Triangular, precision-formed abrasive grain n Maximum stock removal n Extremely long service life 10
New in the PFERD product range COMBICLICK® fibre discs The wide range of COMBICLICK® fibre discs offers the best product for any grinding application, from coarse to fine. Advantages: Recommendations for use: Safety notes: ■ Innovative quick-mounting system guaran- ■ Use COMBICLICK® fibre discs with ■ The maximum permitted peripheral speed tees convenient handling and cool grinding. COMBICLICK® backing pads on is 15,800 SFPM. ■ High productivity due to long service life commercially available angle grinders. ■ For safety reasons, it is imperative to remain and very high stock removal rate. within the stated maximum permitted ■ Consistent surface finish resulting from Compatible power tools: rotational speed at all times. high-quality abrasives. ■ Angle grinders Applications: ■ Cordless angle grinders ■ Leveling Ordering notes: ■ Deburring SDS ■ Surface work ■ Order COMBICLICK® backing pads sepa- ■ Work on edges rately. Detailed information and ordering data for backing pads can be found on ■ Work on weld seams page 14. Accessories: ■ Step-by-step fine grinding ■ COMBICLICK® backing pads Quick product selection guide Material group Abrasive Aluminum Zirconia Ceramic VICTO VICTO Silicon Aluminum Ceramic Ceramic oxide Alumina oxide GRAIN® GRAIN® carbide oxide oxide oxide A Z CO COOL SiC A-COOL CO-COOL grain CO-ALU Construction steels, Non-hardened, carbon steels, tool steels, Steel, non-heat-treat- non-alloyed steels, cast ● ○ ● ● ○ ed steels cast steel steel Hardened, Tool steels, tempering heat-treated steels, alloyed steels, ○ ● ● ● ○ steels cast steel Stainless Rust- and acid- Austenitic and steel resistant steels ferritic stainless steels ○ ○ ● ● ● (INOX) Soft non- Soft aluminum alloys ○ ● ○ ● ferrous metals, non-ferrous metals Brass, copper, zinc ○ ○ ○ ● Non- ferrous Hard non- Hard aluminum alloys ○ ○ ○ ○ ● metals ferrous metals Bronze, titanium ○ ○ ● ● ● High-temper- Nickel-based and cobalt- ature-resistant based alloys ○ ○ ● ● materials Cast iron with flake graphite, with nodular Grey cast iron, Cast iron white cast iron graphite cast iron, white ● ○ ● ● annealed cast iron, black cast iron Fibre-reinforced plastics, Plastics, other materials thermoplastics, wood, ● ● chipboard, paintwork ● = highly recommended ○ = recommended 11
New in the PFERD product range COMBICLICK® fibre discs Ceramic oxide grain CO-ALU For aggressive grinding with an excellent stock removal rate for machining non-ferrous metals. Consistently high performance due to self-sharpening ceramic oxide grain. D Adhesion-reducing additives in the coating significantly reduce the chip adhesion and therefore reduce clogging of the fibre discs. Abrasive: PFERDVALUE®: Ceramic oxide grain CO-ALU Ordering notes: ■ Please order COMBICLICK® backing pad separately D Grit and EDP number Max. [Inches] 36 60 80 RPM 4-1/2 N! 40756 N! 40757 N! 40758 13,300 25 5 N! 40759 N! 40760 N! 40761 12,200 25 12 N! New in addition to the Tool Manual 23 N! New in 2021
New in the PFERD product range COMBICLICK® fibre discs VICTOGRAIN® For extremely aggressive grinding with an extremely high service life and an outstanding stock removal rate on steel and hard materials. D Outstanding, constant high performance due to the VICTOGRAIN® abrasive grain. Abrasive: PFERDVALUE®: VICTOGRAIN® Recommendations for use: ■ Use powerful angle grinders. Ordering notes: ■ Please order COMBICLICK® backing pad separately D Grit and EDP number Max. [Inches] 36 RPM 4-1/2 N! 40371 13,300 25 5 N! 40372 12,200 25 7 N! 40373 8,500 25 VICTOGRAIN®-COOL For maximum removal rates with an extremely long service life on steel and materials which are hard or have poor heat-conducting properties. D Outstanding, consistent high performance due to the VICTOGRAIN® abrasive grain. Active grinding additives in the coating substantially improve the stock removal rate, prevent loading and result in cooler grinding. Abrasive: PFERDVALUE®: VICTOGRAIN®-COOL Recommendations for use: ■ Use with COMBICLICK® backing pads on commercially available angle grinders. D Grit and EDP number Max. [Inches] 24 RPM 4-1/2 N! 40380 13,300 25 5 N! 40381 12,200 25 7 N! 40382 8,500 25 N! New in addition to the Tool Manual 23 N! New in 2021 13
New in the PFERD product range COMBICLICK® backing pads Backing pads With this backing pad, COMBICLICK® discs can be used on commercially available angle grinders. The different hardnesses are colour-coded: CC-GT (medium) = black CC-H-GT (hard) = blue Advantages: Safety notes: ■ The geometry of the cooling slots signifi- ■ The maximum approved peripheral speed is cantly reduces the thermal load. 15,800 SFPM. ■ High productivity due to minimized disc ■ For backing pads with a 7 inch diameter, change times. do not apply too high a contact pressure in order to prevent the backing pad from Recommendations for use: overstretching. ■ CC-H-GT backing pads is mainly used to work on stainless steel (INOX). It features PFERDVALUE®: very high edge strength, which enables a higher contact pressure. Disc diameter Thread Hardness EDP Max. [Inches] number RPM 4-1/2 and 5 5/8-11 medium 69470 13,300 1 hard 69478 13,300 1 5 5/8-11 medium N! 69472 12,200 1 hard N! 69473 12,200 1 7 5/8-11 medium 69474 8,500 1 COMBICLICK Perfect results thanks to a well-designed system The whole COMBICLICK® product range can be found in the brochure “COMBICLICK® – Perfect results due to a well-designed system“ on www.pferd.com. TRUST BLUE ■ Fibre discs, non-woven and felt tools with patented cooling and quick-mounting system ■ For very high stock removal and very fine finishes ■ Working systematically on many materials 14 N! New in addition to the Tool Manual 23 N! New in 2021
New in the PFERD product range Fibre discs The extensive range of fibre discs provides the optimum product for any machining application, from coarse to fine grinding. PFERD provides fibre discs with various grit sizes, abrasives and dimensions. In accordance with ISO 16057, PFERD fibre discs are manufactured in shape A2, type F, and designated "vulcanized fibre discs". Advantages: Safety notes: Ordering notes: ■ High productivity due to long service life ■ The maximum approved peripheral speed is ■ Please order backing pads separately. More and very high stock removal rate. 15,800 SFPM. detailed information and ordering data for ■ Consistent surface finish resulting from ■ For safety reasons, it is imperative to remain backing pads can be found on our webside high-quality abrasives. within the stated maximum permitted or in our Tool Manual 23, catalog section 4, ■ Optimum adaptation to contours due to rotational speed at all times. on page 22. high flexibility. Accessories: Applications: ■ Backing pads ■ Leveling ■ Deburring SDS ■ Surface work ■ Work on edges ■ Work on weld seams ■ Step-by-step fine grinding Recommendations for use: ■ Use fibre discs conforming to ISO 15636 with backing pads on commercially avail- able angle grinders. Compatible power tools: ■ Angle grinders ■ Cordless angle grinders Quick product selection guide Material group Abrasive Aluminum Zirconia Ceramic VICTO VICTO Zirconia Ceramic Ceramic oxide alumina oxide GRAIN® GRAIN® alumina oxide oxide grain A Z CO COOL Z-COOL CO-COOL CO-ALU Non-hardened, Construction steels, carbon Steel, non-heat-treated steels, tool steels, non- ● ○ ● ● ○ cast steels alloyed steels, cast steel steel Hardened, heat- Tool steels, tempering steels, treated steels alloyed steels, cast steel ○ ● ● ● ○ Stainless Rust- and acid- Austenitic and steel resistant steels ferritic stainless steels ○ ○ ● ● ● (INOX) Soft non-ferrous Soft aluminum alloys ○ ○ ○ ● metals, non- ferrous metals Brass, copper, zinc ○ ○ ○ ● Non- ferrous Hard non-ferrous Hard aluminum alloys ○ ○ ○ ● metals metals Bronze, titanium ○ ○ ● ● ● High- Nickel-based and cobalt- temperature- based alloys ○ ○ ● ● ● resistant materials Cast iron with flake graphite, Grey cast iron, with nodular graphite cast Cast iron white cast iron iron, white annealed cast ● ○ ● ● iron, black cast iron Fibre-reinforced plastics, Plastics, other materials thermoplastics, wood, chip- ● board, paintwork ● = highly recommended ○ = recommended 15
New in the PFERD product range Fibre discs Ceramic oxide grain CO-ALU For aggressive grinding with excellent stock removal rate for machining non-ferrous metals. Consistently high performance due to self-sharpening ceramic oxide grain. D H Adhesion-reducing additives in the coating significantly reduce the chip adhesion and therefore reduce clogging of the fibre discs. Abrasive: Ordering notes: Ceramic oxide grain CO-ALU ■ Please order backing pads separately. See Tool Manual 23, catalog section 4, on page 22. D H Grit and EDP number Max. [Inches] [Inches] 36 60 80 RPM 4-1/2 7/8 N! 40771 N! 40772 N! 40773 13,300 25 5 7/8 N! 40774 N! 40775 N! 40776 12,200 25 7 7/8 N! 40777 N! 40778 N! 40779 8,500 25 16 N! New in addition to the Tool Manual 23 N! New in 2021
New in the PFERD product range Fibre discs FS VICTOGRAIN® For extremely aggressive grinding with an extremely high service life and an outstanding stock removal rate on steel and hard materials. Outstanding, constant high performance due to the VICTOGRAIN® abrasive grain. D H Abrasive: VICTOGRAIN® D H Grit and EDP number Max. [Inches] [mm] 36 RPM 4-1/2 7/8 N! 40336 13,300 25 5 7/8 N! 40337 12,200 25 7 7/8 N! 40338 8,500 25 VICTOGRAIN®-COOL For maximum removal rates with an extremely long service life on steel and materials which are hard or have poor heat-conducting properties. Outstanding, consistent high performance due to the VICTOGRAIN® abrasive grain. D H Active grinding additives in the coating substantially improve the stock removal rate, prevent loading and result in cooler grinding. Abrasive: VICTOGRAIN®-COOL D Grit and EDP number Max. [Inches] 36 RPM 4-1/2 N! 40340 13,300 25 5 N! 40341 12,200 25 7 N! 40342 8,500 25 N! New in addition to the Tool Manual 23 N! New in 2021 17
New in the PFERD product range COMBIDISC® – Abrasive discs The COMBIDISC® product range contains a wide selection of grinding products for surface finishing. From coarse machining and surface texturing to face-down mirror polishing – the range provides the best product, even for complicated applications. Advantages: Recommendations for use: Safety notes: ■ Reduced down time due to quick disc ■ Use COMBIDISC® grinding discs with arbors ■ The maximum permitted peripheral speed changes. or abrasive disc holders on flexible shaft is 9,800 SFPM. ■ Great convenience due to simple handling drives with angle handpieces, compressed- ■ For safety reasons, it is imperative to remain and low-vibration working. air or electric angle grinders. within the stated maximum permitted ■ No operational disruptions caused by stick- rotational speed at all times. ing, slipping or disengaging. Compatible power tools: Applications: ■ Flexible shaft drives ■ Straight grinders ■ Roughing ■ Angle grinders ■ Leveling ■ Cordless angle grinders SDS ■ Deburring ■ Surface work Ordering notes: ■ Work on edges ■ Please order arbors or COMBIDISC® Accessories: ■ Polishing ■ Cleaning abrasive disc holders separately. More ■ Arbors for COMBIDISC® Mini-POLIFAN ■ Sharpening detailed information and ordering data can ■ COMBIDISC® abrasive disc holders ■ Work on weld seams be found in our Tool Manual 23, catalog ■ Structuring surfaces section 4, on page 37. ■ Step-by-step fine grinding COMBIDISC grinding tools The product line for many applications For more detailed information about the COMBIDISC® product range, please refer to our brochure “COMBIDISC® New! Incl. grinding products“ at TRUST BLUE www.pferd.com. ■ Versatile product line for coarse machining, surface texturing and polishing ■ Optimal solutions even for complicated applications ■ High performance, quick and safe Quick product selection guide Material group Abrasive Aluminum oxide A, Aluminum oxide A Zirconia A-PLUS, A-CONTOUR Compact grain alumina Z Non-hardened, Construction steels, carbon steels, tool Steel, non-heat-treated steels, non-alloyed steels, cast steel ● ○ steels cast steel Hardened, heat- Tool steels, tempering steels, treated steels alloyed steels, cast steel ○ ● ● Stainless Rust- and acid- steel resistant steels Austenitic and ferritic stainless steels ● ○ (INOX) Soft non-ferrous metals, non-ferrous Soft aluminum alloys ○ Non- metals Brass, copper, zinc ● ○ ferrous Hard non-ferrous Hard aluminum alloys ● ○ metals metals Bronze, titanium ○ High-temperature- resistant materials Nickel-based and cobalt-based alloys ○ Cast iron with flake graphite, with nodular Grey cast iron, Cast iron white cast iron graphite cast iron, white annealed cast ● ○ iron, black cast iron Plastics, Fibre-reinforced plastics, thermoplastics, other materials wood, chipboard, paintwork ● ● = highly recommended ○ = recommended 18
New in the PFERD product range COMBIDISC® – Abrasive discs PFERD offers two alternative mounting systems: PFERDVALUE®: PFERDERGONOMICS recommends CD system CDR system COMBIDISC® products as a solution to sustainably reduce vibration, noise and dust levels produced by discs and to improve working comfort. PFERDEFFICIENCY® recommends COMBI- DISC® products to reduce disc change and setup times. Disc side: Threaded connection with female Disc side: Threaded connection with male thread (metal/plastic) thread (plastic) Recommended rotational speed Peripheral speed [SFPM] range D1 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 10,000 Example: [Inches] Rotational speeds [RPM] EDP: 42292 2" CD CO-COOL 1 3,800 7,600 11,500 15,300 19,100 22,900 26,700 30,600 38,200 Application: Grinding alloyed steel 1-1/2 2,500 5,100 7,600 10,200 12,700 15,300 17,800 20,400 25,500 Peripheral speed: 4,000–5,000 SFPM 2 1,900 3,800 5,700 7,600 9,600 11,500 13,400 15,300 19,100 Rotational speed: 7,600–9,600 RPM 3 1,300 2,500 3,800 5,100 6,400 7,600 8,900 10,200 12,700 Silicon Ceramic oxide VICTOGRAIN®-COOL Diamond POLICLEAN Non-woven discs carbide SiC CO-COOL abrasive discs discs Soft type, Hard type, Unitized ● ● ● ● ● ● ○ ○ ● ● ● ● ○ ● ● ● ● ○ ● ● ● ● ● ● ○ ● ● ● ● ○ ● ● ● ● ● ● ● 19
New in the PFERD product range COMBIDISC® – Abrasive discs CDR VICTOGRAIN®-COOL mini fibre discs D1 Well-suited for surface and edge grinding. The fibre backing considerably strengthens the abrasive disc and improves stock removal. For maximum removal rates with an extremely long service life on steels and materials which CDF CDFR are hard or have poor heat-conducting properties. Outstanding, consistent high performance due to the VICTOGRAIN® abrasive grain. Active grinding additives in the coating substantially improve the stock removal rate, prevent loading and result in cooler grinding. Abrasive: PFERDVALUE®: VICTOGRAIN®-COOL Recommendations for use: ■ Use COMBIDISC® grinding products with arbors or abrasive disc holders on flexible shaft drives with angle handpieces, compressed-air or electric angle grinders. D1 Grit and EDP number Opt. [mm] 36 RPM CD system 2 N! 42433 3,800–13,000 100 3 N! 42434 2,500–9,000 50 CDR system 2 N! 42441 3,800–13,000 100 3 N! 42442 2,500–9,000 50 20 N! New in addition to the Tool Manual 23 N! New in 2021
New in the PFERD product range COMBIDISC® – Abrasive discs CDR RS type RS type COMBIDISC® abrasive discs are outstandingly well suited for weld dressing of back- wards repair welds, e.g. in cases, slots and grooves on engines and for processing welded-on combustor plates. Unlike on conventional abrasive discs, the abrasive coating is on the under- side of the product, which allows backwards working. Advantages: Recommendations for use: ■ Ideal for use in extremely difficult to reach ■ Move the product to the location to be locations. worked. To grind, do not push it onto the ■ Convenient and safe backward working. surface, pull it towards yourself. ■ To ensure optimum utilization of the grind- ing surface using the abrasive disc holder EDP 42454. ■ Always use the RS abrasive discs at the specified optimum rotational speed and do not adhere to the maximum permitted rotational speeds of the holder EDP 42454. RS aluminium oxide A-PLUS For universal applications from coarse to fine grinding, with a high stock removal rate and long service life. D1 Abrasive: PFERDVALUE®: Aluminium oxide A-PLUS Ordering notes: ■ Please order backing pad separately. See Tool Manual 23, catalog section 4, on page 37. D1 Grit and EDP number Opt. [Inches] 60 PLUS 80 PLUS 120 PLUS RPM CDR system 1-1/2 N! 40600 N! 40601 N! 40602 10,000–16,000 100 2 N! 40603 N! 40604 N! 40605 8,000–13,000 100 3 N! 40606 N! 40607 N! 40608 5,000–9,000 50 N! New in addition to the Tool Manual 23 N! New in 2021 21
New in the PFERD product range COMBIDISC® – Abrasive discs CDR Midget fibre discs RS ceramic oxide grain CO-COOL For aggressive grinding with maximum stock removal rate on hard materials which do not conduct heat well. Consistently high performance due to self-sharpening ceramic oxide grain. D1 Active grinding additives in the coating substantially improve the stock removal rate, prevent clogging and result in cooler grinding. Abrasive: PFERDVALUE®: Ceramic oxide grain CO-COOL Ordering notes: ■ Please order backing pad separately. See Tool Manual 23, catalog section 4, on page 37. D1 Grit and EDP number Opt. [Inches] 50 80 120 RPM CDR system 1-1/2 N! 40570 N! 40571 N! 40572 10,000–16,000 100 2 N! 40573 N! 40574 N! 40575 3,800–13,000 100 3 N! 40576 N! 40577 N! 40578 2,500–9,000 50 RS silicon carbide SiC For universal grinding work on components made from aluminium, copper, bronze, titanium and fibre-reinforced plastics. D1 Particularly recommended for use on titanium alloys. Ideally suited to use in the aeronautical industry, especially where SiC is the only approved abrasive, e.g. for use on engine components. Abrasive: PFERDVALUE®: Silicon carbide SiC Ordering notes: ■ Please order backing pad separately. See Tool Manual 23, catalog section 4, on page 37. D1 Grit and EDP number Opt. [Inches] 60 80 120 RPM CDR system 1-1/2 N! 40585 N! 40586 N! 40587 10,000–16,000 100 2 N! 40588 N! 40589 N! 40590 3,800–13,000 100 3 N! 40591 N! 40592 N! 40593 2,500–9,000 50 22 N! New in addition to the Tool Manual 23 N! New in 2021
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