Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
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Issue 39 June 2014 The light side New method bursts onto pipe scene Trenchless in the Sunshine State Meet your ASTT Councillors
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CONTENTS 48 54 56 Great Southern Press Pty Ltd ACN 005 716 825 (ABN 28 096 872 004) ISSUE 39 | JUNE 2014 GPO Box 4967 Melbourne VIC 3001 Australia REGULARS TEL: +61 3 9248 5100 From the Chairman’s Desk 8 FAX: +61 3 9602 2708 query@trenchless-australasia.com From the ASTT Secretary 10 trenchless-australasia.com About the ASTT 70 Membership Application 70 EDITOR: Tori McLennon ASTT Corporate Members 71 ASSISTANT EDITOR: Megan Macdonald JOURNALIST: Josie Emanuel Upcoming Events 71 SALES MANAGER: Tim Thompson Advertisers’ Index 72 SENIOR ACCOUNT MANAGERS: Coming in Future Issues 72 David Marsh and Brett Thompson CREATIVE DIRECTOR: Michelle Cross REPORTS ACTING DESIGN MANAGER: Bianca Botter New South Wales Councillor’s report – Nabil Issa 12 PUBLISHER: Zelda Tupicoff Victoria Councillor’s report – Chris Frangos 14 ISSN: 1832-0562 South Australia Councillor’s report – Chris Neate 14 Western Australia Councillor’s report – Trevor Gosatti 16 New Zealand Councillor’s report – Steve Apeldoorn 18 Follow us on Queensland Councillor’s report – Ben Crosby 20 Twitter NEWS @TrenchlessOz Trenchless Australasia Update 22 Trenchless Australasia: celebrating ten years 26 THE AUSTRALASIAN SOCIETY FOR TRENCHLESS TECHNOLOGY HDD ABN 43 893 870 966 18 Frinton Place HDD Project Problems and Issues Dual-pipe horizontal directional drilling systems 28 Highest Quality GREENWOOD, WA 6024 astt.com.au for pilot bore drilling Industry-based trade qualifications and training 32 38 Lowest Risk jeffpace@astt.com.au CHAIRMAN Trevor Gosatti Best Value SECRETARY Jeff Pace What makes HOBAS CC-GRP Australia’s best value jacking pipe? VICE CHAIRMAN Steve Apeldoorn HOBAS’ patented centrifugal casting is the difference. COUNCILLORS WESTERN AUSTRALIA Trevor Gosatti • Service life in excess of 100 years HOBAS® is proudly distributed by Global QUEENSLAND Ben Crosby NEW SOUTH WALES Nabil Issa • Competitive pricing Pipe Australia Pty Ltd VICTORIA Chris Frangos • Lower installation costs SOUTH AUSTRALIA Chris Neate email: sales@globalpipe.com.au NEW ZEALAND Steve Apeldoorn • Superior Technical support Free call 1300 4 HOBAS (1300 4 46227) TASMANIA NORTHERN TERRITORY Vacant Peter Lockett • Stocked locally • Pressure jacking pipe applications www.globalpipe.com.au 4 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
CONTENTS 58 60 63 RELINING Interflow’s new fibreglass liner extends solution options 40 PROJECTS New method bursts onto the pipe scene 44 Trenchless Australasia Issue 39 A host of technologies LinQing up Queensland 48 Least risk, most reward 54 June 2014 The A pipe is cured using light side Interflow’s new fibreglass liner technique, read more MEET YOUR COUNCILLORS on this exciting innovation Going coastal – ASTT’s new QLD Councillor 56 and more on page 40. Great southern man – ASTT’s new SA Councillor 58 New method bursts onto pipe scene June 2014 COUNCIL PROFILE Trenchless in the Sunshine State Meet your ASTT Councillors Trenchless in the sunshine state 60 This magazine is the official journal of the Australasian Society for Trenchless Technology (ASTT) and is distributed to members and other CONFERENCES interested parties throughout Australia and the ASTT and ADIA partner at Gold Coast drilling conference 62 Asia-Pacific. It is also available on subscription. The publishers welcome editorial contributions Implementing reform 63 from interested parties. However, neither the publishers nor the ASTT accept responsibility for COMPANY NEWS the content of these contributions and the views Directhit Trenchless celebrates 20 years 64 contained therein are not necessarily the views of the publishers or the ASTT. An innovative approach to mud 65 Neither the publishers nor the ASTT accept Tunnelcorp speeds forward 66 responsibility for any claims made by advertisers. All communications should be directed to the Toro breaks new Aussie ground 68 publishers. Diagnose your pipe health 69 Unless explicitly stated otherwise in writing, by providing editorial material to Great Southern Press (GSP), including text and images you are providing permission for that material to be subsequently used by GSP, whole or in part, edited or unchanged, alone or in combination with other material in any publication or format in print or ® Ryan Zimmerman knows the Ditch Witch® JT100 All Terrain. In fact, he drilled online or howsoever distributed, whether produced with the first one off the line. So, when Apex Directional Drilling was called in by GSP and its agents and associates or another party to whom GSP has provided permission. to handle the near-impossible bores on a mountainside in the Cascades, he knew they were up to the challenge. 20-foot snow drifts. 90-mph wind gusts. Solid and fractured rock. The All Terrain handled it all. Ditch Witch Australia & New Zealand NSW & ACT // +61 2 4777-7110 Share your Ditch Witch drill story at facebook.com/ditchwitch. QLD // +61 7 3719-2203 VIC & TAS // +61 3 9357-9929 Average Net Distribution 2,733 SA & NT // +61 8 8329-5300 Period ending March 2014 WA // +61 8 9359-1500 Source: Audited Media Association of Australia; NZ // +64 9 570-1002 CAB Total Distribution Audit for further information visit www.auditedmedia.org.au ©2014 The Charles Machine Works, Inc. 5320_01INTL • 6 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
REPORTS From the CHAIRMAN’S DESK THE 22ND ANNUAL General Meeting valued enough. Andy has been the for the Australasian Society for Trenchless Vice Chairman of the ASTT, has been a Technology was held recently in Trenchless Person of the Year winner, Brisbane on 1 May 2014. At this forum and was the Chair of the successful the Council of the ASTT was elected International No-Dig held in Brisbane in and the following was declared as the 2006. He has worked tirelessly for the new Council: ASTT and made a significant contribution to the Society and the trenchless industry. Western Australia – Trevor Gosatti We thank him for his efforts. (Chairman) The new Council will be focusing on New Zealand – Steve Apeldoorn (Vice a number of issues over the next few Chairman) months, including training and education Victoria – Chris Frangos initiatives that I touched on in the last New South Wales – Nabil Issa edition of Trenchless Australasia, and we Northern Territory – Peter Lockett hope to be able to promote these soon in Queensland – Ben Crosby an upcoming issue. South Australia – Chris Neate Again, I want to remind industry Tasmania – (vacant) stakeholders of the 2014 Water New Zealand Annual Conference and Expo, Secretary/Treasurer – Jeff Pace (ISTT to be held at Hamilton, New Zealand Representative) from 17-19 September 2014. The ASTT is a partner of this event and there I congratulate the Councillors elected will be a trenchless stream included in and look forward to working with them this conference this year and we ask to continue to take the Society forward interested members to be involved. in the next year. In particular I welcome If you have any pressing trenchless both Ben Crosby from Queensland and industry issues that you would like the Chris Neate from South Australia, as new ASTT to help you with, please do not Councillors to the ASTT. It is great to see hesitate to contact your local Councillor both Ben and Chris put their hands up to or myself as Chairman, and we would be involved in the ASTT and I am sure they be happy to assist in any way possible. will contribute to enhance the Society. That is what your Council is for. I would like to take this opportunity also to recognise departing Councillors Tim Bartholomaeus and Andy Krumins. Tim has been the South Australian Councillor for a couple of years and we thank him for his service in that time. Andy Krumins has been the Society’s longest serving Councillor representing Queensland for over 20 years since TREVOR GOSATTI (1994) and his impact can not be ASTT Chairman 8 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
REPORTS From the ASTT SECRETARY NEW MEMBERS Listed under is the current ASTT On behalf of the ASTT, I extend a warm Council structure for 2014-15: welcome to the following new members: Western Australia – Trevor Gosatti Tasmania – Vacant CORPORATE MEMBERS – AUSTRALIA Queensland – Ben Crosby Chris Bland from Monkey Media New Zealand – Steve Apeldoorn New South Wales – Nabil Issa 2014 ANNUAL GENERAL MEETING – Victoria – Chris Frangos BRISBANE South Australia – Chris Neate This year’s 22nd combined Council Northern Territory – Peter Lockett and Annual General Meeting was held in Brisbane on the 1st of May to coincide 2014 ISTT NO-DIG AWARDS PROCEDURE with AWA’s Ozwater event. Entries are now open for the ISTT The minutes of this meeting can be No-Dig Awards, which will be presented downloaded from the ASTT website, refer at the Gala Dinner at the International to the following link No-Dig 2014 Madrid in October 2014. To astt.com.au/trenchless_technology/ enter go to the ISTT website and follow links/agm_minutes the prompts, refer istt.com/award-rules- applications ASTT COUNCIL CHANGES Members are reminded that the At the recently held AGM in Brisbane ISTT will only accept ASTT endorsed there were some changes to the Council. nominations for this award. Firstly Steve Apeldoorn was elected Therefore should any ASTT member as the Vice President taking over from wish to submit an application to the Andris Krumins. Andris, or Andy as he is award, they will have to forward it to the more commonly known, has now retired ASTT Secretary for society endorsement from ASTT Councillor duties, a position and it will then be passed to the ISTT he has held since 1994 where he took for assessment etc. The closing date for over from David Huggins. During this nominations is 11 July 2014. extensive period, Andy has seen the ASTT grow and has contributed enormously to MEMBERS DIRECTORY the promotion of Trenchless Technology A reminder to all members to review across Queensland. Andy has also the information listed about you and managed several National Conferences your company on the ASTT website. and the 2006 ISTT International To view, go to the Members Directory Conference during his tenure. Andy has area of the ASTT website, refer astt.com. been replaced by Ben Crosby who is the au/membership/members_directory Managing Director of Bamser. Another If any changes are required, please send change is in South Australia where Tim the changes to me and I will amend. Bartholomaeus from SA Water has been replaced by Chris Neate, the South Australia/Northern Territory Manager from Ditch Witch Australia. I personally would like to thank both Andy and Tim for the work they have done for the ASTT, JEFF PACE a job well done. ASTT Secretary 10 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
REPORTS New South Wales Councillor’s report Rise to the occasion NABIL ISSA The ROVION DCX5000 desktop command centre & RX400 Crawler are the ultimate upgrade to any existing ROVION system. THE TRENCHLESS TECHNOLOGY contractors and subcontractors. Lobbying by the ASTT Executive for a The ROVION desktop DCX5000 command centre puts every function at your industry has remained steady despite The issue of lack of compliance with reversal of this position is vital in order to fingertips, so you can inspect with maximum productivity—all from the comfort fluctuations in the volume of work coming established industry standards is a serious help resolve some of the concerns held by of your vehicle’s control studio. from different sectors of the utilities one as it has long-term implications for asset owners about the potential impacts With the RX400 battling high flows, deep mud & big obstacles is a breeze—or industry due to restructures and cost other infrastructure owners. The demand of HDD installations on their assets. simply need the height and illumination to inspect pipe as large as 2000mm pressures. The power industry restructure for directional drilling and piercing tools BRANCH MEETINGS —count on the RX400’s brute force to conquer the toughest jobs. has been going for almost two years, and for short shots for sewer reticulation this has resulted in a significant reduction remains steady in New South Wales. ASTT members in New South Wales in capital works programs across the three There is also a significant level of activity have maintained their long standing power companies in New South Wales. in pneumatic pipe bursting for sewer tradition of holding regular meetings over Further reductions in capital works over replacement as well as static bursting for the last twelve months. The Trenchless the next five years are expected due to laterals and watermain replacement. Technology community can benefit from the ongoing focus on electricity prices by The emerging coal seam gas industry regular forums on Trenchless Technology the State Government and the Australian in New South Wales is continuing activities, and it is my intention to Energy Regulator (AER). to generate interest in HDD for the hold two forums over the next twelve Early April, the AER announced its construction of methane gas pipe months in New South Wales, aiming to decision to reduce the power companies’ networks. As a percentage of total HDD bring together Trenchless Technology revenue for 2014-15 by five percent. work in New South Wales, this type of contractors, trainers, WorkCover, end- This reduction is certain to result in the activity is expected to reach double digits users and other interest groups. scaling down of current capital projects. within the next five years. There is also an intention by the State The trenchless technologies that are ASTT RULES AND BYLAWS ROVION desktop command centre Government to privatise the poles and currently being utilised the most in New SUB-COMMITTEE ROVION large-duty crawler wires businesses, which is placing further pressures on the power companies to South Wales include: • Horizontal directional drilling As a member of the Rules and By-Laws Subcommittee, which also includes the DCX5000 RX400 • Direct connectivity to Wincan reporting software improve their bottom line. • Relining ASTT Councillor for Victoria, the ASTT • Installs as unitized panel, or separates into individually • DigiSewer and laser profiler compatibility The reduction in demand for horizontal • Static and pneumatic pipe bursting Councillor for New Zealand, and the ASTT mountable components • Expansion port for elevated rear-view camera directional drilling (HDD) services by the • Piercing tools for short shots. Treasurer/Secretary, a review of the ASTT • 4 adjustable LED tri-lamps and 2 LED path lamps • Ergonomic joysticks and thumbwheels grant precision control power companies has been more than This year is no different to previous Constitution has been undertaken to align • Customisable button functions • Illuminated rear-view camera on tractor offset by the ramping up of the NBN years in terms of obtaining detailed the governance framework with current • 10” touch screen and backlit for HUD display & controlling • Sensors for tilt, roll, height, pressure and temp roll-out in regional and metropolitan New project information from ASTT contractors expectations and priorities, and to ensure camera settings • 2 gearbox speeds South Wales. As experienced in previous due to the reluctance of these entities that the constitution facilitates future • Selectable 512/640 Hz sonde years, the NBN roll-out has not been to release information that they regard reform programs. without its usual issues. Damage to existing as commercially sensitive and could One of the significant outcomes of 1500mm underground infrastructure and laying compromise their commercial position. this review is a proposal to introduce cables outside the usual telecommunication I again call on the ASTT Executive to special interest groups (SIGs), each with alignment and at inconsistent depths is set up a central national database of a focus on a specific area of Trenchless causing grief to road asset owners and Trenchless Technology projects that could Technology. These SIGs are expected to other utility service providers. It is not serve as a barometer for gauging how become the technical arm/knowledge 445mm uncommon, for example, to find NBN the industry is developing, and use that base of the ASTT on various streams cables being laid directly above power to ascertain what level of interaction and of Trenchless Technology. They will be cables without prior consultation with the engagement the ASTT needs to exercise expected to drive new programs aimed power companies involved. with its members and their customers to at further developing and enhancing The accuracy of cable recording is keep the industry moving forward. Trenchless Technology within their area *up 2m with optional extension also questionable, which makes it difficult of expertise. Total Integration Vertical Range Extreme Capability to locate underground infrastructure HDD TRAINING One of their major roles is to instigate The DCX5000 works with all other With its remote-operated lift, the Powerful drive train and ground based on Dial Before You Dig plans. Training and authorisation in HDD new opportunities and advise the ASTT clearance are just the beginning - ROVION components, so upgrading RX400 centres camera view in lines These issues present new opportunities for new entrants as well as Recognition Council on funding allocations for future your capability has never been 600mm -1.5m diameter (or up to 2m rear view camera, auxiliary lamps, for ASTT to liaise with NBN, and perhaps of Prior Learning for experienced programs. The role of Councillors under easier or more affordable diameter with optional extension laser range-finders, sonde, sensors explore opportunities for developing a operators leading to the award of either this operating model is expected to accessory). and expansion port are all built in. Memorandum of Understanding that Cert II or Cert III in HDD have been focus on governance matters only, and addresses infrastructure owners’ concerns available in New South Wales for just over could lead to rationalising the number in relation to the standards and practices a year. However, the take-up has been less of Councillors involved and how adopted by HDD operators, and ensure than encouraging. Councillors are elected. A discussion that appropriate training and authorisation This is due to the absence of mandatory paper will be released to members for is a mandatory requirement for all NBN legal requirements for such qualifications. review in due course. Sewer Equipment Company Australia 12 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com Call: 02 9724 0433 or Email: seca@seca.com.au www.seca.com.au
REPORTS Victoria Councillor’s report Vivax-Metrotech AUS – Your Qualified Partner For Ensuring Network Reliability CHRIS FRANGOS TRENCHLESS TECHNOLOGY IN Victoria continued to steadily grow again throughout 2013-14. • Transformational infrastructure will drive economic growth and better connect Melbourne, its A period of re-tendering term contracts by some authorities has been followed by continued growth in renewal The Evolution Continues: Infrastructure projects of all sizes regions and wider Victoria to our of both water and sewer assets with key vCam 5: Daylight Viewable Screen, Locatable Pushrod and WiFi have continued to support trenchless export markets.” trenchless projects being highlighted by technologies across all sectors. It is expected that growth in trenchless individual authorities across the state. It is expected that investment in solutions will continue as a necessary Efficiency of investment will be infrastructure will continue in the part of all capital works programs to the focus of new Water Plans with all foreseeable future given the Victorian ensure sustainable solutions to ageing authorities investigating new delivery Government’s budget predictions as infrastructure continue to provide value models and potential productivity shown in the following extract from a to Victorians. improvements. budget media release. The highlight of the Trenchless New high profile projects in the rail calendar for 2013 was the 10th No-Dig and road sectors are planned that will INVESTING IN TRANSFORMATIONAL Down Under in conjunction with the 31st continue to see the commencement INFRASTRUCTURE ISTT No-Dig conference. of new tunnelling projects and Record program of investment up The Sydney technical committee, rehabilitation of existing infrastructure in to $AU27 billion in new infrastructure ISTT and GSP once again executed a close proximity. will create jobs, boost productivity and well-run conference with an interesting Smaller scale trenchless projects are improve liveability for all Victorians. and well-rounded conference program. also expected as part of the current • The Coalition Government will deliver Social events and the awards dinner program of infrastructure investment. the Melbourne Rail Link – including were well supported and enjoyed by all. The challenges for 2014 will be the delivery of the Airport Rail Link – In combination, all elements of this event focused on achieving efficiency gains creating 3,700 jobs during the peak contributed to another successful event across current programs of asset of construction for the ASTT. rehabilitation across the electricity, gas, • Building the East West Link – Western The Victorian water industry in 2013 water and wastewater networks. This Section, in addition to last year’s focused on implementation of the will no doubt see new innovative announcement of the eastern section, new Water Plans with the emphasis on processes and products being at an estimated cost of $AU8-10 billion, development of investment strategies for implemented across all sectors of will create 3,000 jobs during the peak the new five-year Water Plans. Trenchless Technology. of construction South Australia Type M2 Reel Type CP Reel Councillor’s report 30 metres 60 & 120 metres CHRIS NEATE Also a Full Range of Class Leading Locators HAVING TAKEN OVER from Tim southern railway line, etc, coming to this application is the installation of Bartholomaeus as ASTT councillor for conclusions – or infrastructure already in 63 mm and 110 mm PE pipe in a suburban South Australia in the last month or so, place in these areas – the general feeling environment setting. The utilisation of I can only report some basic feedback is that work for Trenchless Technology smaller HDD machines is becoming from South Australia contractors about this year will be less than that of apparent more in South Australia than the state of our industry and their previous years. it has in the past. The smaller distance VM540 Sonde Locator VM550 Safety Locator VM585 Safety Locator VM810 Single vLoc 9800 3 Frequency vLoc Pro2 Professional thoughts. They are predominantly HDD installations (20-50 m) are driving this & Metal Detector Frequency Locator Locator Locating System contractors and in general the same NBN particular size of machine. feedback was received. The last twelve NBN work is the one area of hope. The months of work have been consistent handful of HDD contractors in Adelaide WATER with no real highs. With major projects either already have or are presently SA Water is still carrying out renewal Sydney 02 9972 9244 Melbourne 03 9016 9211 Brisbane 07 3103 2844 such as the Northern and Southern looking at new contracts with SAPN. works. One in particular being the Marion Perth 08 9467 5744 Auckland +64 9 889 7633 Fax 02 9972 9433 Expressways, the electrification of our The main work for the HDD contractor in Road project, which has involved the Email sales@vxmtaus.com 14 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
REPORTS renewal of 6.9 km of 600 mm contractor with a 50 tonne hydro burst POWER concrete-lined mild steel locking bar machine, Amos Excavations, replaced SAPN (previously ETSA) have been pipe watermain. It was installed in 1898 150 m of 300 mm vitreous clay pipe utilising Trenchless Technology for years and was the oldest locking bar steel pipe with 280 mm HDPE pipe in one pass in now, with usage increasing at a steady in South Australia. The work was carried an area where open excavation would rate. Replacement of overhead power lines out by Interflow using their “Titeflow” have been practically impossible. and lighting has been the main work for method, which produces a close fitting Promotion of this type of installation is Trenchless Technology. Larger installations The PANORAMO Family liner solution using die reduction being done extensively to SA Water have been occurring with multiple PE technology and utilising a 12 tonne guide and I expect more of this type of work pipes being installed at the same time, up winch to clean out the old pipe and in the future. to 6x110 mm size pipes by mid-size HDD static burst machinery to install the new machines in densely populated areas, such pipe. There were no significant teething GAS as Jetty road in Glenelg. troubles or incidents and the project I have had feedback from a South proceeded according to the time and Australian Gas contractor that MEMBERSHIP cost budgets. Investra (APA), in general, handout Having only started in this role, I was approximately 20-30 HDD jobs taken aback by the low amount of ASTT WASTEWATER annually at present in Adelaide and members there are in South Australia. There have also been successful surrounding suburbs. Generally the size One of my initial goals is to find out why sewer replacements also using static of installation is between 30-150 m of this is and to build membership numbers burst machinery. In particular a 50-60 mm steel pipe. in our state. SI Western Australia Councillor’s report TREVOR GOSATTI 150 THE WESTERN AUSTRALIAN Trenchless The Water Corporation continued its The use of cured-in-place pipe (CIPP) Technology sector showed signs of sewer rehabilitation program for a panel of to rehabilitate pipes in several of Perth’s slowing down from previous strong relining contractors. Again, works issued local government councils, who are activity in 2012, mainly due to the under that program were of a similar rehabilitating drainage pipes, remained expected completion of the spend to the previous year on projects that steady during the year – in-line with construction phases within the include works for trenchless operators. previous years. In addition, the City of resources sector. Western Power, the state power utility, Kalgoorlie-Boulder completed works in an Some projects involving larger has continued its significant underground ongoing program of sewer rehabilitation. directional drilling rigs were again power program, which has been in place The use of directional drilling for the completed in the North West of for over a decade now. This is a program installation of communications was steady Western Australia for various oil and that converts areas of overhead power throughout the year, although this still gas projects under construction, wires and poles to underground power. remains a very competitive market with but many of these are now nearing About 98 per cent of these works are done many smaller contractors. The expected completion. Projects on Barrow Island by directional drilling, which minimises the increase in potential projects attached in particular were recognised for their impacts on residents and businesses of to the NBN planned works in Western quality and competence. the areas. Approximately $AU40 million Australia was slow and involved less The Water Corporation of Western per year is contributed towards works on trenchless works than first thought due The Panoramo 3D Optoscanner inspection range Australia continued its programs, the program and Western Power and the to suspect procurement policy attached is now complete with Panoramo 2, Panoramo 150 which affected works that allow for State and local governments share these to the roll-out of this program. This will Trenchless Technology. The Infill costs. This represents in excess of 5,000 evolve more in 2014 with the change of and Panoramo SI Manhole scanner. Sewerage Program remained steady properties converted per year under Federal government. in 2013 in comparison to 2012, and many microtunnelling lines were being this program inclusive of 2013. About 54 per cent of the Perth metropolitan area Trenchless works in 2014 are again expected to remain steady in comparison www.ibak-australia.com.au completed as part of those works. is now serviced underground. to 2013. Facebook “f ” Logo CMYK / .ai Facebook “f ” Logo CMYK / .ai 16 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com Phone: 1300 784 670 (Freecall) I Email: info@ibakaus.com.au
REPORTS New Zealand Councillor’s report STEVE APELDOORN 2013-14 HAS SEEN an improvement benefits of the new framework is that all the broadband roll-out. Companies in business confidence within New of the skills that are common between have continued to stretch the Zealand, and this has also generally been the roading, civil and the utility sectors boundaries of bigger and longer represented in the utilities space. This are all included in earlier combined shots. The first intersect drill is comes off the back of the Canterbury qualifications, (Levels 1-3) enabling the expected within the next 18 months earthquake rebuild, the ongoing ease of training staff for organisations for a natural gas pipeline. broadband roll-out, and sustained that carry out civil and utility work, and • Pipeline rehabilitation (lining): this has capital works programs from the Local make it much quicker for employees continued to be a very competitive Network Operators. In addition to the working in one sector to move across to market. Canterbury earthquake rebuild work in Canterbury, Auckland is having a another sector. continues to provide a significant small residential building boom, and this The New Zealand Trenchless Technology portion of the market. There is an has had a positive impact on the local Forums, hosted by ProjectMax, have been increasing use of fibre reinforced liners economy and outlook. This increase in ongoing, with another three forums held for large diameter pipelines. Fold and general business confidence is welcomed in Auckland over 2013-14. Attendance form liners are now competing for following the difficult period we have had and participation at these events has market share. since 2010. continued to be excellent with up to • Hydro excavation: the use of hydro 75 delegates attending and presenting excavation has continued to grow. MAJOR TRENCHLESS ACTIVITIES IN THE with a good diversity of players from The use of hydro excavation in built LAST TWELVE MONTHS across the industry including utility up environments for the broadband engineers, contractors, material suppliers roll-out and the use of this method TARGETED REVIEW OF QUALIFICATIONS and consultants. for service of location has been the This is largest review of the country’s principal drivers. qualifications that has been undertaken, ULTRA-FAST BROADBAND ROLL-OUT There are a number of trenchless and a large amount of work, spanning the Installation of fibre is in progress events and initiatives planned for the last two years, has been done to align and through the country, and a number of coming 12 months, including: streamline qualifications. This review has HDD contractors are involved in this work. • WaterNZ Conference – ASTT Technical provided the opportunity to restructure Paper Stream: The ASTT will again the delivery of utility qualifications, CANTERBURY EARTHQUAKE RECOVERY have a technical paper stream at ©2014 Melfred Borzall, Inc., 2712 Airpark Drive, Santa Maria, CA 93455 including introducing a new trenchless The CCTV investigations of the the 2014 conference in Hamilton qualification stream into the infrastructure drainage networks are finally winding September 2014. BORZALL EAGLE CLAW qualifications pathway - the New Zealand up, and the rebuilding of the utilities is • New Zealand Trenchless Technology Certificate in Infrastructure works well under-way. Pipe bursting, HDD and Forums: Ongoing since November “The best feature of the Eagle Claw is the replaceable teeth. (Trenchless Installations). structural lining are all methods being 2007, three further forums will again We’ve always had good luck with this bit. We used the Eagle The core of the existing HDD utilised in the rebuild. be hosted in July, November 2014, and qualification will sit within this new March 2015. Claw on a job at Edwards Air Force Base in California and qualification as an endorsement. Over TECHNOLOGIES IN USE IN NZ • Trenchless Qualifications Development: ran into hard, decomposed granite that was more like solid time more trenchless methods will be • Horizontal directional drilling: HDD this includes drain cleaning, granite. The ground conditions were so hard we couldn’t use added into qualification. One of the has had an ongoing roll as part of Hydro-excavation and CCTV. a regular duck-bit, nor could it be trenched. The Eagle Claw broke through the hard ground and we were able to complete multiple bores up to 300". Without the Eagle Claw we would not have been able to complete this part of the project.” Scott Sanchez, S&S Drilling, Corona, California For more information call Melfred Borzall at 800-558-7500 ARE YOU READY FOR A CHANGE? (Outside the U.S. call 805-739-0118) or visit www.melfredborzall.com We need a senior drill operator/project manager to lead our Special projects team. Package includes benefits and possible company share ownership. Email CV today. Distributed by: P 07 823 7415 F 07 823 7416 E neil@uul.co.nz M 027 431 2158 | 027 431 2159 Queensland Drilling Sales & Supplies Blick Industrial Limited 34 Matos Segedin Drive, RD3, Cambridge 3495 NEW ZEALAND Australia New Zealand 61 75537 1366 0800 500 407 www.qlddrilling.com www.blick.co.nz 18 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
REPORTS Queensland Councillor’s report BEN CROSBY THE ASTT’S ANNUAL general meeting groups will be disseminated over in the water industry with some key (AGM) on 1 May 2014 saw my role as the coming months. capital projects being announced by the new Queensland Councillor formally I replace a gentleman who has given Queensland Urban Utilities, Unitywater, announced. I’m very pleased to now be so much to the trenchless industry, Andy Townsville City Council, Bundaberg involved in the Society where I will make Krumins. I would like to thank Andy for Regional Council, Cairns Regional positive contributions to the industry the positive contribution that he has Council and Seqwater. and benefit our members. Expect a call, given the trenchless industry over many In my new role as QLD Councillor Queensland members! years - you will be missed. I would encourage members and Some key initiatives were The trenchless industry in Queensland non-members seeking information discussed at the AGM, such as the is experiencing some change with gas regarding the trenchless industry to establishment of some special interest projects and mining projects slowing. approach me via the ASTT website: groups. More information on these That said, there is some positive activity astt.com.au/about_astt/councillors DELIVERING A SUSTAINABLE FUTURE DESIGN DESIGN MAINTAIN BUILD RELIABILITY BUILD OPERATE OP E R AT E REGULATORY CUSTOMER SYSTEMS COST OF MAINTAIN COMPLIANCE SERVICE EFFICIENCY OWNERSHIP Safety Continuity SMART Whole-of-Life Water Quality Value Connectivity Talent Environment Responsiveness Automation Energy Health Improvement Process Control Materials Everything we’ve learned about water technology comes down to one thing: RISK MANAGEMENT RELIABILITY MELBOURNE Peter Everist 03 8847 4735 Peter.Everist@pentair.com SYDNEY Hugh McGinley 02 9895 1522 Hugh.McGinley@pentair.com wigroup.com.au ADELAIDE Owen Jayne 08 8348 1687 Owen.Jayne@pentair.com BRISBANE Rob Ashton 07 3712 3680 Rob.Ashton@pentair.com PERTH Ian Blinco 08 8348 1606 Ian.Blinco@pentair.com DARWIN Nick Day 08 8935 3325 Nick.Day@pentair.com 20 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
NEWS iPad HDD DELIVERS INDUSTRIAL WATER SCHEME In February 2014 UEA’s trenchless division was awarded a design and construction works package for the Hunter Water Corporation as part of the Kooragang Industrial Water Scheme (KIWS). The KIWS project provides 9 mL per day of high quality recycled water to industrial users in the Kooragang Island area to substitute the use of drinking water during manufacturing. The scheme was achieved due to the construction of a new advanced water treatment plant and a 7.5 km water delivery pipeline, the majority of works being undertaken using Trenchless Technology, including three horizontal directional drill shots (470 m, 610 m and 460 m), one guided bore installation and sliplining of approximately 600 m of existing 500 mm cast iron mains. UEA Trenchless completed works on 2.92 km of fully welded PE pipe from the new treatment plant in the Steel River Estate, Mayfield West, to midway along Cormorant Road, Kooragang Island. NEW WATER DELIVERY PROVIDER FOR NSW The New South Wales Government will consolidate the Sydney Catchment Authority with the State Water Corporation to form a new service provider for the state’s water sector. Minister for Primary Opera Duo - the Final Aria in GPR Utility Detection Industries Katrina Hodgkinson has announced that Bulk Water NSW will be the new service provider. Ingegneria Dei Sistemi (IDS) has unveiled details minimum time and with the least effort. It has a pivoting Ms Hodgkinson said the move will create a centre of excellence for bulk water management and of its new Opera Duo system, a ground penetrating antenna head which stabilizes the radar on uneven associated catchment protection in New South Wales. “The findings of Stage 1 of the 2013 independent Bulk Water Delivery Review informed the decision radar (GPR) system purpose built for use in the field of terrain, providing a better contact with the ground and to form Bulk Water NSW, with the integration anticipated to take up to 18 months.” utility detection. The system, available in both 2 and 4 reducing signal loss. Its ergonomic features include Ms Hodgkinson said an interim common Board and Chief Executive Officer will operate across wheel versions, is able to detect both metallic and non- a large adjustable handle and a carefully balanced Sydney Catchment Authority and State Water Corporation during the implementation, with Mr Terry metallic objects such as pipes, storage tanks, sewers weight distribution to reduce the effort required to Charlton appointed as the inaugural Chair. and communications cables under different types of maneuver as well as a remote controlled spray paint GLADSTONE HARBOUR PIPELINE REACHES ANOTHER MILESTONE surface including concrete, tarmac and various soils. system that allows targets to be easily marked. The final section of a gas transmission pipeline has been successfully Opera Duo’s software suite is able to create detailed pushed through a tunnel beneath the Gladstone Harbour to the Santos The Duo part of the new GPR’s name derives from and accurate maps of the radar data with the aid of Gladstone Liquified Natural Gas plant on Curtis Island, Queensland. The the use of the same tried and tested dual frequency a dedicated pole mounted GPS kit and also enables 120 pipeline segments, each measuring 36 m in length, were welded together and pushed gradually through the 4.3 km tunnel that was drilled antenna system used in IDS’s successful and popular professional quality survey reports to be produced using a tunnel boring machine (TBM). Detector Duo system, which allows both shallower while still on site. The 3.45 m under-sea tunnel runs 8 m below the sea bed, drilled with a 100 m long TBM weighing and deeper targets to be viewed at the same time. 277 tonnes. The operation took four weeks to complete. Subcontractor Theiss constructed the Opera, the plural of the Latin word “opus” meaning Opera Duo has been built to last, with a robust and tunnel using the TBM application, while the gas transmission pipeline is being built by Santos GLNG’s work or labor, often in reference to a work of art, durable shell encasing the antenna heads and the contractor Saipem Australia. alludes to the work and effort that went into designing radar control unit, protecting them from the harshest a new system from the ground up, with the help of of field conditions, as well as a lack of exposed cables the feedback provided from the experiences of users which could become snagged and ruptured. in the field, which provides superior robustness, enhanced maneuverability and ease of use. The release of Opera Duo is a large step forward for the world of ground penetrating radar and ensures Opera Duo includes a number of innovative features that IDS remain a leader in the field of first class, to help users perform high quality surveys in the professional underground utility surveys. 22 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
NEWS TUNNEL BORING AUSTRALIA PTY LTD PIPE TUNNELING & SHAFTS SINKING SPECIALISTS iPad FEDERAL BUDGET HANDED DOWN Treasurer Joe Hockey handed down the 2014-15 Federal Budget in May 2014, raising speculation about the consequences for trenchless industries and the infrastructure sector. Transport infrastructure and the resources and energy sectors emerged as big winners during the Budget announcement, with the Federal Liberal Government announcing Australia’s largest ever investment in infrastructure. The 2014-15 Budget will inject an $A11.6 billion Infrastructure Growth Package to boost total infrastructure investment by Commonwealth, State and local governments and the private sector, to over $A125 billion by 2019-20. Infrastructure projects nationwide will directly benefit from the 2014-15 Budget announcements, . with projects to commence within months. PERTH’S WASTEWATER PIPES ‘CURED’ Western Australia Water Minister Mia Davies has announced the completion of an $A4.2 million . State Government project to refurbish 1.5 km of wastewater pipes in Mount Lawley and East Perth. Over 30 years of equipment manufacturing and The project used cured-in-place pipe techniques and forms part of a five-year, $A60 million program, which began in July 2012, to reline approximately 20 km of wastewater pipes across the state. contract experience in pipejacking, micro-tunnelling “The corporation uses Trenchless Technology to reline the wastewater pipes, minimising the disturbance to the community and the environment,” Ms Davies said. auger boring & shaft sinking: “This technology allows the corporation to extend the life of this vital infrastructure by 50-70 years, without the need to dig up streets to access the wastewater pipe,” she said. Installation of pipes from 300mm to 3000mm diameter up to The next $A5.8 million stage of the program will reline 3.2 km of wastewater pipes in parts of 250 mtrs long in all ground conditions. Inglewood, Midland and Collie. Installation of steel segmental & retrievable shafts with QUEENSLAND GETS $A292 MILLION WATER AND SEWERAGE INVESTMENT diameters of 4m plus and depths of 8m plus. Queensland Urban Utilities will invest $A292 million in water and sewerage assets in 2014-15. The capital expenditure program includes 108 infrastructure projects across the utility’s five service regions - Brisbane, Ipswich, Lockyer Valley, Scenic Rim and Somerset. • Highly trained personnel Queensland Urban Utilities (QUU) CEO Louise Dudley said a major priority in 2014-15 was replacing ageing infrastructure in QUU’s vast water and sewerage network. • Commitment to excellence “We have almost 9,000 km of watermains and 9,200 km of sewerage mains and the average age of the pipes in our network is between 20 and 50 years old,” she said. “Under our rolling renewal programs, we will replace 29 km of watermains and reline 24 km of • SAI Global quality endorsed sewerage mains in 2014-15.” Major projects to be undertaken by Queensland Urban Utilities in 2014-15 include the Bulimba • Environmentally friendly Creek Trunk Sewer Upgrade and the Ipswich Water Mains Renewal. • Innovative design approach • Technically challenging projects • Servicing Australia wide P: 07 3801 8813 I F: 07 3801 8815 I M: 0411 516 122 @ E: mail@tunnelboring.com.au Can't wait for the next edition of Trenchless Australasia? Get the latest news at trenchless-australasia.com/news 24 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com www.tunnelboring.com.au
NEWS Trenchless Australasia: celebrating ten years In 2014, ASTT celebrates ten years since the first edition of its official magazine, Trenchless Australasia, was published. ASTT will commemorate this milestone with a special Ten Year Awarded Anniversary edition of the magazine. Herrenknecht Pipe Express® is a semi-trenchless pipeline installation method presented with the WHEN THE ASTT published the first • Interviews with key ASTT members, • Articles and interviews from some of IPLOCA New Technologies Award. Impressive right edition of Trenchless Australasia in 2004, past Councillors and advocates who the magazines biggest supporters from the start. More than 1000 m long pipelines the Australasian trenchless industry had have worked hard to lobby the use • Reader letters and commentary on the (32"–50") quickly and safely installed in one step. the potential to grow significantly and of trenchless growth of the magazine. play a major part in infrastructure projects • Technology timelines: a look at The anniversary edition of Trenchless across Australia and New Zealand. Since how some of the most widely used Australasia will be shipped with the 2004, trenchless technologies have technologies have changed, September 2014 magazine. Make played an increasingly important role for developed and been improved in sure you’re subscribed to receive this councils, utilities and asset owners for both the installation of new assets and the last decade collector’s special magazine edition. Eco-friendly the rehabilitation of existing assets. Trenchless Australasia achievements to date: With Herrenknecht Pipe Express® Trenchless Australasia is published no groundwater lowering occurs and for the ASTT by industry partners routes are 70 % narrower compared to Great Southern Press. Through this the open construction method. unique partnership, the ASTT enjoys a considerable financial return on each edition of the magazine – funds which 38 editions of Trenchless 7 editions of the 2 digital editions 2 Trenchless Australasia Australasian of Trenchless Live Events go towards lobbying government and Trenchless Directory Australasia council about the benefits of trenchless, and providing education to members through conferences, exhibitions, live Cost-efficient events and seminars. In supporting Trenchless Australasia over the years, 1.2 m of pipeline per min. during companies have been able to contribute 8 Training 4 National Conference & Exhibitions 5 Seminar and 1 commemorative the first mission; less staff and Roadshows (including 1 international event) Networking Events book highest safety levels. to the growth and development of the industry facilitated by the ASTT. The special anniversary edition will feature • Archived articles on some of the Trenchless Australasia website – Comprehensive catalogue of informative biggest milestone projects we’ve the industry’s online hub wall charts, e-guides and whitepapers reported on in the last 10 years The ASTT’s special commemorative book will look at some of the biggest projects that have been reported on in the last decade, include interviews with some of the ASTT’s and the magazine’s key supporters, and recap some of the ASTT’s most successful initiatives during this time. If you’d like to highlight your company’s achievements over the past decade in this publication, contact Lisa Feagan at lfeagan@gs-press.com.au or on +61 3 9248 5100 to discuss the promotional opportunities available to your company. Pioneering Underground Technologies www.herrenknecht.com 26 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
HDD HDD Project Problems and Issues by Peter Brown, Trenchless Advisor Most construction projects can have their fair share of problems and issues and trenchless is no different. The key to limiting these is through knowledge, correct pre-planning, design and using a competent contractor. Here, we look at steps that can be taken to circumvent common issues involved in horizontal directional drilling installations. WHEN IN PRE-PLANNING stages, it’s important to remember: • Each and every HDD project should be seen as site specific • Knowledge is key, but sometimes a little bit of knowledge is dangerous • The project should always be seen as a power, water, communication etc, project. To the client the project is an asset installation; it is not an HDD project though they must both go hand-in-hand. • HDD is the method for installing the asset, but the methodology must still conform to the client’s requirements, and transition to existing networks It is usually not one single area where most problems and issues can occur, but over a range of different sections as well as other existing asset and within a HDD project. infrastructure owner requirements. For HDD projects, the most common 4. Technology limitations DESIGN problems and issues encountered 5. Product pipe Issues in design arise from: generally are: 6. Tender documentation • An inexperienced trenchless designer • Utility strikes 7. Tender review process • Incorrect or poor trenchless method • Unachievable bore designs 8. Contractor’s ability selection • Unachievable bore construction 9. Monitoring of construction process • Little to no knowledge of trenchless • Unacceptable bore construction limitations • Failed bore (borehole collapse) SITE INVESTIGATION • Unrealistic targets or parameters • Failed or unacceptable product pipe A number of issues can arise from (unachievable and unnecessary) installation improper site investigation. A limited • Unsafe and impractical clearances • Unacceptable costing variations or survey – or no survey at all – can lead between existing utilities and proposed incorrect pricing (both budget and to incorrect information. Additionally, borehole construction) missing information, such as river • Incorrect or no understanding of • Extended construction time schedule bed contours can have far reaching required trenchless parameters, such • Frac-outs/ground heaving and other implications during the drilling process. as bend radii, bore length, entry and environmental issues Geotechnical information gathering exit angles, safe bore depths, borehole ® Customers used to raise their eyebrows when Jim brought his Ditch Witch® • Inaccurate bore location at this stage of the project is highly size. JT3020 All Terrain to a large pipeline job. But while others were fracking out • Slow ‘in principle’ approval important. Issues can arise from with 100,000-pound machines, he proved the All Terrain could do the same acceptance/process for the crossing of limited or no geotechnical, which APPROVALS job more efficiently and more accurately, without the frack-outs or extra other existing assets. includes: inconclusive investigation If a bore is required to be constructed It is usually not one single area depth, inconclusive information, and under or within a corridor owned by support costs. Now he’s getting more jobs than ever. another asset owner, such as road or Ditch Witch Australia & New Zealand where most problems and issues can not investigated as per required occur, but over a range of different trenchless method. rail, then an approval for construction NSW & ACT // +61 2 4777-7110 Watch his story at ditchwitch.com/at. sections within a HDD project. These Failure to conduct a thorough may be required. This will be given by QLD // +61 7 3719-2203 can be characterised as: investigation of existing utilities in the the existing asset owner to the new VIC & TAS // +61 3 9357-9929 1. Site investigation area could include no DBYD review, no asset owner once it has been proven SA & NT // +61 8 8329-5300 2. Design potholing to confirm utility location and that the proposed bore will not damage WA // +61 8 9359-1500 3. Approvals no data for incorporating into design. or pose a risk to the existing asset. NZ // +64 9 570-1002 ©2014 The Charles Machine Works, Inc. 5320_01INTL • 28 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com
HDD This process can be frustrating for many sufficient detail and is realistic in what contractor’s information regarding who go through the process as many it sets out for the contractor. Problems previous projects undertaken, available existing asset owners have their own with tender documentation which may equipment, personnel experience and requirements and specifications that need arise include limited details for technical even a methodology and bore plan to to be adhered to. requirements, limited or incorrect details show they have an understanding of the of required trenchless equipment and works required. TECHNOLOGY LIMITATIONS its abilities, and unrealistic parameters The selected technology can cause and requirements. Issues may arise MONITORING OF CONSTRUCTION issues if the client’s or designer’s from limited requests for contactor PROCESS knowledge on the trenchless equipment information before, during or after the During all phases of construction and its abilities are limited. construction process, this could include from mobilisation to demobilisation, it’s • Insufficient or impractical site set up the bore plan, methodology, bore logs, important that independent monitoring area requirement testing procedures, equipment to be of the contractor and their processes are • Impractical access for required incorporated and personnel to be used undertaken. This monitoring should be trenchless equipment as well as construction time frame. undertaken by personnel with a good • Impractical trenchless capability within deal of experience within the chosen expected ground conditions TENDER REVIEW PROCESS trenchless method chosen to ensure • Unsafe trenchless undertakings to It’s important those reviewing the that if any issues do arise, they are achieve client requirements tender have a thorough trenchless quickly noted, brought to the clients • Impractical or extremely difficult knowledge. Issues the reviewer may attention and handled efficiently, requirements for tracking or steering encounter include: practically and professionally. of downhole tooling. • Inconsistency of submitted pricing • Risk of variations SOLUTIONS AND RISK MINIMISATION PRODUCT PIPE • Risk of substantial construction time The below checklist should be It’s important that the product increase referred to before undertaking any pipe selected is compatible with the • Risk of project not being constructed trenchless works. trenchless installation method and as per client requirements or failing • Undertake proper site investigation downhole requirements. Limitation • No confirmation of submitted and understand it’s relevance to the of chosen product pipe includes its equipment trenchless method and design chosen achievable bend radii, axial forces and • Wide variety of inclusions and • Site visit, geotechnical, survey and critical buckling pressures. exclusions. existing utilities When deciding on product pipe, • Select the most appropriate it’s important to consider CONTRACTOR ABILITY trenchless method installation/downhole requirements Ensuring the contractor you select • Compile an achievable and practical and limitations, pipe availability and is competent and suitable for bore design on-site layout achievability. undertaking your required works is • Compile detailed tender vital for the success of the project. documentation TENDER DOCUMENTATION Unfortunately in this day and age some • Ensure all risks are understood and The onus is on project owners to people will say whatever it takes to win known by both client and contractor ensure tender documentation includes a project. It’s up to the client to request • Review all contractors submissions for experience, available equipment, personnel etc • Request a bore plan and methodology from the contractor before any works are undertaken • Ensure all approvals are obtained before the contractor is on-site • Ensure the contractor’s submitted equipment is being used on-site • Review all contractor’s on-site documentation including safety, environmental, existing utility plans, SWMS etc. • Monitoring of the works with DD2040 HDD knowledge of proposed bore plan, equipment, methodology and work practices There’s a new choice in the HDD market and it’s a familiar name. Toro is recognised the world over as • Have an independent authority to a sign of commitment to supplying products, parts and service that contractors can count on. Now the confirm any re-design, problems or underground industry can experience that reliability in the new line up of utility installation equipment TORO50222 issues from Toro. All backed by nearly a century of putting customers first. • Have achievable targets or hold points the contractor has to achieve before continuing • Never assume. Sales: Greg Ivanovic 0407 255 668, greg.ivanovic@toro.com Parts & Service: 1800 356 372 30 JUNE 2014 | TRENCHLESS AUSTRALASIA trenchless-australasia.com toro.com/underground
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