LOOP TYPE 2 MOUNTING INSTRUCTIONS - Durlum
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LOOP® TYPE 2 MOUNTING INSTRUCTIONS
GENERAL INFORMATION
GENERAL NOTES from examining the structural conditions, of the building, the metal ceiling and clad-
implementing the building code regula- ding, and can take the necessary precau-
This assembly handbook refers to all LOOP ® tions and observing the information given tions for correct, safe static mounting.
special ceilings manufactured by durlum. in the building permit prior to starting as-
sembly. They have priority, but could not If parts from different manufacturers are
durlum is a leading German manufacturer be included here. used to assemble the ceiling, the relevant
of metal ceilings and cladding elements, mounting company must provide the cer-
mainly made of galvanised sheet steel, It is advisable always to draw up assembly tificates required by EN 13964:2007 and
aluminium and expanded metal. diagrams/drawings, to establish the loca- must obtain suitable certificates of con-
tion where assembly is to begin and to es- formity itself.
tablish the required suspension points for
the relevant ceiling system prior to starting Liability for proper selection of the products
assembly. and system conformity can only be as-
sumed for the systems delivered by durlum.
CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH
STRUCTURAL PRECONDITIONS To prevent the parts from becoming dirty,
certifies that gloves must be worn during assembly.
Metal ceilings may usually be installed as If the ceiling products are supplied with
soon as the building is swept clean, but a protective foil, they must be protected
durlum GmbH
An der Wiese 5
79650 Schopfheim
at least when all wet work in the interior against UV irradiation [sunlight], also, the
Germany
has been completed and the building has foil must be removed no later than 4 weeks
has established and applies
a Quality, Environmental and Energy Management System
for the following scope of application:
been closed. after delivery of the goods, the storage
Planning, development, manufacturing and sales of temperature must not exceed 30° as hard-
metal ceilings, functional ceilings, wall claddings,
luminaries, lighting and daylight systems.
Prior to starting assembly, the suspension ening of the adhesive to the panels is then
points must be checked for their usabil- unavoidable and prevents the foil from be-
Performance of audits (Order No. 70014435)
has furnished proof that the requirements under:
ISO 9001:2015
ISO 14001:2015
ity, and load introduction into the building ing stripped.
ISO 50001:2018
must be guaranteed.
are fulfilled.
The certificate is valid from 2020-05-30 until 2023-04-05.
STORAGE
Certificate Registration No.: 12 100/104/340 25601 TMS.
When using wall mounting points, such as
brackets or wall anchors, the load-carrying
Product Compliance Management
Munich, 2020-04-15 capacity of the wall in question must be durlum metal ceilings are usually delivered
checked. on pallets. It is advisable to leave the metal
panels on the pallets as long as possible. If
If ceiling elements rest on brackets, pos- the pallets have to be opened, the durlum
The relevant products are described in the sible wall movements must be taken into metal panel should always be positioned
marketing and sales documents. They are account. on the long side, it can then be placed
both acoustically effective, and can also carefully against the wall, do not store flat.
be used as design elements only. Only dowels for which a general building
supervisory approval is available may be Storage must be carried out such that
Specifically, these products are: used, and their minimum extraction force damage is excluded.
• Acoustic ceilings must be greater than 100 kg. The dowels
• Chilled ceilings must be mounted as specified by the rele- The assembly of the ceiling panels must
• Character products vant dowel manufacturer. We recommend not start until all dust-producing work has
performing regular tensile stress tests, to been completed [swept clean].
All durlum systems are systems of modular verify that dowels have been set correctly.
design. This applies not only to the sub- durlum products are certified according
structure but also the ceiling parts that are durlum metal ceilings are dimensioned to ISO 9001 for development, production,
suspended, locked into place or placed such that they carry their own weight of sales and also for service. Nonetheless, it
on the substructure. the system construction plus a surface is recommended as a matter of principle
load amounting to 40 N/m². Higher loads to inspect the delivered metal ceilings im-
durlum metal ceilings comply with stand- must be taken into account or suspended mediately and to report complaints imme-
ard EN 13964:2007 and are CE certified. separately in the construction, and the diately [as a rule immediately after delivery
durlum lighting complies with EN 60598-1. measures must be adapted to the situa- or within 3 days]. Visible damages are to
For special systems marketed by us and for tion at hand. Usually, built-in components be recorded on the consignment note.
which no general approvals are available, and loads must be suspended separately. Standards and regulations
there are suitable static certificates avail-
able, and suitable designs compliant with For ceiling systems that do not allow any The relevant regulations applicable at the
EN 13964 have been constructed. If neces- tolerance compensation within a module, installation site must be determined by
sary, individual approvals are required. suitable material expansions must be tak- the assembly company in question. The
en into account. ceilings marketed by durlum comply with
EN 13964. This standard also regulates the
GUIDELINES Building expansion joints and tolerances classification of fire protection. The durlum
customary in building construction must luminaires comply with EN 60598-1.
These installation instructions have been be taken into account accordingly.
structured in accordance with the require-
ment of EN 13964:2007 and describe a durlum metal ceilings are, as a matter of STANDARDS AND REGULATIONS
proper assembly. principle, to be assembled by professional
dry construction companies who are ca- The relevant regulations applicable at the
The description does not exempt the user pable of assessing the overall conditions installation site must be determined by
2 © durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 09.03.2021GENERAL INFORMATION
the assembly company in question. The 7. Shorten intended fastening elements,
ceilings marketed by durlum comply with such as the M12 threaded rod to the
EN 13964. This standard also regulates the intended length or order the correct
classification of fire protection. The durlum length and mount it on the raw ceiling.
luminaire comply with EN 60598-1.
8. As a rule, arrangement of the panels
should be from the centre of the room
APPLICATION to compensate and halve the toler-
ances of the room/panels. The precise
The application of durlum metal ceilings is arrangement must always be done on
restricted, unless agreed upon otherwise, the basis of the ceiling lighting layout
to interiors, so that, pursuant to EN 13964, plan.
class of use 1, corrosion protection class A,
has been defined here as standard. 9. As a rule, durlum metal ceilings are
provided with cross grids [primary pro-
Should it become necessary to adjust the file].
metal ceiling panels to the building by cut-
ting them, we recommend protecting the 10. Use the layout plan to determine in
cutting edges from corrosion by means which direction the cross reinforce-
of paint in order to maintain the corrosion ment profiles are laid, either in parallel
protection class A. to the façade [usually] or vertically to
the façade. The cross-supporting pro-
The use of durlum lighting is restricted to files should be mounted via a wall an-
interiors. The lighting complies with protec- chor or anchor span to prevent shifting
tion type IP 20, protection class 1 in accord- in axial direction.
ance with EN 60598-1.
The respective primary profiles are
mounted at a right angle to the sec-
QUALITY STANDARD ondary profiles. To this end, the sys-
tem-specific connecting elements are
For material properties, dimensions, toler- used, see system descriptions.
ances, colour deviations, the TAIM Direc-
tives [Technical Association of Industrial The position of the primary profiles
Metal Ceiling Manufacturers] applies. is established in the reflected ceiling
plan.
MOUNTING SEQUENCE 11. Always ensure that the joins are
aligned.
1. Prepare a ceiling-lighting layout plan
or use that provided by the architect. 12. If the panels are placed on a perime-
ter trim, we recommend our F-bracket
2. Check the ceiling-lighting layout plan as bracket or as stepped F-bracket.
with conditions on site. The bracket secures the panel and
protects it against lifting. The ceiling
3. Prepare a bill of materials, including a panel is cut with electric sheet shears
suitable work plan and retrieval/order [i.e. Treco shears] and adapted to the
of the materials required. prevailing room dimensions.
4. Determine the required suspension When calculating the minimum sup-
points in accordance with the classes port area [10 mm], the dimensions of
of use of EN 13964. The correspond- possible wall movement should be tak-
ing suspension distances for the dif- en into account.
ferent systems can be taken from the
detailed descriptions of the individual 13. Attachments or other loads are to be
ceiling systems. mounted separately. For logical rea-
sons these parts are integrated during
5. Establish which generally approved the mounting process.
dowel is suitable. Check the raw ceiling
and the walls. Mark the dowel mounting 14. After completion and preliminary ac-
holes and drill them. Mount the dowels ceptance of the ceiling, the joint line
as specified by the dowel manufacturer should be readjusted. Soiled ceiling
and carry out extraction tests using the panels should be cleaned to give a
device recommended by the dowel perfect result for assembly.
manufacturer, if necessary.
6. Follow the same procedure when
mounting the perimeter trim, mounting
interval approx. 400-625 mm, check
transmission of force into wall.
© durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 09.03.2021 3LOOP ® TYPE 2 MOUNTING INSTRUCTIONS
2
1
1
Plattenlänge | Panel length | Longueur de la plaque: 1004,25
Modullänge | Module length | Longueur du module: 966
U 1044 FK
U 1044-1
C41-LOOP ®
U 1040
LOOP ® -
Adapter U 1041
Plattenbreite | Panel width | Largeur de la plaque: 1124,23
Modulbreite | Module width | Largeur du module: 1115,44
LOOP ® -Element Ø 60
80,5
139,43
L-shaped primary carrier with connector and adapter for C-profile
2 AS1 AS2 AS3
C41-LOOP ®
C41-LVB
LOOP ® -Adapter
LOOP ® -Element
Alu t = 2 mm
2
C-profile with adapter for mounting ceiling element
4 © durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 09.03.2021MOUNTING INSTRUCTIONS LOOP ® TYPE 2
ABBREVIATIONS • The fastening base must be suitable in self-securing M6 screw connection. Ar-
terms of statics. It must be able to reli- range the longitudinal connections of
AH: Distance of the suspension hangers in ably absorb the forces introduced into the profiles in an offset manner.
axial direction of the primary profile the building. 16. When adjusting the height, observe the
AP: Distance of the primary profiles permissible height tolerances accord-
AS: Distance of the secondary profiles ASSEMBLY SUB-CONSTRUCTION ing to EN 13964, readjust if necessary.
17. The primary profiles must be connect-
Assembly wall connection ed to the wall at one point at least with
DISTANCE OF THE SUSPENSIONS, ETC. The general distance for mounting the pe- the wall bracket U 1042 to preclude
rimeter trim is max. 500 mm. This general any shift in the axial direction.
The following recommendation for the dis- distance is less, depending on additional
tances of the primary profiles and the sus- loads, the type of wall and special require- Mounting of secondary profile [C41-LOOP®]
pension points refers only to the standard ments. 18. Outline the defined axial grid for the
ceilings in the indoor applications without secondary profiles on the L-shaped pri-
additional loads. 1. Level and outline the given ceiling mary carriers.
height. 19. Cut C-profile C41-LOOP ® to the re-
Distance of the primary profiles AP 2. Outline the upper edge of the perim- quired length.
according to EN 13964: eter trim. 20. Slide U1044-01 [top] and LOOP ®
• Class 1:LOOP ® TYPE 2 MOUNTING INSTRUCTIONS
if the instructions given below are not fol- 4. If necessary, create a cutout with a di-
lowed or the luminaire is used improperly. ameter of 80 mm in the ceiling on site.
5. Mount ballasts/drivers in the ceiling
1. Unscrew the round PUNTEO ® -J60 void, possibly on U 1040.
mounting adapter. 6. Perform electrical connection of the
driver.
7. Prior to acceptance, align the ele-
ments precisely, if they have been
moved by other trades.
Note:
The lumininaire must not be coat-
ed with a heat-insulating material.
The components are fitted with
electronic components, which can
2. Guide the screw component through become damaged in case of elec-
the corresponding perforation of the trostatic discharge. When handling the
LOOP element and screw it on the op- components, ensure good earthing of the
posite side using the nut. environment.
DISASSEMBLY OF CEILING PANELS
1. Wear clean cotton gloves.
2. Loosen countersunk screws and se-
cure LOOP ® elements by hand. Lower
LOOP®
element downwards.
Ø 60
3. Put ceiling panel down and store pro-
tected against damage.
3. Now clip the PUNTEO® -J60 luminaire
with the two lateral Clip springs into the
upper part.
6 © durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 09.03.2021CEILING LIGHTING AMBIENCE PLAFOND LUMIERE AMBIANCE durlum GmbH | An der Wiese 5 | D-79650 Schopfheim T +49 (0) 76 22 | 39 05-0 F +49 (0) 76 22 | 39 05-42 E info@durlum.com I www.durlum.com
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